RHEINZINK Libeskind Villa PDF
RHEINZINK Libeskind Villa PDF
RHEINZINK Libeskind Villa PDF
www.rheinzink.com
IMPRESSIONS
Impressions building phase I ................................................................................................ 38 41
Impressions topping-out ceremony ..................................................................................... 42 43
Impressions building phase II ............................................................................................... 44 45
Impressions inauguration ..................................................................................................... 46 47
A vision became reality ........................................................................................................ 48 51
Visit www.rheinzink.com and www.follow-your-inspiration.com for a place of inspiration for a creative use of RHEINZINK. Our recent publication ARCHIZINCTURE documents other architects visions come to life with our assistance. You can request this documentation free of charge.
The building looks like a crystal growing out of the ground. Vibrant lines intensify the buildings
energetic aura, alternating sunlight and cloud shadows give the outer surface a fascinating
vivacity. The buildings interior is pleasantly open and transparent and affords extraordinary
spatial experiences. What the eye does not see at first glance, however, are the eco-friendly
building services. The RHEINZINK reception building, designed by Daniel Libeskind, is an impressive blend of design and sustainability.
The Libeskind Villa stands for aesthetics, exclusivity, premium materials, innovative energy technology and sustainable construction. It
also stands for a new type of private home
because it is part of the Signature Series, the designer home concept by the Berlin-based
proportion GmbH. In collaboration with internationally renowned architects, this company designs residential sculptures, which set themselves apart by virtue of their extravagant contemporary architecture; these sculptures are being erected in a limited number all over the world. The
first structure in this new building type was designed by Daniel Libeskind, who gave it an extraordinary look. Acute and obtuse angles, diagonal and vertical walls, some building parts
encapsulating others, seamless transitions between rooms, and a balcony with a screen that
offers both privacy and sun protection: all these elements combined create a unique atmosphere and a striking piece of architecture. Metal roof and facade liners wrap around the different structural elements merging them into a spectacular work of art.
Since RHEINZINK will use the Libeskind Villas prototype as a reception building, and not as a
residential building, a few functional alterations have been introduced. The impressive entrance
hall is reception area and lobby in one. From there, a folded-plate self-supporting staircase
leads to the upper storey, which houses several meeting rooms. The ground floor has another
meeting room, utility rooms and facing the plant entrance the plant security room.
The Libeskind Villas architectural highlight is the Grand Room, where tall, oversized windows
and a slanted ceiling rising up to a lofty height of 7 metres exude a dazzling, dynamic energy.
The Grand Room is reached via the lobby and is designed to house events and exhibitions.
This impressive ambience is where RHEINZINK tells visitors about the company and its history
and showcases its products and technologies.
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STRUCTURAL DESIGN
Realised with the natural material wood
Acute and obtuse angles, horizontally and vertically slanted surfaces: The planning engineers
and construction teams involved in the project met the inherent challenges in these elements with
great success. The Libeskind Villa was erected opposite the central administration building in
immediate vicinity to the entrance to the RHEINZINK premises. A location that lends itself perfectly to combining the buildings role as a reception, event and exhibition venue with the requirements of plant security. Also, there had not been built anything on the area except for a
bicycle shelter. The soil was found to be sufficiently stable so that, apart from a layer of gravel
for drainage purposes, no additional measures were necessary to guarantee the buildings
stability.
The Libeskind Villas prominent features are the slanted walls, ceilings and lines. They give the
Villa its expressive shape -- and they posed some unusual challenges for the construction teams.
Even the buildings footprint features acute and obtuse angles. This fact needed to be considered in creating the foundation and designing the formwork. And then there were the preparations and conduit layout for the geothermal system. More than 20 batter boards were needed
to align the formwork modules so as to
realise the buildings unusual footprint. The
28-cm foundation slab is made of reinforced
concrete (type C 25/30), it rests on an elastic foundation and helps distribute the vertical
loads. Beneath this foundation plate, two
layers of Styrodur 3035 CS form the 12 cm
of perimeter insulation.
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STRUCTURAL DESIGN
Built to the highest quality standards
The structural integrity of the wood frame construction was enhanced by OSB panels (12 and
22 mm Eurostrand OSB 4 Top) mounted on one side; these panels also serve as the airtightness layer and as the installation basis for wiring and plumbing. The low-emission OSB panels
are glued together using absolutely formaldehyde-free glue, and they are approved by the responsible building control authority for use in load-bearing structural components in wet rooms.
The Libeskind Villa is constructed from a total of 53 wall elements (21 interior wall elements,
32 exterior wall elements).The smallest measures approx. 1.30 x 3 metres, the largest roughly
12 x 5 metres. They were pre-assembled before being transported on flatbed lorries to the
construction site, where they were installed using a crane. In total, more than 190 m of construction timber, OSB and wood fibre panels were installed.
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22 mm OSB panel
240 mm mineral insulation
80 mm Pavatext-woodfibre-board
1.00 mm RHEINZINKpreweathered pro blue grey
width 430 mm
Thanks to its superb thermal insulation, the Libeskind Villa complies with the German KfW-40
energy-saving standard. The wooden structural supports panelled with environmentally-friendly
OSB, the wood fibre and mineral wool insulation as well as the windows represent the cutting
edge of current insulation technology. Materials and construction techniques have been selected to work in perfect unison.
According to regulations by the German development bank KfW, in order for a house to comply
with the KfW-40 standard, its primary energy consumption may not exceed 40 kWh/m2 of usable floor space. Thermal insulation plays a major role in this respect, for elements both above
and below ground. It was this constraint, which led to the use of an entirely new generation of
insulating materials for the reception building. The insulation used for the Libeskind Villa features
low thermal conductivity (0.032 W/mK) at an exceptionally low thickness. This makes for very
slim constructions and less wasted space while still affording excellent insulation.
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The angled standing seam modules used on the reception building can be arranged at any
inclination and are easy to install because all it takes is the closing of a single seam. Angled
standing seams are predominantly used where they can form part of the visual design because
the seams give even large flat surfaces a lively and elegant character; in the case of the
Libeskind Villa the seams help to accentuate the vibrant lines that characterise the building.
RHEINZINK-preweathered pro blue-grey was chosen here. This preweathered look of the
titanium zinc surface is available in blue-grey and graphite-grey. The surface quality is achieved
through a specially developed, unique corrosion technique, which meets the highest environmental standards and complies with the current German environmental protection legislation.
Large-scale windows, some of them up to 7.12 m high, create seamless transitions between
outdoor and indoor spaces, between man and nature. The window frames are highly thermally insulated aluminium constructions. The triple-glazed windows have two special features.
First, innovative spacers with improved thermal properties were inserted between the individual
panes to further improve the insulating effect. Second, the space between the panes was filled
with the noble gas krypton instead of argon. Krypton has a lower thermal conductivity than
argon, thus reducing thermal transmittance.
An unusual design element that offers both privacy and sun protection is presented by a large
and elaborate metalwork ornament. Extending the roof surface, it grows out of one of the rear
wings of the building, curves around the wing in front of it and slants back toward the first-floor
balcony at an acute angle. The tetragon has a surface area of 86 m2 in the roof area and
111 m2 at the part along the facade. In both the roof and the vertical areas, it has the shape of
an oblique rhombus with no two sides having the same length. The structure resembles a roughly woven fabric and is built from hollow aluminium profiles of different widths. Depending
on the geographical location and the amount
of thermal stress to be expected, the profiles
were welded to the buildings structural supports in different ways to ensure the necessary flexural rigidity.
INTERIOR FINISH
Design with innovative building services
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The RHEINZINK reception building is one of a kind not only in shape and architecture. Its
energy footprint is far below the requirements of the German Energy Savings Ordinance. In
terms of heating energy, the building is self-sufficient. For the Libeskind Villa, sustainability was
not only a key criterion for the selection of materials and technologies used, but also for managing the heat and energy consumption to keep utility costs low. This meant that in planning
and constructing the building envelope, the goal was to reduce energy losses through the exterior walls, the roof and the ground to a minimum. Thanks to the measures taken to this end, the
heat transfer coefficients (U values) are far lower than the limits defined in the Energy Savings
Ordinance (EnEV) 2007 and 2009 (table 2).
BUILDING DATA
Table 1
291 m
Heat-transferring building
envelope surface (A)
1.029,1 m
1.095,0 m
A/Ve-ratio
0.94 m -1
Interior volume
1.189,4 m
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The useful energy consumption also bears mentioning. Ordinarily, its amount is lower than the
final energy consumption. However, in the Libeskind Villa the reverse is true. Final energy is that
part of the primary energy that is available to the building after energy losses due to collection,
processing, transport and distribution of the energy resources have been accounted for. The
useful energy, on the other hand, is the energy, which after a conversion process (for example
by burning oil or gas) can be used as thermal energy to heat the rooms. But because the
Libeskind Villa gains solar and geothermal energy, the building actually has a higher total of
useful energy.
The energy needed to heat the Libeskind Villa totals 87.0 kWh/m per year, a third of which is
used to operate the building services. Two thirds, i.e. the actual thermal energy, are collected
exclusively through the solar and geothermal energy systems. This means that in terms of heating
energy the Libeskind Villa is self-sufficient.
Table 2
EnEV 2007*
(Umax. in W/m2 K)
EnEV 2009**
(Umax. in W/m2 K)
Ground slab
0.5
0.35
0.22
Exterior walls
0.35
0.28
Flat roofs
0.25
0.20
0.12
Windows
1.7
1.30
0.820.99
0.89 (average)
Table 3
EnEV 2007 reference building
0.51 W/mK
0.35 W/mK
71.413.0 kWh/a
71.181.8 kWh/a
Specific
annual primary energy consumption (Qp)
270.0 kWh/ma
268.9 kWh/ma
0.51 W/mK
0.35 W/mK
In order to prevent energy losses through leakage and at the same time ensure a consistently high room air quality, all the joints between the OSB panels, openings for utility
lines, between windows, ceilings, floors and
walls were sealed on the inside of the building. Before the screed was laid, a blower
door test using a 50-Pascal pressure difference yielded a result of 0.63 air changes per
hour. This value is much lower than the maximum set down in the Energy-saving Ordinance of 2007 and 2009 and only slightly
higher than that prescribed for passive houses
(table 4).
Table 4
EnEV 2007
Passive house
Residential buildings and non-residential building zones with inside temperatures > 19 C
**
ENERGY CONCEPT
A unique blend of cutting-edge technology
The buildings energy concept, and thus the building services chosen are a decisive factor in
future utility costs and the buildings overall sustainability. Heating, cooling and ventilation in the
Libeskind Villa are controlled through a unique combination of groundbreaking, innovative technologies. The Libeskind Villas energy concept comprises several components, which make the
building virtually self-sustaining in terms of heating and cooling technology. These components
are: a solar thermal system, a geothermal system, a reversible-cycle heat pump, heat recovery, and an underfloor climate control system.
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During winter, the heat pump collects heat from the earth through the geothermal collectors
and uses it to heat the building (mode of operation: geothermal collector feeds heat pump,
heat pump is on).
During summer, energy is transferred from the solar installation to the ground. This increases
the source temperature; the ground contains more energy during winter. (Mode of operation: solar collectors feed the geothermal collector, heat pump is off.)
In case of a large heat demand inside the Libeskind Villa, the output of both systems is combined (parallel operation: solar and geothermal collectors feed the heat pump, heat pump
is on).
The suitable mode of operation is controlled
depending on the temperatures measured at
the solar and geothermal collectors. The integration of solar and geothermal energy generation in RHEINZINK SolarGeoThermie 2Q
allows a balanced, long-term utilisation of
geothermal energy. The module increases the
system reliability and thanks to the increased ground temperature level throughout
the year the efficiency (seasonal performance factor) of the heat pump. At the same
time, input energy costs can be reduced, as
can investment costs if geothermal probes are
used because boreholes are shorter. Thus,
even at low ambient temperatures with no direct sunlight, the QUICK STEP SolarThermie
absorber technology is highly effective and
yields a higher energy output.
ENERGY CONCEPT
SolarThermie and geothermal energy ensure a self-sufficient energy supply
The heat pump utilising the solar and geothermal energy to heat the Libeskind Villa is a carno
brine heat pump model HCS-PN 60. At a brine temperature of 0C and a supply water temperature of 35C, it achieves a performance factor of 4.5, and in combination with the
RHEINZINK SolarGeoThermie 2Q it achieves a calculated seasonal performance factor of
4.8. The heat pump is a reversible-cycle heat pump. This means that the cooling process is
reversible, effectively transforming the heat pump into a cooling machine. The way this works
is that during summer the heat of the building is channelled off into the ground and at extreme
temperatures also conducted to the RHEINZINK SolarThermie collectors. The systems performance (incorporation both the unglazed solar and the geothermal collector output) is calculated through a specialised computational procedure developed by RHEINZINK in research
projects and pilot installations.
A floor that heats, cools and ventilates the room
Another key feature within the overall energy concept is the underfloor climate control system
installed on the ground and upper floors (see Interior finish, p. 20 -21). To heat the rooms, the
piping in the upper part of the installation is supplied with heated water by the heat pump.
Owing to the large heat exchange surfaces (underfloor heating), relatively low temperatures
suffice, making the installation ideally suited for solar and geothermal energy systems. If necessary, the underfloor climate control system can provide cooling as well. In this case, the piping
is supplied with cold water, which also cools the incoming air. The result: the rooms are supplied
with pleasantly cool air despite high outside temperatures.
The Libeskind Villa features a controlled ventilation system. In a central ventilation appliance
equipped with an aluminium cross-flow heat exchanger, the fresh exterior air is heated up utilising the outgoing airs temperature (from -10C to 11C).This process accounts for approximately 70% of the energy needed to heat up the fresh air.
The fresh air is conducted through ventilation ducts, the ventilation appliance and channels,
which are incorporated into the underfloor climate control system, into the hypocausts beneath
the underfloor heating. The air flows through this cavity at a low velocity and, in the process, is
heated up almost to heating temperature by the large heat exchange surfaces. In this way, the
Libeskind Villa recovers downward energy losses, which would be lost in conventional surface
heating systems, and utilises them to heat up the incoming air.
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Table 5
28 MWh/year
2 MWh/year
30 MWh/year
- 90 (East)
30
34.2 m
4.4
4.5
4.8
18.400 kWh/year
During the warmer periods, the air is cooled down by the cold water in the underfloor piping
when passing through the underfloor cavity. Owing to the large floor surfaces, the cold water
temperature is consistently kept above 16 C the critical dew point temperature by an appreciable margin. The floor thus becomes a cooling floor and, in conjunction with displacement
ventilation, provides the rooms with a sizeable cooling effect. And the same overall effects are
achieved as in the heating scenario above: low utility costs, low energy consumption and a
maximum of comfort. The walk-on outlet grilles are installed into the floors close to the windows
and in some cases close to the exterior walls. The suctioning off of used air, which is full of pollution, smells and dust, is done via shadow gaps in the ceilings.
RAINWATER MANAGEMENT
Rainwater utilisation also follows the precept of sustainability
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An eco-efficiency analysis of titanium zinc carried out by the German Federal Environment
Agency yielded excellent results. In all environmental impact categories (i.e. global warming,
ozone depletion, acidification, eutrophication and summer smog), titanium zinc has the lowest
impact potential of any construction metal. A life cycle assessment conducted in accordance
with DIN ISO 14040 also yielded good results for RHEINZINK titanium zinc. And finally, longterm studies conducted by independent research institutes in various parts of Germany and in
Stockholm have shown the RHEINZINK material to be environmentally harmless and to save
resources. Based on these results, the precautionary principle for groundwater protection that
had been in effect in some German states was lifted on October 1, 2008. This means that roofs,
facades and roof drainage elements made of RHEINZINK are safe to use for rainwater collection. Following the M 153 guideline on rainwater management by the German Association for
Water Management, Waste Water and Waste, the collected water is allowed to seep into the
ground or to be conducted into bodies of surface water. An additional form of using precipitation in a natural and ecological way is presented by rainwater harvesting systems, which use
the water collected for irrigation, cleaning purposes or as service water for toilets or washing
machines.
The Libeskind Villa utilises rainwater to flush the toilets and irrigate the grounds around the
building. The three roof surfaces make up the collection area totalling around 225 m2. From the
roof, the rainwater is conducted via RHEINZINK eaves troughs into a closed system of welded
high-grade steel pipes to be collected in a Smart-Line 4000L rainwater tank. This polyethylene
tank has a storage capacity of 4,000 litres, is acid-proof, food-safe and absolutely resistant to
all types of roots. Thanks to the materials low adhesion, very few particles cling to the tanks
inside wall. The tank is part of a ready-to-install system comprising, apart from the tank itself
and the corresponding tubing, an overflow siphon with animal protection, a volume filter, a
calmed inlet and a float switch. To remove leaves and debris, the rainwater passes through a
volume filter with multiple cascades and narrowly spaced grilles before reaching the tank. The
filter is self-cleaning because the debris is continuously washed away by the incoming water
and into the public stormwater sewer system. The rainwater enters the tank via the calmed inlet;
by slowing the water flow, this inlet prevents the disturbance and re-suspension of fine sediments that gather on the bottom of the tank.
Water is withdrawn via the Hya-Rain water utilisation system, which is installed in the reception
building and, depending on the water level inside the tank, controls the water supply to the
toilets and the outdoor irrigation system.
Water is withdrawn from just below the water
surface, i.e. where the cleanest water resides,
by means of a floating inlet filter. If the storage tank does not contain enough water,
mains water supply is automatically activated.
The size and position of the installed system
was based on the annual average precipitation in the Datteln area as well as the water
consumption through toilets and the irrigation
system.
RAINWATER MANAGEMENT
Table 6
225 m
0.9
Precipitation
880 mm/year
Rainfall intensity
15.3 l (s*ha)
Rainfall duration
15 min.
3 weeks
Influx
0.19 m/h
Total consumption
15 m/year
Total yield
178 m/year
Rainwater consumption
14,600 l/year
4,000 l
Supreme comfort levels, sustainable energy consumption and ease of use. These were the guidelines for planning and constructing the building services for the Libeskind Villa. In addition, a
silent wastewater system was installed. With the goal of preparing the Libeskind Villa for cuttingedge technologies and also for technologies to come, all presently conceivable options were
considered in planning and installing the electrical and IT-related wiring. The hub controlling all
the building services is the HomeServer/Facility Server, which represents the interface between
all electrical devices controlled by the installation bus as well as those devices, which are accessed via the TCP/IP Internet protocol suite.
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High comfort levels also mean good noise insulation, especially for the water and wastewater
piping. The drinking water pipes are metal composite pipes, which feature heat-loss insulation
and reduce structure-borne noise. The wastewater pipes in the Libeskind Villa are Silent-db20
pipes. This is a wastewater system that reduces noise levels to below 25 dB(A) in lightweight
constructions or close-coupled sanitary systems like Duofix. The pipes are made from mineralreinforced plastic, and parts like forks, bends and reducers feature a uniquely ribbed surface.
These features, in addition to an installation that eliminates structure-born noise, make for reliably low-noise wastewater drainage.
Duofix modules were used to install the sanitary fixtures. These elements have proven reliable over many years and are ideally suited
for both close-coupled and concealed cistern
systems. Unique features are the dual-flush
cistern plates installed in the toilets and urinals: The Sigma50 plates are customisable
and, in the Libeskind Villa, are covered with
RHEINZINK.
Aesthetics, exclusivity and premium materials. These principles are immediately apparent on
the Libeskind Villas inside, too. The furniture combines functionality and design with cuttingedge technology, and the lighting concept enhances the buildings crystalline appearance.
The grounds repeat the dynamic lines of the building, thus reinforcing the unique architectural
concept.
In the lobby, visitors are welcomed at a stately reception counter. The multitude of angles and
slanted surfaces repeat the overall architectural design. An immediate eyecatcher is the integrated desk protruding from the reception counter. On the front, it is covered with RHEINZINK
titanium zinc as a visual reminder and example of the products manufactured by the buildings
owner.
The meeting room furniture, just like the reception counter, is finished with white soft
touch paint. The shape of the conference tables, sideboards and shelves interact with the
overall architecture by either continuing the
rooms lines or presenting deliberate contrast
to them. The tabletops deserve special mention. At first glance, they look like stained
glass; they reveal their uniqueness only when
touched. The surface has a warm, soft touch
to it, yet is still hard, robust and scratchresistant. The tabletops are a shimmering
white and take on the shade and colour of
the rooms furniture.
32| 33
Reception area
for RHEINZINKs guests
34| 35
The sanitary fittings possess an almost sculptural quality. Hallmark of the selected Supernova range is the multitude of facets and polygonal surfaces, which reflect and take on
the colours of their surroundings. The singlelever mixers in the visitor lavatories feature a
novel type of cartridge. If the lever is turned in
a clockwise direction, first only cold water
flows out, which is gradually mixed with hot
water as the lever is turned further and further. In this way, water flow can be comfortably controlled while at the same time saving energy; and the levers smooth motion makes for superb
ease of use.
The economical lighting concept makes use of energy-saving luminaires and follows the precept
Light without lamps. This means that, for the most part, vertical lighting was installed. This
provides the rooms with ample light and highlights the Libeskind Villas forms and dimensions.
Different kinds of recessed luminaires with aluminium housings and protective glass lenses were
installed. For each room, different lighting profiles for different times of day and types of room
usage can be set. The symbiosis between architecture and lighting becomes startlingly apparent
after dark, when the lighting gives the Libeskind Villa a unique transparent quality. The outdoor
space around the building is largely illuminated indirectly by directing the light onto the
RHEINZINK-clad wall surfaces, which act as reflectors.
The building is surrounded by an expressive composition of concrete slabs and greenery. Highgrade steel profiles repeat the architectural lines of the Libeskind Villa separating these sections
from one another. Drainage is handled by slotted channels also made of high-grade steel. The
corresponding Faserfix components are made of fibre-reinforced concrete and are part of a
modular system. They are joined by tongue-and-groove joints and installed beneath the covering surface so as not to interfere with the streamlined visual impression. The visible slots create
an elegant line pattern and guarantee fast
and efficient rainwater drainage. Lawns, low
box and cherry laurel hedges as well as the
incorporation of existing trees round off the
outdoor design concept.
Evening snapshot
IMPRESSIONS
Impressions building phase I ................................................................................................ 38 41
Impressions topping-out ceremony ..................................................................................... 42 43
Impressions building phase II ............................................................................................... 44 45
Impressions inauguration ..................................................................................................... 46 47
A vision became reality ........................................................................................................ 48 51
38| 39
40| 41
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A workmans tradition
the last nail is hammered in
44| 45
Constructions turn
into sculpted bodies
IMPRESSIONS INAUGURATION
September 29, 2009
Implementing an idea
a model becomes reality
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Sustainable construction
in the public interest
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We are all about sustainability in thoughts and actions. This publication is printed on FSC-certified paper, produced from wood from sustainable forestry!
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