Enertork TQ020

Instruction Manual
for TQ Actuators
TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)
Contents (1/2)
1. Cautious Notes
2. Usage
3. Storage
4. Configuration of TQ Series
5. Installation
5.1 Orientation of installation of actuator
5.2 Installations
6. Operation
6.1 Electrical connections and conduit
6.2 Check of rotation direction
6.3 Driving the actuator
10
6.4 Viewing the existing in LCD type
12
6.5 Setting of the limit switch
17
6.6 Setting the potentiometer and transmitter
17
6.7 Stopper bolt setting
18
6.8 Setting of the torque switch
18
6.9 Trial operation by handwheel
19
6.10 Trial operation by motor power
19
Contents (2/2)
6.11 Customizing the actuator in LCD
20
6.12 Customizing the actuator in LED type
26
6.13 Setting Profibus-DP
27
7. Trouble Shooting
30
7.1 Jamming
30
7.2 Diagnosis by operator
31
7.3 Self diagnosis
33
8. Maintenance
36
8.1 Lubrication
36
8.2 Regular operation
36
8.3 Regular check-up
36
9. Auxiliaries
37
9.1 General specification
37
9.2 Integral unit
39
9.3 Printed circuit board
40
9.4 Terminal board
43
9.5 Terminal block
44
9.6 Name of main parts
46
9.7 Drive bushing size
47
1. CAUTIOUS NOTES
Please carefully read this manual before installing and operating TQ Actuator.
A full understanding of this manual will assist in installing the actuator in the most
effective manner.
Check name plate and confirm the actuator have been provided as described in the
specifications.
Before all wiring works including main power, absolutely disconnect all incoming
power and avoid outdoor wiring works in the rain.
Do electric wiring in accordance with wiring diagram. Incorrect wiring may cause
damages to actuator and/or valve.
Connect main power cables correctly to the motor terminals in matching phase.
Connect external earth located in the middle of cable entry boss in addition to the
ground connection inside the terminal compartment.
Connect power to space heaters if actuators are to be stored in a damp place for
long period prior to installation.
During final installation, ensure that all cable entries are correctly sealed to
prevent water or moisture from infiltrating.
Tightly close switch cover and terminal cover after wiring, adjusting and setting.
Loose fastening of the cover bolts may cause rain water infiltration.
Check and clean the mating faces and V-packings before closing the covers.
Do not manually operate actuator with devices other than installed handwheel.
Using additive force devices (bars, wrenches or the like) on the handwheel or
change lever may cause personal injury and/or damage to the actuator or valve.
Do setting and trial operation after bringing the actuator manually to the
intermediate position.
Do not have an unqualified person adjust the pre-set value or parameter without
any consultation or permission.
If the amplitude of vibration is over 0.5G in the site to install the actuator,
contact us for consulting appropriate solutions.
In case that any function is different to as described in this instruction,
please contact our technical engineer.
For performance improvement, the specifications of the actuator are subject to
change without any notice in advance.
- Intended blank -
2. USAGE
Our TQ series, driven by electric power, are quarter turn actuator, which
are available to 90 degree valves such as ball, butterfly and plug, and dampers.
TQ is the result of our accumulated technology over 20 years of experience
in valve actuation, offering customers the reliable and economical product
quality.
3. STORAGE
Storing actuators indoors is preferable.
If outdoor storage is unavoidable for long time, store actuators on a raised
platform under proper shelter or cover and connect wiring to space heaters
to avoid condensation in switch case.
A dry agent pack is put inside switch unit and take it out before trial
operation.
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4.
CONFIGURATION of TQ SERIES (1/2)
4.
CONFIGURATION of TQ SERIES (2/2)
5. INSTALLATION
5.1 Orientation of installation of actuator
1)
It is convenient for maintenance that switch cover faces toward sky,

if possible.
2)
It
is
recommended
entries
face
handwheel
if
3)
the
faces
to
install
ground
front
actuator
orientation
for
easy
in
the
position
which
for
watertight
function
manual
operation
without
cable
and
interruption,
possible
Reserve the overhaul space for opening switch cover.

MODEL
Overhaul
Space (mm)
010
020
040
060
080
120
200
300
105
115
130
145
145
145
145
145
5.2 Installations
1)
Check the dimension of actuator base and drive bushing with the dimension of
valve or damper bracket.
2)
Fit actuator to valve(or damper), under the conditions that actuator and valve
are at fully closed positions.
3)
After applying grease to damper stem and drive bushing properly, assemble
valve or damper with spring washers and bolts.
*CAUTION : KEEP PROCEDURE ABOVE & KEEP ALL THE PARTS CLEAN.
FOREIGN OBJECTS INSIDE MAY CAUSE DAMAGE TO BUSHING, O-RING &
OTHER PARTS.
- Intended blank -
6. OPERATION
6.1 Electrical connections and conduit
Before wiring, check one more time that the supply voltage details on the
nameplate are correct for this installation.
1)
Check
if
electrical
specification
like
as
power,
wiring
&
etc
are
correct or not.
2)
Do
the
control
3)
wiring
power,
Make
sure
actuator
4)
Make
6)
Plug
at
use
and
given
supply
electric
and
or
more
are
relay
and
diagram,
such
as
power,
ground.
power
operates
actuators
machined
delivery.
wiring
to
heater
for
keeping
inside
of
dry.
one
entries
the
wiring
that
two
Cable
per
internal
to
clean
sure
operate
5)
as
Please
one
actuator
only.
Can
not
simultaneously.
with
remain
two
the
PF
1"
taps
plug
as
it
and
is
if
sealed
user
with
doesn't
make sure of sealing the cable entries after finishing wiring.
After the completion of wiring, clean the mating faces, put on the covers and
fasten the cover bolts tightly.
7)
When
user
certified
use
connection
actuator. This
suitable
ex-proof
actuator
is
ex-proof,
component
not
component,
as
which
our scope
factory
of
won't
is
please
at
make
least
supply, but
guaranty
the
sure
same
if
to
use
grade
with
user don't
performance
the
use
of
actuator.
6.2 Check of rotating direction

In case of 3 phase actuator, operator should check the rotating
direction of actuator before electrical operation. If operating direction
is wrong, limit switches doesn't function and it results damage from
jamming or motor's overheating.
So, check rotating direction at first operating without fail.
Do checking at the mid-travel of actuator. Otherwise due to negative
connection of supply power, limit switches may not work at the full open
( or close ) position.
1)
Check the direction of rotation by pressing the open button. If the direction is
opposite, change 2 wires each other out of 3 power wires.
2)
After
rewiring
of
power
wires,
if
actuator
is
successful.
open
signal,
the
countermeasure
Then
check
the
rotating
direction
again
in
moves
to
order to
open
confirm
as
per
it again.
6.3 Driving the actuator

Before starting to commission the actuator, check that the actuator is installed
correctly on the valve and main power is on.
1)
Place the selector switch in "LOC" position.
2)
Press the OPEN or CLOSE button in complying with desired position.

Confirm whether the direction is correct or not.
Function of buttons and lamps in LED type
Fig. 1 Operating panel in LED type
10
Function of buttons and lamps in LCD type
Fig. 2 Operating panel in LCD type

Function of selector swtch (Common in LED and LCD type)
In LCD screen
In status of lamps
11
Function of buttons
6.4 Viewing the existing setting in LCD type

All the existing setup data can be viewed on the LCD screen by following a
simple step-by-step dialogue.
All other actuator parameters are factory-set either in accordance with
Morgan Korea standard set of default values or the requirements specified with
the purchase order. Reconfirm these preconfigured setting before placing the
actuator into service because the requirements of the application may have
changed after the manufacture of the actuator.
1)
Place the selector switch in "OFF" position and press the "RESET" button
for over 2 seconds to enter setting mode.
2)
Place the arrow () in front of VIEW character in pushing "A" green button
and press "RESET" blue button.
Then, you can view the setting parameter by pushing "A" or "C" button.
Please refer to Fig. 2 in front page about button identification.
"Enter" in the flow schematics means "RESET" button on the operating panel.
- Intended blank -
12
Fig. 7 Schematics for viewing configuration

3)
Check of motor rotating direction (Option)
You can check the rotating direction of motor in this mode, which is right or
left.
4) Check of stop condition in full close position
In this mode, you can check the method for stopping in the full close position,
which is limit or torque.
13
5)
6)
Check of stop condition in full open position
In this mode, you can check the method for stopping in the full close position,
which is limit or torque.
Check of the wiring error for power supply
"Auto Phase = Yes" means that the auto phase discriminator is effective,
and "Auto Phase = No" means that auto phase discriminator is not effective.
7)
Check of behavior for ESD signal
You can check the current setting condition for Emergency Shut Down signal.
In "Close", the actuator moves to full close position for ESD signal.
In "Open", the actuator moves to full open position for ESD signal.
In "Stop", the actuator keeps as-is position for ESD signal.
In "Do not use", ESD signal will be neglected by actuator.
8) Check of maximum output mA value
You can check the maximum output mA value which is set.

9) Check of Minimum output mA value
You can check the minimum output mA value which is set.

10) Check of Dead Band value
You can check the dead band value which is set.

11) Check of Dead Time value
You can check the dead time value which is set.

12) Check of Profibus availability
You can check whether profibus communication can be used or not.
14
13) Check of the type of line redundancy in profibus communication
You can check the type of line redundancy, which is single or dual type.
14) Check of the total running time of Motor
You can check the total time which motor ran.

###H##M##S means Hours, Minutes and Seconds.
Total memory capacity is about 876,000 hours, equal to 100 years, in case
the memorized time unit is seconds.
15) Check of the total cycle
You can check the total cycle which was operated so far.
Total memory capacity is 100 million cycle.
16) Check of the total touching number of limit in open position.
You can check the total number which the limit switch in full open position
was touched so far.
The data will be restored only if stop condition is "Limit seating" in full open
position.
Total memory capacity is 100 million times.
17) Check of the total touching number of limit in close position.
You can check the total number which the limit switch in full close position
was touched so far.
The data will be restored only if stop condition is Limit seating in full close
position.
18) Check of the total touching number of torque in open position.
You can check the total number which the torque switch in full open position
was touched so far.
The data will be restored only if stop condition is "Torque seating" in full
open position.
15
19) Check of the total touching number of torque in close position.
You can check the total number which the torque switch in full close position
was touched so far.
The data will be restored only if stop condition is "Torque seating" in full
close position.
20) Check of the total number of torque fault in open position.
You can check the total number which open torque fault occurred so far.
The data will be restored only if stop condition is "Limit seating" in full open
position.
21) Check of the total number of torque fault in close position.
You can check the total number which close torque fault occurred so far.
The data will be restored only if stop condition is "Limit seating" in full close
position.
22) Check of Total Number Of Motor Protection Faults.
You can check the total number which motor protection fault occurred so far.
Motor protection fault means that thermal, high temperature stopped motor.
* Default Configuration Set
>
>
>
>
>
>
>
Full Open stopped by "Position limit" : Open limit seating

Full Close stopped by "Position limit" : Close limit seating
Switch activated by "Inching mode"-non maintained control
Clockwise to close (CW)
Phase to "Auto Phase=Yes" : Auto phase discriminator is effective
ESD is "Do not use". That is, ESD signal is neglected.
Password is 0000 (4zero)
- Intended blank -
16
6.5 Setting of the limit switch

1)
2)
3)
Upper two limit switches(RLS) are used for close and lower two limit
switches(LLS) are used for open.
RLS1 and LLS1 are used for limiting position and RLS2 and LLS2 are used for
control lamp in advance.
If push the limit switch, it sounds 'click' twice.
>> Setting procedure of close position

(1) Turn the lever for manual operation and turn hand wheel to move
actuator to full close position.(Refer to STOPPER BOLT SETTING)
(2) Turn the close cam until the micro switch is on, by pushing the
slot of cam by using driver(-)
(3) Turn the indicator
dial plate to 0% or close position and fixing
the bolt.
(4) Confirm the setting by electrical operation of actuator (0100%)
>> Setting procedure of open position
Carry out same manner of setting
procedure
of
close
position
- Intended blank
Fig. 3 Schematic of switch cluster
6.6 Setting the potentiometer and transmitter (R/I converter)

Optional parts
1)
Fully close valve.
2)
Connect circuit tester (DC, mA) to, referring wiring diagram attached inside,
signal output terminal (+, -) and ;
> in case tester reads the value between 3.4 and 4.6mA, set zero point of
transmitter or,
> in case tester reads the value outside 3.4 - 4.6mA, turn potentiometer shaft
with screwdriver until tester reads value between 3.4 - 4.6mA.
* When turing potentiometer shaft with screwdriver, tightly grip gear A

with another hand so that it should not rotate.
3) Set zero point of transmitter, fully open valve and set span.
Repeat this procedure 2 -3 times for precise setting.
17
6.7 Stopper bolt setting

1) For setting position limit switches, loose the nut which are engaged
with stopper bolts and turn stopper bolt to pull out within the
ranges of following.
2) Move actuator full close position by manual. Once cam hit the lever
of limit switch to trip, stop manual operation. Then turn close
stopper bolt to go forward until it don't not go further (End of
stopper bolt contacts the 2nd worm wheel).
After that turn close stopper bolt to come out by 2 threads and
tighten the loosen nut.
3) Do as per same with above for open stopper bolt.
Maximum range of stopper bolt setting
DIVISION
BOLT SIZE
TQ-010
TQ-020
M6 1P M8 1.25P
TQ-060
M12
1.75P
TQ-120
M14 2P
Max. allow.
range (mm)
18
28
35
43
"A"
Fig. 4 Schematic of stopper bolts

CAUTION : Please pay an attention that the worm wheel is net out of range
of matching the worm by setting within above range "A".
6.8 Torque switch setting (Except TQ-010)

1)
Torque Switches are set by factory before delivery, therefore no

need to set the switches again.
2) When trip the torque switch, check the valves or dampers.
3) No guaranty in performance if this switches are set again.
4) If required resetting of the torque switches, please consult with our
design dept.
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18
6.9 Trial operation by handwheel

1)
Turn the change lever toward manual position until

change lever
stands perpendicularly.
If lever does not stand perpendicularly, pull over it again turning
handwheel slowly. This require about 10 20Kg force.
2) Confirm the direction of manual operation
- Clockwise is close direction and counter clockwise is open
direction.
3) No need to position the change lever to original for electrical
operation by manual. Once electrical power is on, the change lever
automatically return its original position by internal clutch
mechanism.
* CAUTION : USING CHEATER BAR OR THE LIKE ON HANDWHEEL MAY
CAUSE DAMAGE TO THE ACTUATOR AND/OR VALVE
6.10 Trial operation by motor power

Before switching power on to the actuator, check that the supply voltage
details on the nameplate are correct for this installation. An incorrect supply
connected to the actuator terminals could cause severe or permanent damage
to the electrical or electronic components in the actuator.
Apply power to the actuator and carefully check that it has been set up and
configured correctly for its intended application before operating the actuator.
The operation mode is automatically changed from manual to power by just
energizing the motor.
1)
Local control
1-1) Place the selector switch in LOCAL mode.

1-2) In order to open or close the valve, push open "A" or close "C" button on
the operating panel.
Repeat this 3 ~ 4 times to both directions.
1-3) If you want to stop the actuator in the middle of opening or closing, just
push the STOP button or shift the selector switch to OFF.
1-4) Carefully check on/off of lamp during operation.
- Intended blank -
19
2)
Remote control
2-1) Place the selector switch in REMOTE mode to permit command control
by a remote device.
Local open or close command will be non-effective in this mode.
2-2) After checking once more the cable connection compared to wiring diagram,
send required signals from a remote device for opening and closing of valve.
3-3) When you want to stop the actuator in the middle of operation, send stop
signal from a remote device.
Rotating the selector switch to the "OFF" position will automatically stop the
actuator regardless of the remote control signal.
3-4) Carefully check on/off of lamp during operation.
6.11 Customizing the actuator in LCD type

The actuator setting can be customized. That is, the default setting can be
changed and the purchased options can be re-configured.
1)
Original display for setting mode

When shifting the selector switch to OFF and pressing the RESET button
for 2 seconds, you can enter into setting mode.
* You can choose View or Edit Mode by pushing Button "A"or "C"
* In Edit Mode, you can change and save each of parameters.
* In View Mode, you can only look into each of parameters.
2) Entering into Edit Mode

After choosing EDIT, press button "D" to move into Input P/W screen.
* Start to input password from first digit and press button D to move
into next digit.
* Arabic number can be up and down by Button A and C.
* If Good P/W message is displayed in screen, you can enter to next mode
by button "D", and if Wrong P/W , you have to retry password input after
pressing button "D"
* The original set password would be 0000 when shipped
When password is correct
When password is incorrect
"Enter" in the flow schematics means "RESET" button on the operating panel.
20
Fig. 5 Schematics for customizing the parameters

3)
Setting of motor rotating direction (Option)
* You can decide the rotating direction of motor in this mode.

* The original set direction would be "Right" when shipped.
21
4)
Decision of the seating method in full close position
You can choose seating method, limit or torque, in full close position.
* The original set condition would be "Limit" seating when shipped.
5)
Decision of the seating method in full open position
You can choose seating method, limit or torque, in full open position.
* The original set condition would be "Limit" seating when shipped.
6)
Decision of behavior for Emergency Shutdown signal
When ESD signal detected, the actuator moves on corresponding to pre-set

condition. In "Close", the actuator move to full close position and "Open" to
full open position. In "Stop", the actuator keeps as-is position.
Also in "Do not use", ESD signal will be neglected by the actuator.
* The original set condition would be "Do not use" when shipped.
22
7)
Fine adjustment of Output mA in zero and span
* In this mode, you can adjust precisely the Output mA.

Max mA can be adjusted from 254 to zero on the base of 0~23mA and 5V.
Min mA can be adjusted from 254 to zero on the base of 0~23mA and 5V.
However, as the values are optimized by manufacturer, you are strongly
advised not to adjust them, except for inevitability.
8) Automatic memory of potentiometer value
* You can automatically save the potentiometer value when the open and
close position are detected in this mode.
After switching the selector switch to "LOC", move the actuator to full
close position.
When the actuator arrive in full close position, it starts for full open
position automatically.
Thus, during moving on, do not try to do any operation.
Through these procedures, the actuator will memorize the current
potentiometer value in full close position as the start point of Zero.
Also, in full open position as the start point of Span.
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23
9)
Adjustment of Dead Band value
Dead Band is an area of a signal range or band where no action occurs.

* It can be used in proportional operation or automatic positioning in profibus.
* The value is adjustable between 0% and 20% in 1% increment.
* Recommended value is above 3%.
* The original set value is 3% when shipped.
* You are sure to check the value before use.
10) Adjustment of Dead Time value
Dead Time means that implementation of any signal is delayed when any
input signal is above dead band.
* It can be used in proportional operation or automatic positioning in profibus.
* The value is adjustable between 0.0 sec and 10.0 sec in 0.5 sec increment.
* Recommended value is above 1.0 sec.
* The original set value is 2.0 sec when shipped.
* You are sure to check the value before use.
11) Decision of Profibus accessibility
* In this mode, it can be decided whether you use Profibus remote control or
not.
* The original set condition would be "Disable" when shipped.
- Intended blank -
24
12) Set-up of Profibus line redundancy
When using Profibus line redundancy, you can choose the type of control,
which is Single or Dual
* For adapting Line Redundancy in your control, the specification of Master and
configuration of system have to satisfy the requirement.
13) Password
Set -up
* You can change and save a password in this mode.

* When you press button "D" in last digit, new password will be restored.
- Intended blank -
25
6.12 Customizing the actuator in LED type
- Intended blank -
26
6.13 Setting Profibus-DP

Morgan Korea's TM Series offer Profibus-DP of network options.
Profibus is based on RS 485 communication. Particular cares should be taken
when terminating a shielded twisted pair cable for Profibus in a control
network. Avoid any inappropriate finishing such as nicks or cuts in the
insulation of data communication cables, since this may result in inadvertent
ground connection.
1)
General data for Profibus-DP
- Intended blank -
27
2) Wiring the bus cable
MASTER
TERMINATION
TERMINATION
Fig. 6 Schematic of Profibus Connection
3) Allocating the bus address

You can allocate the bus address to the actuators installed in system by
mixing the numbers of S/W2 and S/W3.
Fig. 7 Profibus Card
28
4) Symbol and address
Fig. 8 Table of Symbol and Address in switch

Example :
If you choose "5" of Symbol in S/W 2 and "E" in S/W 3,
the selected addresses are 80 and 14 respectively.
Thus, the allocated bus address will be 94, which equals 80 plus 14.
- Intended blank -
29
7.
TROUBLE SHOOTING
7.1 Jamming
1) What's jamming
In case that actuator moves wrong direction due to negative phase
and moves over the travel limit, internal worm gear contacts the
stopper bolt and engaged each other. This is we call, jamming and
can not move actuator at all.
2)
How to solve
2-1)
Off the power.
2-2)
If jamming is happened during close, turn close stopper bolt to

come out by about 2 threads.
(If during open, turn open stopper bolt to come out by about 2
threads.)
2-3)
Turn the
wheel.
2-4)
If jamming is happened during open, procedure is same

close, but turn hand wheel to clockwise by manual.
2-5)
Turn hand wheel to counterclockwise

Check rotating direction again.
2-6)
If everything is O.K, fix the stopper

(Refer to "Stopper bolt setting")
2-7)
Close switch cover with bolts.
change
lever
to
manual
position
until
bolt
and
50%
at
operate
open
by
hand
with
position.
original position.
- Intended blank -
30
7.2 Diagnosis by operator

1)
110/220V AC 1 PH , 380/440 AC 3 PH STANDARD SPEC

Trouble
Actuator don't work

at all
Torque switch works

abnormally
Switching to manual
is not possible
Abnormal signal
indicator
Remote operation is
not possible
Cause
How to solve
Check if power is on.
Power on.
Check if voltage is too low.
Check power.
Motor and supplied power is different.
Check motor power and supplied power
Wiring is not correct.
Do wiring again.
Wiring is loosen.
Do wiring tightly.
Coil of motor is damaged.
Change the motor
Thermostat of motor trips.

(High duty cycle)
Lower around temperature and duty cycle.
Capacitor is damaged.
Change the capacitor.
Limit switch works.
Refer to "Limit s/w setting"
Torque switch works.
Check valve and torque value.
Jamming happens.
Check rotating direction per instruction.
Actuator is undersized.
Select again as per real required torque.
Foreign material between valve seat

and disc.
Check and change the valve.
Stopper bolt is set prior to limit switch.
Reset the stopper bolt.
Lever is not fully pulled over.
Fully pull over the lever.
Lever is not pulled over because of

jamming.
Disengage the jamming.
Clutch of lever and handle is engaged

each other.
Turning handle slowly, pull over lever.
Damage of signal indicator(option).
Change the signal LED unit.
Damage of micro switches
Change the micro switches.
Setting of limit switch is wrong.
Do setting switch again.
Stopper bolt is set prior to limit switch.
Do setting stopper bolt again.
Wiring is not correct.
Do wiring again.
Switch is not at remote position.
Put the switch at remote position.
31
2)
Proportional Control Unit Option

Trouble
Proportional
Control Unit
doesn't work
Output signal is
not detected
3)
Cause
How to solve
Input signal is fault.
Check input signal.
R/I Convertor signal is failed.
Check the resistance of potentiometer and

change it if resistance is not correct.
Proportional Control Unit card

is damaged.
Change the Proportional Control Unit

card.
R/I Convertor signal is failed.

Proportional Control Unit card

is damaged.
Change the Proportional Control Unit

card.
R/I converter option

Trouble
Cause
How to solve
R/I converter signal is failed.

Output signal is
not detected
R/I converter is damaged.
4)

Change the R/I converter.
Others
Trouble
Cause
How to solve
Remote operation is not

possible
Switch is not at remote position.
Put the switch at remote position.
Occasionally fail
Wring is loosen or switch is not

contacted.
Change the switch and check wiring.
Proportional Control Unit

fails occasionally
Thermostat is on and off due to

motor overheated.
Lower duty cycle.
Proportional Control Unit fail

and return to normal
Defect of wire, high volts & noise
Remove the cause.
Output signal from

Proportional Control Unit is
unstable
Remove the cause.
R/I converter signal fails

occasionally
PIU is not contacted tightly
Check the resistance of

potentiometer and change the PIU.
Output signal from R/I

converter is unstable
Remove the cause.
Valve torque is sharply

increased
Foreign material in valve.
Check and change the valve.
Resistance of coil is sharply

increased
Humidity or gas invade in heater.
Check and change the heater.
32
7.3 Self diagnosis

1)
In LED type
- Intended blank -
33
2) In LCD type
- Intended blank -
34
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35
8. MAINTENANCE
After trial operation, check damages on paint and touch-up, if necessary.
Before fastening, check V-rings at the covers of switch unit and terminal unit
are rightly placed.
Use suitable cable gland and fasten tightly to secure IP68 class watertightness
and/or flame proofness.
8.1 Lubrication
Lubrication(EP R0 grade grease) is already done by factory and
generally no need to refill it again.
If required refill of grease, please fill the grease through the space of output
base after disassembling the output base.
8.2 Regular operation

Electrical power always should be supplied to actuator
recommended to operate actuator once a month.
and
it
is
8.3 Regular check-up

In order to use actuator for long time, regular maintenance once a
year is required. Pleas check operating condition, corrosion, painting
& etc.
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36
9.
AUXILIARIES
This chapter shows the general electrical specification and the schematics for
sub assembly of electrical parts to help user do maintenance the actuator.
9.1 General specification

In LED type
In LCD type
37
1) Control circuit is isolated from the remote signal by the opto-isolater so

that it might not be affected by any disturbance.
2) Two operating modes of INCHING / HOLD. If there is no any requirement
when ordering, the actuator will be shipped as INCHING mode.
If you want HOLD mode, please connect and of terminal by using
jumper line.
3) Transformer
4) Please use Magnetic contactor and Fuse as followings.
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38
9.2 Integral unit

1)
For LED type
Fig. 9 Integral unit for LED type
2)
For LCD type
Fig. 10 Integral unit for LCD type
39
9.3 Printed circuit board

1)
For LED type
Fig. 11 Control board for LED type
Fig. 12 Power board for LED type
40
Fig. 13 Terminal board for LED type

2)
For LCD type
Fig. 14 Control board for LCD type

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41
Fig. 15 Logic board for LCD type
Fig. 16 Power board for LCD type

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42
9.4 Terminal board

1)
For LED type
Fig. 17 Terminal board for LED type
2)
For LCD type
Fig. 18 Terminal board for LCD type

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43
9.5 Terminal block

1)
For LED type
Fig. 19 Terminal blocks for LED type
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44
2)
For LCD type
Fig. 20 Terminal blocks for LCD type
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45
9.6 Name of main parts

1)
Externals
Fig. 21 External View for TQ-010, 020, 040, 060, 080, 120
2) Internals
for TQ-010
for TQ-020/040/060/080/120
Fig. 22 Internal View
46
9.7 Drive Bushing Size
Fig. 23 Bushing drawing

Caution : Be careful of position of key way during machining.
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47
For further more information about our products or service,

please do not hesitate to contact us.
Head Office & Factory :

#64-6, Ogye-1Ri, Neungseo-Myun, Yeoju-Gun, Gyunggi-Do, Korea
Tel: + 8 2 - 3 1 - 8 8 1 - 5 8 4 0 /5
Fax: + 8 2 - 3 1 - 8 8 1 - 5 8 6 0
Seoul Office :
#301, Sunil Bldg. 696-17, Yeoksam-Dong, Kangnam-Gu, Seou, Korea
Tel: + 8 2 - 0 2 - 5 5 5 - 0 8 8 3
Fax: + 8 2 - 2 - 5 5 6 - 3 0 2 6
Web Site : http://www.enertork.com
E-mail : [email protected]
48

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Instruction Manual

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

5.1 Orientation of installation of actuator

6.1 Electrical connections and conduit

6.2 Check of rotation direction

6.3 Driving the actuator

6.4 Viewing the existing in LCD type

6.5 Setting of the limit switch

6.6 Setting the potentiometer and transmitter

6.7 Stopper bolt setting

6.8 Setting of the torque switch

6.9 Trial operation by handwheel

6.10 Trial operation by motor power

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

6.12 Customizing the actuator in LED type

6.13 Setting Profibus-DP

7.2 Diagnosis by operator

7.3 Self diagnosis

8.2 Regular operation

8.3 Regular check-up

9.1 General specification

9.2 Integral unit

9.3 Printed circuit board

9.4 Terminal board

9.5 Terminal block

9.6 Name of main parts

9.7 Drive bushing size

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

CONFIGURATION of TQ SERIES (1/2)

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

CONFIGURATION of TQ SERIES (2/2)

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

It is convenient for maintenance that switch cover faces toward sky,

Reserve the overhaul space for opening switch cover.

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

make sure of sealing the cable entries after finishing wiring.

6.2 Check of rotating direction

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

6.3 Driving the actuator

Place the selector switch in "LOC" position.

Press the OPEN or CLOSE button in complying with desired position.

Function of buttons and lamps in LED type

Fig. 1 Operating panel in LED type

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

Function of buttons and lamps in LCD type

Fig. 2 Operating panel in LCD type

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

6.4 Viewing the existing setting in LCD type

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

Fig. 7 Schematics for viewing configuration

Check of motor rotating direction (Option)

TQ ELECTRIC ACTUATOR - INSTRUCTION MANUAL (09/2008 v-1.0)

Check of stop condition in full open position

Check of behavior for ESD signal

You can check the maximum output mA value which is set.

You can check the minimum output mA value which is set.

You can check the dead band value which is set.