Características Técnicas Bombas Mark III

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MKIII TECH BULLETIN - 1

12/5/02

11:00 AM

Page 2 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Technical
Information
and Design
Characteristics

Durco Mark III


Alloy Pumps
ANSI Standard
Sealmatic
Unitized Self-Priming
Recessed Impeller
Lo-Flo

Bulletin P-10-501a (E)

IS

TE

R QUAL

LO

YD S REG

Page 3 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

ISO

C OMP AN

umps delivered
worldwide are
manufactured in
Flowserve facilities
certified either to ISO
9001 or to ISO 9002.

11:00 AM

TY

12/5/02

MKIII TECH BULLETIN - 1

9001

Quality System Certificate

MARK III PUMP &


ENHANCEMENTS

TECHNICAL DATA

SEALMATIC
2

Durco
Mark III
ANSI
Process
Pumps

Mark III ANSI


Standard Pump Page 4
Power Ends
5
Shafts & Sleeves
6
Shaft Materials & Data 7
Shafts & Bearings
8
Deflection Graphs
9
Isocorrosion Graphs
10
SealSentry
11-14
DurcoShield
15
Impellers
16-17
Lo-Flo
18
Casing Options
19
DurcoShield
15
Ultralign
20
Low/High Temperature 21
BaseLine
22-27

Heavy-duty
chemical service
pumps are preferred around
the globe.

Performance
Curves
Page 28
Interchangeability
29
Pressure/Temperature
Ratings
30
Suction Pressure
Ratings
31
General Data
32
Minimum Flow
33
Fastener Standards
33
Group I Parts
34
Group II & III Parts
35
Pump/Baseplate
Dimensions
36
Materials
37
How To Specify
38

Durco pumps
are among the
industry leaders
in hydraulic
coverage and
efficiency.

Mark III
Sealmatic

Dynamically
sealed pump
eliminates the
need for
conventional
mechanical seals.

Pages 39-43

Exclusive
features improve
pump reliability
and extend
mean time
between planned
maintenance
(MTBPM).

MKIII TECH BULLETIN - 1

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Page 4 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Mark III
Self-Priming Pages 44-48
Priming Tanks
49-51

Located out of the


sump. Reduces
costs of vertical
pump options
and simplifies
maintenance.

Mark III
Recessed
Impeller

Pages 52-55

Vortex action
assures troublefree pumping of
large diameter
solids and
slurries. Also
selected for shear
sensitive media.

Power
Monitor

Pages 56-57

Good Pump
Practice

Pages 58-59

SELF-PRIMING

RECESSED
IMPELLER

POWER MONITOR

GOOD
PUMP PRACTICE

Protects pumps
from costly
damage due to
improper operation at both high
and low horsepower load
points.

Observing these
seven principles
of Good Pump
Practice can
significantly
extend MTBPM.

MKIII TECH BULLETIN - 1

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Page 5 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
ANSI
Standard

nique Features
Extend MTBPM

Improved pump reliability and extended MTBPM


are achieved with exclusive features including:
Optional ANSI 3A
power end (See page 5)
SealSentry seal
chambers featuring the
FML model with flow
modifiers and large
tapered bore (See
page 11)
The unique reverse
vane impeller (See
page 16)
Ultralign with C-Plus
precision motor and
pump shaft alignment
(See page 20)
BaseLine family of preengineered baseplates
(See page 22)

How To Identify
Durco Mark III
Process Pumps
An example of the
nameplate used on
the Mark III pump
is shown below. This
nameplate is always
mounted on the Mark
III bearing housing.
Customers
equipment
number
Pump size
Alloy
Seal
manufacturer
Seal code
Capacity
RPM
Customers
purchase order
Temperature
Serial
number

FLOWSERVE CORPORATION
DAYTON, OHIO, U.S.A.
ANSI 3 PUMP
EQUIP NO.
SIZE
ALLOY
SEAL
SEAL CODE
CAP
RPM
PO
TMP
SERIAL NO.

BASE
TYPE
TDH
MDP
SG
CE

V
01/94

Baseplate size
Seal type or
model
TDH
Maximum
design pressure
(at 100F)
Specific gravity
Viscosity
Date assembled
Location
where built

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Page 6 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Choice of
Power Ends

Standard Mark IIIA


power ends feature:
Double row angular
contact outboard/
single row, deep
groove inboard bearings for excellent axial
and radial load support
Double lip oil seals
Top mounted vent
and oil filler
Trico oiler
Large one inch
(25 mm) diameter
reflective sight glass
Micrometer adjustment (See page 8)
Optional oil slinger

Optional
swing-away
bearing housing
foot

Optional finned
oil cooler

ANSI 3A power end is


so advanced it carries a
three-year MTBPM
guarantee.
Certified clean room
assembly
Inpro/Seals VBX
non-contact Vapor
Block Bearing Isolator
keeps lubricants in and
contaminants out
Magnetic drain plug
collects metallic
contaminants
Top vent replaced
with plug

Lubrication options:
Synthetic lubricants
can allow up to three
years between oil
changes
Oil mist systems
Shielded and grease
lubricated bearings
(two-year MTBPM
guarantee)
Note: Adherence to
proper installation,
operation and maintenance program is
necessary for three-year
MTBPM guarantee.

All Durco power ends


feature:
Metal-to-metal construction to assure a
true running and
concentric shaft,
thereby extending
bearing and mechanical seal life
Ductile iron frame
adapter meeting
ASME B.73.1 criteria

ANSI PUMP & ENHANCEMENTS

Durco
Mark III
ANSI
Standard
Power Ends

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Page 7 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

urco shafts and


sleeves are
designed to improve
pump reliability.
SHAFT MATERIAL
CHOICES
Standard: investment
cast or high alloy bar
stock available in a wide
range of materials, including proprietary DC8
and SD77 wet ends.

SHAFT CHOICES

Durco
Mark III
Shafts &
Sleeves

Composite: a steel shaft


end-to-end with an integral sleeve of DC8, SD77
high silicon iron, ceramic
(alumina or zirconia)

DC8 and SD77 offer


superior corrosion resistance and hardness to
minimize shaft fret corrosion and maximize shaft
wet end performance.
DC8 a cobalt base
alloy with chromium
and molybdenum
SD77 or Superchlor
is a high silicon iron
alloy

Friction-Welded: a steel
power end friction welded
to a solid alloy wet end

Flowserve recommends the


use of solid shafts rather than
shaft sleeves to reduce the
harmful effects of deflection
and vibration. Shaft sleeves
may simplify maintenance
but solid shafts reduce it.

Solid: steel end-to-end or


stainless alloy end-to-end

Hook Sleeve: a steel shaft


end-to-end or a steel
power end friction-welded
to a stainless wet end
accommodating a hook
sleeve

Radiused sled-runner keyways


improve strength at this stress
point.
Offset keyways aid shaft balance.
Alloy identification on every shaft
and sleeve ensures that the right
parts go in every time.

Large radii fillets add strength.


Accurate machining under
bearings ensures perfect
bearing fits without vibration
or hot running.

Steel power ends handle higher


horsepower loads than
stainless.

Run-out of <0.001 in (0.03 mm)


at mechanical seal allows seal
faces to run true.
Critical surfaces ground to a surface finish of 16 in (0.4 micron)
ensure the secondary sealing
ability of mechanical seals.

Minimally radiused edges


ensure full contact with
impeller for reduced run-out.

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Page 8 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

DC8 is an ideal
sleeve material
because of its
optimum combination of strength
(tensile strength of
60,000 psi), hardness (Brinell of 300),
and corrosion resistance (superior to
Alloy 20 in many
cases).

Shaft is machined as an
integral unit after DC8 alloy
is permanently affixed. Single
machining tolerance means
better concentricity and lower
runout.

Fully contained PTFE


encased silicone O ring
protects shaft thread.

Flowserve Alloy Identification Shafts*


Shafts

Symbol

Alloy (power end/wet end)

Brinell Hardness

Composite

BBC8
BB77
BBC3
BBSZ

(1144 Steel/DC8)
(1144 Steel/SD77 Hi Si Iron)
(High purity ceramic [alumina])
(1144 Steel/Ceramic [zirconia])

300
520

Friction Welded

ZH
ZC20
EHB
EHC
C450

(Steel/316SS)*
(steel/C20)
(304SS/Hast B)
(304SS/Hast C)
(Steel/450SS)**

160
130
230
220

Solid

BB
E
H
HB
HC
4140

(1144 Steel)*
(304 SS)
(316 SS)*
(Hast B)
(Hast C)
(4140 Steel)*

200
155
160
230
220

pecial Shaft and


Sleeve Alloys

There are three important considerations in


the selection of a suitable shaft material for a
pump application:
1) corrosion resistance,
2) wear resistance, and
3) shock resistance
both thermal and
mechanical. To
meet these criteria,
Flowserves exclusive
DC8 alloy was
developed specifically as
a shaft sleeve material.

*Also available in hook shaft **Group I T-Line only

Flowserve Alloy Identification Sleeves*

Durco shafts and sleeves


are clearly marked with the
material symbol.

Symbol

Alloy

Brinell Hardness

DC2
DC3
DC8
DM
DNI
D4
D20
H
TI
TIP
ZR

Chlorimet 2 (Hast B)
Chlorimet 3 (Hast C)
Cobalt-based, proprietary
Monel
Nickel
316 SS
Durimet 20
316 SS
Titanium
Titanium, Palladium stabilized
Zirconium

230
220
300
150
130
160
130
160
200
200
200

*Other alloys available upon request


Hastelloy is a registered trademark of Haynes International, Inc.
Monel is a registered trademark of International Nickel Co. Inc.

Group I
Shaft

.8750 (22.225 mm)


.8745 (22.212 mm)

*1.1250 (28.575 mm)


1.1245 (28.562 mm)

1.375 (34.93 mm)


1.373 (34.88 mm)

1.875 (47.62 mm)


1.873 (47.57 mm)

Group II
Shaft

*6 x 4-10 pump shaft coupling end 1.5000 (38.100 mm)


1.4995 (38.087 mm)
2.375 (60.32 mm)
2.625 (66.68 mm)
2.374 (60.30 mm)
2.623 (66.62 mm)

Group III
Shaft

ANSI PUMP & ENHANCEMENTS

Exclusive Durco DC8


Composite Shaft

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Page 9 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
Heavy-Duty
Shaft and
Bearings

he Heart of the
Pump: Shaft and
Bearing Design
Flowserve offers the
largest shaft and bearing
components available in
standard ANSI pumps.
The following comparison of a Durco Group II
power end with that of a
major competitor demonstrates the benefits of
heavy-duty design.
Table 1
Bearing Comparison
Group II

Durco bearings are


designed to last up to
61% longer.

Flowserve

I.B.
Bearing
6310

Dynamic
Load Rating
13,400 lb
(6,078 kg)

O.B.
Bearing
5310

Dynamic
Load Rating
19,200 lb
(8,709 kg)

Major
Competitor

6309

11,900 lb
(5,398 kg)

5309

16,400 lb
(7,439 kg)

Bearings (see Table 1)


Greater load handling
rating means extended
MTBPM.
Extended bearing life
comparison is the ratio
of the load ratings to the
third power, or:
13,400 3
I.B.= 11,900 =1.59 (+59%)
19,200
O.B.=16,400 =1.61 (+61%)
3

Table 2
Deflection Comparison
Group II

It reduces maintenance
time and, most importantly, is precisely
accurate.
Simply loosen the setscrews. Using a wrench
rotate the bearing carrier
counterclockwise until
the impeller lightly
touches the rear
cover plate.

Select the impeller setting.


Each notch on the carrier
ring represents exactly
0.004 in (0.10 mm) of
clearance. For an impeller
setting of 0.020 in
(0.5 mm) count five
notches counterclockwise.

Overhang Solid Shaft Deflection Shaft


Deflection
Length
Diameter Index
w/sleeve Index

Flowserve 7 11/16 in
(189 mm)
Major
Competitor 8 3/8 in
(213 mm)

17/8 in
(48 mm)

37

11/2 in
90
(38 mm)

13/4 in
(45 mm)

63

11/2 in
116
(38 mm)

Shafts (see Table 2)


Solid shafts are recommended over shaft
sleeves because they
reduce the harmful
effects of deflection and
vibration. While shaft
sleeves may simplify
maintenance, solid
shafts reduce it.
Proper selection of
wet end materials of construction and mechanical
seal design offset positive features of the shaft
sleeve option.
8

43-252% greater stiffness,


indicated by lower index
numbers, results in longer
MTBPM.

Unique External
Micrometer Impeller
Adjustment

The formula I=L3/D4


offers an index of
deflection to compare
pump designs where:
I = index of deflection
L = length of shaft
overhang from
bearing
D = rigid shaft diameter
Note: The Deflection
Index provides an
approximate comparison
of shaft stiffness. A
detailed analysis should
be made to determine
actual shaft deflection.

Move the bearing carrier


clockwise the selected
number of notches. Tighten
the setscrews and check
the impeller clearance
with the feeler gage.

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Page 10 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Group I & II
3500 RPM

ANSI PUMP & ENHANCEMENTS

Durco
Mark III
Deflection
Graphs

he following shaft
deflection curves
are based on the maximum size reverse vane
impeller pumping 1.0
specific gravity liquid.
Shaft deflection varies
directly with specific
gravity and by the
square of the pump
speed. The graphs show
that as flow is increased
to BEP, the deflection
decreases. The measurement given is deflection
at the face of the seal
chamber.
Flowserve recommends the
use of solid shafts rather than
shaft sleeves to reduce the
harmful effects of deflection
and vibration. Shaft sleeves
may simplify maintenance
but solid shafts reduce it.

Group I & II
1750 RPM

SCALE
CHANGE

Group III

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Page 11 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

ISO
Corrosion
Graphs
For Standard Shaft and
Wet-End Materials
Note: Various materials are
acceptable in the areas under
the curves as indicated.

PUMP SHAFT/SLEEVE ISOCORROSION CHART

HYDROCHLORIC ACID
CERAMIC
DC2*
Zr*

180

ZONES FOR CORROSION RATES


LESS THAN 10 MILS PER YEAR

82

600

71

500

60

140

49

120
SD77*
100

38

SD77
SD51

80

60
10

20

30

* IF NO OXIDIZING CONTAMINANTS

316
ZONES FOR CORROSION RATES
LESS THAN 10 MILS PER YEAR
BOILING CURVE

400

149

SD77
SD51

200

27

100

16

93
SD77
SD51
DC8
D20
10

40

20

30

40

50

38

60

70

80

90

100

% H2S04

% HCI

PUMP SHAFT/SLEEVE ISOCORROSION CHART

SODIUM HYDROXIDE

NITRIC ACID

600

316

500

ZONES FOR CORROSION RATES


LESS THAN 10 MILS PER YEAR

260
ZONES FOR CORROSION RATES
LESS THAN 10 MILS PER YEAR
204
BOILING CURVE

300

149

DC8
D20

200

93
DC8
D20
D4

100

SD51
SD77

DC8
D20
D4

38

TEMPERATURE C

BOILING CURVE

400

TEMPERATURE F

TEMPERATURE F

204

300

PUMP SHAFT/SLEEVE ISOCORROSION CHART

121

250

200

SD51
SD77

D20 DC8
D4
D20
D4
DC8
SD51
SD77

150

100

93

66
D20
D4
SD51
SD77

38

10

50
10

20

30

40

50
% NAOH

10

260

60

70

80

90

100

10

20

30

40

50
% HNO3

60

70

80

90

100

TEMPERATURE C

TEMPERATURE F

160

SULFURIC ACID

93

TEMPERATURE C

200

104

TEMPERATURE F

BOILING CURVE
220

PUMP SHAFT/SLEEVE ISOCORROSION CHART

116

TEMPERATURE C

240

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Page 12 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

dvanced FM
SealSentry Design
Technology
Self-Flushing
Self-Venting
Self-Draining

The FM (Flow Modifiers) series


features an enlarged, tapered
bore with cast-in flow modifiers.

Seal life is extended due


to superior purging of
heat, solids and vapors.
Single seals can often
be selected where dual
seals or external flush
and throat bushing combinations had been used,
such as on solids, slurry
and liquor services. Flush
plans 11, 32, 52, 53, etc.
can be eliminated. Costs
are reduced. Pump
reliability is increased.
Maximizing seal life
involves proper selection
of the seal chamber and
seal and gland combination. Generally, the seal
faces should be located
directly in the flush path.

Flow Modifiers Extend


Mechanical Seal MTBPM
Flow modifiers redirect
flow from circumferential to axial
Balanced flow with low
pressure drop in the
chamber helps keep
solids in suspension,
minimizing erosive
characteristics of
the process
A mechanical seal
creates a centrifuging
action away from its
parts and into the
returning flow path
of the process liquid
Solids and slurry merge
in the returning flow
path and are flushed
out of the seal chamber

Winner of the Vaaler Award


for design innovation.

For SealSentry video


and proof of performance contact the local
Flowserve sales office.
11

ANSI PUMP & ENHANCEMENTS

SealSentry
FM Series
Seal
Chambers

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Page 13 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

urco superior
self-flushing seal
chambers will:
Extend seal MTBPM
Improve pump
reliability
Reduce costs

12

SealSentry
FM Series
Seal Chamber

SealSentry FM Opportunities

Results and Comments

The SealSentry FM provides improved internal seal


chamber flush, with better solids handling, superior heat
dissipation and vapor purging. These features extend
mechanical seal life in both single, internal and the process
side seal of dual seals.

On most applications, a bypass line such as ANSI Plan 11, which can be
subject to failure, can be eliminated. Save on capital and power costs
and improve system reliability while extending seal MTBPM.

For best performance, select seals and glands that locate


the process side seal faces directly in the flush path.

Note: Single external seals are discouraged particularly if solids,


slurry, or liquor may be present, regardless of flush mechanism.

On most applications the FM self-flush can eliminate


the need for an external flush such as ANSI Plans 11 and 32.
Dual Seals are often specified on solids, slurry, and liquor
services due to difficulties in properly flushing single seals.
External flush on these dual seals adequately lubricates
internal/external seal faces, but seal life can be reduced by
process build up and temperature rise on the internal side
seal. This is caused by poor process circulation.
SealSentry FM improves internal process seal flush and
allows consideration of single seals with potentially no other
flush required.
Note: Abrasive services require careful consideration of the
concentration and hardness of the abrasive. Pump and seal
metallurgy, speed, and seal selection should be reviewed
with the manufacturer.

Save on capital, power, and perhaps evaporation costs and improve


system reliability while extending seal MTBPM.

However, a bypass flush is recommended when negative suction


pressures or self-priming pumps are applied.

When a dual seal is required, such as toxic or environmental


applications, seal life will be extended with SealSentrys improved selfflush. Longer seal MTBPM means cost savings.
On most other applications, single seals without a bypass flush may be
applied. Save on capital, avoid product contamination, and improve
system reliability.
On some applications, single seals with a quench may be preferred.
Save on capital cost, reduce contamination, and improve system
reliability while extending seal MTBPM.
When extremely abrasive and high concentration slurries exist, dual
seals that isolate the seal chamber may be preferred.

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Page 14 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

ANSI PUMP & ENHANCEMENTS

SealSentry
Types and
Recommendations
FML

Oversized, tapered bore


with 8 specially shaped
and evenly spaced castin flow modifiers.
Designed for seals with
large gland bolt and
gasket circles.

Single internal cartridge seals


Dual internal/external cartridge seals
Single internal component seals with flexibly
mounted seats*
Dual internal true tandem cartridge seals
Note: Bypass flush to internal seal normally not
required. Barrier fluid or external flush may apply to
dual seals (Plans 52, 53, etc.).

FMS

Same chamber design


as FML but accommodates seals with
small gland bolt and
gasket circles.

Same seal and flush plan recommendations as for


FML. Single seals with all types of seat mounting
configurations can be installed. FMS design is provided for the convenience of customers with seal
standards that include small glands. This design is
Flowserves secondary recommendation to the
FML.*

FMI

Same chamber design


as FMS, but includes a
cast-in integral gland.

Single internal, flexibly mounted seals. Uses


sleeve for seal setting and fast installation
Sanitary-type applications. Less prone to
bacteria build up
Note: Bypass flush is normally not required.

CBL

Oversized, cylindrical
step bore design for
seals with large gland
bolt and gasket circles.

Dual internal component seals. Isolates the seal


chamber from the process. Allows less expensive
seal materials. Recommended in tough slurry
applications
Note: Use External Flush Plan 54. Others (i.e., Plans
52, 53) not recommended without close tolerance
pumping mechanism.

(Preferred seal
chamber design
for nearly all
applications)

Single internal component or cartridge seals when


applied with a throat bushing. Usually selected to
increase stuffing box pressure above the vapor
pressure to avoid cavitation, etc.
Note: Applied with Plan 11, etc.

CBS

Cylindrical bore design


for packing arrangements and conventional
seals with small gland
bolt and gasket circles.

*All seal selections perform best when the faces are


located directly within the flush path, particularly if
solids, liquors, or slurries are present. Component seals
with clamped seat gland designs locate the seal faces
reasonably well. Flexibly mounted seat glands should
include the vent and drain option to better locate the
seal faces. The FML is always the first-choice chamber
for maximum self-flush path benefits.

Dual internal component seals. Isolates the seal


chamber from the process. Allows less expensive
seal materials. Recommended in tough slurry
applications. Allows for thermal convection type
flush plans; however, pumping ring devices are
recommended
Note: External Flush Plans 52, 53, 54
Single internal component or cartridge seals when
applied with a throat bushing. Usually selected to
increase stuffing box pressure above the vapor
pressure to avoid cavitation, etc.
Usually preferred over the CBL when jacketing is
selected for increased effectiveness in cooling or
heating
Note: Applied with Plan 11, etc.
13

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Page 15 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III Seal
Chamber
Dimensions

Standard Group I, II & III CBL

C
Drilled
No. Size B.C.

Standard Group I, II & III FML

FML/CBL

B
G1
1

G2

B
G1

D
J*

K
E
F

D
J*

K
F

G1

G2

3/16

21/8

3/4 Annulus

3/16

27/8
35/8

3/16

45/8

35/8

MARK III GROUP I 13/8


MARK III GROUP II 17/8

33/8
41/8

3/8-16

1/2-13

211/32
35/8

MARK III GROUP III 25/8

51/8

1/2-13

327/32

25/8

J*

25/32 29/32
7/8 Annulus 31/8 21/4
1 Annulus

33/8 35/16

*Face of seal chamber to end of optional shaft sleeve

D2
J2*

D1
J1*

K2
A

B
G

B
G

H1

H2

C
Standard Group I, II & III CBS

Standard Group I, II & III FMS

FMS/CBS

C
Drilled
D1
No. Size B.C.

MARK III GROUP I 13/8 25/8


MARK III GROUP II 17/8 31/8

4
4

3/8-16

MARK III GROUP III 25/8 41/4

1/2-13

K1
E

D2

H1

31/4 25/32 25/32 23/16 3/16 21/8 3/8 Annulus


3/8-16 33/4
3
3 25/8 3/16 25/8 3/8 Annulus

H2

J1*

J2*

K1

115/16 115/16 215/32 215/32


7/8 Annulus 21/2 21/2 27/8 27/8
3/4 Annulus

51/2 319/32 327/32 31/4 3/16 35/8 1/2 Annulus 1 Annulus 31/8

33/8 39/16 35/16

*Face of seal chamber to end of optional shaft sleeve

MARK III GROUP I


MARK III GROUP II

13/8

23/8

21/8

3/4 Annulus

25/8

7/8 Annulus

35/8

1 Annulus

17/8 213/16

MARK III GROUP III 25/8

33/8

FMI

NOTE: All dimensions are for reference.


- Not to be used for seal or gland construction

Standard Group I, II & III FMI

14

K2

MKIII TECH BULLETIN - 1

12/5/02

Page 16 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Shield
Pump
Safety
Accessory
Protection from the
potential dangers of:
Process fluid spray
Rotating shaft and seal
components

DurcoShield is easy to install or to


remove. Simply spread the shield
apart... fit around the bearing
housing adapter... and snap into
place. The spring-like tension
holds the shield firmly in place.

his splash and shaft


guard is a one-piece
shield that envelopes the
open areas between the
bearing housing and
the casing.
Fluid spray from a
malfunctioning seal is
deflected by the shield
Provides protection
from the rotating shaft
in the area of the
mechanical seal as
required by safety
regulations of many
countries, including the
USAs OSHA Section
29 CFR 1910

Its transparency permits visual


inspection of the seal area.
Contact your local Flowserve
representative today for
complete information.

Optionally available in PVDF.


Applications from -70F
(-57C) to 300F (149C).
Available for Mark II, Mark III
and Chemstar pumps.

This device
is not a
containment
system, nor a
seal backup
system. It is a
limited protection
device. It will reduce,
but not eliminate, the
probability
of injury.
PATENT PENDING

15

ANSI PUMP & ENHANCEMENTS

Slots or holes to accommodate


seal support piping/tubing can be
easily located and drilled
or cut.

11:04 AM

MKIII TECH BULLETIN - 1

12/5/02

11:04 AM

Page 17 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Impeller
Options

urco reverse vane


impellers deliver
unequalled efficiency
and performance. This
exclusive impeller design
extends bearing and
seal life.
Low, predictable seal
chamber pressure
and thrust loads
resulting from back
vane pumping action
and balance holes
Low required NPSH,
lowest overall of any
standard pump
Rear cover plate wear
surface as the flow path
exits the rear of the
impeller, placing abrasive wear on the rear
cover rather than the
more expensive casing
In shop impeller
adjustment with the
only impeller design
that takes full advantage
of the back pull out
feature. Since the critical running clearance
is set between the rear
of the impeller and the
rear cover plate, both
impeller and mechanical seal settings can be
done in the shop, on
the bench, instead of
under adverse field
conditions
Repeatable performance assurance with
the only impeller design
that offers repeatability
in seal chamber pressure and bearing
thrust loads

Exclusive reverse vane impeller


with balance holes offers
important performance enhancing,
maintenance reducing advantages.

Front vane open style impeller


is fully interchangeable with the
reverse vane impeller. Excellent
choice for stringy and certain
applications requiring high shear
against the casing.

Low predictable seal


chamber pressure
means longer seal life.
Clearance is set to the
Cleara
rear
cover in the shop
cover i
not
tocathe casing which
with
isinleft
thein
p the piping.

In-shop impeller
adjustmentpractical
as well as productive!

For Low Flow and/or High


Head Applications
see page 18.

16

Note: Recessed impeller


pumps offer excellent
solids handling capabilities. See pages 52-55
for details.

Lowest overall
required NPSH of
any standard pump.

Rear cover
Rear
cover
wear surface
wear
surface
versus
casing
versus
means casing
better
means
lower
replacement
replacement
parts costs.
parts costs.

MKIII TECH BULLETIN - 1

12/5/02

11:04 AM

Page 18 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

The reverse vane


impeller has only one
set of pumping vanes
and one critical tolerance location between
the impeller and rear
cover to establish:
Performance
Efficiencies
Seal chamber pressures
(i.e., mechanical seal
MTBPM)
Thrust/axial loads
(i.e., bearing life)

Reverse
Vane
Impeller
Adjustment

Front
Vane
Impeller
Adjustment

Only a Durco reverse vane


impeller offers repeatable
performance after wear
and impeller adjustment.

An impeller cannot be
adjusted to two locations.
Seal and bearing life are
reduced due to increased
loads after wear and
maintenance adjustment.

Performance Life Cycle:


Durco Reverse Vane
Impeller with
Balance Holes
Effects of Wear
Thrust loads decrease as
seal chamber gap widens
Chamber pressure
increases as gap widens
Effects of Impeller
Adjustment to Seal Chamber
Original pressures and
loads re-established after
adjustment
Repeatable MTBPM cycle
life

Performance Life Cycle:


Front Vane Open Style
Impeller with Pump
Out Vanes
Effects of Wear
Thrust loads increase as
seal chamber gap widens
Chamber pressure
increases as gap widens
Effects of Impeller
Adjustment to Casing
Chamber pressures and
bearing loads increase
after each adjustment
Non-repeatable MTBPM
cycle life

Reverse Vane Impeller

Front Vane
Open Style Impeller

Consistent, Like-New Repeatable


Performance
Thrust

Pump
Out
Vanes

Original Axial Thrust

Seal Chamber Pressure


Original Chamber Pressure

Cycles Repeat

Effects of Wear & Impeller Re-Adjustment

Diminished Performance
Seal Chamber Pressure/Axial Thrust

Since an impeller can


only be set in one
direction, the reverse
vane impeller has
inherent advantages.

Seal Chamber Pressure/Axial Thrust

Pump
Performance
Vanes

Only One
Tolerance
Impeller Vanes
To Cover

The front vane open


style impeller has
two sets of pumping
vanes and two critical
tolerance locations:
The front vane of the
impeller clearance to
the casing establishes:
performance
efficiencies
The impeller pump out
vanes clearance to the
rear cover establishes:
seal chamber
pressures and
seal life
thrust loads and
bearing life

Thrust
Original Axial Thrust

Seal Chamber Pressure


Original Chamber Pressure

Cycles Reduce

Effects of Wear & Impeller Re-Adjustment

17

ANSI PUMP & ENHANCEMENTS

Reverse Vane
Impeller and
Repeatable
Performance

MKIII TECH BULLETIN - 1

12/5/02

11:04 AM

Page 19 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
Lo-Flo
Pumps

mproved Pump
Reliability with
Extended MTBPM
at Low Flow Rates
Flowserve extends its
ANSI pump design for
high head/low flow rates.
1K1.5 x 1LF-4...
introduced in 1984
1K1.5 x 1LF-8...New
2K2 x 1LF-10...New
2K3 x 1.5LF-13...New
Offered in a wide
selection of metallurgy.

Conforms to
standard ANSI
dimensions

Low flow applications


Flows to 220 gpm
(50 m3/h)
Heads to 985 ft
(300 m)
Pressures to 450 psi
(3100 kPa)
Temperatures to
700F (370C)
(See composite
performance curve
page 28)

Standard Mark III


power end maximizes
interchangeability

EXPANDING
VOLUTE CASING

Circular concentric
casing and radial vane
impeller witha
unique twist.

18

CIRCULAR
CONCENTRIC
CASING

Percent of maximum vibration


of the standard pump

Extend MTBPM over


standard pumps
Radial loads are
reduced up to 90%
at low flows
Shaft vibration is
reduced up to 50%
(See graph)
Bearing life is
extended
Mechanical seal life is
extended

100%

SHAFT VIBRATION

75%
50%
25%
0%

100

25

Lo-Flo
Standard

Flow

200

gpm

50 m /h
3

Durco superior
impeller design
provides:
Minimal thrust loads
Reduced NPSH
requirements
Low seal chamber
pressures
Standard Mark IIIA
or ANSI 3A power
ends
Broader applications
range
Longer seal and
bearing life

MKIII TECH BULLETIN - 1

12/5/02

11:04 AM

Page 20 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

ANSI PUMP & ENHANCEMENTS

Durco
Mark III
Casing
Options

Centerline mounted casings


may be used to reduce loads
caused by thermal expansion.
Jacketed feet with inlet/outlet
coolant ports further assure
effective temperature control.

Standard casings have


fully machined wet face.

Optional Connections
TAP III

Flange options
include: 150 lb flat flanges
(standard); 300 lb flat flanges;
and raised face flanges.
Durco casing flanges are
finished in accordance with
the ASME/ANSI B16.5
standard which, in
summary, says that the
surface must have a
serrated finish having from
24 to 40 grooves per inch
(25 mm), and the surface
finish must have a 125 in
to 500 in roughness.
Jacketed casings for temperature control. Integral jacketed
casing is shown here. Also
available: Bolt-on aluminum
jackets; and thermonized heat
transfer tubes.
Pressure/Temperature Rating
For Cast Jackets on Pump Casing, Cover, and Stuffing Box

TAP VI
(AVAIL.
GR II 10
&13'',
GR III)

TAP V
(1/4 NPT.
STD.)

TAP IV
(OPP.)
SIDE)

TAP
IV

TAP II

TAP I

TAP VII

Item Part

Typical Size
3/4

in (19 mm)-10, 1/2 in (13 mm) NPT, 3/4 in (19 mm) NPT

Casing Drain

II

Suction Nozzle Gage Connection

1/ 4

in (6 mm) NPT

III

Discharge Nozzle Gage Connection

1/ 4

in (6 mm) NPT

IV

Connection for Line to Seal Chamber

1/ 4

in (6 mm) NPT

Connection for Line to Seal Chamber

1/ 4

in (6 mm) NPT

VI

Flush Connection for Mechanical Seal

1/ 4

in (6 mm) NPT

VII

Bottom Tap in Seal Chamber

1/ 4

in (6 mm) NPT

Flange Drilling

JACKET PRESSURE P.S.I.G.

Standard Class 150

Hydrostatic Test Pressure is


150% of Rated Pressure at
-20 to 100F

JACKET TEMPERATURE F

Size
in (mm)
1 (25)
1-1/2 (40)
2 (50)
3 (80)
4 (100)
6 (150)
8 (200)
10 (250)

Optional Class 300

No.

Hole Size
in (mm)

B.C.
in (mm)

No.

Hole Size
in (mm)

B.C.
in (mm)

4
4
4
4
8
8
8
12

5/8 (16)
5/8 (16)
3/4 (19)
3/4 (19)
3/4 (19)
7/8 (22)
7/8 (22)
1 (25)

3-1/8 (79)
3-7/8 (98)
4-3/4 (121)
6 (152)
7-1/2 (190)
9-1/2 (241)
11-3/4 (298)
14-1/4 (362)

4
4
8
8
8
12
12
16

3/4 (19)
7/8 (22)
3/4 (19)
7/8 (22)
7/8 (22)
7/8 (22)
1 (25)
1-1/8 (29)

3-1/2 (89)
4-1/2 (114)
5 (127)
6-5/8 (168)
7-7/8 (200)
10-5/8 (270)
13 (330)
15-1/4 (387)

Class 150 smooth flat face is standard.


Class 300 smooth flat face and Class 150
and Class 300 raised faces are available.

19

MKIII TECH BULLETIN - 2

12/5/02

11:07 AM

Page 1 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
Pump/Motor
Shaft
Alignment

ltralign C-flange
adapter with the
C-Plus precision alignment option delivers
fast, repeatable, precisely accurate pump/
motor shaft alignment.

Flowserves Unique C-Plus


Precision Alignment System
with Four-Point Motor
Adjustment
To achieve the best process
pump and motor MTBPM
requires shaft alignments of
less than 0.002 in (0.05 mm).
But the stackup tolerances of
even the most perfectly crafted
C-Flange adapted pump and
motor package can often
produce misalignments up to
0.015 in (0.38 mm). Flowserves
unique C-Plus precision alignment system routinely delivers
shaft alignments below
0.002 in (0.05mm) in less
than thirty minutes.

Standard Footed Motors


Special machine-cut C-Face
of assembled unit ensures
shaft perpendicularity
Motor is cantilevered, or
free hung. (Footed design
provides support during
shipping.)
Tested and proven through
405TC frame to 100 hp
(75 kW), to ensure rigid
assembly and freedom from
excessive vibration and
deflection

20

Motor

Spacer
Ring
Jam Nut
Motor
Adjuster

Adapter

Rigid Coupling Guard Side


Plates Exceed ASME B15.1
Requirements And Permits
Visual Indication Of Rotation

Motor
Mounting
Stud
Nut

Motor And Bearing


Housing Foot Mounting
To Base Is Not Required
Or Recommended
Reduces soft foot potential
Helps eliminate alignment
distortion caused by
fulcrum effect of soft foot
bolting to the base
Optimizes the ability of
the C-Flange design to
move the motor with the
pump shaft, maintaining
alignment

Adjustable Rigid Foot


Mount
Assures accurate
alignment to the
baseplate and piping
Designed to support
all normal loads

C-Flange Adapter
Parallel shaft alignment of
0.007 in (0.18 mm) nominal
as governed by tolerance
stackups
Angular shaft alignment
within 0.001 in/in
(0.001 mm/mm)

MKIII TECH BULLETIN - 2

12/5/02

11:07 AM

Page 2 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Centerline mounted casing

Jacketed casing

ith special attention


to materials and
component options Mark
III pumps can be used to
handle liquids ranging in
temperature from as low
as -200F (-129C) to as
high as 700F (371C).
It is always essential
that the pressure and
temperature of the application never exceed the
pressure/temperature
limits of the pump. These
limits may be found in the
chart on page 30 of this
bulletin.
Operation at either
low or high temperatures
could require modification
of the standard pump
design to provide strength
of materials for pressure
containment and resistance to thermal shock,
a method for cooling or
heating pump components,
mechanical seal protection, special gaskets, and/
or maintenance of pump/
motor shaft alignment.
The Ultralign C-flange
motor adapter is recommended on any application
with temperature fluctuations of more than 100F
(38C).

Low Temperature
Applications
Cooling coil oil
temperature control
Jacketed SealSentry seal
chambers
Ultralign C-flange motor
adapter (See page 18)

Jacketed standard bore


(CBS) is recommended
when cooling the seal
chamber is the objective.

Special recommendations
for temperatures < -20F
(-29C)
Casing: Stainless steel
alloys with jacketing.
Seal Chamber: Stainless
steel with jacketing. SealSentry designs with customized seal and flush
plan as required by the
application.
Shaft and Sleeve: Stainless
steel alloy with optional
replaceable alloy sleeves.
Friction welded 1144/ 316
(ZH) is recommended.
Gaskets: Temperature/
liquid compatible.
Coupling: Flexible
member spacer-type.
Power End: Stainless steel
bearing housing and adapter. ANSI 3A with synthetic
lubricant recommended.

High Temperature
Modifications
Special recommendations
for temperatures >300F
(149C)
Casing: For heat transfer
liquids, recommend using
300 lb flanges. Temperatures >300F (149C)
require Grafoil impeller
and casing gaskets. If
Ultralign heavy-duty rigid
design C-flange adapter is
not used and temperature is >350F (177C),
then centerline mounting
of the casing with cooling
of mounting legs is recommended. If Ultralign is
used, centerline mounting
is not recommended until
temperature exceeds
500F (260C).
Rear Cover: For temperatures >350F (177C)
jacketing is recommended.
In addition, CBL or CBS
with throat bushing is
recommended to allow
cooling jacket to be
more effective.
Shaft: Friction welded
1144/316 (ZH) is
recommended.
Bearing housing: ANSI
3A power end is recommended. For temperatures >350F (177C)
oil cooling system is
recommended. For
temperatures >500F
(260C), stainless steel
bearing housings are
required on Group 1
pumps and stainless steel
adapters are required on
Group 2 and 3 pumps.
Baseplate: Rigid reinforced base with stilt/
spring mounting.
Motor mounting:
Ultralign C-flange adapter
is recommended on
Groups 1 and 2. Hot
alignment is always
recommended.
Grafoil is a registered trademark of Union Carbide
Corporation

Jacketed FM chamber is
preferred when protection
of the process temperature is important.

21

ANSI PUMP & ENHANCEMENTS

Durco
Mark III
Specifications
For Low
And High
Temperature
Services

12/5/02

11:07 AM

Page 3 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
BaseLine
Baseplate
System

lowserve offers a
family of five (5)
types of pre-engineered
baseplate designs to
extend MTBPM and
reduce costs.
Reducing internal stress
and vibration extends
MTBPM of pump/motor
packages.
Pump users specify rigid
baseplate designs to:
Provide torsional
lateral and longitudinal
rigidity
Improve vibration
dampening through
greater mass and
design stiffness
Protect against transit
damage
Resist twisting during
installation
Maintain designed-in
shaft alignment
Reduce installation and
shaft alignment time
Reduce diaphragming
or separation from
grout
Improve pump/motor/
seal MTBPM
Reduce total life cycle
pump/motor/seal costs
BaseLine can handle
the stress. Rigid design
begins with thick plate
construction.
Metal baseplate sizes:
139 to 258 feature
1/2 in (13 mm) steel
plate construction
264 to 280 feature
5/8 in (16 mm) steel
plate construction
368 to 398 feature
3/4 in (19 mm) steel
plate construction
Polybase baseplates
are constructed of 3 in
(76 mm) to 4 in (102 mm)
solid polymer concrete.
Baseplate Types B, C, D
and E are reinforced with
added structural support
for improved rigidity.

22

Baseplates Provide
The Backbone for
Extended MTBPM
The test stand provided
three corner support of
the ungrouted baseplates.
The addition of weights
on the unsupported
fourth corner caused
baseplate distortion.
This distortion resulted
in measurable shaft
movement that can
cause problems with
field installations and
negatively affect MTBPM.
The twist test is a
means of comparing
rigid baseplate designs.
Correctly installed rigid
baseplates should not
experience these twist
effects. For more information about the results
of baseplate testing
contact the local
Flowserve sales
representative.

Baseplate Rigidity Test


Twist Mode
A

0.070 (1.78)
0.060 (1.52)

Deflection inch (mm)

MKIII TECH BULLETIN - 2

0.050 (1.27)
0.040 (1.02)
0.030 (0.08)
0.020 (0.51)

0.010 (0.25)

B
C

0.000 (0.00)

100
(45)
Load - lb (kg)

200
(91)

Maximum Parallel Shaft


Deflection At Applied Force
Type A 0.022 in (0.56 mm)
Type B 0.004 in (0.01 mm)
Type C 0.003 in (0.08 mm)
Type D 0.016 in (0.41 mm)
Type E 0.005 in (0.13 mm)

Baseplates A through E
are shown on pages 24
through 27.

MKIII TECH BULLETIN - 2

12/5/02

11:07 AM

Page 4 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

ANSI PUMP & ENHANCEMENTS

BaseLine
Most Commonly Requested Baseplate Features
Item Standard Options
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Type A
Type B
Gp I & II Gp III

Machined coplanar mounting surfaces to 0.002 in/ft


(0.17 mm/m) with 125 in (3.2 micron) finish
Added structural (cross member) support
Added torsional support with end caps
Tapped holes for four (4) motor adjuster bolts
Four (4) - SS transverse jack bolts - motor adjusters
Sloped surface to an integral drain 1 in (25 mm)
Integral sloped drip rim around base
4 in (102 mm) diameter grout holes max. 30 in (762 mm) run to vent
1/2 in (13 mm) vent holes at corner of each chamber
Lower surface shaped to anchor in grout
Integral lifting eyes at four (4) corners
Tapped leveling holes four (4) corners
Continuous seam weld construction
Welded raised lip around grout hole(s)
Stilt mounting options with floor cups
Spring mounted load designs
Catch basin (304SS or other materials)
Option for eight (8) total motor adjusters
Dimensions to ANSI B73.1M-1991

Y =Standard N =Not available


O=Optional NA=Not applicable

Type C

Type D

Type D
with Rim

Type E

N
NR
O
O
N
N

N
Y
O
O
N
N

Y
Y
O
O
C
N

Y
D
Y
Y
N
N

Y
O
O
O
N
N

Y
O
O
O
N
Y

Y
Y
Y
Y
Y
Y

Y
NR
N
O
O
NA
NR
NR
NA
O
D
Y

Y
O
N
Y
O
Y
NR
NR
NA
O
D
Y

Y
NR
N
O
N
NA
NR
O
O
O
O
Y

N
NA
NA
O
S
O
NA
Y
O
O
D
Y

Y
Y
Y
Y
Y
Y
NR
D
D
O
D
Y

Y
Y
Y
Y
Y
Y
NR
D
D
NR
D
Y

Y
Y
Y
Y
Y
Y
O
D
D
Y
D
Y

NR =Not recommended
C =Sloped catch basin with 1 inch (25 mm) drain (option)

D=Needs design time


S =Stilts for leveling

See pages 24-27 for BaseLine model descriptions

Durco Baseplate Dimensions


Specify (new) ANSI B73.1M-1991 dimensions to avoid costly confusion between manufacturer and designer.
Durco ANSI
Pump
Size
Group

Base
No.

1K

139

2K

3K

Min./
Max.
NEMA
Frame

Overall
Dimensions
LxW
inches (mm)

148

143T
184T
256T

153

326T

39 x 15
(991 x 381)
48 x 18
(1219 x 457)
53 x 21
(1346 x 533)

245

184T

252

215T

258

286T

264

365T

268

405TS

280

449TS

368

286T

380

405T

398

449T

45 x 15
(1143 x 381)
52 x 18
(1321 x 457)
58 x 21
(1473 x 533)
64 x 22
(1626 x 559)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
98 x 26
(2489 x 660)

Durco ANSI Polybase*


Anchor
Bolt C
LxW
inches (mm)
361/2 x 9
(927 x 229)
451/2 x 12
(1156 x 305)
501/2 x 15
(1283 x 381)
421/2 x 9
(1080 x 229)
491/2 x 12
(1257 x 305)
551/2 x 15
(1410 x 381)
611/2 x 15
(1562 x 381)
651/2 x 19
(1664 x 483)
771/2 x 19
(1969 x 483)
651/2 x 19
(1664 x 483)
771/2 x 19
(1969 x 483)
951/2 x 19
(2426 x 483)

Pump
Size
Group

Base
No.

1K

139

2K

3K

Min./
Max.
NEMA
Frame

Overall
Dimensions
LxW
inches (mm)

148

143T
184T
256T

153

326T

39 x 13
(991 x 330)
48 x 16
(1219 x 406)
53 x 19
(1346 x 483)

245

184T

252

215T

258

286T

264

365T

268

405TS

280

449TS

368

286T

380

405T

398

449T

45 x 13
(1143 x 330)
52 x 16
(1321 x 406)
58 x 19
(1473 x 483)
64 x 22
(1626 x 559)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
98 x 26
(2489 x 660)

Anchor
Bolt C
LxW
inches (mm)
361/2 x 9
(927 x 229)
451/2 x 12
(1156 x 305)
501/2 x 15
(1283 x 381)
421/2 x 9
(1040 x 229)
491/2 x 12
(1257 x 305)
551/2 x 15
(1410 x 381)
611/2 x 15
(1562 x 381)
651/2 x 19
(1664 x 483)
771/2 x 19
(1969 x 483)
651/2 x 19
(1664 x 483)
771/2 x 19
(1969 x 483)
951/2 x 19
(2426 x 483)

*13 in (330 mm) wide sizes are 3 5/8 in (92 mm) thick, 26 in (660 mm) wide sizes are 41/4 in (108 m) thick, while remaining sizes are 4 in (102 mm) thick.

23

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11:07 AM

Page 5 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
BaseLine
Baseplate
System

ype A

Standard Baseplate,
Foundation or Stilt
Mounted
1/2 in (13 mm) plate
through #258 size
5/8 in (16 mm) plate
through #280
Designed for grout
installation with 4 in
(102 mm) diameter
hole
Stilt mounting recommended only on minimal stress installations
Stilt cross bars 1 in
(25 mm) thick located
at ends, mounted
through anchor bolt
holes
Not available with
spring load Style D
stilts

Group III
3/4 in (19 mm) top
plate construction
all sizes
Side plate and reinforcement members
1/2 in (13 mm)
Designed for grout
installations with
4 in (102 mm)
diameter holes
Centering Nut Factory
Pre-Alignment Procedure
All assemblies are prealigned at the factory using
centering nuts which are
replaced with fastener nuts
for shipment. This allows
the maximum movement
of the motor in the field to
avoid bolt binding during
final shaft alignment efforts.

Baseplate
Options

Traditional Motor
Adjuster Jack Bolts
To align shafts to critical
tolerances with minimal
disturbance of indicators.
See Flowserves new
standard motor adjuster
8-Point Adjuster (page 25).

Optional Steel
Mounting Blocks
Below 25/8 in (67 mm)
In Height
Solid machined steel
bar. Polybloc units
are Flowserves
standard (page 25).

Optional Mounting
Box 25/8 in (67 mm)
And Above In Height
3/8 in (10 mm) min.
seam welded plate.
Mounting blocks are
optional.

24

Drip Rim Pump End


Only Type A and C
For full rim use Type D
with drain rim.

304SS Catch Basin


Type A, C, and D.

MKIII TECH BULLETIN - 2

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11:07 AM

Page 6 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Polybase is available
with or without catch
basin or grout holes
Inserts can be located
to accommodate
various pump/motor
type configurations
Polybloc is available
for alternate equipment applications

Vibration Damping
Comparison
The extraordinary vibration
damping characteristics of
polymer concrete significantly reduce wear and
tear on pumps, seals and
motors. Greater dampening
characteristics mean easier
vibration analysis during
preventive maintenance.

8-Point
Adjuster
Allows precise
motor adjustment to reduce
alignment time
Used with
recessed bloclock device
Can be used to
help lock motor
in place once
alignment is
established

ANSI PUMP & ENHANCEMENTS

Durco
Solid
Polymer
Concrete
Polybase

ype B

Foundation or
Stilt Mounted
Featuring Durco Solid
Polymer Concrete
Polybase and Polybloc
Adjustment System

John F. Kane, Composites Institute,


The Society of the Plastics Industry, Inc.

Polybase
Low installed cost
Superior vibration
dampening
Corrosion resistant
Superior resistance to
twisting or
diaphragming
Designed to be flat
Available with or without catch basin or
grout holes
Inserts can be located
to mount alternate
equipment configuration requirements

Polybloc Motor
Mounting Block
Flatter and more
repeatable height
tolerances than steel
Corrosion resistant
Superior vibration
dampening
Full foot support (no
overhang)
Shown with optional
Bloc-lock and fastener
support
Available for alternate
equipment applications

Solid cast reinforced


polymer construction
makes Polybase extremely strong and
rigid. It easily handles
pump and motor
loads without flexing
problems commonly
associated with cast
iron or FRP baseplates.
Its excellent corrosion resistant properties
enable it to outperform
and outlast typical cast
iron or even steel
baseplates.

Vibration damping of polymer


concrete versus cast iron.

Cast Iron
0.125 Sec.

Polymer Concrete
0.125 Sec.

Motor Foot
Adjuster Bracket

Transverse
Jack Bolt
(Axial Jack
Bolt is at 90,
not shown)
Shim Allowance
Jam Nut
Polybloc
Baseplate
All-Thread
Mounting Stud

25

MKIII TECH BULLETIN - 2

12/5/02

ype C

Reinforced Baseplate,
Stilt Mounted
Reinforced with 1/2 in
(13 mm) bottom plate
Gussets add strength
and dampen vibration
Standard with four (4)
tapped holes for motor
adjuster jack bolts
Designed without grout
hole for maximum
strength
Stilts located under
center of pump and
center of motor

Group III
Group III has similar profile to
Standard Type A baseplate.
Note the addition of extensive
structural support and the
added features that are standard with the Type C design.

Type D
Reinforced Baseplate,
Foundation Mounted
End caps are a
recommended option
to add stiffness
I-beam adds torsional
rigidity and anchors
grout
Bottom allows complete grout contact

Group III has similar profile to


Standard Type A baseplate.
Note the addition of extensive
structural support and the
added features that are standard with the Type D design.

Reinforced
Baseplate with Drain
Rim
Drain rim is sloped to
1 in (25 mm) drain
26

11:08 AM

Page 7 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
BaseLine
Baseplate
System

Special Support of
Sizes 268 and 280
Cross bracing provided
Cross bars added
Additional gussets

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 8 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

diameter vs. 19 in2


(123 cm2) and our vent
holes limit to 30 in
(762 mm) maximum
run vs. 18 in (458
mm). Raised lip
around grout hole is
an option

ype E

Ten Point HeavyDuty Foundation


Ten major features are
standard (See chart
page 23)
Extensive double
reinforcement

Bottom allows complete grout contact and


grout anchoring

Grouted Baseplate
Installations
Better dissipation of
vibration
Better resistance to
torsional stress
Best design if piping
designed and installed
free of stress loads
Pipe loads stress pump
and cause greater misalignment with the
motor shaft, etc.

Benefits of Epoxy
Grout
Better corrosion
resistance
Less shrinkage
Better bond to properly prepared base
Better long-term life
cycle costs
Superior vibration
dampening

Stilt with Floor


Cup Options

Rigid Stilt Mounted


Installations
Better relief of pipe
load stress
Pump moves to point
of least resistance
Lowest installation
cost
Base must supply
added rigidity
Vibration levels are
higher than in grouted
installations

Group III has similar


profile to Standard
Type A baseplate. Note
the addition of extensive
structural support and
the added features that
are standard with the
Type E design.

Style

Style

C
For Types A, B, and

For Types A, B, and


C Baseplate
3/4 in (19 mm) rod;
35/8 in (92 mm) to
9 in (229 mm) height
Group III = 1 in
(25 mm) rod

C Baseplate
2 in (51 mm) pipe with
cross bracing
>161/2 in (419 mm)
height

Style

Style

D
With Spring Load

For Types A, B, and


C Baseplate
2 in (51 mm) pipe;
9 in (229 mm) to
161/2 in (419 mm)
height

For Types B and C


Baseplate
91/2 in (241 mm) to
111/2 in (292 mm) height
Optional PTFE
Slide Plate
(adds 115/32 in (38
mm) to height)

27

ANSI PUMP & ENHANCEMENTS

API 610 Comments


Sometimes specified
for rigidity and special
features
Types B, D, and E
meet the intent of API
610 rigidity
Type E offers all design
criteria except grout
hole is 4 in (102 mm)

MKIII TECH BULLETIN - 2

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11:11 AM

Page 9 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Performance
Curves
Mark III Standard Group I

Mark III Standard


0
m
320

20

40

ft
0
1120

60

FLOW 2900 RPM (50 Hz)


100 120 140 160 180 200 220 240 260 m3/h

80

200

400

600

800

ft

1000 gpm

750

1040
960

280

18

720
200

150
450

20

640
19

560
160

10
480

100
21

120

400
11

320
80

13

40

80

200

50

11/2 x1-8

3x11/2 -8

3x2-8

4x3-8

20 3x2-13
21 4x3-13
22 4x3-13HH
23 6x4-13A

Mark III Standard Group III

0
0

11/2 x1LF-8

18 3x11/2 LF-13
19 3x11/2 -13

3x2-6

16 6x4-10
17 6x4-10H

50

150
8

3x11/2 -6

14 4x3-10
15 4x3-10H

14

11/2 x1-6

12 3x11/2 -10A
13 3x2-10A

16
240
160

300

12

10 2x1LF-10
11 2x1-10A

TDH 2900 RPM (50 Hz)

TDH 3500 RPM (60 Hz)

240

600

800

11/2 x1LF-4

Mark III Standard Group II

200

880

400

600

100

800

1000

150
200
FLOW 3500 RPM (60 Hz)

24 8x6-14A
25 10x8-14

0
0
1400 gpm

1200
250

26 6x4-16
27 8x6-16A

300 m3/h

28 10x8-16
29 10x8-16H
30 10x8-17*
*Max. speed 1450 RPM

0
m

50

ft
0
300

FLOW 1450 RPM (50 Hz)


150
190
500

100

200

400

600

800

800

2300

1100

3800

5300

1400 m3/h
6800 gpm
ft
200

m
60

80

60

18

200

150
40

22
23

150
40

19

10

20

27

25

28

24

100
11

12

50

8
2

20

16

50
10

9
14

0
0
0

30

29

17

13
15

20

100

21

28

50

200
50

400
100

600

800
150

1000

200
227 400
FLOW 1750 RPM (60 Hz)

2800

4600
800

6400
1200

0
8200 gpm
1600 m3/h

TDH 1450 RPM (50 Hz)

TDH 1750 RPM (60 Hz)

26

CHANGE

SCALE

250

11:11 AM

Page 10 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Interchangeability

FRONT VANE
OPEN STYLE
IMPELLERS

CASINGS

REVERSE VANE
IMPELLERS

REAR COVERS

POWER END

OR

11/2X1LF-4
11/2X1-6
3X11/2-6

he thirty (30) pumps


in the Mark III family
are built with only three
different power frames.
SealSentry provides a
choice of five (5)
different seal chamber
options to best meet
customers specific
needs.

3X2-6
11/2X1LF-8
11/2X1-8
3X11/2-8

CASINGS

REVERSE VANE
IMPELLERS

REAR COVERS

OR

FRONT VANE
OPEN STYLE
IMPELLERS

ADAPTERS

Mark III Standard Group II

3X2-8
4X3-8
2X1LF-10
2X1-10A
3X11/2-10A
3X2-10A
4X3-10
4X3-10H
6X4-10
6X4-10H
3X11/2LF-13
3X11/2-13
3X2-13
4X3-13
4X3-13HH
6X4-13A

CASINGS

OR

FRONT VANE
OPEN STYLE
IMPELLERS

REVERSE VANE
IMPELLERS

REAR COVERS

ADAPTERS

Mark III Standard Group III

8X6-14A
10X8-14
6X4-16
8X6-16A
10X8-16
10X8-16H
10X8-17

29

TECHNICAL DATA

Mark III Standard Group I

POWER END

12/5/02

POWER END

MKIII TECH BULLETIN - 2

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 11 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Pressure
Temperature
Ratings

TEMPERATURE C
-50

100
CD4M
DC2
DC3

DS

300

MAX. DISCHARGE PRESSURE lbf/in2

50

200

250

300

350

2000

D4
D4L

DCI
250

150
TI
TIP
ZR

1750
D2
D2L

DM

1500

DINC
200

1250

D20
DNI

150

1000

DS
DCI LOW TEMPERTURE
LIMIT

100

750

CD4M
UPPER LIMIT
DCI
UPPER LIMIT

500

50
250

-100

100

200

300

400

500

600

MAX. DISCHARGE PRESSURE kPa

CLASS 150 MARK III PUMPS


BASED ON ANSI B16.5

700

TEMPERATURE F

TEMPERATURE C
50

100

150

250

D20
CD4M
D4
D4L
D2
D2L
DC2

DS
LOW
TEMPERATURE
LIMIT

300

200

300
DC3
DM
DS
DINC
TI
TIP
ZR

350

2250

2000

DNI

1750

250

1500
200

CD4M
UPPER LIMIT

1250

150

1000

750
100
500

-100

100

200

300

400

TEMPERATURE F

30

500

600

700

MAX. DISCHARGE PRESSURE kPa

350

MAX. DISCHARGE PRESSURE lbf/in2

GROUP I & II
CLASS 300 MARK III PUMPS
BASED ON ANSI B16.5
GROUP III
CLASS 300 MARK III PUMPS
LIMITED TO CLASS 150
RATINGS

-50

MKIII TECH BULLETIN - 2

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11:11 AM

Page 12 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Suction
Pressure
Ratings

Curves shown are for


standard double row
outboard bearings.
Duplex angular contact
bearings normally will
allow higher suction
pressures. Contact
Engineering for more
information.

TECHNICAL DATA
31

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 13 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
General
Technical
Data
Min.
Casing
Pump
Thickness
Size
in (mm)
1K11/ 2x1LF-4 3/ 8 (10)
3/ 8 (10)
1K11/ 2x1-6
3/ 8 (10)
1K3x11/ 2-6
3/ 8 (10)
GP I
1K3x2-6
1K11/ 2x1LF-8 3/ 8 (10)
3/ 8 (10)
1K11/ 2x1-8
7/ 16 (11)
1K3x11/ 2-8
7/ 16 (11)
2K3x2-8
7/ 16 (11)
2K4x3-8
7/ 16 (11)
2K2x1LF-10
7/ 16 (11)
2K2x1-10A
2K3x11/ 2-10A 7/ 16 (11)
7/ 16 (11)
2K3x2-10A
1/ 2 (13)
2K4x3-10
1/ 2 (13)
GP II
2K4x3-10H
1/ 2 (13)
2K6x4-10
1/ 2 (13)
2K6x4-10H
2K3x11/ 2LF-13 7/ 16 (11)
2K3x11/ 2-13 7/ 16 (11)
7/ 16 (11)
2K3x2-13
7/ 16 (11)
2K4x3-13
2K4x3-13HH 7/ 16 (11)
7/ 16 (11)
2K6x4-13A
1/ 2 (13)
3K8x6-14A
5/ 8 (16)
3K10x8-14
5/ 8 (16)
3K6x4-16
9/ 16 (14)
GP III
3K8x6-16A
9/ 16 (14)
3K10x8-16
1/ 2 (13)
3K10x8-16H
9/ 16 (14)
3K10x8-17

Pump
Group

Max. Sphere
Thru Imp.
Rev. Vane Open
in (mm) in (mm)
1/ 4 (9)
N/A
3/ 8 (10)
13/ 32 (10)
7/ 16 (11)
7/ 16 (11)
7/ 16 (11)
3/ 8 (10)
1/ 4 (9)
N/A
11/ 32 (9)
15/ 32 (12)
9/ 16 (14)
13/ 32 (10)
17/ 32 (14)
9/ 16 (14)
1/ 2 (13)
1/ 2 (13)
13/ 16 (21)
N/A
13/ 32 (10)
5/ 16 (8)
15/ 32 (12) 15/ 32 (12)
17/ 32 (14)
7/ 16 (11)
21/ 32 (17)
9/ 16 (14)
25/ 32 (20) 11/ 16 (18)
11/ 16 (18)
5/ 8 (16)
9/ 16 (14)
5/ 8 (16)
5/ 16 (8)
N/A
19/ 32 (15)
3/ 8 (10)
13/ 32 (10) 13/ 32 (10)
11/ 16 (18) 11/ 16 (18)
11/ 16 (18)
N/A
11/ 32 (26)
1 (25)
15/ 8 (41) 11/ 4 (32)
11/ 2 (38) 11/ 4 (32)
13/ 16 (30) 11/ 16 (27)
11/ 4 (32) 11/ 4 (32)
19/ 16 (40) 11/ 4 (32)
15/ 8 (41) 11/ 4 (32)
19/ 16 (40)
N/A

Impeller
Eye Area
Rev.
Vane
Open
in2 (cm2)
in2 (cm2)
N/A
0.80 (5)
3.1 (20)
3.6 (23)
4.4 (28)
4.4 (28)
5.6 (36)
7.0 (45)
N/A
2.4 (15)
3.1 (20)
3.7 (24)
5.5 (36)
5.3 (34)
6.8 (44)
7.0 (45)
12.4 (80)
12 (77)
N/A
2.4 (15)
3.5 (23)
4.1 (26)
5.5 (35)
5.6 (36)
6.4 (41)
6.4 (41)
13.2 (85)
13.2 (85)
19.6 (127)
22 (142)
N/A
7.5 (48)
7.5 (48)
15.2 (98)
15.2 (98)
29 (187)
45.3 (292)
63.6 (410)
26.7 (172)
45.3 (292)
63.6 (410)
78.5 (506)
71.8 (515)

12 (77)
10.3 (66)
19.6 (127)
26.5 (171)
4.9 (32)
6.1 (39)
7.9 (51)
12.5 (81)
N/A
29.1 (188)
44.7 (288)
59.6 (385)
26.7 (172)
41.8 (270)
64.4 (415)
78.7 (508)
N/A

Max. Temp. Max. Temp.


w/o
with
Cooling
Cooling
F (C)
F (C)
500 (260)
500 (260)
to 700
to 700
(350)
(350)
with
with
modif.
modif.

Coros.
Allow.
in (mm)
1/ 8 (3)

Min.
Temp.
F (C)
-20 (-29)
to -350
(-212)
with
modif.

1/ 8 (3)

-20 (-29)
to -350
(-212)
with
modif.

350 (175)

500 (260)
to 700
(350)
with
modif.

1/ 8 (3)

-20 (-29)
to -350
(-212)
with
modif.

350 (175)

500 (260)
to 700
(350)
with
modif.

Max. Allow. Horsepower


1150
hp (kw)
13 (10)

1750
hp (kw)
20 (15)

50 (38)

75 (56)

210 (157) 325 (242)

3500
hp (kw)
40 (30)

Max.
Shaft
End Play
in (mm)
0.001 (0.03)

150 (112) 0.001 (0.03)

0.001 (0.03)

Bearing
Size
(SKF)
(I.B.)
6207C3
(O.B.)
5306AC3

(I.B.)
6310C3
(O.B.)
5310AC3

(I.B.)
6314C3
(O.B.)
5314AC3

6x4-10 maximum 175 hp (130 kW)


Mechanical Properties
Durco
Designation
Ductile Iron
Carbon Steel
Durco CF-8
Durco CF-3
Durco CF-8M
Durco CF-3M
Durcomet 100
Durimet 20
Durco CY-40
Durco M-35
Nickel
Chlorimet 2
Chlorimet 3
Durco DC-8
Titanium
Titanium-Pd
Zirconium

Durco
Symbol
DCI
DS
D2
D2L
D4
D4L
CD4M
D20
DINC
DMM
DNI
DC2
DC3
DC8
Ti
Ti-Pd
Zr

ACI
Designation
None
None
CF-8
CF-3
CF-8M
CF-3M
CD-4MCu
CN-7M
CY-40
M-35-1
CZ-100
N-7M
CW-6M
None
None
None
None

Equivalent Wrought
Designation
None
Carbon Steel
304
304L
316
316L
Ferralium
Alloy 20
Inconel 600
Monel 400
Nickel 200
Hastelloy B
Hastelloy C-276
None
Titanium
Titanium-Pd
Zirconium

ASTM
Specifications*
A395
A216 Gr. WCB
A744 & A351, Gr. CF-8
A744 & A351, Gr. CF-3
A744 & A351, Gr. CF-8M
A744 & A351, Gr. CF-3M
A744 & A351, Gr. CD-4MCu
A744 & A351, Gr. CN-7M
A494, Gr. CY-40
A494, Gr. M-35-1
A494, Gr. CZ-100
A494, Gr. N-7M
A494, Gr. CW-6M
None
B367, Gr. C-3
B367, Gr. C-8A
B752, Gr. 702C or 705C

Tensile Strength,
min., psi
MPa
60,000
414
70,000
483
70,000
483
70,000
483
70,000
483
70,000
483
100,000
690
62,000
428
70,000
483
65,000
448
50,000
345
76,000
525
72,000
497
65,000
65,000
55,000

448
448
380

Yield Point
min., psi
MPa
40,000
276
36,000
248
30,000
207
30,000
207
30,000
207
30,000
207
70,000
483
25,000
172
28,000
193
25,000
172
18,000
124
40,000
276
40,000
276
55,000
55,000
40,000

*Whenever an ASTM specification is cited, the Durco alloy will conform to the chemical and mechanical requirements of the latest edition of the specification.

32

380
380
276

Min. %
Elongation
18
22
35
35
30
30
16
35
30
25
10
20
25
15
15
12

Nominal Hardness
(Brinell)
143-187
150
150
150
154
154
224
133
147
130
118
180
180
300
200
200
190

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 14 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
Minimum
Flow &
Fasteners

lowserve Definition:
Minimum continuous stable flow is the
lowest flow at which the
pump can operate and
still conform to the bearing life, shaft deflection
and bearing housing
vibration limits of ANSI/
ASME B73.1M-1991.

Minimum Continuous Flow


Pump Size

50 Hz
Min. Flow
(% of BEP)

1K3X2-6
3500
25%
2900
21%
2K3X2-8
3500
25%
2900
21%
2K4X3-8
3500
25%
2900
21%
2K3X2-10
3500
33%
2900
28%
2K4X3-10
3500
33%
2900
28%
2K6X4-10
3500
50%
2900
42%
2K3X2-13
3500
50%
2900
42%
2K4X3-13
3500
50%
2900
42%
2K6X4-13HH
1750
50%
1450
42%
2K6X4-13
1750
50%
1450
42%
ALL GROUP 3 PUMPS* 1750
50%
1450
42%
ALL OTHER SIZES
ANY
10%
ANY
10%
LO-FLO PUMPS
Governed by minimum thermal flow only

TECHNICAL DATA

60 Hz
Min. Flow
RPM (% of BEP) RPM

Minimum continuous
thermal flow is the
lowest flow at which
the pump can operate
and still maintain the
pumped liquid temperature below that which
will have an adverse
effect on the pump or
seal performance, or
on the quality of the
pumped liquid.
The minimum flow for
Durco Mark III standard
pumps is 10% of BEP,
except those listed in
table at left.

* In some cases, the 3K6x4-16 can be used at lower than 50% of BEP, by making an
impeller modification. Contact Dayton Engineering if there is a need to use this pump at a
lower flow.

Flowserve Standards for Pressure Containing Fasteners


Pump Alloy

Type of Fastener

New Alloy Code

Description

B7TF*

ASTM A193 Grade B7 (AISI 4140, 4142,


4145, 4140H, 4142H, or 4145H steel
w/PTFE coating & Zinc rich primer)

Casing Nut

SRTF*

ASTM A194 Grade 2H (Carbon Steel


w/PTFE coating & Zinc rich primer)

Gland Fastener

B81

ASTM A193 Grade B8 class 1 (304


stainless steel)

Gland Nut

E8

ASTM A194 Grade 8 (304 stainless steel)

Alloy/Non-metallic Casing Fastener

High Silicon Iron


(HSI)

Carbon Steel or
Ductile Cast Iron
(DS/DCI)

Cover/Repeller Cover B7TF*


Fastener (Sealmatic)

same as above

HSI Pump Fasteners

In general, same materials as alloy pump


fasteners listed above

Stuffing Box Yoke


Fastener (HSI)

B81

same as above

Stuffing Box Yoke


Nut (HSI)

E8

same as above

Casing Fastener

B7*

ASTM A193 Grade B7 (AISI 4140, 4142,


4145, 4140H, 4142H, OR 4145H steel)

Casing Nut

SR2H*

ASTM A194 Grade 2H (Carbon Steel)

Gland Fastener

B81

same as above

Gland Nut

E8

same as above

Cover/Repeller Cover B7*


Fastener (Sealmatic)
Mag Drive

same as above

Shell/Holder Fastener B7TF*

same as above

Shell/Ring Fastener

same as above

B7TF*

* For temperatures < -20F (-29C), fastener alloy must be B8C2, which is ASTM A193 Grade B8 class 2 (304, 304N, 305, 321, 347 stainless
steel). Nut alloy must be E8.

33

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 15 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Pump Parts
Group I

Option for duplex angular


contact bearings

34

ITEM

DESCRIPTION

100

CASING

103

IMPELLER

104

IMPELLER GASKET

105

SHAFT

106

REAR COVER PLATE

107

REAR COVER GASKET

108

BEARING HOUSING ADAPTER

109

BEARING HOUSING FOOT

109A

SHIM

110

GLAND - PACKING

111

STUD - GLAND

111A

HEXNUT - GLAND

112

PACKING SEAL CAGE HALVES

113

PACKING

OPT.

114

DEFLECTOR INBOARD

OPT.

115

STUD - CASING

115A

HEXNUT - CASING

118

OIL SEAL INBOARD

119

BEARING HOUSING

120

BEARING INBOARD

121

BEARING OUTBOARD

122

OIL SLINGER

124

LOCKNUT - BEARING

125

LOCKWASHER - BEARING

129

OIL SEAL OUTBOARD

130

KEY - SHAFT/COUPLING

131

O-RING - ADAPTER

133

TRICO OILER (Not Shown)

134

BEARING HOUSING DRAIN PLUG

135

BEARING HOUSING VENT PLUG

136

CAPSCREW - FOOT

139

CAPSCREW - BEARING HOUSING

140

CAPSCREW - COVER/ADAPTER

153

MECHANICAL SEAL

177

HOOK SLEEVE

190

GLAND - MECHANICAL SEAL

190G

GLAND GASKET

200

SIGHT GAGE - BEARING HOUSING

201

BEARING CARRIER

201A

SET SCREW - BEARING CARRIER

201B

O-RING - BEARING CARRIER

201C

BEARING CARRIER RETAINER

N/A

OPT.

OPT.

OPT.

N/A

N/A

OPT.

201D

CLAMP RING BEARING HOUSING

OPT.

201E

SOC-CAPSCREW CLAMP

OPT.

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 16 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Pump Parts
Group II and Group III

DESCRIPTION

100

CASING

103

IMPELLER

104

IMPELLER GASKET

105

SHAFT

106

REAR COVER PLATE

107

REAR COVER GASKET

108

BEARING HOUSING ADAPTER

109

BEARING HOUSING FOOT

109A

SHIM

110

GLAND - PACKING

111

STUD - GLAND

111A

HEXNUT - GLAND

112

PACKING SEAL CAGE HALVES

113

PACKING

OPT.

114

DEFLECTOR INBOARD

OPT.

115

STUD - CASING

115A

HEXNUT - CASING

118

OIL SEAL INBOARD

TECHNICAL DATA

Group II bearing
retainer (201C) shown

ITEM

OPT.

119

BEARING HOUSING

120

BEARING INBOARD

121

BEARING OUTBOARD

122

OIL SLINGER

124

LOCKNUT - BEARING

125

LOCKWASHER - BEARING

129

OIL SEAL OUTBOARD

130

KEY - SHAFT/COUPLING

131

O-RING - ADAPTER

133

TRICO OILER (Not Shown)

134

BEARING HOUSING DRAIN PLUG

135

BEARING HOUSING VENT PLUG

136

CAPSCREW - FOOT

139

CAPSCREW - BEARING HOUSING

140

CAPSCREW - COVER/ADAPTER

153

MECHANICAL SEAL

177

HOOK SLEEVE

190

GLAND - MECHANICAL SEAL

190G

GLAND GASKET

200

SIGHT GAGE - BEARING HOUSING

201

BEARING CARRIER

201A

SET SCREW - BEARING CARRIER

201B

O-RING - BEARING CARRIER

201C

BEARING CARRIER RETAINER

OPT.

OPT.

OPT.

201D

CLAMP RING BEARING HOUSING*

201E

SOC-CAPSCREW CLAMP*

*OPTIONAL GROUP II

Group III double row


bearing retainer

Option for duplex angular


contact bearings

35

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 17 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Pump and
Baseplate
Dimensions

Group I

Pump Dimensions
Pump ANSI
Group Desig.

GP I
1K

AA
AB
A10
AA
A60
A70

GP II
2K

A05
A50
A60
A70
A70
A80
A80
A20
A30
A40
A40
A80
A90
A100

GP III
3K

A110
A120
A120

Size
Suction X
Discharge
Max. Imp. Dia.
1K11/ 2x1LF-4
1K11/ 2x1-6
1K3x11/ 2-6
1K3x2-6
1K11/ 2x1LF-8
1K11/ 2x1-8
1K3x11/ 2-8
2K3x2-8
2K4x3-8
2K2x1LF-10
2K2x1-10A
2K3x11/ 2-10A
2K3x2-10A
2K4x3-10
2K4x3-10H
2K6x4-10
2K6x4-10H
2K3x11/ 2LF-13
2K3x11/ 2-13
2K3x2-13
2K4x3-13
2K4x3-13HH
2K6x4-13A
3K8x6-14A
3K10x8-14
3K6x4-16
3K8x6-16A
3K10x8-16
3K10x8-16H
3K10x8-17

Pump
Weight
lb (kg)
103 (47)
97 (44)
112 (51)
116 (53)
103 (47)
103 (47)
124 (56)
200 (90)
227 (103)
210 (95)
210 (95)
220 (100)
226 (103)
225 (101)
249 (112)
290 (130)
328 (149)
250 (112)
250 (112)
258 (116)
281 (126)
281 (126)
324 (145)
680 (306)
899 (408)
641 (291)
832 (377)
917 (416)
992 (450)
835 (379)

X
O
D
in (mm)
in (mm)
in (mm)
6 1/ 2 (165) 113/ 4 (298) 51/ 4 (133)

E1
in (mm)
3 (76)

E2
in (mm)
0

CP
F
in (mm)
in (mm)
171/ 2 (445) 7 1/ 4 (184)

H
in (mm)
5/ 8 (16)

U
V
Dia.
Keyway
Min.
Y
in (mm)
in (mm)
in (mm) in (mm)
7/ 8
3/ 16 x 3/ 32
2 3/ 16 (56) 4 (102)
(22.23) (4.76x2.38)
2 (51)

2 3/ 16 (56)
2 (51)
71/ 2 (190.5)
9 1/ 2 (242)
11 (280)
8 1/ 2 (216)
8 1/ 2 (216)
8 1/ 2 (216)
9 1/ 2 (242)
11 (280)
12 1/ 2 (318)
131/ 2 (343)
131/ 2 (343)
10 1/ 2 (266)
10 1/ 2 (266)
111/ 2 (292)
12 1/ 2 (318)
12 1/ 2 (318)
131/ 2 (343)
16 (406)
18 (457)
16 (406)
18 (457)
19 (483)
19 (483)
20 (508)

141/ 2 (368) 7 (177.8)


17 3/ 4 (450) 81/ 4 (210) 4 7/ 8 (124) 3 5/ 8 (92) 231/ 2 (597) 12 1/ 2 (318)
191/ 4 (490)
16 3/ 4 (425)
16 3/ 4 (425)
16 3/ 4 (425)
173/ 4 (450)
19 1/ 4 (490)
22 1/ 2 (572) 10 (254)
231/ 2 (597)
231/ 2 (597)
201/ 2 (520)
201/ 2 (520)
211/ 2 (546)
22 1/ 2 (572)
22 1/ 2 (572)
23 1/ 2 (597)
30 1/ 2 (775) 141/ 2 (368) 8 (203.2) 41/ 2 (114.3) 33 7/ 8 (860) 18 3/ 4 (476)
32 1/ 2 (826)
30 1/ 2 (775)
32 1/ 2 (826)
33 1/ 2 (851)
33 1/ 2 (851)
34 1/ 2(876)

5/ 8 (16)

11/ 8
(28.58)

1/ 4X1/ 8
2 5/ 8 (67)
(6.35X3.18)

4 (102)

2 3/ 4 (70)
2 5/ 8 (67)

11/ 2
(38.1)
(11/ 8)
(28.58)

7/ 8 (22)

3/ 8 x 3/ 16
(9.5x4.76)
(1/ 4x1/ 8)
(6.35x3.18)

5/ 8 x 5/ 16
2 3/ 8
(60.33) (15.88x7.94)

2 3/ 4 (70)
2 5/ 8 (67)

4 (102)

6 (152)

Baseplate Mounting Dimensions


Pump
Group

Max.
Motor
Baseplate Frame
139
148

GP I
1K

GP II
2K

GP III
3K

153
245
252
258
264
268
280
368
380
398

184T
215T
256T
286T
326TS
184T
215T
286T
326T
365T
405TS
449TS
286T
405T
449T

Weight
lb (kg)
111 (50)
163 (74)

HA
in (mm)
Metal
Poly.
15 (381)
13 (330)
18 (457)

16 (406)

HB
in (mm)
39 (991)
48 (1219)

212 (96)

21 (533)

19 (483)

53 (1346)

129 (59)
177 (80)
234 (106)

15 (381)
18 (457)
21 (533)

13 (330)
16 (406)
19 (483)

45 (1143)
52 (1321)
58 (1473)

328 (149)

22 (559)

22 (559)

64 (1626)

409 (186)
481 (218)
470 (213)
601 (273)
746 (338)

26 (660)

26 (660)

*HD1
in (mm)
Metal
Poly.
9 (229)
87/ 8 (226)
91/ 2 (241)
9 3/ 8 (238)
101/ 2 (267) 10 3/ 8 (264)
117/ 8 (302) 111/ 8 (283)
12 7/ 8 (327) 121/ 8 (308)
12 (305)
117/ 8 (302)
12 3/ 8 (319) 121/ 4 (312)
13 (330)
121/ 4 (312)
13 (330)
121/ 4 (312)
13 7/ 8 (352) 131/ 8 (334)
147/ 8 (378) 143/ 8 (365)
15 7/ 8 (403) 153/ 8 (391)

68 (1727)
80 (2032)
68 (1727)
80 (2032) 191/ 4 (489)
98 (2489)

*GPI HD2 applies to 3x11/ 2-8 only.


Includes spacer under pump, as necessary.
GPII HD1 applies to 3x2-8, 4x3-8, 2x1-10A, 3x11/ 2-10A, 3x2-10A, and 4x3-10.
HD2 applies to 4x3-10H, 6x4-10, 6x4-10H, 3x11/ 2-13, 3x2-13, 4x3-13, 4x3-13HH, and 6x4-13A.
GPIII HD1 applies to all GP3 sizes.

36

19 (483)

*HD2
in (mm)
Metal
Poly.
10 3/ 4 (273) 10 5/ 8 (269)
111/ 8 (283)

11 (280)

117/ 8 (302)
12 7/ 8 (327)
13 3/ 4 (349)
141/ 8 (359)
14 3/ 4 (375)

111/ 8 (283)
121/ 8 (308)
13 5/ 8 (346)
14 (355)
14 (355)

14 3/ 4 (375)

14 (355)

14 7/ 8 (378)

143/ 8 (365)
153/ 8 (391)

15 7/ 8 (403)

HE
in (mm)

HF
in (mm)

41/ 2 (114)

361/ 2 (927)

**HG
in (mm)
HH
Metal
Poly. in (mm)
3 3/ 4 (95) 3 5/ 8 (92)

451/ 2 (1156) 41/ 8 (105)

4 (102)

71/ 2 (191) 501/ 2 (1283) 4 3/ 4 (121)

4 (102)

41/ 2 (114) 421/ 2 (1080) 3 3/ 4 (95)


6 (152) 491/ 2 (1257) 41/ 8 (105)
551/ 2 (1410)
71/ 2 (191)
611/ 2 (1562) 3
4 / 4 (121)
651/ 2 (1664)
771/ 2 (1969)
91/ 2 (241) 651/ 2 (1664) 121/ 8 (308)
771/ 2 (1969) 91/ 8 (232)
951/ 2 (2426) 81/ 8 (206)

3 5/ 8 (92)
4 (102)
4 (102)

6 (152)

4 (102)
41/ 4 (108)
41/ 4 (108)
41/ 4 (108)
41/ 4 (108)
41/ 4 (108)

** HG Dimensions applied to the lower pad height. With some bases


this will occur at pump end and with others at motor end.

3/ 4 (19)

1 (25)

MKIII TECH BULLETIN - 2

12/5/02

11:11 AM

Page 18 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Alloy
Materials

TECHNICAL DATA

lowserves foundries
are widely regarded
as among the best in
the world pouring
alloys from common
austenitic stainless
steels to light reactive
alloys such as titanium.
All wet end Durco castings carry a limited
lifetime guarantee.
Attesting to the
world class quality of
its castings, Flowserve
was the first high alloy
foundry in the United
States of America to
have earned approval
by Germanys Technischer berwachungs
Verein (TUV).

Durco Alloy Materials


Durco
Designation

Durco
Symbol

ACI
Designation

Equivalent
Wrought
Designation

ASTM
Specifications*

Ductile Iron
Carbon Steel
Durco CF-8M
Durcomet 100
Durimet 20
Durcomet 5
Durco CY-40
Durco M-35
Nickel
Chlorimet 2
Chlorimet 3
Duriron
Durichlor 51
Superchlor
Durco DC-8
Titanium
Titanium-Pd
Zirconium

DCI
DS
D4
CD4M
D20
DV
DINC
DM
DNI
DC2
DC3
D
D51
SD77
DC8
Ti
Ti-Pd
Zr

None
None
CF-8M
CD-4MCu
CN-7M
None
CY-40
M-35-1
CZ-100
N-7M
CW-6M
None
None
None
None
None
None
None

None
Carbon Steel
316
Ferralium 255
Alloy 20
None
Inconel 600
Monel 400
Nickel 200
Hastelloy B-2
Hastelloy C-276
None
None
None
None
Titanium
Titanium-Pd
Zirconium

A395
A216 Gr. WCB
A744, Gr. CF-8M
A744, Gr. CD-4MCu
A744, Gr. CN-7M
None
A494, Gr. CY-40
A494, Gr. M-35-1
A494, Gr. CZ-100
A494, Gr. N-7M
A494, Gr. CW-6M
A518, Gr. 1
A518, Gr. 2
None
None
B367, Gr. C-3
B367, Gr. C-8A
B752, Gr. 702C

*Durco alloys conform to the chemical and mechanical requirements of the latest edition of the ASTM specification.
Duriron, Durichlor 51 and Superchlor are registered trademarks of Flowserve Corporation.
Ferralium is a registered trademark of Langley Alloys
Hastelloy is a registered trademark of Haynes International, Inc.
Inconel and Monel are registered trademarks of International Nickel Co. Inc.

37

MKIII TECH BULLETIN - 3

12/5/02

lowserve Suggests
the Following
Specifications
When Purchasing
ANSI Pumps:
Design: Shall be of a
horizontal, end suction,
single stage, centerline
discharge, back pull-out
construction, meeting
the design criteria of the
ASME (ANSI) B73.1M
standard.
General: All wetted parts
shall be permanently
marked with the material
of construction. Cast
parts shall have a conditional lifetime casting
guarantee. Stainless steel
parts shall be cast to the
ASTM A744 standard.
Casing: Shall have a
fully machined wet face
and shall be capable of
being foot or centerline
mounted. Flange finishes
shall conform to ASME/
ANSI B16.5 and shall be
available in 150 or 300
lb, flat or raised faces.
Casing and rear cover
plate shall have 1/8 in
(3 mm) corrosion
allowance.
Impeller: Shall be the
reverse vane design, and
shall be open on the back
and shrouded on the
front. The impeller clearance shall be set against
the rear cover, not the
casing, allowing all settings to be done in the
maintenance shop,
without the casing. The
impeller shall maintain
low seal chamber pressures, which shall be
published on the pump
performance curve, and
shall be repeatable after
maintenance. The
impeller clearance shall
be set externally. The
impeller-to-shaft connection shall be a metal-tometal fit. A silicon O-ring
encapsulated in PTFE
shall be used to protect
the impeller threads.
Impeller shall be
balanced to ISO 1940
Grade 6.3 criteria.
Shaft: Shall be of solid
construction to maximize
38

11:16 AM

Page 1 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

strength and rigidity. The


shaft shall consist of a
steel power end friction
welded to an alloy wet
end. Shaft deflection shall
not exceed 0.002 in (0.05
mm). The shaft key slot
shall be designed with a
machined radius sled
runner edge to provide
maximum strength at
the coupling. Critical surfaces shall be ground to
0.0002 in (0.005 mm),
maximum roughness at
the seal chamber shall
be 16in (0.40m).
Rear Cover: Shall be
suitable for accepting
various seal designs from
all major seal manufacturers. Cylindrical bore
standard, cylindrical bore
oversize, and tapered
options shall be available. Tapered options
shall include eight evenly
spaced, tapered and
sloped flow modifying
devices integrally cast
into the seal chamber.
The flow modifiers shall
facilitate movement of
solids, vapors, and heat
away from the mechanical seal. The tapered
seal chambers shall be
designed to be selfflushing. For optimum
performance the seal
and gland shall be
selected to locate the
seal faces directly in the
flush path. Integrally cast
jackets shall be available.
Bearings: Shall be large,
heavy-duty, ball bearings.
The inboard bearing
shall be a single row,
deep groove. The outboard shall be double
row angular contact,
deep groove. An optional
duplex angular contact
outboard bearing shall
be available for high
thrust load applications.
Both bearings shall be
located by a shoulder on
the shaft. The inboard
bearing shall float in the
bearing housing, while
the outboard bearing
shall be locked in place
in the bearing carrier.
The bearings shall ex-

Durco
Mark III
How To
Specify
Process
Pumps

ceed B10 life of 17,500


hours and allow less than
0.001 in (0.025 mm)
end play.
Bearing Housing: Shall
be sealed to prevent
contamination of the
lubricant. The oil fill hole
at the top of the housing
shall be plugged. No
vented constant level
oiler shall be used. The
housing shall be sealed
with Inpro VBX bearing
isolators. A magnetic
drain plug shall be used.
A large easy to read one
inch NPT sight glass shall
be used. The impeller
clearance shall be set by
the micrometer adjustment method. This
method shall cause the
shaft and impeller to
move axially. Indicators
shall be cast into the
bearing carrier which
represent 0.004 in
(0.102 mm) of axial
impeller travel. This
allows accurate impeller
clearance to be established externally without
the use of measurement
devices. The bearing
carrier threads shall be
protected by two O-rings.

Coupling Guard: Shall


conform to ASME B15.1
and shall be of the
clamshell design. It
shall extend from the
motor to the bearing
housing, but shall not
be attached to either.
The guard shall be
bolted to the baseplate.
Baseplate: Shall be of a
reinforced rigid design
and shall conform to
the dimension requirements of ASME B73.1M.

MKIII TECH BULLETIN - 3

12/5/02

11:16 AM

Page 2 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
Mark III
Sealmatic

ynamically sealing
repeller eliminates
the need for conventional mechanical seals.
Advanced static seal
options are available.
Dimensionally interchangeable with all
ANSI pumps.

The Sealmatic
Principle

A choice
of sealing
arrangements

Repeller
chamber
Repeller
Liquid/air
interface

Applications
Tough sealing applications where a flush
is impractical
Evaporator service
Continuously running
pumps

Stopped

Running

39

MARK III SEALMATIC

Dynamically
sealing repeller

This pump does not leak


while running because
the Sealmatic design
utilizes a repeller, a
dynamic sealing device,
to evacuate liquid from
the seal chamber. This
is accomplished by creation of a liquid interface
seal in the repeller
chamber that prevents
leakage along the shaft
during operation. For
sealing while the pump
is stopped, three types
of sealing arrangements
are offered for maximum
application flexibility:
Checkmatic end face lip
seal arrangement; dryrunning end face seal
designs; and the packed
stuffing box design.
The Sealmatic design
is also available with
unitized self-priming and
recessed impeller pumps.
This family of
repellers allows the
Sealmatic to be used in
applications having a
wide range of suction
pressures. Hydraulic
performance conforms
to the Standard Mark III
reverse vane impeller
curves.

MKIII TECH BULLETIN - 3

12/5/02

11:16 AM

Page 3 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Sealmatic
Performance
Curves
0

240

40

ft
0
900

60

FLOW 2900 RPM (50 Hz)


100 120 140 160 180

80

200

400

600

200

800

220

240

260 m3/h
ft

1000 gpm

800
500
700

150

3X2M-13

200
TDH 3500 RPM (60 Hz)

600

600

400

3X1.5M-13

160
500
100

4X3M-13

120

300

400
3X1.5M-10A
6X4M-10

2X1M-10A

300

200

3X2M-10A

80

50

4X3M-10

200

TDH 2900 RPM (50 Hz)

20

100

40
100

0
0

200

0
m

40

50

ft
0
300

400

600

80

120

1000

400

160
200
240
FLOW 3500 RPM (60 Hz)

600

800

0
0
1400 gpm

1200
280 m3/h

FLOW 1450 RPM (50 Hz)


150
190
500

100

200

800

800

2300

1100

3800

5300

1400 m3/h
6800 gpm
ft
200

m
60

80
250

8X6M-16A

40

SCALE

10X8M-16

150

6X4M-13A

3X2M-13

3X1.5M-13

30

4X3M-13

100

8X6M-14A

6X4M-10H

20

6X4M-10

20
2X1M-10A

50

10X8M-16H

4X3M-10H

3X2M-10A

50

100
10X8M-14

40

3X1.5M-10A

10
4X3M-10

0
0
0

40

150

200
50

400
100

600

800
150

1000

200
227 400
FLOW 1750 RPM (60 Hz)

2800

4600
800

6400
1200

0
8200 gpm
1600 m3/h

TDH 1450 RPM (50 Hz)

60

200

50

CHANGE

TDH 1750 RPM (60 Hz)

6X4M-16

MKIII TECH BULLETIN - 3

12/5/02

11:16 AM

Page 4 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Sealmatic
Shaft Seal
Designs
Checkmatic Seal Design
Individual elastomeric lip seals run in light contact
against the radial faces of a standard mechanical
seal seat
Lip seals turn with the shaft so the seat, not the
shaft or sleeve, is the wear part
Teflon1 (PFA) encapsulated silicon rubber O-rings
help secure the lip seals to the shaft
Lip seals available in Viton1, EPDM and Fluoraz2

MARK III SEALMATIC

Dry-Running End Face Seal Design


State-of-the-art technology utilizing various seals
such as the John Crane 28LD seal designed to run
completely dry
Positive sealing during shutdown
Easy installation
Also available in double cartridge design, typically
used with a nitrogen barrier

Packed Stuffing Box Design


Self-lubricating, flexible graphite packing
Simple, trouble-free design
Recommended use of DC8 shafts or DC8 sleeves
for abrasion and corrosion resistance

1
2

Registered trademark of E.I. duPont Company


Registered trademark of Green, Tweed and Company

41

MKIII TECH BULLETIN - 3

12/5/02

11:17 AM

Page 5 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Sealmatic
Dimensions

Pump Dimensions
Suction Discharge Pump
Size
Size
Weight
Pump
in (mm) in (mm)
lb (kg)
2K2x1M-10A
2 (50)
1 (25)
210 (94)
2K3x11/ 2M-10A 3 (76) 11/ 2 (38) 220 (100)
2K3x2M-10A
3 (76)
2 (50) 226 (103)
2K4x3M-10
4 (102)
3 (76) 225 (101)
2K4x3M-10H 4 (102)
3 (76) 249 (112)
2K6x4M-10
6 (152) 4 (102) 290 (130)
2K6x4M-10H 6 (152) 4 (102) 328 (149)
2K3x11/ 2M-13 3 (76) 11/ 2 (38) 250 (112)
2K3x2M-13
3 (76)
2 (50) 258 (116)
2K4x3M-13
4 (102)
3 (76) 281 (126)
2K6x4M-13A 6 (152) 4 (102) 324 (145)
3K8x6M-14A 8 (203) 6 (152) 680 (306)
3K10x8M-14 10 (254) 8 (203) 899 (408)
3K6x4M-16
6 (152) 4 (102) 641 (291)
3K8x6M-16A 8 (203) 6 (152) 832 (377)
3K10x8M-16 10 (254) 8 (203) 917 (416)
3K10x8M-16H 10 (254) 8 (203) 992 (450)

X
in (mm)
8 1/ 2 (216)
8 1/ 2 (216)
9 1/ 2 (242)
11 (280)
12 1/ 2 (318)
131/ 2 (343)
131/ 2 (343)
10 1/ 2 (266)
111/ 2 (292)
12 1/ 2 (318)
131/ 2 (343)
16 (406)
18 (457)
16 (406)
18 (457)
19 (483)
19 (483)

O
D
E1
E2
CP
F
in (mm)
in (mm)
in (mm)
in (mm)
in (mm)
in (mm)
16 3/ 4 (425) 81/ 4 (210) 4 7/ 8 (124) 3 5/ 8 (92) 231/ 2 (597) 12 1/ 2 (318)
16 3/ 4 (425)
173/ 4 (450)
19 1/ 4 (490)
22 1/ 2 (572) 10 (254)
231/ 2 (597)
231/ 2 (597)
201/ 2 (520)
211/ 2 (546)
22 1/ 2 (572)
23 1/ 2 (597)
30 1/ 2 (775) 141/ 2 (368) 8 (203.2) 41/ 2 (114.3) 33 7/ 8 (860) 18 3/ 4 (476)
32 1/ 2 (826)
30 1/ 2 (775)
32 1/ 2 (826)
33 1/ 2 (851)
33 1/ 2 (851)

H
in (mm)
5/ 8 (16)

U
V
Dia.
Keyway
Min.
in (mm)
in (mm)
in (mm)
1/ 4X1/ 8
11/ 8
2 5/ 8 (67)
(28.58) (6.35X3.18)

11/ 2
(38.1)
(11/ 8)
(28.58)

7/ 8 (22)

Y
in (mm)
4 (102)

3/ 8 x 3/ 16
(9.5x4.76)
(1/ 4x1/ 8)
(6.35x3.18)

5/ 8 x 5/ 16
2 3/ 8
(60.33) (15.88x7.94)

4 (102)

6 (152)

Baseplate Mounting Dimensions


Pump
Group

GP II
2K

GP III
3K

Max.
Motor
Baseplate Frame
245
252
258
264
268
280
368
380
398

184T
215T
286T
326T
365T
405TS
449TS
286T
405T
449T

129 (59)
177 (80)
234 (106)

HA
in (mm)
Metal
Poly.
15 (381)
13 (330)
18 (457)
16 (406)
21 (533)
19 (483)

45 (1143)
52 (1321)
58 (1473)

328 (149)

22 (559)

22 (559)

64 (1626)

26 (660)

68 (1727)
80 (2032)
68 (1727)
80 (2032) 191/4 (489)
98 (2489)

Weight
lb (kg)

409 (186)
481 (218)
470 (213)
601 (273)
746 (338)

26 (660)

HB
in (mm)

HD1
in (mm)
Metal
Poly.
12 (305)
117/8 (302)
12 3/8 (314) 121/4 (312)
13 (330)
121/4 (312)
13 (330)
121/ 4 (312)
13 7/8 (352) 131/8 (333)
147/8 (378) 143/8 (365)
15 7/8 (403) 153/8 (391)
19 (483)

HD1 for the following pumps: 2x1M-10A, 3x11/ 2M-10A, 3x2M-10A, 4x3M-10
HD2 for the following pumps: 4x3M-10H, 6x4M-10, 6x4M-10H, 3x11/ 2M-13, 3x2M-13, 4x3M-13, 6x4M-13A

42

HD2
in (mm)
Metal
Poly.
13 3/4 (349) 13 5/8 (346)
141/8 (359)
14 (355)
14 3/4 (375)
14 (355)
14 3/4 (375)

14 (355)

14 7/8 (378)
15 7/8 (403)

143/8 (365)
153/8 (391)

*HG
in (mm)
HH
Metal
Poly. in (mm)
41/ 2 (114) 421/ 2 (1080) 3 3/4 (95) 3 5/8 (92) 3/4 (19)
6 (152) 491/ 2 (1257) 41/ 8 (105) 4 (102) 3/4 (19)
551/ 2 (1410)
4 (102)
71/ 2 (191)
1
4 (102)
61 / 2 (1562) 3
4 /4 (121)
651/ 2 (1664)
41/4 (108)
1 (25)
771/ 2 (1969)
41/4 (108)
1
1
1
1
9 / 2 (241) 65 / 2 (1664) 12 /8 (308) 4 /4 (108)
771/ 2 (1969) 91/8 (232) 41/4 (108)
951/ 2 (2426) 81/8 (206) 41/4 (108)
HE
in (mm)

HF
in (mm)

* HG Dimensions applied to the upper pad height. With some bases


this will occur at pump end and with others at motor end.

MKIII TECH BULLETIN - 3

12/5/02

11:17 AM

Page 6 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Sealmatic
Parts
Group II and Group III

Group II bearing
retainer (201C) shown

DESCRIPTION

100

CASING

103

IMPELLER

104

IMPELLER GASKET

105

SHAFT

106

REAR COVER PLATE

107

REAR COVER GASKET

108

BEARING HOUSING ADAPTER

109

BEARING HOUSING FOOT

109A

SHIM

110

GLAND - PACKING

111

STUD - GLAND

111A

HEXNUT - GLAND

112

PACKING SEAL CAGE HALVES

113

PACKING

OPT.

114

DEFLECTOR INBOARD

OPT.

115

STUD - CASING

115A

HEXNUT - CASING

118

OIL SEAL INBOARD

OPT.

119

BEARING HOUSING

120

BEARING INBOARD

121

BEARING OUTBOARD

122

OIL SLINGER

124

LOCKNUT - BEARING

125

LOCKWASHER - BEARING

129

OIL SEAL OUTBOARD

130

KEY - SHAFT/COUPLING

131

O-RING - ADAPTER

133

TRICO OILER (Not Shown)

134

BEARING HOUSING DRAIN PLUG

135

BEARING HOUSING VENT PLUG

136

CAPSCREW - FOOT

139

CAPSCREW - BEARING HOUSING

140

CAPSCREW - COVER/ADAPTER

153

MECHANICAL SEAL

177

HOOK SLEEVE

180

COVER - REPELLER

181

REPELLER

190

GLAND - MECHANICAL SEAL

190G

GLAND GASKET

200

SIGHT GAGE - BEARING HOUSING

201

BEARING CARRIER

201A

SET SCREW - BEARING CARRIER

201B

O-RING - BEARING CARRIER

201C

BEARING CARRIER RETAINER

OPT.

OPT.

OPT.

201D

CLAMP RING BEARING HOUSING*

201E

SOC-CAPSCREW CLAMP*

330

MECHANICAL SEAL

Option for duplex angular


contact bearings

MARK III SEALMATIC

Group III double row


bearing retainer

ITEM

*OPTIONAL GROUP II

43

MKIII TECH BULLETIN - 3

12/5/02

osts less to buy,


install and service
than submersible
pumps. Utilizes the
same power end, shaft,
seal chamber and impeller as the Standard
ANSI Pump. Only the
casing is special.

11:17 AM

Page 7 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Applications
Sump Service
Tank Car Unloading
Duplex Pumping Lift
Stations
Flyash Pond Transfer
Waste Acid Transfer
Waste Treatment
Lagoon Service

Unitized
Self-Priming

44

Priming Cycle
Cutaway Illustrations
1. Sump Filling, Pump
Stopped
The casing is shown with the
initial prime liquid, which permanently stays in the casing.
This serves as the priming
liquid necessary to entrain the
air contained in the suction line.
2. Pump Start-Up
As the impeller spins, the
priming liquid entrains air from
the suction pipe and is pumped
into the air separator/priming

tank portion of the casing. In


this chamber the air separates
from the priming liquid and
vents out the discharge while
the priming liquid flows
through the bypass slot in the
bottom of the casing and back
into the impeller eye. As the
priming liquid circulates, it reentrains more air, creating a
partial vacuum in the suction
line. The sump liquid is then
pushed upward by atmospheric
pressure.
3. Priming Achievement
After the priming cycle has
evacuated all of the air from the
suction pipe, the sump liquid
floods the volute, air separator
and priming chamber, and
pumping out of the discharge

pipe begins. The Unitized SelfPriming is fully primed and now


operates exactly as a standard
flooded-suction Durco pump.
4. Sump Empty, Pump
Stopped
When the pump stops, the
liquid in the discharge piping
flows back through the pump,
leaving the priming chamber
filled with sufficient liquid for
the next priming cycle. Except
for the first fillup of the priming chamber and an occasional
topping off in dry climates,
the Durco Unitized Self-Priming
is automatic and trouble-free.

MKIII TECH BULLETIN - 3

12/5/02

11:17 AM

Page 8 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Unitized
Self-Priming
Performance
Curves
60 Cycle
CAPACITY CUBIC METERS PER HOUR

20

40

60

80

CAPACITY CUBIC METERS PER HOUR

100

120

140

160

T.D.H
IN
FEET

0
T.D.H
IN
METERS

440

DURCO MARK III


UNITIZED SELF-PRIMING
3500 RPM PUMPS

400

40

60

80

100

140

180

120

320

220

260

300
T.D.H
IN
METERS

DURCO MARK III


UNITIZED SELF-PRIMING
1750 RPM PUMPS

200

360

60

SCALE
CHANGE

180
160

100

280

20

T.D.H
IN
FEET

50

140

2 X 1.5US-10A

80

240

40

120

3 X 2US-13

3 X 2US-10

200

6 X 4US-13A

100
60

1.5 X 1.5US-82

160
40

120
80

2 X 1.5
US-10A

60

1.5 X 1
US-6

40

30

4 X 3US-13

80
4 X 3US-10H

20

3 X 2US-10

1.5X1.5
US-82

20

10

40

20

0
0

80

160

240

320

400

480

560

1.5 X 1US-6/60

100

200

300

CAPACITY U S GALLONS PER MINUTE

400

600

800

1200

1000

CAPACITY U S GALLONS PER MINUTE

20

40

60

80

100

120

140

160

180

MARK III SELF-PRIMING

CAPACITY CUBIC METERS PER HOUR

200

T.D.H
IN
FEET

T.D.H
IN
METERS

DURCO MARK III


UNITIZED SELF-PRIMING
1150 RPM PUMPS

100

30

90
80

25

70
60

20

4 X 3US-13
6 X 4US-13A

3 X 2US-13

50

15
40
3X

30
20

4 X 3US-10H
2U
S-

10

10

5
10
2 X 1.5US-10A

0
100

200

300

400

500

600

800

700

CAPACITY U S GALLONS PER MINUTE

50 Cycle
CAPACITY U S GALLONS PER MINUTE

100

200

CAPACITY U S GALLONS PER MINUTE

300

400

T.D.H
IN
METERS

T.D.H
IN
FEET

100

200

300

400

500

600

800

1200

T.D.H
IN
METERS

T.D.H
IN
FEET

DURCO MARK III


UNITIZED SELF-PRIMING
2900 RPM PUMPS

DURCO MARK III


UNITIZED SELF-PRIMING
1450 RPM PUMPS

SCALE
CHANGE

350
50

100

160

300

140
40

80

250

60

200

2 X 1.5US-10A

120
100

30
3 X 2US-13

150

3 X 2US-10

40

1.5 X 1.5US-82

2X1.5
US-10A

100
1.5 X 1U
S

20

3X
2US
-10

10

-6

80

6 X 4US-13A
4 X 3US-13

20

60

4 X 2US-10H

40

50
0
0

10

20

30

40

50

60

70

CAPACITY CUBIC METERS PER HOUR

80

90

100

20
1.5 X 1.5US-82

0
0

20

40

60

80

100

120

140

200

250

300

CAPACITY CUBIC METERS PER HOUR

45

12/5/02

11:18 AM

Page 9 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Suction Pipe Size The


self-priming pump primes
by evacuating the air in
the suction piping. The
priming time curves are
based on the volume of
air contained in a pipe
46

Unitized
Self-Priming
Technical
Data

Graph A

Graph B

length equal to the


actual static lift shown
plus that contained in
3 ft (1 m) of horizontal
run into the pump. The
pump example lifting
liquid 10 ft (3 m) and
horizontally 3 ft (1 m)
contains 1150 cu inches
(0.0188 m3) of air in the
suction pipe (Graph B).
Extending the pipes
horizontal run to 9 ft
(2.7 m) gives an additional 530 cu in (0.0090
m3) of air to evacuate
before achieving prime.

1680 x 18 sec = 26 seconds,


1150
or
8 seconds longer priming time.

When a self-priming
pump primes, a significant volume of air is
evacuated from the suction line. A self-priming
pump will not work
unless there is a way for
the air to be vented.
Flowserve suggests that a
vent line be run from the
discharge as shown on
the diagram below.

Graph C
S = Minimum Submergence, m
0.6

Suction Pipe
Velocity, f/s

ndividual pump curves


found in Bulletin
P-12-102 contain graphs
of both hydraulic performance and priming
time. Once a pump has
been selected based on
speed, efficiency, flow
and head, priming times
may be determined from
these graphs. As pump
performance varies with
RPM and impeller diameter, priming times also
change. Factors such as
static suction lift distance,
specific gravity and suction pipe size also have
a direct bearing upon
priming times.
Static Suction Lift The
higher the lift, the greater
the amount of air in the
suction pipe to evacuate
and the longer the
priming time. Example
illustrated: A 3x2US-13
pump with a 13 in (330
mm) impeller lifting
water 10 ft (3 m) would
take 18 seconds (Graph
A). A lift of 15 ft (4.6 m)
would take 30 seconds.
Specific Gravity As
specific gravity increases,
priming times also increase. For example: A
pump previously lifting
10 ft (3 m) of water (1.0
sp.Gr.) is now pumping
a liquid with a specific
gravity of 1.4. The 10 ft
(3 m) actual lift x 1.4
sp.gr. becomes an effective lift of 14 ft (4.3 m),
for a priming time of 26
seconds. To be conservative for specific gravities
lower than 1.0, use 1.0
in the equation. The
practical limit of a selfpriming pump is 20 ft
(6.1 m), divide this
amount by specific gravity to determine the
actual lift limit. For
example: 20 ft (6.1 m)
1.4 = 14.3 ft (4.4 m)
maximum possible lift.

1.2

1.8

2.4

3.0

3.6

4.2

4.8

16

293

12

220

146

73

4
6
8
10
12
14
S = Minimum Submergence, ft

16

Suction Pipe
Velocity, m/min

MKIII TECH BULLETIN - 3

MKIII TECH BULLETIN - 3

12/5/02

11:18 AM

Page 10 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Unitized
Self-Priming
Dimensions

MARK III SELF-PRIMING

Pump Dimensions
Pump
Weight
Pump
lb (kg)
120 (54)
1J11/ 2x1US-6
1K11/ 2x11/ 2US-8 154 (70)
2K2x11/ 2US-10A 320 (145)
2K3x2US-10
340 (154)
2K3x2US-13
420 (191)
2K4x3US-10H 430 (195)
2K4x3US-13
520 (236)
2K6x4US-13A 630 (286)

U
X
in (mm)
43/ 4 (121)
3 7/ 8 (98)
6 (152)
61/ 2 (165)
8 (203)
71/ 2 (191)
81/ 2 (216)
10 (254)

O
CP
in (mm)
in (mm)
121/ 2 (318) 201/ 8 (511)
147/ 8 (378) 201/ 2 (521)
181/ 4 (464)
28 9/ 16 (725)
18 3/ 4 (476)
22 (559)
28 9/ 16 (725)
221/ 2 (572)
30 9/ 16 (776)
231/ 2 (597)
26 (660)
32 (813)

D
in (mm)
51/ 4 (133)
7 (178)
81/ 4 (210)

10 (254)
11 (279)

D5
in (mm)
4 9/ 16 (115)
51/ 2 (140)
67/ 8 (175)
71/ 4 (185)

D6
in (mm)
4 9/ 16 (115)
51/ 2 (140)
67/ 8 (175)
71/ 4 (185)

87/ 8 (225)

87/ 8 (225)

9 9/ 16 (243) 9 9/ 16 (243)
10 9/ 16 (268) 10 9/ 16 (268)

D9
in (mm)
4 (102)
5 (127)

F
in (mm)
6 5/ 8 (168)
7 (178)

H
in (mm)
21/ 2 (64)
4 (102)

Dia.
in (mm)
7/ 8 (22)
7/ 8 (22)

3/ 16x3/ 32
(4.8x2.4)

51/ 4 (133)

9 (229)

4 (102)

11/ 8 (29)

1/ 4 x1/ 8 (6x3)

51/ 4 (133)

9 (229)

4 (102)
11/ 8 (29)

1/ 4 x1/ 8 (6x3)

11/ 8 (29)

1/ 4 x1/ 8 (6x3)

5 3/ 4 (146)

11 (279)

5 (127)

6 (152)

12 7/ 16 (316)

5 (127)

V
Min.
in (mm)

Keyway
in (mm)

2 3/ 16 (56)

2 3/ 4 (70)

Baseplate Mounting Dimensions


Max.
Pump Base- Motor
Group plate Frame
139
148
GP I
1K

GP II
2K

153
245
252
258
264
268
280

GPI
GPII

184T
215T
256T
286T
326TS
184T
215T
286T
326T
365T
405TS
449TS

HA
Weight
in (mm)
lb (kg)
Metal
Poly.
111 (50) 15 (381) 13 (330)

HB
in (mm)
39 (991)

163 (74) 18 (457) 16 (406)

48 (1219)

212 (96) 21 (533) 19 (483)

53 (1346)

129 (59) 15 (381) 13 (330)


177 (80) 18 (457) 16 (406)
234 (106) 21 (533) 19 (483)

45 (1143)
52 (1321)
58 (1473)

328 (149) 22 (559) 22 (559)

64 (1626)

409 (186)
26 (660) 26 (660)
481 (218)

68 (1727)
80 (2032)

HD1 applies to 1J11/ 2x1US-6


HD2 applies to 1K11/ 2x11/ 2US-82
HD1 applies to 2L2x11/ 2US-10A and 2K3x2US-10
HD2 applies to 2K3x2US-13, 2K4x3US-13 and 2K4x3US-10H
HD3 applies to 6x4US-13A

HD1
in (mm)
Metal
Poly.
9 (229)
87/ 8 (226)
91/ 2 (241) 9 5/ 8 (245)
101/ 2 (267) 10 5/ 8 (270)
117/ 8 (302) 113/ 8 (289)
12 7/ 8 (327) 123/ 8 (314)
12 (305) 117/ 8 (302)
12 3/ 8 (319) 117/ 8 (302)
13 (330) 121/ 4 (312)
13 (330) 121/ 2 (318)
13 7/ 8 (352) 133/ 8 (340)
147/ 8 (378) 143/ 8 (365)
15 7/ 8 (403) 153/ 8 (391)

HD2
in (mm)
Metal
Poly.
10 3/ 4 (273) 10 5/ 8 (269)
111/ 8 (283)

HD3
in (mm)
Metal
Poly.

HE
in (mm)

41/ 2 (114) 361/ 2 (927)

111/ 4 (286)

6 (152)

117/ 8 (302)
12 7/ 8 (327)
13 3/ 4 (349)
141/ 8 (359)
14 3/ 4 (375)

113/ 8 (289)
71/ 2 (191)
123/ 8 (314)
13 5/ 8 (346) 143/ 4 (375) 145/ 8 (372) 41/ 2 (114)
13 5/ 8 (346) 151/ 8 (384) 145/ 8 (372) 6 (152)
14 (355) 153/ 4 (400) 15 (381)
71/ 2 (191)
14 3/ 4 (375) 141/ 4 (362) 153/ 4 (400) 15 (381)
14 7/ 8 (378)

143/ 8 (365)

HF
in (mm)

HG
in (mm)
HH
Metal
Poly. in (mm)
3 3/ 4 (95) 3 5/ 8 (92)

451/ 2 (1156) 41/ 8 (105) 41/ 4 (108)


501/ 2 (1283) 4 3/ 4 (121) 41/ 4 (108)

3/ 4 (19)

421/ 2 (1080) 3 3/ 4 (95) 3 5/ 8 (92)


491/ 2 (1257) 41/ 8 (105) 3 5/ 8 (92)
551/ 2 (1410)
611/ 2 (1562)

4 3/ 4 (121) 41/ 4 (108) 1 (25)

153/ 4 (400)

651/ 2 (1664)
15 (381) 1
9 / 2 (241) 1
15 7/ 8 (403) 153/ 8 (391) 157/ 8 (403) 151/ 8 (384)
77 / 2 (1969)

Includes spacer under pump, as necessary.

47

MKIII TECH BULLETIN - 3

12/5/02

11:19 AM

Page 11 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Unitized
Self-Priming
Parts
Group I and Group II

Group II shown. See


page 32 for Group I
pumping unit details.

ITEM

DESCRIPTION

100

CASING

103

IMPELLER

104

IMPELLER GASKET

105

SHAFT

106

REAR COVER PLATE

107

REAR COVER GASKET

108

BEARING HOUSING ADAPTER*

109

BEARING HOUSING FOOT

109A

SHIM

110

GLAND - PACKING

111

STUD - GLAND

111A

HEXNUT - GLAND

112

PACKING SEAL CAGE HALVES

113

PACKING

OPT.

114

DEFLECTOR INBOARD

OPT.

115

STUD - CASING

115A

HEXNUT - CASING

118

OIL SEAL INBOARD

OPT.

119

BEARING HOUSING

120

BEARING INBOARD

121

BEARING OUTBOARD

122

OIL SLINGER

124

LOCKNUT - BEARING

125

LOCKWASHER - BEARING

129

OIL SEAL OUTBOARD

130

KEY - SHAFT/COUPLING

131

O-RING - ADAPTER*

133

TRICO OILER (Not Shown)

134

BEARING HOUSING DRAIN PLUG

135

BEARING HOUSING VENT PLUG

136

CAPSCREW - FOOT

139

CAPSCREW - BEARING HOUSING*

140

CAPSCREW - COVER/ADAPTER

153

MECHANICAL SEAL

177

HOOK SLEEVE

190

GLAND - MECHANICAL SEAL

190G

GLAND GASKET

200

SIGHT GAGE - BEARING HOUSING

201

BEARING CARRIER

201A

SET SCREW - BEARING CARRIER

201B

O-RING - BEARING CARRIER

201C

BEARING CARRIER RETAINER

OPT.

OPT.

OPT.

201D

CLAMP RING BEARING HOUSING

OPT.

201E

SOC-CAPSCREW CLAMP

OPT.

* GROUP II ONLY.
Option for duplex angular
contact bearings

48

MKIII TECH BULLETIN - 3

12/5/02

11:19 AM

Page 12 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco
PreEngineered
Priming
Tanks
Also available: the original
unitized self-priming pump

Capacities to 1,400 gpm


(318 m3/h), Heads to 170 ft
(52 m)

ombine Durco
Priming Tanks with
most standard pumps
to create simple and
reliable self-priming
systems.
Benefits:
Allows the pump to
sit high and dry. Easy
access for maintenance. No need for
troublesome vertical
sump pumps or
elaborate hoisting
equipment.
Zero priming time
reduces stress on
seals and bearings
that occurs during
priming cycle with
self-priming pump
designs.
Air bleed line from
pump discharge
common with selfpriming pump is not
required.

Applications:
Sump pump service
Tank car unloading
Flows to 6,000 gpm
(1,364 m3/h)
Special designs to
25,000 gpm (5,682 m3/h)
Common Pump Types:
Standard ANSI/ISO
Sealless Pumps
Recessed Impeller/
vortex type pumps
Solids to 4 in (100 mm)
Low flow / high head
Non-metallic
Materials of
Construction
Carbon Steel
316SS
FRP
Others on request

MARK III SELF-PRIMING


49

50

Durco
PreEngineered
Priming
Tanks

diameter. If the liquid


level in the sump
allows air into the
suction pipe, the tank
will lose prime and
the pump will empty
the tank of liquid. See
Submergence Table 2.
4. Provide a check valve
on discharge pipe to
avoid siphon problems.
5. Seal all pipe connections and the pump to
prevent air ingress and
loss of prime.
6. Anchor the priming
tank to the foundation
through holes in pads
on bottom of tank legs.
See certified dimension prints for size
and locations.
7. Provide proper piping
support.

Table 1:1:Priming
TankTank
Head Head
Loss Curves
Table
Priming
Loss Curves
Flow
Flow m3/h

8
7
6
5
4
3
2
1
0

Curve 1
Curve 2
Curve 3
Curve 4

34

57

85

114 170 227 341 454 681 908 1136 1363

25

11

50 150 250 375 500 750 1000 1500 2000 3000 4000 5000 6000
Flow
gpm
Flow gpm

GB 50/GBM11
Curve 5
GB 250/GBM57
Curve 6
GB 500/GBM114 Curve 7
GB1000/GBM227

GB 2000/GBM454
GB 4000/GBM908
GB 6000/GBM1363

Table
Submergence
Table2:2:
Submergence

Ft/s m/s2
16 4.9
12 3.7
8 2.4
4 1.2

2 4 6 8 10 12 14 16 ft
.6 1.2 1.8 2.4 3.0 3.7 4.3 4.9 m
S = Min. Submergence

2.4
2.1
1.8
1.5
1.2
0.9
0.6
0.3
0

Head Loss m

Design/Installation
Criteria
1. Provide suction pipe
prior to the priming
tank the same size as
tank inlet and outlet.
Pipe length from the
tank to the liquid level
should be limited to
20 ft (6 m). This provides the maximum
volume of air the tank
will prime. A change in
pipe dimensions must
not result in greater air
volume to be primed.
NPSH and submergence
factors must also be
considered.
2. Provide 10 diameters
of straight suction pipe
to pump inlet where
possible. Suction pipe
between the priming
tank and pump may
be reduced (eccentric
reducer) to match
pump suction size.
3. Install a low level
switch in the sump to
ensure that the minimum submergence is
maintained. The minimum submergence
depends on the fluid
velocity at the pipe
inlet. That fluid velocity varies with the inlet

Page 13 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Head Loss m

Selection Criteria
1. Select priming tank
with maximum design
capacity equal to or
greater than the
maximum process
flow rate from Table 3.
2. Determine NPSHa for
the pump, including
head loss thru priming
tank from Table 1.
3. Confirm from Table 3
that suction lift required
does not exceed tank
capabilities.
4. Select pump to assure
NPSHr of pump is less
than NPSHa of system.
Good Pump Practice
recommends the difference be 5 ft (2 m)
or 20%, whichever is
greater.

11:19 AM

Suction
Pipe
Inlet
Velocity
Suction
Pipe
Velocity

12/5/02

Head
HeadLoss
Loss ftft

MKIII TECH BULLETIN - 3

Denotes
change
Denotesscale
scale
change

MKIII TECH BULLETIN - 3

12/5/02

11:19 AM

Page 14 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Check Valve
(Required)

1 in (25 mm) NPT


Tank Fill Port

1/2 in (15 mm)


NPT Tank
Overfill Port
Suction
Isolation C
Valve

20 ft (6 m)
maximum
piping length
(see design/installation
notes 1 and 2)

Discharge
Isolation
Valve

3. Fill priming tank with


pump discharge isolation
valve closed and pump
suction isolation valve
open. A tank fill port and
an overfill port are provided to assure proper
filling and operation.
4. Apply suitable sealant to
fill port and overfill port
plugs and replace prior
to operating.

Operating Criteria
1. Ensure maximum test
pressure limited to
14.7 psig (100 kPa).
Priming tanks operate
in vacuum conditions
and are designed as
containment vessels.
2. Remove the tank fill
plug to vent tank while
initially filling the sump.
This avoids an air pocket in submerged pipe.

Anchor
Pads

MARK III SELF-PRIMING

High level
switch

A
Maximum

NOTICE: Internal chamber design


is proprietary technology and
critical to successful operation

3F

12 in (300 mm)
minimum liquid level
to pipe inlet
(see submergence)

Low level
switch
recommend
ed to avoid
air entering
the pipe inlet,
causing loss
of prime

F min

Table 3: Pre-Engineered Priming Tank Dimensional Data


Tank Model*
GB50 (GBM11)
GB250 (GBM57)
GB500 (GBM114)
GB1000 (GBM227)
GB2000 (GBM454)
GB4000 (GBM908)
GB6000 (GBM1363)

Maximum Flow
gpm
(m3/h)
50
(11)
250
(57)
500
(114)
1000
(227)
2000
(454)
4000
(908)
6000
(1363)

All dimensions are approximate


and for illustration purposes only.
For exact dimensions request
certified dimensional prints.

A
Maximum Lift**
ft
(m)
17
(5.2)
17
(5.2)
17
(5.2)
17
(5.2)
17
(5.2)
13
(4.0)
13
(4.0)

B
Tank Diameter
in
(mm)
24
(650)
30
(800)
36
(950)
42
(1100)
48
(1300)
54
(1400)
60
(1600)

C
D
E
Tank Height
Flange Height Inlet/Outlet Width
in
(mm)
in
(mm)
in
(mm)
43
(1100)
14
(360)
30
(770)
54
(1360)
18
(460)
38
(970)
61
(1540)
19
(490)
44
(1120)
69
(1740)
23
(590)
50
(1270)
87
(2200)
30
(770)
60
(1530)
88
(2240)
38
(970)
66
(1680)
102
(2600)
47
(1200)
76
(1930)
* GB - ANSI Flanges U.S. customary
GBM - DIN Flanges S.I. (metric)

F
Piping Diameter
in
(mm)
(40)
11/ 2
3
(80)
4
(100)
6
(150)
8
(200)
10
(250)
12
(300)

** Divide by specific gravity for


each application. Engineered
designs can provide greater
lift capabilities.

51

MKIII TECH BULLETIN - 3

12/5/02

11:19 AM

Page 15 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Recessed
Impeller

rouble-free pumping of solid, stringy


or fibrous slurries.
Delivers efficient operation and low NPSHr.
Vortex Pumping Action
Is Your Best Choice For:
Erosive/Corrosive
Slurries
Degradation Sensitive
Crystals
Shear Sensitive
Liquids
Stringy Solids
Waste Water

Impeller Dynamics
The vortex
created by the
spinning impeller does the
pumping with
less than 20%
of the media
actually contacting the impeller.
Abrasive wear is
minimized and solids
integrity is maintained. Precision-cast
impellers ensure peak
energy efficiency and
low NPSH requirements.
Rear pump-out vanes
are used as necessary to
ensure low, positive seal
chamber pressure and
52

to expel solids from the


seal area, thus maximizing mechanical seal
and packing life. The
impeller is set to the
rear cover plate just
like the standard reverse
vane impeller.

Casing Dynamics
The cylindrical volute
design combined with
the impeller spinning
out of the flow minimize radial loads on the
impeller. The result is
longer seal life as well
as maximized radial
bearing life. The circular
flow path and tangential
discharge also contribute to maximum
pump life.

Applications
Abrasive Waste Water
Biological Sludge
Clarifier Underflow
5% Coke Slurry
Diatomaceous Earth
Slurry
Floculant Sludge
Latex
Lime Mud Slurry
Organic Slurry
Polymer Slurry
Resin Slurry
Rubber Crumb Slurry
Sodium Hydroxide
Catalyst Slurry

MKIII TECH BULLETIN - 3

12/5/02

11:19 AM

Page 16 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Recessed
Impeller
Performance
Curves
60 Cycle

CAPACITY CUBIC METERS PER HOUR

10

20

30

40

50

60

CAPACITY CUBIC METERS PER HOUR

70

80

440

DURCO MARK III


COMPOSITE GROUP I & II
RECESSED IMPELLER PUMP
3500 R.P.M.

400

T.D.H
IN
METERS

T.D.H
IN
FEET

20

40

60

80

100

200

300

400

500
T.D.H
IN
METERS

T.D.H
IN
FEET

140

DURCO MARK III


COMPOSITE GROUP I & II
RECESSED IMPELLER PUMP
1750 R.P.M.

SCALE
CHANGE

200

120

60

360
100

320

50

160
4 X 3R-13

280
2 x 2R-10
(CLAW)

240

80

200

40

120

60

160
40

120
80

30

6 X 4R-13

80
3 X 3R-10

2 X 2R-10

20

40

2 x 2R-6

20

40

10
2X2R-6

0
0

50

100

150

200

250

300

350

100

200

300

CAPACITY U S GALLONS PER MINUTE


CAPACITY CUBIC METERS PER HOUR

20

40

60

80

100

300

400

0
T.D.H
IN
METERS

DURCO MARK III


COMPOSITE GROUP I & II
RECESSED IMPELLER PUMP
1150 R.P.M.

SCALE
CHANGE

1200

1600

2000

80

120

160

200

240

280
T.D.H
IN
METERS

DURCO MARK III


COMPOSITE GROUP II
RECESSED IMPELLER PUMP
860 R.P.M.

50

30

40

16
14
12
10

4 X 3R-13

20

4 X 3R-13

40

T.D.H
IN
FEET

25

80

60

800

CAPACITY CUBIC METERS PER HOUR

200

T.D.H
IN
FEET

100

400

CAPACITY U S GALLONS PER MINUTE

30
8

15
40

6 X 4R-13

20

6 X 4R-13
2 X 2R-10

10

3 X 3R-10

20

10

2X2R-6

0
0

80

160

240

320

400

800

1200

0
1600

160

320

480

CAPACITY U S GALLONS PER MINUTE

100

150

200

250

300

350

T.D.H
IN
FEET

T.D.H
IN
METERS

DURCO MARK III


COMPOSITE GROUP I & II
RECESSED IMPELLER PUMP
2900 R.P.M.

80
70

960

1120

1280

CAPACITY U S GALLONS PER MINUTE

CAPACITY U S GALLONS PER MINUTE

50

800

MARK III RECESSED IMPELLER

50 Cycle

640

CAPACITY U S GALLONS PER MINUTE

80

160

240

320

400

480

560 640

1000

1500

2000

T.D.H
IN
METERS

280

T.D.H
IN
FEET

SCALE
CHANGE

240
48

DURCO MARK III


COMPOSITE GROUP I & II
RECESSED IMPELLER PUMP
1450 R.P.M.

200
200

60

40

2 X 2R-10
(CLAW)

50

160

160

32

4 X3R-13

40

120
120

24

80

16

40

30

6 X 4R-13

20

2 X 2R-10

80

3 X 3R-10

2 X 2R-6

10

40
2X2R-6

0
0

10

20

30

40

50

60

70

80

0
0

20

40

60

CAPACITY CUBIC METERS PER HOUR

80

100

120

140

200

300

400

500

CAPACITY CUBIC METERS PER HOUR


CAPACITY U S GALLONS PER MINUTE

200

400

600

800

1000

1200

T.D.H
IN
METERS

1400

1600

1800

DURCO MARK III


COMPOSITE GROUP II
RECESSED IMPELLER PUMP
960 R.P.M.

24

T.D.H
IN
FEET

100
20
80

16
4 X 3R-13

60

12
6 X 4R-13

40

20

0
0

40

80

120

160

200

240

280

320

360

CAPACITY CUBIC METERS PER HOUR

53

MKIII TECH BULLETIN - 3

12/5/02

11:20 AM

Page 17 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Recessed
Impeller
Dimensions

Pump
1J2x2R-6
2K2x2R-10
2K3x3R-10
2K4x3R-13
2K6x4R-13

Suction
Size
in (mm)
2 (50)
2 (50)
3 (80)
4 (100)
6 (150)

Discharge
Size
in (mm)
2 (50)
2 (50)
3 (80)
3 (80)
4 (100)

Pump
Weight
lb (kg)
100 (45)
260 (118)
300 (136)
360 (163)
390 (177)

Pump Dimensions
X
in (mm)
1
6 / 2 (165)
81/ 2 (216)
9 (229)
101/ 2 (267)
111/ 2 (292)

O
in (mm)
3
11 / 4 (298)
163/ 4 (425)
17 1/ 4 (438)
201/ 2 (521)
211/ 2 (546)

C
in (mm)
3
2 / 4 (70)
51/ 4 (133)
51/ 8 (130)
65/ 8 (168)
65/ 8 (168)

D
in (mm)
1
5 / 4 (133)
81/ 4 (210)
81/ 4 (210)
10 (254)
10 (254)

D5
in (mm)
3
4 / 8 (109)
613/ 16 (173)
73/ 16 (182)
811/ 16 (221)
93/ 16 (233)

D6
in (mm)
3
4 / 8 (109)
613/ 16 (173)
73/ 16 (182)
811/ 16 (221)
93/ 16 (233)

D9
in (mm)
1
3 / 4 (70)
31/ 2 (89)
41/ 4 (108)
41/ 8 (105)
43/ 4 (121)

F
in (mm)
9
5 / 16 (141)
53/ 4 (146)
71/ 2 (190)
71/ 8 (181)
83/ 8 (213)

CP
in (mm)
1
19 / 16 (484)
251/ 4 (641)
27 (680)
265/ 8 (676)
277/ 8 (708)

D dimension is from shaft center line to bottom of casing feet. See HD and HG dimensions to determine shims under pump if required.

Baseplate Mounting Dimensions


Pump
Group

Max.
Motor
Baseplate Frame
139
148

GP I
1J

GP II
2K

153
245
252
258
264
268
280

184T
215T
256T
286T
326TS
184T
215T
286T
326T
365T
405TS
449TS

111 (50)

HA
in (mm)
Metal
Poly.
15 (381)
13 (330)

39 (991)

163 (74)

18 (457)

16 (406)

48 (1219)

212 (96)

21 (533)

19 (483)

53 (1346)

129 (59)
177 (80)
234 (106)

15 (381)
18 (457)
21 (533)

13 (330)
16 (406)
19 (483)

45 (1143)
52 (1321)
58 (1473)

328 (149)

22 (559)

22 (559)

64 (1626)

Weight
lb (kg)

409 (186)
481 (218)

HD1 for the following pumps: 2x2R-10, 3X3R-10


HD2 for the following pumps: 4x3R-13, 6X4R-13

54

26 (660)

26 (660)

HB
in (mm)

68 (1727)
80 (2032)

HD1**
in (mm)
Metal
Poly.
9 (229)
87/ 8 (226)
91/ 2 (241)
9 5/ 8 (245)
101/ 2 (267) 10 5/ 8 (270)
117/ 8 (302) 113/ 8 (289)
12 7/ 8 (327) 123/ 8 (314)
12 (305)
117/ 8 (302)
12 3/ 8 (319) 121/ 8 (308)
13 (330)
121/ 4 (312)
13 (330)
121/ 4 (312)
13 7/ 8 (352) 131/ 8 (334)
147/ 8 (378) 143/ 8 (365)
15 7/ 8 (403) 153/ 8 (391)

*Shaft Extension 11/ 2 (38) Dia. 3/ 8 x 3/ 16 (10 x 5)


Keyway on 4 x 3R-13 and 6 x 4R-13 Pumps

HD2**
in (mm)
Metal
Poly.

HE
in (mm)

HF
in (mm)

41/ 2 (114)

361/ 2 (927)

451/ 2 (1156) 41/ 8 (105)

4 (102)

71/ 2 (191) 501/ 2 (1283) 4 3/ 4 (121)

4 (102)

6 (152)

13 3/ 4 (349)
141/ 8 (359)
14 3/ 4 (375)

13 5/ 8 (346)
14 (355)
14 (355)

14 3/ 4 (375)

14 (355)

14 7/ 8 (378)

143/ 8 (365)
153/ 8 (391)

15 7/ 8 (403)

HG
in (mm)
HH
Metal
Poly. in (mm)
3 3/ 4 (95) 3 5/ 8 (92)

41/ 2 (114) 421/ 2 (1080) 3 3/ 4 (95) 3 5/ 8 (92)


6 (152) 491/ 2 (1257) 41/ 8 (105) 4 (102)
551/ 2 (1410)
71/ 2 (191)
4 (102)
611/ 2 (1562) 3
4 / 4 (121)
41/ 4 (108)
651/ 2 (1664)
91/ 2 (241)
771/ 2 (1969)

**Includes spacer under pump, as necessary.

3/ 4 (19)

1 (25)

MKIII TECH BULLETIN - 3

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Page 18 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Recessed
Impeller
Parts
Group II

ITEM

DESCRIPTION

100

CASING

103

IMPELLER

104

IMPELLER GASKET

105

SHAFT

106

REAR COVER PLATE

107

REAR COVER GASKET

108

BEARING HOUSING ADAPTER

109

BEARING HOUSING FOOT

109A

SHIM

110

GLAND - PACKING

111

STUD - GLAND

111A

HEXNUT - GLAND

112

PACKING SEAL CAGE HALVES

OPT.

113

PACKING

OPT.

113L

LIP SEAL

114

DEFLECTOR INBOARD

115

STUD - CASING

115A

HEXNUT - CASING

118

OIL SEAL INBOARD


BEARING HOUSING

120

BEARING INBOARD

121

BEARING OUTBOARD

122

OIL SLINGER

124

LOCKNUT - BEARING

125

LOCKWASHER - BEARING

129

OIL SEAL OUTBOARD

130

KEY - SHAFT/COUPLING

131

O-RING - ADAPTER

133

TRICO OILER (Not Shown)

134

BEARING HOUSING DRAIN PLUG

135

BEARING HOUSING VENT PLUG

136

CAPSCREW - FOOT

139

CAPSCREW - BEARING HOUSING

140

CAPSCREW - COVER/ADAPTER

153

MECHANICAL SEAL

177

HOOK SLEEVE

190

GLAND - MECHANICAL SEAL

190G

GLAND GASKET

200

SIGHT GAGE - BEARING HOUSING

201

BEARING CARRIER

201A

SET SCREW - BEARING CARRIER

201B

O-RING - BEARING CARRIER

201C

BEARING CARRIER RETAINER

OPT.

OPT.

MARK III RECESSED IMPELLER

119

OPT.

OPT.

201D

CLAMP RING BEARING HOUSING

OPT.

201E

SOC-CAPSCREW CLAMP

OPT.

Option for duplex angular


contact bearings

Abrasive packing arrangement


55

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11:20 AM

Page 19 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco KW941
Pump Power
Monitor

he KW941 Pump
Power Monitor
monitors and displays
actual power to the
pump offering simultaneous protection from
underload and overload
operating conditions.
The KW941 helps to
eliminate costly downtime and expensive
pump repairs caused by:
Dry running
Pump overloads
Cavitation
Blocked lines
Closed suction or
discharge valves
Excessive wear or
rubbing
By sensing power and
not just amperes, linear
measurements are given
which help to eliminate
unwanted nuisance trips.
Broad application
range
Works on all pumps
having steady (nonpulsating) loads: centrifugal; gear; turbine;
ANSI; API; paper stock;
sealed; mag drive; can
motor; self-priming
Easy installation
Simple wiring
procedure
Easily installed on
existing pump
installations
Easy setup &
calibration
Settings controlled
from front panel push
buttons; no internal
adjustments, dip
switches or potentiometers
Large digital display
for easy viewing and
accurate settings
One step calibration
can be performed
without operating
pump. No need to run
pump at off-operating
conditions to calibrate
power monitor
Settings can be viewed
or adjusted during
normal pump
operation

56

Premium features for


reliable protection
Push buttons display
horsepower or
kilowatts; automatic
conversion when
switching displays
Adjustable low power
and high power set
points protect pump
from underload and
overload operation.
Alarms can be tripped
or pumps shut down
before damage
occurs

Adjustable trip
delay timers
filter out nuisance
trips caused by
temporary power
fluctuations
Adjustable start up delay
timer is particularly
useful in unloading
applications
Optional 4 to 20 milliamp analog output.
Facilitates remote displays, operator interface
and output to PLC or DCS
Two form C relay outputs for low and high
power trips. Outputs can
be used to shut down
pump or trip alarms
Automatic, manual and
remote reset options for
versatile operation

The KW941 Power


Monitor is easy to install
on new or existing pump
installations. All connections and controls are
located at motor starter
electrical enclosure as
shown above. Costly instrumentation wiring to
the pump is eliminated.

MKIII TECH BULLETIN - 3

12/5/02

11:20 AM

Page 20 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Durco KW941
Pump Power
Monitor
Power/Current

r
we
Po
nt
rre
Cu

0%

Motor Load

100%

Typical
Low Flow/
No Flow Pump
Protection Zone

Specifications

At low loads, power is


linear. Small changes
in pump operating
loads provide greater
signal changes. The
KW941 is more sensitive to pump load
changes and offers
easier setup, more reliable equipment protection and no false trips.

POWER MONITOR

DISPLAY/CONTROL MODULE:
Full Scale Range: Adjustable 1 to 150 hp (0.7 to 112 kW). To 600 hp (447 kW) using
current transformer (not included).
Display: 3 digit, 0.6 in (15 mm) high, 7 segment, red LED digital display. Red LED
indicators for display mode, trip delays and trip points.
Enclosure: Polycarbonate, NEMA 4X / IP66 with see-through cover. Four #8 (4 mm)
mounting holes. Enclosure can be drilled, sawed or punched on bottom or back for
wiring access.
Power: 110 VAC (220/240 VAC optional), 50/60 Hz @ 0.125 amperes. Power is
obtained from a control voltage transformer (not supplied) connected between two
phases of the three-phase motor power source.
Operating Temperature: -40 to 158F (-44 to 70C).
Adjustable Trip Set Points:
High Power: When power exceeds the trip point setting, the trip delay is activated.
When the trip delay has timed out, an alarm contact relay will trip.
Low Power: When power falls below the trip point setting, the trip delay is
activated. When the trip delay has timed out, an alarm contact relay
will trip.
Adjustable Trip Delay Timers:
Delay timers eliminate trips during motor starting and false trips due to temporary
power fluctuations. Individual timers are adjustable from 0-to-999 seconds:
Start-up Delay
Lower Power Trip Delay
High Power Trip Delay
Alarm Relay Contacts: Form C relays for low power and high power trip points.
Ratings: 5 amps @ 125 VAC
3 amps @ 277 VAC
5 amps @ 30 VDC
Analog Output (Optional): 4 to 20 milliamp output proportional to full scale setting.
Maximum loop load resistance 600 ohms.
Trip Reset Options:
Automatic: Automatic trip reset may be selected on the display/control module.
Manual:
Trips may be reset manually on the display/control module.
Remote:
Trips may be reset remotely using a momentary external
mechanical or solid state switch.

At low loads, motor


amperes do not
change much with
small changes in pump
loads. Small signal
changes can cause false
trips or allow equipment to operate below
the desired minimum
operating point.

57

MKIII TECH BULLETIN - 3

12/5/02

xtending MTBPM
By Reducing
Internal Stress And
Vibration In The
Process Pump
System Package
Flowserve is recognized
worldwide as the
premier name in ANSI
pump performance. Its
technologically advanced
product enhancements
have extended MTBPM
to new levels.
By implementing
Good Pump Practice,
peak operating performance and economy
can be further improved.

These seven general


principles apply to sealed
and sealless pumps.

Selection
Sizing with less than
maximum synchronous
speed rpm where
practical
Impeller trim from 95
to 60% of maximum
with 75% optimal
Operate from 85%to
110% of BEP
NPSHa 20% or 5 ft
(1.5 m) over NPSHr,
whichever is greater
Consider variable
speed technology for
multiple operating
point conditions

58

11:20 AM

Page 21 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Balance
Impeller balanced to
0.011oz in/lb (20 gmmm/kg), after trimming. Two-plane spin
balance when outside
diameter to width
ratio <6 and single
plane when 6
Coupling balanced to
AGMA 8 (AGMA 10
over 75 hp (56 kW) )
Coupling to be elastomer type for soft
start
Offset pump and
motor shaft/coupling
hub keyways 180 and
cut keys to one-half
unfilled keyway length

Good
Pump
Practice

Installation
Level pump/base/
motor free of soft
foot conditions
Provide 10 diameters
of straight pipe to
suction inlet. Flow conditioning technology
may be an option
Rigid baseplate design
reinforced stilt or
grout installed
baseplate
Grout with low shrink
cement; epoxy grout
preferred
Special cleaning and
primer to bond base
with epoxy-type grout
Piping design to
assure minimal stress
(fasteners installed
without force)

MKIII TECH BULLETIN - 3

12/5/02

Alignment
Use laser or reverse dial
indicator technology.
Recommended
tolerances to: parallel
0.002 in (0.05 mm) FIM;
angular 0.0005 in/in
(0.0005 mm/ mm) FIM
Align before and after
pipe-pump bolt-up
Specify bolting to fit
without force to connect pump and pipe
Consider C-flange
motor adapter for
pumping temperatures
>200F (93C) or hot
align after start-up
Consider C-flange
motor adapter when
pumping temperatures
fluctuate >100F (38C)
For pumping temperatures >350F (177C)
consider centerline
mounted casing and
include C-flange adapter
>500F (260C)

11:20 AM

Page 22 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

Preventive
Maintenance
Change lubricant at
recommended intervals
Protect lubricant from
contamination
Use sealed or vapor
block power end
protection and synthetic lubricant to reduce
relubrication intervals
Maintain mechanical
seal flush environment.
Eliminate the need for
flush with alternate seal
and seal chamber
designs when possible
Maintain power end
and mechanical seals
in a clean room
Predictive
maintenance, vibration
monitoring and
lubricant analysis are
still good practice

Operation
Develop suitable
start-up procedures
and checklists
Avoid rapid closing of
process valves (no
water hammer)
Use a power monitor
for minimum/ maximum flow protection
Add minimum flow
bypass as required
Consider soft start for
frequent on-off duty
Consider variable
speed technology for
inherent soft start,
reduced RPM and
increased efficiency
Do not run dry. Check
for submergence conditions, particularly
in batch operation.
Select pump/seal type
accordingly
Operate spare pump
every three (3) months

Design/Specifications
Use solid shafts
Index of Deflection:
(I = L3D4)
Group I < 75
Group II
3500 rpm < 40
1800 rpm < 65
Group III 25
Use cartridge seals
designed to reduce
fretting corrosion and
for proper setting
100% of time
Maintain critical
impeller setting
tolerances to hold low
thrust load and seal
chamber pressure
Specify state of the art
seal chamber designs
that offer anti-rotation
features to reduce
abrasion, vaporization,
heat and cavitation at
the mechanical seal
Pump manufacturer
to be responsible for
Total Engineered Seal
System (TESS)
Rigid, cast iron motor
foot construction with
182T(S) frame sizes

Note: Some items are


more critical for longer
term installations and
become economical when
life cycle cost considerations are applied. For
further information,
contact a Flowserve
salesperson.

GOOD PUMP PRACTICE

59

MKIII TECH BULLETIN - 1

12/5/02

11:00 AM

Page 1 Dan K. Snelson RED Manuals-2:TECHNICAL BULLETINS:MKIII TECH P-10-501:

The
Durco
Worldwide
Mark III
Pump
ANSI
Company
Standard

Mark III ANSI Process


Heavy-duty chemical
service pump conforms
to ASME B73.1M ANSI
Standard design criteria
and dimensions as well
as to the design requirements of ISO 5199.
Guardian
Magnetic Drive ANSI
Features leading edge
sealless pump technology
to meet ANSI Class 150
and 300 lb operating
criteria to 550F (288C),
meets HI5.1-5.6 1992
standards.
NonMetallic ANSI
Proprietary solid FRP
with optional patented
lining processes offers
excellent strength,
corrosion resistance
and economy.
Ahlstar
High volume pumping
capacity to 30,000 gpm
(6,818 m3/h) for a wide
range of process, plant
utility and cooling
applications.
Chemstar ISO
Exceeds the design and
construction requirements
of ISO 5199 for centrifugal
pumps Class II, and the
dimensional requirements
of ISO 2858, BS5257,
DIN 24256 and NFE 44121.
Also available in
magnetic drive design.
Chemstar ISO and
Mark III ANSI pumps
provide similar advanced
features and customer
benefits for much of the
total process industries.

Sealed & Sealless


NonMetallic
ANSI/ISO/JIS

Sealed Metallic
ANSI/ISO

Sealless Metallic
ANSI/ISO

Flowserve has numerous


manufacturing, sales, and
service operations throughout
the world. Please contact one
of the regional centers to
determine the location of
the nearest office.

Or consult your local stocking distributor

www.durcopump.com
Email: [email protected]
THE AMERICAS
Flowserve Corporation
Rotating Equipment Division
Dayton, Ohio 45401
Telephone: 01-937-226-4000
Telefax: 01-937-226-4325
EUROPE
S.A. Durco Europe N.V.
A unit of Flowserve Corporation
Rotating Equipment Division
6 rue de Geneve
B-1140 Brussels
Belgium
Telephone: 32-2-702-9600
Telefax: 32-2-702-9649

ASIA PACIFIC
Durco-Valtek
(Asia Pacific) Pte. Ltd.
A unit of Flowserve Corporation
Rotating Equipment Division
543 Yishun Industrial
Park A #03.00
Singapore 768765
Republic of Singapore
Telephone: 65-755-0095
Telefax: 65-755-0579

Flowserve Corporation
March 1998
Printed in U.S.A.

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