HPU Leaflet Introduction-1

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PT.

TRANSWEPP INTERNASIONAL

Introduction
Most oil- producing wells , at some time during their economic life, will
require some kind of artificial lift to supplement reservoir energy to
raise the fluid to the surface and obtain the maximum recovery of oil for
maximum profit to the producer.
Sucker rod pumping is by far the most commonly used method of
artificial lift. It accounts for approximately 80% of all artificial lift wells in
the United States. The Standard Beam Pumping Unit has become a
symbol of oil production.
But even if this system is as old as the oil industry itself, little progress
has been achieved in the attempt to avoid the operational and
functional inadequacies of the system.

Smartlift Hydraulic Rod Pumping Unit , better known

as Smartlift HRPU , can be considered as a breakthrough in the

The new

oil lifting industry.


Even if the idea of hydraulically powered pumping units is not new,
almost all designs of this equipment failed in the field test, mainly
because of high power consumption , balancing problems and high

initial cost, The Smartlift HRPU has demonstrated during real


field use, that it can overcome these problems and present substantial
operational advantages.
Due to the exclusive design characteristics together with the
implementation of High-Tech oil-hydraulic components, a number of
additional advantages are obtained, so that the overall lifting cost of well
fluid can be substancially reduced.

The Smartlift Hydraulic Rod Pumping Unit now presenting a


4 th generation development, is not just another device to move the
rodstring up and down. The different cinematic of the string movement
created by the Smartlift Hydraulic Rod Pumping Unit permits higher
production and lower power consumption due to the completely
different way of approaching the balancing and the power consumption
problems.

PT. TRANSWEPP INTERNASIONAL

The Advantages of the Smartlift


Hydraulic Rod Pumping Unit

The Smartlift HRPU has been developed as an


alternative to the conventional walking beam pumping
unit, offering substantial cost reduction and
advantages of installation and operation.
The Smartlift HRPU needs no special piling or
concrete base
No additional cost for the electric motor
No extra cost for belts and pulleys
All electric switch gear is included in the power
pack of the Smartlift HRPU
Simple and independent speed adjustment for up
and down stroke
Reliable and fast acting protection equipment, to
avoid :
- Overload during upstroke
- Rod buckling during downstroke
- High temperature of hydraulic oil
- Low oil level
- Motor overheating
Higher production due to higher volumetric
efficiency and constant speed of Smartlift HRPU
The balancing of the Smartlift HRPU is
completely self adjusting, due to the dynamic
flywheel system
The flywheel balancing and recovering system
assures low energy consumption
Very short installation time
Automatic centering and alignment of the Smartlift

HRPU in relation to the wellhead flange


With exception of the motor bearings, the HPU does
not need any kind of lubrication
Very reduced maintenance costs

PT. TRANSWEPP INTERNASIONAL

TECHNICAL AND PERFORMANCE DATA


Smartlift HYDRAULIC ROD PUMPING UNIT
Model 08-20/60

Total height of unit

: 8.000

Distance between columns

Maximum pull capacity

: 8.000

lbs

Maximum stroke length

100

in

Minimum stroke length

30

in

Power pack, 440 V, 50 - 60 Hz

20

HP

600

mm

mm

Upstroke speed, stepless

: 15 to 36

in/s

Downstroke speed, stepless

: 15 to 36

in/s

Maximum SPM at 100 in stroke

10

Weight of wellhead unit

850

kg

Weight of power pack

950

kg

Production capacity

400

BFPD )*

SPM

)* with sucker rod pump of 2.5 size, 75 % of efficiency at


2000 ft of setting depth.

PT.Transwepp Internasional

PT. TRANSWEPP INTERNASIONAL

TECHNICAL AND PERFORMANCE DATA


Smartlift HYDRAULIC ROD PUMPING UNIT
Model 12-30/50
Total height of unit
Distance between columns

: 8.600
:
600

Maximum pull capacity

: 12.000

Maximum stroke length

100

Minimum stroke length

30

Power pack, 440 V, 50 60 Hz,

30

mm
mm
lbs
inc
inc
HP

Upstroke speed, stepless

: 15 to 36

in/s

Downstroke speed, stepless

: 15 to 36

in/s

Maximum SPM at 100 in stroke

10

Weight of wellhead unit

900

Kg

Weight of power pack

: 1.050

Kg

Production capacity

: 500

SPM

BFPD )*

* with sucker rod pump of 2.5 size, 75 % of efficiency at


3000 ft of setting depth.

PT.Transwepp Internasional

PT. TRANSWEPP INTERNASIONAL

TECHNICAL AND PERFORMANCE DATA


Smartlift HYDRAULIC ROD PUMPING UNIT
Model 16-60/50

Total height of unit

8.700

mm

Distance between columns

700

mm

Maximum pull capacity

: 16.000

lbs

Maximum stroke length

120

in

Minimum stroke length

30

in

Power pack, 440 V, 50-60 Hz,

60

HP

Upstroke speed, stepless

: 15 to 56

in/s

Downstroke speed, stepless

: 15 to 56

in/s

Maximum SPM at 120 in stroke :

12

SPM

Weight of wellhead unit

1.000

kg

Weight of power pack

1.200

kg

Production capacity

900

BFPD )*

)* with sucker rod pump of 3 size, 75 % of efficiency at


3000 ft of setting depth.
PT.Transwepp Internasional

PT. TRANSWEPP INTERNASIONAL

Smartlift

HRPU
Fluid Lifting Capacity
3000

Fluid Production (BFPD)

2500

2000

1500

1000

Type 16-60
500

Type 12-30

Type 08-20

0
0

200

400

600

800

1000

1200

Pump Setting Depth (meter)

1400

1600

1800

PT. TRANSWEPP INTERNASIONAL

PT. TRANSWEPP INTERNASIONAL

Attachment
lift Hydraulic Rod
Pu

t
Smartlift Hydraulic Rod Pumping Unit
Comparising with Beam Pumping Unit
At Prabumulih Field
Smartlift Hydraulic Rod Pumping Unit
Opposite to API Beam Pumping Unit
Duri Field of PT. Chevron Pacific Indonesia

Smartlift Hydraulic Rod Pumping Unit


Power Pack 30HP

Smartlift Hydraulic Rod Pumping Unit


Talang Jimar Field, Prabumulih

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