IC Packaging Service
Cha pitr e
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CNRS INP G UJF
CMP offers a Complete Packaging Service:
Ceramic / Plastic / Plastic Open Cavity
Prototyping / Low volume / Add. packaging
Wide Range of Packages
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CMP annual users meeting, January 10th 2008, PARIS
Ceramic Packages
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Sealed or Removable Lids
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Dual
In-Line
Pin Grid
Array
CerQuad
Flat Pack.
DIL 8
DIL 14
DIL 16
DIL 18
DIL 20
DIL 24
DIL 28
DIL 40
DIL 48
PGA 68
PGA 84
PGA 100
PGA 120
PGA 144
PGA 160
PGA 180
PGA 208
PGA 224
PGA 256
CQFP 20
CQFP 28
CQFP 44
CQFP 64
CQFP 68
CQFP 84
CQFP 100
CQFP 120
CQFP 128
CQFP 144
CQFP 160
CQFP 208
CQFP 256
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Leadless
& J-Leaded
Chip Carrier
LCC 16
LCC 20
LCC 28
LCC 32
LCC 44
LCC 68
LCC 84
Small
Outline
SOIC 8
SOIC 16
SOIC 20
SOIC 24
SOIC 28
JLCC 28
JLCC 44
JLCC 52
JLCC 68
JLCC 84
CMP annual users meeting, January 10th 2008, PARIS
Plastic Packages
(1/2)
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Leaded
QFP Family
Plastic Leaded
Chip Carrier
PLCC 20
PLCC 28
PLCC 44
PLCC 68
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Metric Quad
Flat Package
MQFP 80
MQFP 100
MQFP 128
.
.
.
MQFP 240
MQFP 256
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Thin Quad
Flat Package
Low Quad
Flat Package
Small
Outline
TQFP 32
TQFP 44
TQFP 48
.
.
.
TQFP 160
TQFP 176
LQFP 32
LQFP 44
LQFP 48
.
.
.
LQFP 160
LQFP 176
SOIC 8
SOIC 14
SOIC 16
SOIC 20
SOIC 22
SOIC 24
SOIC 28
CMP annual users meeting, January 10th 2008, PARIS
Plastic Packages
(2/2)
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Thin, Array, Leadless
Thin Shrink Small
Outline Package
Plastic
Ball Grid Array
Fine pitch
Ball Grid Array
Quad Flat
No lead
TSSOP 20
TSSOP 24
TSSOP 28
TSSOP 38
PBGA 204
PBGA 217
PBGA 225
PBGA 250
PBGA 313
PBGA 352
PBGA 420
PBGA 456
FBGA 81
FBGA 108
FBGA 144
FBGA 160
FBGA 196
FBGA 208
FBGA 225
FBGA 256
FBGA 280
QFN 8
QFN 10
QFN 12
QFN 16
.
.
.
QFN 64
QFN 72
QFN 80
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CMP annual users meeting, January 10th 2008, PARIS
Plastic Packages : Open Cavity
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STEP 1
Dummy Package
STEP 2
STEP 3
Open Cavity
Wire Bonding
STEP 4
Remolding or Lid
& Marking
Advantages:
- Open cavity packages enable smooth transfer to plastic packaging
packaging process
- Price for small quantities up to 2020-40 dies
- Open cavity process is universal and can be applied to any plastic
plastic IC package:
BGA, QFP, QFN, PLCC, SOIC, TSSOP and more
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CMP annual users meeting, January 10th 2008, PARIS
Package Guidelines
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Ceramic or Plastic ?
Prototyping:
CMP recommends to use ceramic packaging
Advantages: Price for small quantities
Removable lids
Flexible constraint (wire length, ground bonds, die thickness)
thickness)
Thermal, HighHigh-Reliability (Space qualification)
Low volume:
CMP recommends to choose the plastic package
Advantages:: Low cost from 20Advantages
20-40 packaging (open tool only)
Access to density solutions for low price (QFN, PBGA)
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CMP annual users meeting, January 10th 2008, PARIS
Pads and Padring rules
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Standard Rules
Non Standard Rules
(available on request)
76 x 76
85 x 85
55 x 55
Absolute minimum (m)
Recommended (m)
Bonding PADS pitch
10
15
10
Absolute minimum (m)
Recommended (m)
86
100
65
Bonding PAD width
Absolute minimum (m)
Recommended (m)
Bonding PADS spacing
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CMP annual users meeting, January 10th 2008, PARIS
CMP packaging process flow
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Packaging is managed by MPW run.
CMP users choose the package (CMP can help)
before the submission.
CMP propose to the users the most
convenient package. (die size vs cavity size)
CMP standardize all bonding diagrams.
CMP bonding diagram
CMP ask the users for bonding diagram
and datasheet confirmation during the wafer fabrication.
CMP order the packages to the packaging house.
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CMP annual users meeting, January 10th 2008, PARIS
Data Sheet (Ceramic & Plastic Package)
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Available Data to Customers
Package Data Sheet
Blank Bonding Diagram
Files Extension: .pdf, .dwg
Soon: Data sheets available for customers throught the web customer interface
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CMP annual users meeting, January 10th 2008, PARIS
Packaging Technologies
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CQF
.
N
F
P, Q
Wire Bonding
Sta
Mul t c ked di e
i-Stac
s
ked
die s
e
Wa f
i ng
p
m
r Bu
Flip-Chip
Di e
B
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ump
i ng
CMP annual users meeting, January 10th 2008, PARIS
Wire bonding solutions
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Thermo-Sonic Method: Ball-Bonding
Pure and hardened Gold wires
Diameter wires from 18 m up to 50 m
Few packaging constraints
Ultra-Sonic Method : Wedge-Bonding
Aluminium wires with diameter up to 50 m
Allow high voltage applications
Interconnection density smaller
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CMP annual users meeting, January 10th 2008, PARIS
Wire bonding Limits
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Pad opening need to be about 3 times larger than the wire diameter
diameter
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CMP annual users meeting, January 10th 2008, PARIS
Flip-Chip using Stud Bump - Die Level
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Available at die level
Standard machine for tooling
Gold wire (with Pd): 18-20 m
Minimum pitch between bumps: 65 m
Limited to 32 I/O
Die down electrical connection (over a substrate or circuit)
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CMP annual users meeting, January 10th 2008, PARIS
Flip-Chip vs Wire bonding
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FLIP CHIP
WIRE BONDING
Size reduced, smaller pitch
Higher integration (I/Os)
Moderate cost
Shorter connection length
Reliability
Efficient heat dissipation
Compatibility housings
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CMP annual users meeting, January 10th 2008, PARIS
Package features (1/3)
CNRS INP G UJF
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Chip Scale Package (CSP)
Density Solutions
CSP package => Naked die occupies 80% or more of the package
Electrical performance is enhanced due to shorter interconnections
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CMP annual users meeting, January 10th 2008, PARIS
Package features (2/3)
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Quad Flat No lead (QFN)
QFN advantages:
Thermal Performance
Low Inductance; High Frequency
Thin; Low Profile
Die thickness between 200 and 300 m
Mold Compound
0.9 mm
DIE
Copper Lead Frame
Lead
Silver Ground Bond pad
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Solder Plating
CMP annual users meeting, January 10th 2008, PARIS
Package features (3/3)
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Ball Grid Array (BGA)
BGA advantages:
I/O
I/Os: up to 456
Shorter interconnections (density)
1 up to 4 routable layers
High Frequency
Die thickness between 200 and 300 m
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CMP annual users meeting, January 10th 2008, PARIS
BGA example realized with CMP (1/2)
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Ceramic BGA
Body size: 35 mm x 35 mm
420 I/Os
Thickness: 1.8 mm
Ball pitch: 1.27 mm
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CMP annual users meeting, January 10th 2008, PARIS
BGA example realized with CMP (2/2)
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Organic BGA
Body size: 31 mm x 31 mm
304 I/Os
Pad size: 34 um x 108 um
Pad pitch: 78 um
Ball pitch: 1.27 mm
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CMP annual users meeting, January 10th 2008, PARIS
Choice of the packages per year
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50
40
30
20
10
0
2004
DIL
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PGA
[email protected]
2005
LCC
2006
JLCC
QFN
2007
QFP
SOIC
BGA
CMP annual users meeting, January 10th 2008, PARIS
Packages choice evolution
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50
45
40
35
30
25
20
15
10
5
0
2004
2005
2006
2007
DIL
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PGA
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LCC
JLCC
QFN
QFP
SOIC
CMP annual users meeting, January 10th 2008, PARIS
Packaging Analysis
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Naked dies are visually inspected according to the
MIL-STD -883 norm, method 2010 condition A or B
Ceramic Bonding Checking:
Visual Inspection
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Plastic Bonding Checking:
X-Ray Test
CMP annual users meeting, January 10th 2008, PARIS
Packaging Process Flow for MPW Run
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Extracted
circuits
Visual
Inspection
Naked Dies
on Sticking film
Sawing
8 or 12 Wafer
Loading in
Waffle Pack
Packaging
Plastic
Packaging
Ceramic
Packaging
Turnaround: 2 weeks
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CMP annual users meeting, January 10th 2008, PARIS
Back lapping
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8 wafers (200 mm): 725 m (+/
(+/-- 20
20m)
m) standard thickness
12 wafers (300 mm): 780 m (+/
(+/-- 20
20m)
m) standard thickness
Wafer level back lapping
austriamicrosystems:
0.35 m (8)
(8) => standard back lapping to 480 m
=> back lapping to 380 m on request
STMicroelectronics:
0.25 m (8)
(8) => standard back lapping to 375 m
0.12 m (12)
(12) => standard back lapping to 375 m
90 nm
nm (12)
(12) => standard back lapping to 375 m
65 nm
nm (12)
(12) => standard back lapping to 250 m
OMMIC:
ED02AH => back lapping to 100m
Die level back lapping
Down to 150 m (absolute limit 100 m)
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CMP annual users meeting, January 10th 2008, PARIS
ElectroStatic Discharge (ESD) packing
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Conditioning & Shipment:
Antistatic Tubes:
Antistatic Bags:
Protection against the electrostatic discharge
Surface Resistance (ohms) :108-109
Antistatic Boxes:
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CMP annual users meeting, January 10th 2008, PARIS
Others Packaging Solution
Cha pitr e
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Case by case solutions
Optical resin
Hybrid
Chip On Board (COB)
Metallic package
Conditioning of wafers and naked dies
(vacuum or nitrogen atmosphere)
Service for additional packaging from previous run
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http://cmp.imag.fr
CMP annual users meeting, January 10th 2008, PARIS