Características Técnicas Bombas Mark III
Características Técnicas Bombas Mark III
Características Técnicas Bombas Mark III
12/5/02
11:00 AM
Technical
Information
and Design
Characteristics
IS
TE
R QUAL
LO
YD S REG
ISO
C OMP AN
umps delivered
worldwide are
manufactured in
Flowserve facilities
certified either to ISO
9001 or to ISO 9002.
11:00 AM
TY
12/5/02
9001
TECHNICAL DATA
SEALMATIC
2
Durco
Mark III
ANSI
Process
Pumps
Heavy-duty
chemical service
pumps are preferred around
the globe.
Performance
Curves
Page 28
Interchangeability
29
Pressure/Temperature
Ratings
30
Suction Pressure
Ratings
31
General Data
32
Minimum Flow
33
Fastener Standards
33
Group I Parts
34
Group II & III Parts
35
Pump/Baseplate
Dimensions
36
Materials
37
How To Specify
38
Durco pumps
are among the
industry leaders
in hydraulic
coverage and
efficiency.
Mark III
Sealmatic
Dynamically
sealed pump
eliminates the
need for
conventional
mechanical seals.
Pages 39-43
Exclusive
features improve
pump reliability
and extend
mean time
between planned
maintenance
(MTBPM).
12/5/02
11:00 AM
Mark III
Self-Priming Pages 44-48
Priming Tanks
49-51
Mark III
Recessed
Impeller
Pages 52-55
Vortex action
assures troublefree pumping of
large diameter
solids and
slurries. Also
selected for shear
sensitive media.
Power
Monitor
Pages 56-57
Good Pump
Practice
Pages 58-59
SELF-PRIMING
RECESSED
IMPELLER
POWER MONITOR
GOOD
PUMP PRACTICE
Protects pumps
from costly
damage due to
improper operation at both high
and low horsepower load
points.
Observing these
seven principles
of Good Pump
Practice can
significantly
extend MTBPM.
12/5/02
11:01 AM
Durco
Mark III
ANSI
Standard
nique Features
Extend MTBPM
How To Identify
Durco Mark III
Process Pumps
An example of the
nameplate used on
the Mark III pump
is shown below. This
nameplate is always
mounted on the Mark
III bearing housing.
Customers
equipment
number
Pump size
Alloy
Seal
manufacturer
Seal code
Capacity
RPM
Customers
purchase order
Temperature
Serial
number
FLOWSERVE CORPORATION
DAYTON, OHIO, U.S.A.
ANSI 3 PUMP
EQUIP NO.
SIZE
ALLOY
SEAL
SEAL CODE
CAP
RPM
PO
TMP
SERIAL NO.
BASE
TYPE
TDH
MDP
SG
CE
V
01/94
Baseplate size
Seal type or
model
TDH
Maximum
design pressure
(at 100F)
Specific gravity
Viscosity
Date assembled
Location
where built
12/5/02
11:01 AM
Choice of
Power Ends
Optional
swing-away
bearing housing
foot
Optional finned
oil cooler
Lubrication options:
Synthetic lubricants
can allow up to three
years between oil
changes
Oil mist systems
Shielded and grease
lubricated bearings
(two-year MTBPM
guarantee)
Note: Adherence to
proper installation,
operation and maintenance program is
necessary for three-year
MTBPM guarantee.
Durco
Mark III
ANSI
Standard
Power Ends
12/5/02
11:01 AM
SHAFT CHOICES
Durco
Mark III
Shafts &
Sleeves
Friction-Welded: a steel
power end friction welded
to a solid alloy wet end
12/5/02
11:02 AM
DC8 is an ideal
sleeve material
because of its
optimum combination of strength
(tensile strength of
60,000 psi), hardness (Brinell of 300),
and corrosion resistance (superior to
Alloy 20 in many
cases).
Shaft is machined as an
integral unit after DC8 alloy
is permanently affixed. Single
machining tolerance means
better concentricity and lower
runout.
Symbol
Brinell Hardness
Composite
BBC8
BB77
BBC3
BBSZ
(1144 Steel/DC8)
(1144 Steel/SD77 Hi Si Iron)
(High purity ceramic [alumina])
(1144 Steel/Ceramic [zirconia])
300
520
Friction Welded
ZH
ZC20
EHB
EHC
C450
(Steel/316SS)*
(steel/C20)
(304SS/Hast B)
(304SS/Hast C)
(Steel/450SS)**
160
130
230
220
Solid
BB
E
H
HB
HC
4140
(1144 Steel)*
(304 SS)
(316 SS)*
(Hast B)
(Hast C)
(4140 Steel)*
200
155
160
230
220
Symbol
Alloy
Brinell Hardness
DC2
DC3
DC8
DM
DNI
D4
D20
H
TI
TIP
ZR
Chlorimet 2 (Hast B)
Chlorimet 3 (Hast C)
Cobalt-based, proprietary
Monel
Nickel
316 SS
Durimet 20
316 SS
Titanium
Titanium, Palladium stabilized
Zirconium
230
220
300
150
130
160
130
160
200
200
200
Group I
Shaft
Group II
Shaft
Group III
Shaft
12/5/02
11:02 AM
Durco
Mark III
Heavy-Duty
Shaft and
Bearings
he Heart of the
Pump: Shaft and
Bearing Design
Flowserve offers the
largest shaft and bearing
components available in
standard ANSI pumps.
The following comparison of a Durco Group II
power end with that of a
major competitor demonstrates the benefits of
heavy-duty design.
Table 1
Bearing Comparison
Group II
Flowserve
I.B.
Bearing
6310
Dynamic
Load Rating
13,400 lb
(6,078 kg)
O.B.
Bearing
5310
Dynamic
Load Rating
19,200 lb
(8,709 kg)
Major
Competitor
6309
11,900 lb
(5,398 kg)
5309
16,400 lb
(7,439 kg)
Table 2
Deflection Comparison
Group II
It reduces maintenance
time and, most importantly, is precisely
accurate.
Simply loosen the setscrews. Using a wrench
rotate the bearing carrier
counterclockwise until
the impeller lightly
touches the rear
cover plate.
Flowserve 7 11/16 in
(189 mm)
Major
Competitor 8 3/8 in
(213 mm)
17/8 in
(48 mm)
37
11/2 in
90
(38 mm)
13/4 in
(45 mm)
63
11/2 in
116
(38 mm)
Unique External
Micrometer Impeller
Adjustment
12/5/02
11:02 AM
Group I & II
3500 RPM
Durco
Mark III
Deflection
Graphs
he following shaft
deflection curves
are based on the maximum size reverse vane
impeller pumping 1.0
specific gravity liquid.
Shaft deflection varies
directly with specific
gravity and by the
square of the pump
speed. The graphs show
that as flow is increased
to BEP, the deflection
decreases. The measurement given is deflection
at the face of the seal
chamber.
Flowserve recommends the
use of solid shafts rather than
shaft sleeves to reduce the
harmful effects of deflection
and vibration. Shaft sleeves
may simplify maintenance
but solid shafts reduce it.
Group I & II
1750 RPM
SCALE
CHANGE
Group III
12/5/02
11:03 AM
ISO
Corrosion
Graphs
For Standard Shaft and
Wet-End Materials
Note: Various materials are
acceptable in the areas under
the curves as indicated.
HYDROCHLORIC ACID
CERAMIC
DC2*
Zr*
180
82
600
71
500
60
140
49
120
SD77*
100
38
SD77
SD51
80
60
10
20
30
* IF NO OXIDIZING CONTAMINANTS
316
ZONES FOR CORROSION RATES
LESS THAN 10 MILS PER YEAR
BOILING CURVE
400
149
SD77
SD51
200
27
100
16
93
SD77
SD51
DC8
D20
10
40
20
30
40
50
38
60
70
80
90
100
% H2S04
% HCI
SODIUM HYDROXIDE
NITRIC ACID
600
316
500
260
ZONES FOR CORROSION RATES
LESS THAN 10 MILS PER YEAR
204
BOILING CURVE
300
149
DC8
D20
200
93
DC8
D20
D4
100
SD51
SD77
DC8
D20
D4
38
TEMPERATURE C
BOILING CURVE
400
TEMPERATURE F
TEMPERATURE F
204
300
121
250
200
SD51
SD77
D20 DC8
D4
D20
D4
DC8
SD51
SD77
150
100
93
66
D20
D4
SD51
SD77
38
10
50
10
20
30
40
50
% NAOH
10
260
60
70
80
90
100
10
20
30
40
50
% HNO3
60
70
80
90
100
TEMPERATURE C
TEMPERATURE F
160
SULFURIC ACID
93
TEMPERATURE C
200
104
TEMPERATURE F
BOILING CURVE
220
116
TEMPERATURE C
240
12/5/02
11:03 AM
dvanced FM
SealSentry Design
Technology
Self-Flushing
Self-Venting
Self-Draining
SealSentry
FM Series
Seal
Chambers
12/5/02
11:03 AM
urco superior
self-flushing seal
chambers will:
Extend seal MTBPM
Improve pump
reliability
Reduce costs
12
SealSentry
FM Series
Seal Chamber
SealSentry FM Opportunities
On most applications, a bypass line such as ANSI Plan 11, which can be
subject to failure, can be eliminated. Save on capital and power costs
and improve system reliability while extending seal MTBPM.
12/5/02
11:04 AM
SealSentry
Types and
Recommendations
FML
FMS
FMI
CBL
Oversized, cylindrical
step bore design for
seals with large gland
bolt and gasket circles.
(Preferred seal
chamber design
for nearly all
applications)
CBS
12/5/02
11:04 AM
Durco
Mark III Seal
Chamber
Dimensions
C
Drilled
No. Size B.C.
FML/CBL
B
G1
1
G2
B
G1
D
J*
K
E
F
D
J*
K
F
G1
G2
3/16
21/8
3/4 Annulus
3/16
27/8
35/8
3/16
45/8
35/8
33/8
41/8
3/8-16
1/2-13
211/32
35/8
51/8
1/2-13
327/32
25/8
J*
25/32 29/32
7/8 Annulus 31/8 21/4
1 Annulus
33/8 35/16
D2
J2*
D1
J1*
K2
A
B
G
B
G
H1
H2
C
Standard Group I, II & III CBS
FMS/CBS
C
Drilled
D1
No. Size B.C.
4
4
3/8-16
1/2-13
K1
E
D2
H1
H2
J1*
J2*
K1
51/2 319/32 327/32 31/4 3/16 35/8 1/2 Annulus 1 Annulus 31/8
13/8
23/8
21/8
3/4 Annulus
25/8
7/8 Annulus
35/8
1 Annulus
17/8 213/16
33/8
FMI
14
K2
12/5/02
Durco
Shield
Pump
Safety
Accessory
Protection from the
potential dangers of:
Process fluid spray
Rotating shaft and seal
components
This device
is not a
containment
system, nor a
seal backup
system. It is a
limited protection
device. It will reduce,
but not eliminate, the
probability
of injury.
PATENT PENDING
15
11:04 AM
12/5/02
11:04 AM
Impeller
Options
In-shop impeller
adjustmentpractical
as well as productive!
16
Lowest overall
required NPSH of
any standard pump.
Rear cover
Rear
cover
wear surface
wear
surface
versus
casing
versus
means casing
better
means
lower
replacement
replacement
parts costs.
parts costs.
12/5/02
11:04 AM
Reverse
Vane
Impeller
Adjustment
Front
Vane
Impeller
Adjustment
An impeller cannot be
adjusted to two locations.
Seal and bearing life are
reduced due to increased
loads after wear and
maintenance adjustment.
Front Vane
Open Style Impeller
Pump
Out
Vanes
Cycles Repeat
Diminished Performance
Seal Chamber Pressure/Axial Thrust
Pump
Performance
Vanes
Only One
Tolerance
Impeller Vanes
To Cover
Thrust
Original Axial Thrust
Cycles Reduce
17
Reverse Vane
Impeller and
Repeatable
Performance
12/5/02
11:04 AM
Durco
Mark III
Lo-Flo
Pumps
mproved Pump
Reliability with
Extended MTBPM
at Low Flow Rates
Flowserve extends its
ANSI pump design for
high head/low flow rates.
1K1.5 x 1LF-4...
introduced in 1984
1K1.5 x 1LF-8...New
2K2 x 1LF-10...New
2K3 x 1.5LF-13...New
Offered in a wide
selection of metallurgy.
Conforms to
standard ANSI
dimensions
EXPANDING
VOLUTE CASING
Circular concentric
casing and radial vane
impeller witha
unique twist.
18
CIRCULAR
CONCENTRIC
CASING
100%
SHAFT VIBRATION
75%
50%
25%
0%
100
25
Lo-Flo
Standard
Flow
200
gpm
50 m /h
3
Durco superior
impeller design
provides:
Minimal thrust loads
Reduced NPSH
requirements
Low seal chamber
pressures
Standard Mark IIIA
or ANSI 3A power
ends
Broader applications
range
Longer seal and
bearing life
12/5/02
11:04 AM
Durco
Mark III
Casing
Options
Optional Connections
TAP III
Flange options
include: 150 lb flat flanges
(standard); 300 lb flat flanges;
and raised face flanges.
Durco casing flanges are
finished in accordance with
the ASME/ANSI B16.5
standard which, in
summary, says that the
surface must have a
serrated finish having from
24 to 40 grooves per inch
(25 mm), and the surface
finish must have a 125 in
to 500 in roughness.
Jacketed casings for temperature control. Integral jacketed
casing is shown here. Also
available: Bolt-on aluminum
jackets; and thermonized heat
transfer tubes.
Pressure/Temperature Rating
For Cast Jackets on Pump Casing, Cover, and Stuffing Box
TAP VI
(AVAIL.
GR II 10
&13'',
GR III)
TAP V
(1/4 NPT.
STD.)
TAP IV
(OPP.)
SIDE)
TAP
IV
TAP II
TAP I
TAP VII
Item Part
Typical Size
3/4
in (19 mm)-10, 1/2 in (13 mm) NPT, 3/4 in (19 mm) NPT
Casing Drain
II
1/ 4
in (6 mm) NPT
III
1/ 4
in (6 mm) NPT
IV
1/ 4
in (6 mm) NPT
1/ 4
in (6 mm) NPT
VI
1/ 4
in (6 mm) NPT
VII
1/ 4
in (6 mm) NPT
Flange Drilling
JACKET TEMPERATURE F
Size
in (mm)
1 (25)
1-1/2 (40)
2 (50)
3 (80)
4 (100)
6 (150)
8 (200)
10 (250)
No.
Hole Size
in (mm)
B.C.
in (mm)
No.
Hole Size
in (mm)
B.C.
in (mm)
4
4
4
4
8
8
8
12
5/8 (16)
5/8 (16)
3/4 (19)
3/4 (19)
3/4 (19)
7/8 (22)
7/8 (22)
1 (25)
3-1/8 (79)
3-7/8 (98)
4-3/4 (121)
6 (152)
7-1/2 (190)
9-1/2 (241)
11-3/4 (298)
14-1/4 (362)
4
4
8
8
8
12
12
16
3/4 (19)
7/8 (22)
3/4 (19)
7/8 (22)
7/8 (22)
7/8 (22)
1 (25)
1-1/8 (29)
3-1/2 (89)
4-1/2 (114)
5 (127)
6-5/8 (168)
7-7/8 (200)
10-5/8 (270)
13 (330)
15-1/4 (387)
19
12/5/02
11:07 AM
Durco
Mark III
Pump/Motor
Shaft
Alignment
ltralign C-flange
adapter with the
C-Plus precision alignment option delivers
fast, repeatable, precisely accurate pump/
motor shaft alignment.
20
Motor
Spacer
Ring
Jam Nut
Motor
Adjuster
Adapter
Motor
Mounting
Stud
Nut
C-Flange Adapter
Parallel shaft alignment of
0.007 in (0.18 mm) nominal
as governed by tolerance
stackups
Angular shaft alignment
within 0.001 in/in
(0.001 mm/mm)
12/5/02
11:07 AM
Jacketed casing
Low Temperature
Applications
Cooling coil oil
temperature control
Jacketed SealSentry seal
chambers
Ultralign C-flange motor
adapter (See page 18)
Special recommendations
for temperatures < -20F
(-29C)
Casing: Stainless steel
alloys with jacketing.
Seal Chamber: Stainless
steel with jacketing. SealSentry designs with customized seal and flush
plan as required by the
application.
Shaft and Sleeve: Stainless
steel alloy with optional
replaceable alloy sleeves.
Friction welded 1144/ 316
(ZH) is recommended.
Gaskets: Temperature/
liquid compatible.
Coupling: Flexible
member spacer-type.
Power End: Stainless steel
bearing housing and adapter. ANSI 3A with synthetic
lubricant recommended.
High Temperature
Modifications
Special recommendations
for temperatures >300F
(149C)
Casing: For heat transfer
liquids, recommend using
300 lb flanges. Temperatures >300F (149C)
require Grafoil impeller
and casing gaskets. If
Ultralign heavy-duty rigid
design C-flange adapter is
not used and temperature is >350F (177C),
then centerline mounting
of the casing with cooling
of mounting legs is recommended. If Ultralign is
used, centerline mounting
is not recommended until
temperature exceeds
500F (260C).
Rear Cover: For temperatures >350F (177C)
jacketing is recommended.
In addition, CBL or CBS
with throat bushing is
recommended to allow
cooling jacket to be
more effective.
Shaft: Friction welded
1144/316 (ZH) is
recommended.
Bearing housing: ANSI
3A power end is recommended. For temperatures >350F (177C)
oil cooling system is
recommended. For
temperatures >500F
(260C), stainless steel
bearing housings are
required on Group 1
pumps and stainless steel
adapters are required on
Group 2 and 3 pumps.
Baseplate: Rigid reinforced base with stilt/
spring mounting.
Motor mounting:
Ultralign C-flange adapter
is recommended on
Groups 1 and 2. Hot
alignment is always
recommended.
Grafoil is a registered trademark of Union Carbide
Corporation
Jacketed FM chamber is
preferred when protection
of the process temperature is important.
21
Durco
Mark III
Specifications
For Low
And High
Temperature
Services
12/5/02
11:07 AM
Durco
Mark III
BaseLine
Baseplate
System
lowserve offers a
family of five (5)
types of pre-engineered
baseplate designs to
extend MTBPM and
reduce costs.
Reducing internal stress
and vibration extends
MTBPM of pump/motor
packages.
Pump users specify rigid
baseplate designs to:
Provide torsional
lateral and longitudinal
rigidity
Improve vibration
dampening through
greater mass and
design stiffness
Protect against transit
damage
Resist twisting during
installation
Maintain designed-in
shaft alignment
Reduce installation and
shaft alignment time
Reduce diaphragming
or separation from
grout
Improve pump/motor/
seal MTBPM
Reduce total life cycle
pump/motor/seal costs
BaseLine can handle
the stress. Rigid design
begins with thick plate
construction.
Metal baseplate sizes:
139 to 258 feature
1/2 in (13 mm) steel
plate construction
264 to 280 feature
5/8 in (16 mm) steel
plate construction
368 to 398 feature
3/4 in (19 mm) steel
plate construction
Polybase baseplates
are constructed of 3 in
(76 mm) to 4 in (102 mm)
solid polymer concrete.
Baseplate Types B, C, D
and E are reinforced with
added structural support
for improved rigidity.
22
Baseplates Provide
The Backbone for
Extended MTBPM
The test stand provided
three corner support of
the ungrouted baseplates.
The addition of weights
on the unsupported
fourth corner caused
baseplate distortion.
This distortion resulted
in measurable shaft
movement that can
cause problems with
field installations and
negatively affect MTBPM.
The twist test is a
means of comparing
rigid baseplate designs.
Correctly installed rigid
baseplates should not
experience these twist
effects. For more information about the results
of baseplate testing
contact the local
Flowserve sales
representative.
0.070 (1.78)
0.060 (1.52)
0.050 (1.27)
0.040 (1.02)
0.030 (0.08)
0.020 (0.51)
0.010 (0.25)
B
C
0.000 (0.00)
100
(45)
Load - lb (kg)
200
(91)
Baseplates A through E
are shown on pages 24
through 27.
12/5/02
11:07 AM
BaseLine
Most Commonly Requested Baseplate Features
Item Standard Options
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Type A
Type B
Gp I & II Gp III
Type C
Type D
Type D
with Rim
Type E
N
NR
O
O
N
N
N
Y
O
O
N
N
Y
Y
O
O
C
N
Y
D
Y
Y
N
N
Y
O
O
O
N
N
Y
O
O
O
N
Y
Y
Y
Y
Y
Y
Y
Y
NR
N
O
O
NA
NR
NR
NA
O
D
Y
Y
O
N
Y
O
Y
NR
NR
NA
O
D
Y
Y
NR
N
O
N
NA
NR
O
O
O
O
Y
N
NA
NA
O
S
O
NA
Y
O
O
D
Y
Y
Y
Y
Y
Y
Y
NR
D
D
O
D
Y
Y
Y
Y
Y
Y
Y
NR
D
D
NR
D
Y
Y
Y
Y
Y
Y
Y
O
D
D
Y
D
Y
NR =Not recommended
C =Sloped catch basin with 1 inch (25 mm) drain (option)
Base
No.
1K
139
2K
3K
Min./
Max.
NEMA
Frame
Overall
Dimensions
LxW
inches (mm)
148
143T
184T
256T
153
326T
39 x 15
(991 x 381)
48 x 18
(1219 x 457)
53 x 21
(1346 x 533)
245
184T
252
215T
258
286T
264
365T
268
405TS
280
449TS
368
286T
380
405T
398
449T
45 x 15
(1143 x 381)
52 x 18
(1321 x 457)
58 x 21
(1473 x 533)
64 x 22
(1626 x 559)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
98 x 26
(2489 x 660)
Pump
Size
Group
Base
No.
1K
139
2K
3K
Min./
Max.
NEMA
Frame
Overall
Dimensions
LxW
inches (mm)
148
143T
184T
256T
153
326T
39 x 13
(991 x 330)
48 x 16
(1219 x 406)
53 x 19
(1346 x 483)
245
184T
252
215T
258
286T
264
365T
268
405TS
280
449TS
368
286T
380
405T
398
449T
45 x 13
(1143 x 330)
52 x 16
(1321 x 406)
58 x 19
(1473 x 483)
64 x 22
(1626 x 559)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
68 x 26
(1727 x 660)
80 x 26
(2032 x 660)
98 x 26
(2489 x 660)
Anchor
Bolt C
LxW
inches (mm)
361/2 x 9
(927 x 229)
451/2 x 12
(1156 x 305)
501/2 x 15
(1283 x 381)
421/2 x 9
(1040 x 229)
491/2 x 12
(1257 x 305)
551/2 x 15
(1410 x 381)
611/2 x 15
(1562 x 381)
651/2 x 19
(1664 x 483)
771/2 x 19
(1969 x 483)
651/2 x 19
(1664 x 483)
771/2 x 19
(1969 x 483)
951/2 x 19
(2426 x 483)
*13 in (330 mm) wide sizes are 3 5/8 in (92 mm) thick, 26 in (660 mm) wide sizes are 41/4 in (108 m) thick, while remaining sizes are 4 in (102 mm) thick.
23
12/5/02
11:07 AM
Durco
Mark III
BaseLine
Baseplate
System
ype A
Standard Baseplate,
Foundation or Stilt
Mounted
1/2 in (13 mm) plate
through #258 size
5/8 in (16 mm) plate
through #280
Designed for grout
installation with 4 in
(102 mm) diameter
hole
Stilt mounting recommended only on minimal stress installations
Stilt cross bars 1 in
(25 mm) thick located
at ends, mounted
through anchor bolt
holes
Not available with
spring load Style D
stilts
Group III
3/4 in (19 mm) top
plate construction
all sizes
Side plate and reinforcement members
1/2 in (13 mm)
Designed for grout
installations with
4 in (102 mm)
diameter holes
Centering Nut Factory
Pre-Alignment Procedure
All assemblies are prealigned at the factory using
centering nuts which are
replaced with fastener nuts
for shipment. This allows
the maximum movement
of the motor in the field to
avoid bolt binding during
final shaft alignment efforts.
Baseplate
Options
Traditional Motor
Adjuster Jack Bolts
To align shafts to critical
tolerances with minimal
disturbance of indicators.
See Flowserves new
standard motor adjuster
8-Point Adjuster (page 25).
Optional Steel
Mounting Blocks
Below 25/8 in (67 mm)
In Height
Solid machined steel
bar. Polybloc units
are Flowserves
standard (page 25).
Optional Mounting
Box 25/8 in (67 mm)
And Above In Height
3/8 in (10 mm) min.
seam welded plate.
Mounting blocks are
optional.
24
12/5/02
11:07 AM
Polybase is available
with or without catch
basin or grout holes
Inserts can be located
to accommodate
various pump/motor
type configurations
Polybloc is available
for alternate equipment applications
Vibration Damping
Comparison
The extraordinary vibration
damping characteristics of
polymer concrete significantly reduce wear and
tear on pumps, seals and
motors. Greater dampening
characteristics mean easier
vibration analysis during
preventive maintenance.
8-Point
Adjuster
Allows precise
motor adjustment to reduce
alignment time
Used with
recessed bloclock device
Can be used to
help lock motor
in place once
alignment is
established
Durco
Solid
Polymer
Concrete
Polybase
ype B
Foundation or
Stilt Mounted
Featuring Durco Solid
Polymer Concrete
Polybase and Polybloc
Adjustment System
Polybase
Low installed cost
Superior vibration
dampening
Corrosion resistant
Superior resistance to
twisting or
diaphragming
Designed to be flat
Available with or without catch basin or
grout holes
Inserts can be located
to mount alternate
equipment configuration requirements
Polybloc Motor
Mounting Block
Flatter and more
repeatable height
tolerances than steel
Corrosion resistant
Superior vibration
dampening
Full foot support (no
overhang)
Shown with optional
Bloc-lock and fastener
support
Available for alternate
equipment applications
Cast Iron
0.125 Sec.
Polymer Concrete
0.125 Sec.
Motor Foot
Adjuster Bracket
Transverse
Jack Bolt
(Axial Jack
Bolt is at 90,
not shown)
Shim Allowance
Jam Nut
Polybloc
Baseplate
All-Thread
Mounting Stud
25
12/5/02
ype C
Reinforced Baseplate,
Stilt Mounted
Reinforced with 1/2 in
(13 mm) bottom plate
Gussets add strength
and dampen vibration
Standard with four (4)
tapped holes for motor
adjuster jack bolts
Designed without grout
hole for maximum
strength
Stilts located under
center of pump and
center of motor
Group III
Group III has similar profile to
Standard Type A baseplate.
Note the addition of extensive
structural support and the
added features that are standard with the Type C design.
Type D
Reinforced Baseplate,
Foundation Mounted
End caps are a
recommended option
to add stiffness
I-beam adds torsional
rigidity and anchors
grout
Bottom allows complete grout contact
Reinforced
Baseplate with Drain
Rim
Drain rim is sloped to
1 in (25 mm) drain
26
11:08 AM
Durco
Mark III
BaseLine
Baseplate
System
Special Support of
Sizes 268 and 280
Cross bracing provided
Cross bars added
Additional gussets
12/5/02
11:11 AM
ype E
Grouted Baseplate
Installations
Better dissipation of
vibration
Better resistance to
torsional stress
Best design if piping
designed and installed
free of stress loads
Pipe loads stress pump
and cause greater misalignment with the
motor shaft, etc.
Benefits of Epoxy
Grout
Better corrosion
resistance
Less shrinkage
Better bond to properly prepared base
Better long-term life
cycle costs
Superior vibration
dampening
Style
Style
C
For Types A, B, and
C Baseplate
2 in (51 mm) pipe with
cross bracing
>161/2 in (419 mm)
height
Style
Style
D
With Spring Load
27
12/5/02
11:11 AM
Performance
Curves
Mark III Standard Group I
20
40
ft
0
1120
60
80
200
400
600
800
ft
1000 gpm
750
1040
960
280
18
720
200
150
450
20
640
19
560
160
10
480
100
21
120
400
11
320
80
13
40
80
200
50
11/2 x1-8
3x11/2 -8
3x2-8
4x3-8
20 3x2-13
21 4x3-13
22 4x3-13HH
23 6x4-13A
0
0
11/2 x1LF-8
18 3x11/2 LF-13
19 3x11/2 -13
3x2-6
16 6x4-10
17 6x4-10H
50
150
8
3x11/2 -6
14 4x3-10
15 4x3-10H
14
11/2 x1-6
12 3x11/2 -10A
13 3x2-10A
16
240
160
300
12
10 2x1LF-10
11 2x1-10A
240
600
800
11/2 x1LF-4
200
880
400
600
100
800
1000
150
200
FLOW 3500 RPM (60 Hz)
24 8x6-14A
25 10x8-14
0
0
1400 gpm
1200
250
26 6x4-16
27 8x6-16A
300 m3/h
28 10x8-16
29 10x8-16H
30 10x8-17*
*Max. speed 1450 RPM
0
m
50
ft
0
300
100
200
400
600
800
800
2300
1100
3800
5300
1400 m3/h
6800 gpm
ft
200
m
60
80
60
18
200
150
40
22
23
150
40
19
10
20
27
25
28
24
100
11
12
50
8
2
20
16
50
10
9
14
0
0
0
30
29
17
13
15
20
100
21
28
50
200
50
400
100
600
800
150
1000
200
227 400
FLOW 1750 RPM (60 Hz)
2800
4600
800
6400
1200
0
8200 gpm
1600 m3/h
26
CHANGE
SCALE
250
11:11 AM
Interchangeability
FRONT VANE
OPEN STYLE
IMPELLERS
CASINGS
REVERSE VANE
IMPELLERS
REAR COVERS
POWER END
OR
11/2X1LF-4
11/2X1-6
3X11/2-6
3X2-6
11/2X1LF-8
11/2X1-8
3X11/2-8
CASINGS
REVERSE VANE
IMPELLERS
REAR COVERS
OR
FRONT VANE
OPEN STYLE
IMPELLERS
ADAPTERS
3X2-8
4X3-8
2X1LF-10
2X1-10A
3X11/2-10A
3X2-10A
4X3-10
4X3-10H
6X4-10
6X4-10H
3X11/2LF-13
3X11/2-13
3X2-13
4X3-13
4X3-13HH
6X4-13A
CASINGS
OR
FRONT VANE
OPEN STYLE
IMPELLERS
REVERSE VANE
IMPELLERS
REAR COVERS
ADAPTERS
8X6-14A
10X8-14
6X4-16
8X6-16A
10X8-16
10X8-16H
10X8-17
29
TECHNICAL DATA
POWER END
12/5/02
POWER END
12/5/02
11:11 AM
Pressure
Temperature
Ratings
TEMPERATURE C
-50
100
CD4M
DC2
DC3
DS
300
50
200
250
300
350
2000
D4
D4L
DCI
250
150
TI
TIP
ZR
1750
D2
D2L
DM
1500
DINC
200
1250
D20
DNI
150
1000
DS
DCI LOW TEMPERTURE
LIMIT
100
750
CD4M
UPPER LIMIT
DCI
UPPER LIMIT
500
50
250
-100
100
200
300
400
500
600
700
TEMPERATURE F
TEMPERATURE C
50
100
150
250
D20
CD4M
D4
D4L
D2
D2L
DC2
DS
LOW
TEMPERATURE
LIMIT
300
200
300
DC3
DM
DS
DINC
TI
TIP
ZR
350
2250
2000
DNI
1750
250
1500
200
CD4M
UPPER LIMIT
1250
150
1000
750
100
500
-100
100
200
300
400
TEMPERATURE F
30
500
600
700
350
GROUP I & II
CLASS 300 MARK III PUMPS
BASED ON ANSI B16.5
GROUP III
CLASS 300 MARK III PUMPS
LIMITED TO CLASS 150
RATINGS
-50
12/5/02
11:11 AM
Suction
Pressure
Ratings
TECHNICAL DATA
31
12/5/02
11:11 AM
Durco
Mark III
General
Technical
Data
Min.
Casing
Pump
Thickness
Size
in (mm)
1K11/ 2x1LF-4 3/ 8 (10)
3/ 8 (10)
1K11/ 2x1-6
3/ 8 (10)
1K3x11/ 2-6
3/ 8 (10)
GP I
1K3x2-6
1K11/ 2x1LF-8 3/ 8 (10)
3/ 8 (10)
1K11/ 2x1-8
7/ 16 (11)
1K3x11/ 2-8
7/ 16 (11)
2K3x2-8
7/ 16 (11)
2K4x3-8
7/ 16 (11)
2K2x1LF-10
7/ 16 (11)
2K2x1-10A
2K3x11/ 2-10A 7/ 16 (11)
7/ 16 (11)
2K3x2-10A
1/ 2 (13)
2K4x3-10
1/ 2 (13)
GP II
2K4x3-10H
1/ 2 (13)
2K6x4-10
1/ 2 (13)
2K6x4-10H
2K3x11/ 2LF-13 7/ 16 (11)
2K3x11/ 2-13 7/ 16 (11)
7/ 16 (11)
2K3x2-13
7/ 16 (11)
2K4x3-13
2K4x3-13HH 7/ 16 (11)
7/ 16 (11)
2K6x4-13A
1/ 2 (13)
3K8x6-14A
5/ 8 (16)
3K10x8-14
5/ 8 (16)
3K6x4-16
9/ 16 (14)
GP III
3K8x6-16A
9/ 16 (14)
3K10x8-16
1/ 2 (13)
3K10x8-16H
9/ 16 (14)
3K10x8-17
Pump
Group
Max. Sphere
Thru Imp.
Rev. Vane Open
in (mm) in (mm)
1/ 4 (9)
N/A
3/ 8 (10)
13/ 32 (10)
7/ 16 (11)
7/ 16 (11)
7/ 16 (11)
3/ 8 (10)
1/ 4 (9)
N/A
11/ 32 (9)
15/ 32 (12)
9/ 16 (14)
13/ 32 (10)
17/ 32 (14)
9/ 16 (14)
1/ 2 (13)
1/ 2 (13)
13/ 16 (21)
N/A
13/ 32 (10)
5/ 16 (8)
15/ 32 (12) 15/ 32 (12)
17/ 32 (14)
7/ 16 (11)
21/ 32 (17)
9/ 16 (14)
25/ 32 (20) 11/ 16 (18)
11/ 16 (18)
5/ 8 (16)
9/ 16 (14)
5/ 8 (16)
5/ 16 (8)
N/A
19/ 32 (15)
3/ 8 (10)
13/ 32 (10) 13/ 32 (10)
11/ 16 (18) 11/ 16 (18)
11/ 16 (18)
N/A
11/ 32 (26)
1 (25)
15/ 8 (41) 11/ 4 (32)
11/ 2 (38) 11/ 4 (32)
13/ 16 (30) 11/ 16 (27)
11/ 4 (32) 11/ 4 (32)
19/ 16 (40) 11/ 4 (32)
15/ 8 (41) 11/ 4 (32)
19/ 16 (40)
N/A
Impeller
Eye Area
Rev.
Vane
Open
in2 (cm2)
in2 (cm2)
N/A
0.80 (5)
3.1 (20)
3.6 (23)
4.4 (28)
4.4 (28)
5.6 (36)
7.0 (45)
N/A
2.4 (15)
3.1 (20)
3.7 (24)
5.5 (36)
5.3 (34)
6.8 (44)
7.0 (45)
12.4 (80)
12 (77)
N/A
2.4 (15)
3.5 (23)
4.1 (26)
5.5 (35)
5.6 (36)
6.4 (41)
6.4 (41)
13.2 (85)
13.2 (85)
19.6 (127)
22 (142)
N/A
7.5 (48)
7.5 (48)
15.2 (98)
15.2 (98)
29 (187)
45.3 (292)
63.6 (410)
26.7 (172)
45.3 (292)
63.6 (410)
78.5 (506)
71.8 (515)
12 (77)
10.3 (66)
19.6 (127)
26.5 (171)
4.9 (32)
6.1 (39)
7.9 (51)
12.5 (81)
N/A
29.1 (188)
44.7 (288)
59.6 (385)
26.7 (172)
41.8 (270)
64.4 (415)
78.7 (508)
N/A
Coros.
Allow.
in (mm)
1/ 8 (3)
Min.
Temp.
F (C)
-20 (-29)
to -350
(-212)
with
modif.
1/ 8 (3)
-20 (-29)
to -350
(-212)
with
modif.
350 (175)
500 (260)
to 700
(350)
with
modif.
1/ 8 (3)
-20 (-29)
to -350
(-212)
with
modif.
350 (175)
500 (260)
to 700
(350)
with
modif.
1750
hp (kw)
20 (15)
50 (38)
75 (56)
3500
hp (kw)
40 (30)
Max.
Shaft
End Play
in (mm)
0.001 (0.03)
0.001 (0.03)
Bearing
Size
(SKF)
(I.B.)
6207C3
(O.B.)
5306AC3
(I.B.)
6310C3
(O.B.)
5310AC3
(I.B.)
6314C3
(O.B.)
5314AC3
Durco
Symbol
DCI
DS
D2
D2L
D4
D4L
CD4M
D20
DINC
DMM
DNI
DC2
DC3
DC8
Ti
Ti-Pd
Zr
ACI
Designation
None
None
CF-8
CF-3
CF-8M
CF-3M
CD-4MCu
CN-7M
CY-40
M-35-1
CZ-100
N-7M
CW-6M
None
None
None
None
Equivalent Wrought
Designation
None
Carbon Steel
304
304L
316
316L
Ferralium
Alloy 20
Inconel 600
Monel 400
Nickel 200
Hastelloy B
Hastelloy C-276
None
Titanium
Titanium-Pd
Zirconium
ASTM
Specifications*
A395
A216 Gr. WCB
A744 & A351, Gr. CF-8
A744 & A351, Gr. CF-3
A744 & A351, Gr. CF-8M
A744 & A351, Gr. CF-3M
A744 & A351, Gr. CD-4MCu
A744 & A351, Gr. CN-7M
A494, Gr. CY-40
A494, Gr. M-35-1
A494, Gr. CZ-100
A494, Gr. N-7M
A494, Gr. CW-6M
None
B367, Gr. C-3
B367, Gr. C-8A
B752, Gr. 702C or 705C
Tensile Strength,
min., psi
MPa
60,000
414
70,000
483
70,000
483
70,000
483
70,000
483
70,000
483
100,000
690
62,000
428
70,000
483
65,000
448
50,000
345
76,000
525
72,000
497
65,000
65,000
55,000
448
448
380
Yield Point
min., psi
MPa
40,000
276
36,000
248
30,000
207
30,000
207
30,000
207
30,000
207
70,000
483
25,000
172
28,000
193
25,000
172
18,000
124
40,000
276
40,000
276
55,000
55,000
40,000
*Whenever an ASTM specification is cited, the Durco alloy will conform to the chemical and mechanical requirements of the latest edition of the specification.
32
380
380
276
Min. %
Elongation
18
22
35
35
30
30
16
35
30
25
10
20
25
15
15
12
Nominal Hardness
(Brinell)
143-187
150
150
150
154
154
224
133
147
130
118
180
180
300
200
200
190
12/5/02
11:11 AM
Durco
Mark III
Minimum
Flow &
Fasteners
lowserve Definition:
Minimum continuous stable flow is the
lowest flow at which the
pump can operate and
still conform to the bearing life, shaft deflection
and bearing housing
vibration limits of ANSI/
ASME B73.1M-1991.
50 Hz
Min. Flow
(% of BEP)
1K3X2-6
3500
25%
2900
21%
2K3X2-8
3500
25%
2900
21%
2K4X3-8
3500
25%
2900
21%
2K3X2-10
3500
33%
2900
28%
2K4X3-10
3500
33%
2900
28%
2K6X4-10
3500
50%
2900
42%
2K3X2-13
3500
50%
2900
42%
2K4X3-13
3500
50%
2900
42%
2K6X4-13HH
1750
50%
1450
42%
2K6X4-13
1750
50%
1450
42%
ALL GROUP 3 PUMPS* 1750
50%
1450
42%
ALL OTHER SIZES
ANY
10%
ANY
10%
LO-FLO PUMPS
Governed by minimum thermal flow only
TECHNICAL DATA
60 Hz
Min. Flow
RPM (% of BEP) RPM
Minimum continuous
thermal flow is the
lowest flow at which
the pump can operate
and still maintain the
pumped liquid temperature below that which
will have an adverse
effect on the pump or
seal performance, or
on the quality of the
pumped liquid.
The minimum flow for
Durco Mark III standard
pumps is 10% of BEP,
except those listed in
table at left.
* In some cases, the 3K6x4-16 can be used at lower than 50% of BEP, by making an
impeller modification. Contact Dayton Engineering if there is a need to use this pump at a
lower flow.
Type of Fastener
Description
B7TF*
Casing Nut
SRTF*
Gland Fastener
B81
Gland Nut
E8
Carbon Steel or
Ductile Cast Iron
(DS/DCI)
same as above
B81
same as above
E8
same as above
Casing Fastener
B7*
Casing Nut
SR2H*
Gland Fastener
B81
same as above
Gland Nut
E8
same as above
same as above
same as above
Shell/Ring Fastener
same as above
B7TF*
* For temperatures < -20F (-29C), fastener alloy must be B8C2, which is ASTM A193 Grade B8 class 2 (304, 304N, 305, 321, 347 stainless
steel). Nut alloy must be E8.
33
12/5/02
11:11 AM
Durco
Pump Parts
Group I
34
ITEM
DESCRIPTION
100
CASING
103
IMPELLER
104
IMPELLER GASKET
105
SHAFT
106
107
108
109
109A
SHIM
110
GLAND - PACKING
111
STUD - GLAND
111A
HEXNUT - GLAND
112
113
PACKING
OPT.
114
DEFLECTOR INBOARD
OPT.
115
STUD - CASING
115A
HEXNUT - CASING
118
119
BEARING HOUSING
120
BEARING INBOARD
121
BEARING OUTBOARD
122
OIL SLINGER
124
LOCKNUT - BEARING
125
LOCKWASHER - BEARING
129
130
KEY - SHAFT/COUPLING
131
O-RING - ADAPTER
133
134
135
136
CAPSCREW - FOOT
139
140
CAPSCREW - COVER/ADAPTER
153
MECHANICAL SEAL
177
HOOK SLEEVE
190
190G
GLAND GASKET
200
201
BEARING CARRIER
201A
201B
201C
N/A
OPT.
OPT.
OPT.
N/A
N/A
OPT.
201D
OPT.
201E
SOC-CAPSCREW CLAMP
OPT.
12/5/02
11:11 AM
Durco
Pump Parts
Group II and Group III
DESCRIPTION
100
CASING
103
IMPELLER
104
IMPELLER GASKET
105
SHAFT
106
107
108
109
109A
SHIM
110
GLAND - PACKING
111
STUD - GLAND
111A
HEXNUT - GLAND
112
113
PACKING
OPT.
114
DEFLECTOR INBOARD
OPT.
115
STUD - CASING
115A
HEXNUT - CASING
118
TECHNICAL DATA
Group II bearing
retainer (201C) shown
ITEM
OPT.
119
BEARING HOUSING
120
BEARING INBOARD
121
BEARING OUTBOARD
122
OIL SLINGER
124
LOCKNUT - BEARING
125
LOCKWASHER - BEARING
129
130
KEY - SHAFT/COUPLING
131
O-RING - ADAPTER
133
134
135
136
CAPSCREW - FOOT
139
140
CAPSCREW - COVER/ADAPTER
153
MECHANICAL SEAL
177
HOOK SLEEVE
190
190G
GLAND GASKET
200
201
BEARING CARRIER
201A
201B
201C
OPT.
OPT.
OPT.
201D
201E
SOC-CAPSCREW CLAMP*
*OPTIONAL GROUP II
35
12/5/02
11:11 AM
Pump and
Baseplate
Dimensions
Group I
Pump Dimensions
Pump ANSI
Group Desig.
GP I
1K
AA
AB
A10
AA
A60
A70
GP II
2K
A05
A50
A60
A70
A70
A80
A80
A20
A30
A40
A40
A80
A90
A100
GP III
3K
A110
A120
A120
Size
Suction X
Discharge
Max. Imp. Dia.
1K11/ 2x1LF-4
1K11/ 2x1-6
1K3x11/ 2-6
1K3x2-6
1K11/ 2x1LF-8
1K11/ 2x1-8
1K3x11/ 2-8
2K3x2-8
2K4x3-8
2K2x1LF-10
2K2x1-10A
2K3x11/ 2-10A
2K3x2-10A
2K4x3-10
2K4x3-10H
2K6x4-10
2K6x4-10H
2K3x11/ 2LF-13
2K3x11/ 2-13
2K3x2-13
2K4x3-13
2K4x3-13HH
2K6x4-13A
3K8x6-14A
3K10x8-14
3K6x4-16
3K8x6-16A
3K10x8-16
3K10x8-16H
3K10x8-17
Pump
Weight
lb (kg)
103 (47)
97 (44)
112 (51)
116 (53)
103 (47)
103 (47)
124 (56)
200 (90)
227 (103)
210 (95)
210 (95)
220 (100)
226 (103)
225 (101)
249 (112)
290 (130)
328 (149)
250 (112)
250 (112)
258 (116)
281 (126)
281 (126)
324 (145)
680 (306)
899 (408)
641 (291)
832 (377)
917 (416)
992 (450)
835 (379)
X
O
D
in (mm)
in (mm)
in (mm)
6 1/ 2 (165) 113/ 4 (298) 51/ 4 (133)
E1
in (mm)
3 (76)
E2
in (mm)
0
CP
F
in (mm)
in (mm)
171/ 2 (445) 7 1/ 4 (184)
H
in (mm)
5/ 8 (16)
U
V
Dia.
Keyway
Min.
Y
in (mm)
in (mm)
in (mm) in (mm)
7/ 8
3/ 16 x 3/ 32
2 3/ 16 (56) 4 (102)
(22.23) (4.76x2.38)
2 (51)
2 3/ 16 (56)
2 (51)
71/ 2 (190.5)
9 1/ 2 (242)
11 (280)
8 1/ 2 (216)
8 1/ 2 (216)
8 1/ 2 (216)
9 1/ 2 (242)
11 (280)
12 1/ 2 (318)
131/ 2 (343)
131/ 2 (343)
10 1/ 2 (266)
10 1/ 2 (266)
111/ 2 (292)
12 1/ 2 (318)
12 1/ 2 (318)
131/ 2 (343)
16 (406)
18 (457)
16 (406)
18 (457)
19 (483)
19 (483)
20 (508)
5/ 8 (16)
11/ 8
(28.58)
1/ 4X1/ 8
2 5/ 8 (67)
(6.35X3.18)
4 (102)
2 3/ 4 (70)
2 5/ 8 (67)
11/ 2
(38.1)
(11/ 8)
(28.58)
7/ 8 (22)
3/ 8 x 3/ 16
(9.5x4.76)
(1/ 4x1/ 8)
(6.35x3.18)
5/ 8 x 5/ 16
2 3/ 8
(60.33) (15.88x7.94)
2 3/ 4 (70)
2 5/ 8 (67)
4 (102)
6 (152)
Max.
Motor
Baseplate Frame
139
148
GP I
1K
GP II
2K
GP III
3K
153
245
252
258
264
268
280
368
380
398
184T
215T
256T
286T
326TS
184T
215T
286T
326T
365T
405TS
449TS
286T
405T
449T
Weight
lb (kg)
111 (50)
163 (74)
HA
in (mm)
Metal
Poly.
15 (381)
13 (330)
18 (457)
16 (406)
HB
in (mm)
39 (991)
48 (1219)
212 (96)
21 (533)
19 (483)
53 (1346)
129 (59)
177 (80)
234 (106)
15 (381)
18 (457)
21 (533)
13 (330)
16 (406)
19 (483)
45 (1143)
52 (1321)
58 (1473)
328 (149)
22 (559)
22 (559)
64 (1626)
409 (186)
481 (218)
470 (213)
601 (273)
746 (338)
26 (660)
26 (660)
*HD1
in (mm)
Metal
Poly.
9 (229)
87/ 8 (226)
91/ 2 (241)
9 3/ 8 (238)
101/ 2 (267) 10 3/ 8 (264)
117/ 8 (302) 111/ 8 (283)
12 7/ 8 (327) 121/ 8 (308)
12 (305)
117/ 8 (302)
12 3/ 8 (319) 121/ 4 (312)
13 (330)
121/ 4 (312)
13 (330)
121/ 4 (312)
13 7/ 8 (352) 131/ 8 (334)
147/ 8 (378) 143/ 8 (365)
15 7/ 8 (403) 153/ 8 (391)
68 (1727)
80 (2032)
68 (1727)
80 (2032) 191/ 4 (489)
98 (2489)
36
19 (483)
*HD2
in (mm)
Metal
Poly.
10 3/ 4 (273) 10 5/ 8 (269)
111/ 8 (283)
11 (280)
117/ 8 (302)
12 7/ 8 (327)
13 3/ 4 (349)
141/ 8 (359)
14 3/ 4 (375)
111/ 8 (283)
121/ 8 (308)
13 5/ 8 (346)
14 (355)
14 (355)
14 3/ 4 (375)
14 (355)
14 7/ 8 (378)
143/ 8 (365)
153/ 8 (391)
15 7/ 8 (403)
HE
in (mm)
HF
in (mm)
41/ 2 (114)
361/ 2 (927)
**HG
in (mm)
HH
Metal
Poly. in (mm)
3 3/ 4 (95) 3 5/ 8 (92)
4 (102)
4 (102)
3 5/ 8 (92)
4 (102)
4 (102)
6 (152)
4 (102)
41/ 4 (108)
41/ 4 (108)
41/ 4 (108)
41/ 4 (108)
41/ 4 (108)
3/ 4 (19)
1 (25)
12/5/02
11:11 AM
Alloy
Materials
TECHNICAL DATA
lowserves foundries
are widely regarded
as among the best in
the world pouring
alloys from common
austenitic stainless
steels to light reactive
alloys such as titanium.
All wet end Durco castings carry a limited
lifetime guarantee.
Attesting to the
world class quality of
its castings, Flowserve
was the first high alloy
foundry in the United
States of America to
have earned approval
by Germanys Technischer berwachungs
Verein (TUV).
Durco
Symbol
ACI
Designation
Equivalent
Wrought
Designation
ASTM
Specifications*
Ductile Iron
Carbon Steel
Durco CF-8M
Durcomet 100
Durimet 20
Durcomet 5
Durco CY-40
Durco M-35
Nickel
Chlorimet 2
Chlorimet 3
Duriron
Durichlor 51
Superchlor
Durco DC-8
Titanium
Titanium-Pd
Zirconium
DCI
DS
D4
CD4M
D20
DV
DINC
DM
DNI
DC2
DC3
D
D51
SD77
DC8
Ti
Ti-Pd
Zr
None
None
CF-8M
CD-4MCu
CN-7M
None
CY-40
M-35-1
CZ-100
N-7M
CW-6M
None
None
None
None
None
None
None
None
Carbon Steel
316
Ferralium 255
Alloy 20
None
Inconel 600
Monel 400
Nickel 200
Hastelloy B-2
Hastelloy C-276
None
None
None
None
Titanium
Titanium-Pd
Zirconium
A395
A216 Gr. WCB
A744, Gr. CF-8M
A744, Gr. CD-4MCu
A744, Gr. CN-7M
None
A494, Gr. CY-40
A494, Gr. M-35-1
A494, Gr. CZ-100
A494, Gr. N-7M
A494, Gr. CW-6M
A518, Gr. 1
A518, Gr. 2
None
None
B367, Gr. C-3
B367, Gr. C-8A
B752, Gr. 702C
*Durco alloys conform to the chemical and mechanical requirements of the latest edition of the ASTM specification.
Duriron, Durichlor 51 and Superchlor are registered trademarks of Flowserve Corporation.
Ferralium is a registered trademark of Langley Alloys
Hastelloy is a registered trademark of Haynes International, Inc.
Inconel and Monel are registered trademarks of International Nickel Co. Inc.
37
12/5/02
lowserve Suggests
the Following
Specifications
When Purchasing
ANSI Pumps:
Design: Shall be of a
horizontal, end suction,
single stage, centerline
discharge, back pull-out
construction, meeting
the design criteria of the
ASME (ANSI) B73.1M
standard.
General: All wetted parts
shall be permanently
marked with the material
of construction. Cast
parts shall have a conditional lifetime casting
guarantee. Stainless steel
parts shall be cast to the
ASTM A744 standard.
Casing: Shall have a
fully machined wet face
and shall be capable of
being foot or centerline
mounted. Flange finishes
shall conform to ASME/
ANSI B16.5 and shall be
available in 150 or 300
lb, flat or raised faces.
Casing and rear cover
plate shall have 1/8 in
(3 mm) corrosion
allowance.
Impeller: Shall be the
reverse vane design, and
shall be open on the back
and shrouded on the
front. The impeller clearance shall be set against
the rear cover, not the
casing, allowing all settings to be done in the
maintenance shop,
without the casing. The
impeller shall maintain
low seal chamber pressures, which shall be
published on the pump
performance curve, and
shall be repeatable after
maintenance. The
impeller clearance shall
be set externally. The
impeller-to-shaft connection shall be a metal-tometal fit. A silicon O-ring
encapsulated in PTFE
shall be used to protect
the impeller threads.
Impeller shall be
balanced to ISO 1940
Grade 6.3 criteria.
Shaft: Shall be of solid
construction to maximize
38
11:16 AM
Durco
Mark III
How To
Specify
Process
Pumps
12/5/02
11:16 AM
Durco
Mark III
Sealmatic
ynamically sealing
repeller eliminates
the need for conventional mechanical seals.
Advanced static seal
options are available.
Dimensionally interchangeable with all
ANSI pumps.
The Sealmatic
Principle
A choice
of sealing
arrangements
Repeller
chamber
Repeller
Liquid/air
interface
Applications
Tough sealing applications where a flush
is impractical
Evaporator service
Continuously running
pumps
Stopped
Running
39
Dynamically
sealing repeller
12/5/02
11:16 AM
Sealmatic
Performance
Curves
0
240
40
ft
0
900
60
80
200
400
600
200
800
220
240
260 m3/h
ft
1000 gpm
800
500
700
150
3X2M-13
200
TDH 3500 RPM (60 Hz)
600
600
400
3X1.5M-13
160
500
100
4X3M-13
120
300
400
3X1.5M-10A
6X4M-10
2X1M-10A
300
200
3X2M-10A
80
50
4X3M-10
200
20
100
40
100
0
0
200
0
m
40
50
ft
0
300
400
600
80
120
1000
400
160
200
240
FLOW 3500 RPM (60 Hz)
600
800
0
0
1400 gpm
1200
280 m3/h
100
200
800
800
2300
1100
3800
5300
1400 m3/h
6800 gpm
ft
200
m
60
80
250
8X6M-16A
40
SCALE
10X8M-16
150
6X4M-13A
3X2M-13
3X1.5M-13
30
4X3M-13
100
8X6M-14A
6X4M-10H
20
6X4M-10
20
2X1M-10A
50
10X8M-16H
4X3M-10H
3X2M-10A
50
100
10X8M-14
40
3X1.5M-10A
10
4X3M-10
0
0
0
40
150
200
50
400
100
600
800
150
1000
200
227 400
FLOW 1750 RPM (60 Hz)
2800
4600
800
6400
1200
0
8200 gpm
1600 m3/h
60
200
50
CHANGE
6X4M-16
12/5/02
11:16 AM
Sealmatic
Shaft Seal
Designs
Checkmatic Seal Design
Individual elastomeric lip seals run in light contact
against the radial faces of a standard mechanical
seal seat
Lip seals turn with the shaft so the seat, not the
shaft or sleeve, is the wear part
Teflon1 (PFA) encapsulated silicon rubber O-rings
help secure the lip seals to the shaft
Lip seals available in Viton1, EPDM and Fluoraz2
1
2
41
12/5/02
11:17 AM
Sealmatic
Dimensions
Pump Dimensions
Suction Discharge Pump
Size
Size
Weight
Pump
in (mm) in (mm)
lb (kg)
2K2x1M-10A
2 (50)
1 (25)
210 (94)
2K3x11/ 2M-10A 3 (76) 11/ 2 (38) 220 (100)
2K3x2M-10A
3 (76)
2 (50) 226 (103)
2K4x3M-10
4 (102)
3 (76) 225 (101)
2K4x3M-10H 4 (102)
3 (76) 249 (112)
2K6x4M-10
6 (152) 4 (102) 290 (130)
2K6x4M-10H 6 (152) 4 (102) 328 (149)
2K3x11/ 2M-13 3 (76) 11/ 2 (38) 250 (112)
2K3x2M-13
3 (76)
2 (50) 258 (116)
2K4x3M-13
4 (102)
3 (76) 281 (126)
2K6x4M-13A 6 (152) 4 (102) 324 (145)
3K8x6M-14A 8 (203) 6 (152) 680 (306)
3K10x8M-14 10 (254) 8 (203) 899 (408)
3K6x4M-16
6 (152) 4 (102) 641 (291)
3K8x6M-16A 8 (203) 6 (152) 832 (377)
3K10x8M-16 10 (254) 8 (203) 917 (416)
3K10x8M-16H 10 (254) 8 (203) 992 (450)
X
in (mm)
8 1/ 2 (216)
8 1/ 2 (216)
9 1/ 2 (242)
11 (280)
12 1/ 2 (318)
131/ 2 (343)
131/ 2 (343)
10 1/ 2 (266)
111/ 2 (292)
12 1/ 2 (318)
131/ 2 (343)
16 (406)
18 (457)
16 (406)
18 (457)
19 (483)
19 (483)
O
D
E1
E2
CP
F
in (mm)
in (mm)
in (mm)
in (mm)
in (mm)
in (mm)
16 3/ 4 (425) 81/ 4 (210) 4 7/ 8 (124) 3 5/ 8 (92) 231/ 2 (597) 12 1/ 2 (318)
16 3/ 4 (425)
173/ 4 (450)
19 1/ 4 (490)
22 1/ 2 (572) 10 (254)
231/ 2 (597)
231/ 2 (597)
201/ 2 (520)
211/ 2 (546)
22 1/ 2 (572)
23 1/ 2 (597)
30 1/ 2 (775) 141/ 2 (368) 8 (203.2) 41/ 2 (114.3) 33 7/ 8 (860) 18 3/ 4 (476)
32 1/ 2 (826)
30 1/ 2 (775)
32 1/ 2 (826)
33 1/ 2 (851)
33 1/ 2 (851)
H
in (mm)
5/ 8 (16)
U
V
Dia.
Keyway
Min.
in (mm)
in (mm)
in (mm)
1/ 4X1/ 8
11/ 8
2 5/ 8 (67)
(28.58) (6.35X3.18)
11/ 2
(38.1)
(11/ 8)
(28.58)
7/ 8 (22)
Y
in (mm)
4 (102)
3/ 8 x 3/ 16
(9.5x4.76)
(1/ 4x1/ 8)
(6.35x3.18)
5/ 8 x 5/ 16
2 3/ 8
(60.33) (15.88x7.94)
4 (102)
6 (152)
GP II
2K
GP III
3K
Max.
Motor
Baseplate Frame
245
252
258
264
268
280
368
380
398
184T
215T
286T
326T
365T
405TS
449TS
286T
405T
449T
129 (59)
177 (80)
234 (106)
HA
in (mm)
Metal
Poly.
15 (381)
13 (330)
18 (457)
16 (406)
21 (533)
19 (483)
45 (1143)
52 (1321)
58 (1473)
328 (149)
22 (559)
22 (559)
64 (1626)
26 (660)
68 (1727)
80 (2032)
68 (1727)
80 (2032) 191/4 (489)
98 (2489)
Weight
lb (kg)
409 (186)
481 (218)
470 (213)
601 (273)
746 (338)
26 (660)
HB
in (mm)
HD1
in (mm)
Metal
Poly.
12 (305)
117/8 (302)
12 3/8 (314) 121/4 (312)
13 (330)
121/4 (312)
13 (330)
121/ 4 (312)
13 7/8 (352) 131/8 (333)
147/8 (378) 143/8 (365)
15 7/8 (403) 153/8 (391)
19 (483)
HD1 for the following pumps: 2x1M-10A, 3x11/ 2M-10A, 3x2M-10A, 4x3M-10
HD2 for the following pumps: 4x3M-10H, 6x4M-10, 6x4M-10H, 3x11/ 2M-13, 3x2M-13, 4x3M-13, 6x4M-13A
42
HD2
in (mm)
Metal
Poly.
13 3/4 (349) 13 5/8 (346)
141/8 (359)
14 (355)
14 3/4 (375)
14 (355)
14 3/4 (375)
14 (355)
14 7/8 (378)
15 7/8 (403)
143/8 (365)
153/8 (391)
*HG
in (mm)
HH
Metal
Poly. in (mm)
41/ 2 (114) 421/ 2 (1080) 3 3/4 (95) 3 5/8 (92) 3/4 (19)
6 (152) 491/ 2 (1257) 41/ 8 (105) 4 (102) 3/4 (19)
551/ 2 (1410)
4 (102)
71/ 2 (191)
1
4 (102)
61 / 2 (1562) 3
4 /4 (121)
651/ 2 (1664)
41/4 (108)
1 (25)
771/ 2 (1969)
41/4 (108)
1
1
1
1
9 / 2 (241) 65 / 2 (1664) 12 /8 (308) 4 /4 (108)
771/ 2 (1969) 91/8 (232) 41/4 (108)
951/ 2 (2426) 81/8 (206) 41/4 (108)
HE
in (mm)
HF
in (mm)
12/5/02
11:17 AM
Sealmatic
Parts
Group II and Group III
Group II bearing
retainer (201C) shown
DESCRIPTION
100
CASING
103
IMPELLER
104
IMPELLER GASKET
105
SHAFT
106
107
108
109
109A
SHIM
110
GLAND - PACKING
111
STUD - GLAND
111A
HEXNUT - GLAND
112
113
PACKING
OPT.
114
DEFLECTOR INBOARD
OPT.
115
STUD - CASING
115A
HEXNUT - CASING
118
OPT.
119
BEARING HOUSING
120
BEARING INBOARD
121
BEARING OUTBOARD
122
OIL SLINGER
124
LOCKNUT - BEARING
125
LOCKWASHER - BEARING
129
130
KEY - SHAFT/COUPLING
131
O-RING - ADAPTER
133
134
135
136
CAPSCREW - FOOT
139
140
CAPSCREW - COVER/ADAPTER
153
MECHANICAL SEAL
177
HOOK SLEEVE
180
COVER - REPELLER
181
REPELLER
190
190G
GLAND GASKET
200
201
BEARING CARRIER
201A
201B
201C
OPT.
OPT.
OPT.
201D
201E
SOC-CAPSCREW CLAMP*
330
MECHANICAL SEAL
ITEM
*OPTIONAL GROUP II
43
12/5/02
11:17 AM
Applications
Sump Service
Tank Car Unloading
Duplex Pumping Lift
Stations
Flyash Pond Transfer
Waste Acid Transfer
Waste Treatment
Lagoon Service
Unitized
Self-Priming
44
Priming Cycle
Cutaway Illustrations
1. Sump Filling, Pump
Stopped
The casing is shown with the
initial prime liquid, which permanently stays in the casing.
This serves as the priming
liquid necessary to entrain the
air contained in the suction line.
2. Pump Start-Up
As the impeller spins, the
priming liquid entrains air from
the suction pipe and is pumped
into the air separator/priming
12/5/02
11:17 AM
Unitized
Self-Priming
Performance
Curves
60 Cycle
CAPACITY CUBIC METERS PER HOUR
20
40
60
80
100
120
140
160
T.D.H
IN
FEET
0
T.D.H
IN
METERS
440
400
40
60
80
100
140
180
120
320
220
260
300
T.D.H
IN
METERS
200
360
60
SCALE
CHANGE
180
160
100
280
20
T.D.H
IN
FEET
50
140
2 X 1.5US-10A
80
240
40
120
3 X 2US-13
3 X 2US-10
200
6 X 4US-13A
100
60
1.5 X 1.5US-82
160
40
120
80
2 X 1.5
US-10A
60
1.5 X 1
US-6
40
30
4 X 3US-13
80
4 X 3US-10H
20
3 X 2US-10
1.5X1.5
US-82
20
10
40
20
0
0
80
160
240
320
400
480
560
1.5 X 1US-6/60
100
200
300
400
600
800
1200
1000
20
40
60
80
100
120
140
160
180
200
T.D.H
IN
FEET
T.D.H
IN
METERS
100
30
90
80
25
70
60
20
4 X 3US-13
6 X 4US-13A
3 X 2US-13
50
15
40
3X
30
20
4 X 3US-10H
2U
S-
10
10
5
10
2 X 1.5US-10A
0
100
200
300
400
500
600
800
700
50 Cycle
CAPACITY U S GALLONS PER MINUTE
100
200
300
400
T.D.H
IN
METERS
T.D.H
IN
FEET
100
200
300
400
500
600
800
1200
T.D.H
IN
METERS
T.D.H
IN
FEET
SCALE
CHANGE
350
50
100
160
300
140
40
80
250
60
200
2 X 1.5US-10A
120
100
30
3 X 2US-13
150
3 X 2US-10
40
1.5 X 1.5US-82
2X1.5
US-10A
100
1.5 X 1U
S
20
3X
2US
-10
10
-6
80
6 X 4US-13A
4 X 3US-13
20
60
4 X 2US-10H
40
50
0
0
10
20
30
40
50
60
70
80
90
100
20
1.5 X 1.5US-82
0
0
20
40
60
80
100
120
140
200
250
300
45
12/5/02
11:18 AM
Unitized
Self-Priming
Technical
Data
Graph A
Graph B
When a self-priming
pump primes, a significant volume of air is
evacuated from the suction line. A self-priming
pump will not work
unless there is a way for
the air to be vented.
Flowserve suggests that a
vent line be run from the
discharge as shown on
the diagram below.
Graph C
S = Minimum Submergence, m
0.6
Suction Pipe
Velocity, f/s
1.2
1.8
2.4
3.0
3.6
4.2
4.8
16
293
12
220
146
73
4
6
8
10
12
14
S = Minimum Submergence, ft
16
Suction Pipe
Velocity, m/min
12/5/02
11:18 AM
Unitized
Self-Priming
Dimensions
Pump Dimensions
Pump
Weight
Pump
lb (kg)
120 (54)
1J11/ 2x1US-6
1K11/ 2x11/ 2US-8 154 (70)
2K2x11/ 2US-10A 320 (145)
2K3x2US-10
340 (154)
2K3x2US-13
420 (191)
2K4x3US-10H 430 (195)
2K4x3US-13
520 (236)
2K6x4US-13A 630 (286)
U
X
in (mm)
43/ 4 (121)
3 7/ 8 (98)
6 (152)
61/ 2 (165)
8 (203)
71/ 2 (191)
81/ 2 (216)
10 (254)
O
CP
in (mm)
in (mm)
121/ 2 (318) 201/ 8 (511)
147/ 8 (378) 201/ 2 (521)
181/ 4 (464)
28 9/ 16 (725)
18 3/ 4 (476)
22 (559)
28 9/ 16 (725)
221/ 2 (572)
30 9/ 16 (776)
231/ 2 (597)
26 (660)
32 (813)
D
in (mm)
51/ 4 (133)
7 (178)
81/ 4 (210)
10 (254)
11 (279)
D5
in (mm)
4 9/ 16 (115)
51/ 2 (140)
67/ 8 (175)
71/ 4 (185)
D6
in (mm)
4 9/ 16 (115)
51/ 2 (140)
67/ 8 (175)
71/ 4 (185)
87/ 8 (225)
87/ 8 (225)
9 9/ 16 (243) 9 9/ 16 (243)
10 9/ 16 (268) 10 9/ 16 (268)
D9
in (mm)
4 (102)
5 (127)
F
in (mm)
6 5/ 8 (168)
7 (178)
H
in (mm)
21/ 2 (64)
4 (102)
Dia.
in (mm)
7/ 8 (22)
7/ 8 (22)
3/ 16x3/ 32
(4.8x2.4)
51/ 4 (133)
9 (229)
4 (102)
11/ 8 (29)
1/ 4 x1/ 8 (6x3)
51/ 4 (133)
9 (229)
4 (102)
11/ 8 (29)
1/ 4 x1/ 8 (6x3)
11/ 8 (29)
1/ 4 x1/ 8 (6x3)
5 3/ 4 (146)
11 (279)
5 (127)
6 (152)
12 7/ 16 (316)
5 (127)
V
Min.
in (mm)
Keyway
in (mm)
2 3/ 16 (56)
2 3/ 4 (70)
GP II
2K
153
245
252
258
264
268
280
GPI
GPII
184T
215T
256T
286T
326TS
184T
215T
286T
326T
365T
405TS
449TS
HA
Weight
in (mm)
lb (kg)
Metal
Poly.
111 (50) 15 (381) 13 (330)
HB
in (mm)
39 (991)
48 (1219)
53 (1346)
45 (1143)
52 (1321)
58 (1473)
64 (1626)
409 (186)
26 (660) 26 (660)
481 (218)
68 (1727)
80 (2032)
HD1
in (mm)
Metal
Poly.
9 (229)
87/ 8 (226)
91/ 2 (241) 9 5/ 8 (245)
101/ 2 (267) 10 5/ 8 (270)
117/ 8 (302) 113/ 8 (289)
12 7/ 8 (327) 123/ 8 (314)
12 (305) 117/ 8 (302)
12 3/ 8 (319) 117/ 8 (302)
13 (330) 121/ 4 (312)
13 (330) 121/ 2 (318)
13 7/ 8 (352) 133/ 8 (340)
147/ 8 (378) 143/ 8 (365)
15 7/ 8 (403) 153/ 8 (391)
HD2
in (mm)
Metal
Poly.
10 3/ 4 (273) 10 5/ 8 (269)
111/ 8 (283)
HD3
in (mm)
Metal
Poly.
HE
in (mm)
111/ 4 (286)
6 (152)
117/ 8 (302)
12 7/ 8 (327)
13 3/ 4 (349)
141/ 8 (359)
14 3/ 4 (375)
113/ 8 (289)
71/ 2 (191)
123/ 8 (314)
13 5/ 8 (346) 143/ 4 (375) 145/ 8 (372) 41/ 2 (114)
13 5/ 8 (346) 151/ 8 (384) 145/ 8 (372) 6 (152)
14 (355) 153/ 4 (400) 15 (381)
71/ 2 (191)
14 3/ 4 (375) 141/ 4 (362) 153/ 4 (400) 15 (381)
14 7/ 8 (378)
143/ 8 (365)
HF
in (mm)
HG
in (mm)
HH
Metal
Poly. in (mm)
3 3/ 4 (95) 3 5/ 8 (92)
3/ 4 (19)
153/ 4 (400)
651/ 2 (1664)
15 (381) 1
9 / 2 (241) 1
15 7/ 8 (403) 153/ 8 (391) 157/ 8 (403) 151/ 8 (384)
77 / 2 (1969)
47
12/5/02
11:19 AM
Unitized
Self-Priming
Parts
Group I and Group II
ITEM
DESCRIPTION
100
CASING
103
IMPELLER
104
IMPELLER GASKET
105
SHAFT
106
107
108
109
109A
SHIM
110
GLAND - PACKING
111
STUD - GLAND
111A
HEXNUT - GLAND
112
113
PACKING
OPT.
114
DEFLECTOR INBOARD
OPT.
115
STUD - CASING
115A
HEXNUT - CASING
118
OPT.
119
BEARING HOUSING
120
BEARING INBOARD
121
BEARING OUTBOARD
122
OIL SLINGER
124
LOCKNUT - BEARING
125
LOCKWASHER - BEARING
129
130
KEY - SHAFT/COUPLING
131
O-RING - ADAPTER*
133
134
135
136
CAPSCREW - FOOT
139
140
CAPSCREW - COVER/ADAPTER
153
MECHANICAL SEAL
177
HOOK SLEEVE
190
190G
GLAND GASKET
200
201
BEARING CARRIER
201A
201B
201C
OPT.
OPT.
OPT.
201D
OPT.
201E
SOC-CAPSCREW CLAMP
OPT.
* GROUP II ONLY.
Option for duplex angular
contact bearings
48
12/5/02
11:19 AM
Durco
PreEngineered
Priming
Tanks
Also available: the original
unitized self-priming pump
ombine Durco
Priming Tanks with
most standard pumps
to create simple and
reliable self-priming
systems.
Benefits:
Allows the pump to
sit high and dry. Easy
access for maintenance. No need for
troublesome vertical
sump pumps or
elaborate hoisting
equipment.
Zero priming time
reduces stress on
seals and bearings
that occurs during
priming cycle with
self-priming pump
designs.
Air bleed line from
pump discharge
common with selfpriming pump is not
required.
Applications:
Sump pump service
Tank car unloading
Flows to 6,000 gpm
(1,364 m3/h)
Special designs to
25,000 gpm (5,682 m3/h)
Common Pump Types:
Standard ANSI/ISO
Sealless Pumps
Recessed Impeller/
vortex type pumps
Solids to 4 in (100 mm)
Low flow / high head
Non-metallic
Materials of
Construction
Carbon Steel
316SS
FRP
Others on request
50
Durco
PreEngineered
Priming
Tanks
Table 1:1:Priming
TankTank
Head Head
Loss Curves
Table
Priming
Loss Curves
Flow
Flow m3/h
8
7
6
5
4
3
2
1
0
Curve 1
Curve 2
Curve 3
Curve 4
34
57
85
25
11
50 150 250 375 500 750 1000 1500 2000 3000 4000 5000 6000
Flow
gpm
Flow gpm
GB 50/GBM11
Curve 5
GB 250/GBM57
Curve 6
GB 500/GBM114 Curve 7
GB1000/GBM227
GB 2000/GBM454
GB 4000/GBM908
GB 6000/GBM1363
Table
Submergence
Table2:2:
Submergence
Ft/s m/s2
16 4.9
12 3.7
8 2.4
4 1.2
2 4 6 8 10 12 14 16 ft
.6 1.2 1.8 2.4 3.0 3.7 4.3 4.9 m
S = Min. Submergence
2.4
2.1
1.8
1.5
1.2
0.9
0.6
0.3
0
Head Loss m
Design/Installation
Criteria
1. Provide suction pipe
prior to the priming
tank the same size as
tank inlet and outlet.
Pipe length from the
tank to the liquid level
should be limited to
20 ft (6 m). This provides the maximum
volume of air the tank
will prime. A change in
pipe dimensions must
not result in greater air
volume to be primed.
NPSH and submergence
factors must also be
considered.
2. Provide 10 diameters
of straight suction pipe
to pump inlet where
possible. Suction pipe
between the priming
tank and pump may
be reduced (eccentric
reducer) to match
pump suction size.
3. Install a low level
switch in the sump to
ensure that the minimum submergence is
maintained. The minimum submergence
depends on the fluid
velocity at the pipe
inlet. That fluid velocity varies with the inlet
Head Loss m
Selection Criteria
1. Select priming tank
with maximum design
capacity equal to or
greater than the
maximum process
flow rate from Table 3.
2. Determine NPSHa for
the pump, including
head loss thru priming
tank from Table 1.
3. Confirm from Table 3
that suction lift required
does not exceed tank
capabilities.
4. Select pump to assure
NPSHr of pump is less
than NPSHa of system.
Good Pump Practice
recommends the difference be 5 ft (2 m)
or 20%, whichever is
greater.
11:19 AM
Suction
Pipe
Inlet
Velocity
Suction
Pipe
Velocity
12/5/02
Head
HeadLoss
Loss ftft
Denotes
change
Denotesscale
scale
change
12/5/02
11:19 AM
Check Valve
(Required)
20 ft (6 m)
maximum
piping length
(see design/installation
notes 1 and 2)
Discharge
Isolation
Valve
Operating Criteria
1. Ensure maximum test
pressure limited to
14.7 psig (100 kPa).
Priming tanks operate
in vacuum conditions
and are designed as
containment vessels.
2. Remove the tank fill
plug to vent tank while
initially filling the sump.
This avoids an air pocket in submerged pipe.
Anchor
Pads
High level
switch
A
Maximum
3F
12 in (300 mm)
minimum liquid level
to pipe inlet
(see submergence)
Low level
switch
recommend
ed to avoid
air entering
the pipe inlet,
causing loss
of prime
F min
Maximum Flow
gpm
(m3/h)
50
(11)
250
(57)
500
(114)
1000
(227)
2000
(454)
4000
(908)
6000
(1363)
A
Maximum Lift**
ft
(m)
17
(5.2)
17
(5.2)
17
(5.2)
17
(5.2)
17
(5.2)
13
(4.0)
13
(4.0)
B
Tank Diameter
in
(mm)
24
(650)
30
(800)
36
(950)
42
(1100)
48
(1300)
54
(1400)
60
(1600)
C
D
E
Tank Height
Flange Height Inlet/Outlet Width
in
(mm)
in
(mm)
in
(mm)
43
(1100)
14
(360)
30
(770)
54
(1360)
18
(460)
38
(970)
61
(1540)
19
(490)
44
(1120)
69
(1740)
23
(590)
50
(1270)
87
(2200)
30
(770)
60
(1530)
88
(2240)
38
(970)
66
(1680)
102
(2600)
47
(1200)
76
(1930)
* GB - ANSI Flanges U.S. customary
GBM - DIN Flanges S.I. (metric)
F
Piping Diameter
in
(mm)
(40)
11/ 2
3
(80)
4
(100)
6
(150)
8
(200)
10
(250)
12
(300)
51
12/5/02
11:19 AM
Recessed
Impeller
Impeller Dynamics
The vortex
created by the
spinning impeller does the
pumping with
less than 20%
of the media
actually contacting the impeller.
Abrasive wear is
minimized and solids
integrity is maintained. Precision-cast
impellers ensure peak
energy efficiency and
low NPSH requirements.
Rear pump-out vanes
are used as necessary to
ensure low, positive seal
chamber pressure and
52
Casing Dynamics
The cylindrical volute
design combined with
the impeller spinning
out of the flow minimize radial loads on the
impeller. The result is
longer seal life as well
as maximized radial
bearing life. The circular
flow path and tangential
discharge also contribute to maximum
pump life.
Applications
Abrasive Waste Water
Biological Sludge
Clarifier Underflow
5% Coke Slurry
Diatomaceous Earth
Slurry
Floculant Sludge
Latex
Lime Mud Slurry
Organic Slurry
Polymer Slurry
Resin Slurry
Rubber Crumb Slurry
Sodium Hydroxide
Catalyst Slurry
12/5/02
11:19 AM
Recessed
Impeller
Performance
Curves
60 Cycle
10
20
30
40
50
60
70
80
440
400
T.D.H
IN
METERS
T.D.H
IN
FEET
20
40
60
80
100
200
300
400
500
T.D.H
IN
METERS
T.D.H
IN
FEET
140
SCALE
CHANGE
200
120
60
360
100
320
50
160
4 X 3R-13
280
2 x 2R-10
(CLAW)
240
80
200
40
120
60
160
40
120
80
30
6 X 4R-13
80
3 X 3R-10
2 X 2R-10
20
40
2 x 2R-6
20
40
10
2X2R-6
0
0
50
100
150
200
250
300
350
100
200
300
20
40
60
80
100
300
400
0
T.D.H
IN
METERS
SCALE
CHANGE
1200
1600
2000
80
120
160
200
240
280
T.D.H
IN
METERS
50
30
40
16
14
12
10
4 X 3R-13
20
4 X 3R-13
40
T.D.H
IN
FEET
25
80
60
800
200
T.D.H
IN
FEET
100
400
30
8
15
40
6 X 4R-13
20
6 X 4R-13
2 X 2R-10
10
3 X 3R-10
20
10
2X2R-6
0
0
80
160
240
320
400
800
1200
0
1600
160
320
480
100
150
200
250
300
350
T.D.H
IN
FEET
T.D.H
IN
METERS
80
70
960
1120
1280
50
800
50 Cycle
640
80
160
240
320
400
480
560 640
1000
1500
2000
T.D.H
IN
METERS
280
T.D.H
IN
FEET
SCALE
CHANGE
240
48
200
200
60
40
2 X 2R-10
(CLAW)
50
160
160
32
4 X3R-13
40
120
120
24
80
16
40
30
6 X 4R-13
20
2 X 2R-10
80
3 X 3R-10
2 X 2R-6
10
40
2X2R-6
0
0
10
20
30
40
50
60
70
80
0
0
20
40
60
80
100
120
140
200
300
400
500
200
400
600
800
1000
1200
T.D.H
IN
METERS
1400
1600
1800
24
T.D.H
IN
FEET
100
20
80
16
4 X 3R-13
60
12
6 X 4R-13
40
20
0
0
40
80
120
160
200
240
280
320
360
53
12/5/02
11:20 AM
Recessed
Impeller
Dimensions
Pump
1J2x2R-6
2K2x2R-10
2K3x3R-10
2K4x3R-13
2K6x4R-13
Suction
Size
in (mm)
2 (50)
2 (50)
3 (80)
4 (100)
6 (150)
Discharge
Size
in (mm)
2 (50)
2 (50)
3 (80)
3 (80)
4 (100)
Pump
Weight
lb (kg)
100 (45)
260 (118)
300 (136)
360 (163)
390 (177)
Pump Dimensions
X
in (mm)
1
6 / 2 (165)
81/ 2 (216)
9 (229)
101/ 2 (267)
111/ 2 (292)
O
in (mm)
3
11 / 4 (298)
163/ 4 (425)
17 1/ 4 (438)
201/ 2 (521)
211/ 2 (546)
C
in (mm)
3
2 / 4 (70)
51/ 4 (133)
51/ 8 (130)
65/ 8 (168)
65/ 8 (168)
D
in (mm)
1
5 / 4 (133)
81/ 4 (210)
81/ 4 (210)
10 (254)
10 (254)
D5
in (mm)
3
4 / 8 (109)
613/ 16 (173)
73/ 16 (182)
811/ 16 (221)
93/ 16 (233)
D6
in (mm)
3
4 / 8 (109)
613/ 16 (173)
73/ 16 (182)
811/ 16 (221)
93/ 16 (233)
D9
in (mm)
1
3 / 4 (70)
31/ 2 (89)
41/ 4 (108)
41/ 8 (105)
43/ 4 (121)
F
in (mm)
9
5 / 16 (141)
53/ 4 (146)
71/ 2 (190)
71/ 8 (181)
83/ 8 (213)
CP
in (mm)
1
19 / 16 (484)
251/ 4 (641)
27 (680)
265/ 8 (676)
277/ 8 (708)
D dimension is from shaft center line to bottom of casing feet. See HD and HG dimensions to determine shims under pump if required.
Max.
Motor
Baseplate Frame
139
148
GP I
1J
GP II
2K
153
245
252
258
264
268
280
184T
215T
256T
286T
326TS
184T
215T
286T
326T
365T
405TS
449TS
111 (50)
HA
in (mm)
Metal
Poly.
15 (381)
13 (330)
39 (991)
163 (74)
18 (457)
16 (406)
48 (1219)
212 (96)
21 (533)
19 (483)
53 (1346)
129 (59)
177 (80)
234 (106)
15 (381)
18 (457)
21 (533)
13 (330)
16 (406)
19 (483)
45 (1143)
52 (1321)
58 (1473)
328 (149)
22 (559)
22 (559)
64 (1626)
Weight
lb (kg)
409 (186)
481 (218)
54
26 (660)
26 (660)
HB
in (mm)
68 (1727)
80 (2032)
HD1**
in (mm)
Metal
Poly.
9 (229)
87/ 8 (226)
91/ 2 (241)
9 5/ 8 (245)
101/ 2 (267) 10 5/ 8 (270)
117/ 8 (302) 113/ 8 (289)
12 7/ 8 (327) 123/ 8 (314)
12 (305)
117/ 8 (302)
12 3/ 8 (319) 121/ 8 (308)
13 (330)
121/ 4 (312)
13 (330)
121/ 4 (312)
13 7/ 8 (352) 131/ 8 (334)
147/ 8 (378) 143/ 8 (365)
15 7/ 8 (403) 153/ 8 (391)
HD2**
in (mm)
Metal
Poly.
HE
in (mm)
HF
in (mm)
41/ 2 (114)
361/ 2 (927)
4 (102)
4 (102)
6 (152)
13 3/ 4 (349)
141/ 8 (359)
14 3/ 4 (375)
13 5/ 8 (346)
14 (355)
14 (355)
14 3/ 4 (375)
14 (355)
14 7/ 8 (378)
143/ 8 (365)
153/ 8 (391)
15 7/ 8 (403)
HG
in (mm)
HH
Metal
Poly. in (mm)
3 3/ 4 (95) 3 5/ 8 (92)
3/ 4 (19)
1 (25)
12/5/02
11:20 AM
Recessed
Impeller
Parts
Group II
ITEM
DESCRIPTION
100
CASING
103
IMPELLER
104
IMPELLER GASKET
105
SHAFT
106
107
108
109
109A
SHIM
110
GLAND - PACKING
111
STUD - GLAND
111A
HEXNUT - GLAND
112
OPT.
113
PACKING
OPT.
113L
LIP SEAL
114
DEFLECTOR INBOARD
115
STUD - CASING
115A
HEXNUT - CASING
118
120
BEARING INBOARD
121
BEARING OUTBOARD
122
OIL SLINGER
124
LOCKNUT - BEARING
125
LOCKWASHER - BEARING
129
130
KEY - SHAFT/COUPLING
131
O-RING - ADAPTER
133
134
135
136
CAPSCREW - FOOT
139
140
CAPSCREW - COVER/ADAPTER
153
MECHANICAL SEAL
177
HOOK SLEEVE
190
190G
GLAND GASKET
200
201
BEARING CARRIER
201A
201B
201C
OPT.
OPT.
119
OPT.
OPT.
201D
OPT.
201E
SOC-CAPSCREW CLAMP
OPT.
12/5/02
11:20 AM
Durco KW941
Pump Power
Monitor
he KW941 Pump
Power Monitor
monitors and displays
actual power to the
pump offering simultaneous protection from
underload and overload
operating conditions.
The KW941 helps to
eliminate costly downtime and expensive
pump repairs caused by:
Dry running
Pump overloads
Cavitation
Blocked lines
Closed suction or
discharge valves
Excessive wear or
rubbing
By sensing power and
not just amperes, linear
measurements are given
which help to eliminate
unwanted nuisance trips.
Broad application
range
Works on all pumps
having steady (nonpulsating) loads: centrifugal; gear; turbine;
ANSI; API; paper stock;
sealed; mag drive; can
motor; self-priming
Easy installation
Simple wiring
procedure
Easily installed on
existing pump
installations
Easy setup &
calibration
Settings controlled
from front panel push
buttons; no internal
adjustments, dip
switches or potentiometers
Large digital display
for easy viewing and
accurate settings
One step calibration
can be performed
without operating
pump. No need to run
pump at off-operating
conditions to calibrate
power monitor
Settings can be viewed
or adjusted during
normal pump
operation
56
Adjustable trip
delay timers
filter out nuisance
trips caused by
temporary power
fluctuations
Adjustable start up delay
timer is particularly
useful in unloading
applications
Optional 4 to 20 milliamp analog output.
Facilitates remote displays, operator interface
and output to PLC or DCS
Two form C relay outputs for low and high
power trips. Outputs can
be used to shut down
pump or trip alarms
Automatic, manual and
remote reset options for
versatile operation
12/5/02
11:20 AM
Durco KW941
Pump Power
Monitor
Power/Current
r
we
Po
nt
rre
Cu
0%
Motor Load
100%
Typical
Low Flow/
No Flow Pump
Protection Zone
Specifications
POWER MONITOR
DISPLAY/CONTROL MODULE:
Full Scale Range: Adjustable 1 to 150 hp (0.7 to 112 kW). To 600 hp (447 kW) using
current transformer (not included).
Display: 3 digit, 0.6 in (15 mm) high, 7 segment, red LED digital display. Red LED
indicators for display mode, trip delays and trip points.
Enclosure: Polycarbonate, NEMA 4X / IP66 with see-through cover. Four #8 (4 mm)
mounting holes. Enclosure can be drilled, sawed or punched on bottom or back for
wiring access.
Power: 110 VAC (220/240 VAC optional), 50/60 Hz @ 0.125 amperes. Power is
obtained from a control voltage transformer (not supplied) connected between two
phases of the three-phase motor power source.
Operating Temperature: -40 to 158F (-44 to 70C).
Adjustable Trip Set Points:
High Power: When power exceeds the trip point setting, the trip delay is activated.
When the trip delay has timed out, an alarm contact relay will trip.
Low Power: When power falls below the trip point setting, the trip delay is
activated. When the trip delay has timed out, an alarm contact relay
will trip.
Adjustable Trip Delay Timers:
Delay timers eliminate trips during motor starting and false trips due to temporary
power fluctuations. Individual timers are adjustable from 0-to-999 seconds:
Start-up Delay
Lower Power Trip Delay
High Power Trip Delay
Alarm Relay Contacts: Form C relays for low power and high power trip points.
Ratings: 5 amps @ 125 VAC
3 amps @ 277 VAC
5 amps @ 30 VDC
Analog Output (Optional): 4 to 20 milliamp output proportional to full scale setting.
Maximum loop load resistance 600 ohms.
Trip Reset Options:
Automatic: Automatic trip reset may be selected on the display/control module.
Manual:
Trips may be reset manually on the display/control module.
Remote:
Trips may be reset remotely using a momentary external
mechanical or solid state switch.
57
12/5/02
xtending MTBPM
By Reducing
Internal Stress And
Vibration In The
Process Pump
System Package
Flowserve is recognized
worldwide as the
premier name in ANSI
pump performance. Its
technologically advanced
product enhancements
have extended MTBPM
to new levels.
By implementing
Good Pump Practice,
peak operating performance and economy
can be further improved.
Selection
Sizing with less than
maximum synchronous
speed rpm where
practical
Impeller trim from 95
to 60% of maximum
with 75% optimal
Operate from 85%to
110% of BEP
NPSHa 20% or 5 ft
(1.5 m) over NPSHr,
whichever is greater
Consider variable
speed technology for
multiple operating
point conditions
58
11:20 AM
Balance
Impeller balanced to
0.011oz in/lb (20 gmmm/kg), after trimming. Two-plane spin
balance when outside
diameter to width
ratio <6 and single
plane when 6
Coupling balanced to
AGMA 8 (AGMA 10
over 75 hp (56 kW) )
Coupling to be elastomer type for soft
start
Offset pump and
motor shaft/coupling
hub keyways 180 and
cut keys to one-half
unfilled keyway length
Good
Pump
Practice
Installation
Level pump/base/
motor free of soft
foot conditions
Provide 10 diameters
of straight pipe to
suction inlet. Flow conditioning technology
may be an option
Rigid baseplate design
reinforced stilt or
grout installed
baseplate
Grout with low shrink
cement; epoxy grout
preferred
Special cleaning and
primer to bond base
with epoxy-type grout
Piping design to
assure minimal stress
(fasteners installed
without force)
12/5/02
Alignment
Use laser or reverse dial
indicator technology.
Recommended
tolerances to: parallel
0.002 in (0.05 mm) FIM;
angular 0.0005 in/in
(0.0005 mm/ mm) FIM
Align before and after
pipe-pump bolt-up
Specify bolting to fit
without force to connect pump and pipe
Consider C-flange
motor adapter for
pumping temperatures
>200F (93C) or hot
align after start-up
Consider C-flange
motor adapter when
pumping temperatures
fluctuate >100F (38C)
For pumping temperatures >350F (177C)
consider centerline
mounted casing and
include C-flange adapter
>500F (260C)
11:20 AM
Preventive
Maintenance
Change lubricant at
recommended intervals
Protect lubricant from
contamination
Use sealed or vapor
block power end
protection and synthetic lubricant to reduce
relubrication intervals
Maintain mechanical
seal flush environment.
Eliminate the need for
flush with alternate seal
and seal chamber
designs when possible
Maintain power end
and mechanical seals
in a clean room
Predictive
maintenance, vibration
monitoring and
lubricant analysis are
still good practice
Operation
Develop suitable
start-up procedures
and checklists
Avoid rapid closing of
process valves (no
water hammer)
Use a power monitor
for minimum/ maximum flow protection
Add minimum flow
bypass as required
Consider soft start for
frequent on-off duty
Consider variable
speed technology for
inherent soft start,
reduced RPM and
increased efficiency
Do not run dry. Check
for submergence conditions, particularly
in batch operation.
Select pump/seal type
accordingly
Operate spare pump
every three (3) months
Design/Specifications
Use solid shafts
Index of Deflection:
(I = L3D4)
Group I < 75
Group II
3500 rpm < 40
1800 rpm < 65
Group III 25
Use cartridge seals
designed to reduce
fretting corrosion and
for proper setting
100% of time
Maintain critical
impeller setting
tolerances to hold low
thrust load and seal
chamber pressure
Specify state of the art
seal chamber designs
that offer anti-rotation
features to reduce
abrasion, vaporization,
heat and cavitation at
the mechanical seal
Pump manufacturer
to be responsible for
Total Engineered Seal
System (TESS)
Rigid, cast iron motor
foot construction with
182T(S) frame sizes
59
12/5/02
11:00 AM
The
Durco
Worldwide
Mark III
Pump
ANSI
Company
Standard
Sealed Metallic
ANSI/ISO
Sealless Metallic
ANSI/ISO
www.durcopump.com
Email: [email protected]
THE AMERICAS
Flowserve Corporation
Rotating Equipment Division
Dayton, Ohio 45401
Telephone: 01-937-226-4000
Telefax: 01-937-226-4325
EUROPE
S.A. Durco Europe N.V.
A unit of Flowserve Corporation
Rotating Equipment Division
6 rue de Geneve
B-1140 Brussels
Belgium
Telephone: 32-2-702-9600
Telefax: 32-2-702-9649
ASIA PACIFIC
Durco-Valtek
(Asia Pacific) Pte. Ltd.
A unit of Flowserve Corporation
Rotating Equipment Division
543 Yishun Industrial
Park A #03.00
Singapore 768765
Republic of Singapore
Telephone: 65-755-0095
Telefax: 65-755-0579
Flowserve Corporation
March 1998
Printed in U.S.A.