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    Pump Sizing Calculation Sheet

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    vazzoleralex6884
    - The document calculates the system differential pressure, net positive suction head available, and required brake horsepower of a diesel transfer pump system. It determines the hydraulic diameter, pipe lengths, elevation heads, friction losses, and other parameters needed for the calculations. The objectives are to size the pump and select a suitable motor horsepower rating. Key terms and formulas used in the calculations are defined.

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    Pump Sizing Calculation Sheet

    Uploaded by

    vazzoleralex6884
    1K views20 pages
    - The document calculates the system differential pressure, net positive suction head available, and required brake horsepower of a diesel transfer pump system. It determines the hydraulic diameter, pipe lengths, elevation heads, friction losses, and other parameters needed for the calculations. The objectives are to size the pump and select a suitable motor horsepower rating. Key terms and formulas used in the calculations are defined.

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    178024443-93876574-Pump-Sizing-Calculation-Sheet.xls

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    - The document calculates the system differential pressure, net positive suction head available, and required brake horsepower of a diesel transfer pump system. It determines the hydraulic diameter, pipe lengths, elevation heads, friction losses, and other parameters needed for the calculations. The objectives are to size the pump and select a suitable motor horsepower rating. Key terms and formulas used in the calculations are defined.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    1K views20 pages

    Pump Sizing Calculation Sheet

    Uploaded by

    vazzoleralex6884
    - The document calculates the system differential pressure, net positive suction head available, and required brake horsepower of a diesel transfer pump system. It determines the hydraulic diameter, pipe lengths, elevation heads, friction losses, and other parameters needed for the calculations. The objectives are to size the pump and select a suitable motor horsepower rating. Key terms and formulas used in the calculations are defined.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 20

    Objectives

    To calculate the System Differential Pressure


    To determine the Net Positive Suction Head Avaliable in the system
    To determine the required Brake Horsepower
    To select a suitable Motor Horse Power rating for the Pump

    Diesel Transfer Pumps are positive displacement pumps


    Specific gravity of Diesel is 0.84 - 0.89; Used value is 0.85
    Acceleration due to gravity is 9.81 m/s2
    Hydraulic Diameter = 0.0508 m (2 in)
    Suction Pipe length is 1 m.
    Discharge pipe length is 4.27 m
    Discharge Vessel Elevation head is 4 m
    Specific roughness of pipe material is 0.00004572 m

    Basics

    References
    1. API 676: Positive Displacement Pumps, Rotary
    2. CRANE: Flow of Fluids Through Valves, Fittings and Pipe

    Page 1 of 20

    Page 2 of 20

    DEFINITION OF TERMS

    Differential Pressure

    BHP

    Brake Horsepower

    Hydraulic Diameter

    f - Darcy Friction factor


    g

    Gravitational Acceleration

    hf

    Head losses due to friction

    hp

    Pressure head in vessel

    HHP

    Hydraulic Horse Power

    hvp

    Vapour Pressure Head

    Resistance Coefficients for pipe fittings

    Straight pipe length

    NPSHa

    Net Positive Suction Head Available

    OD

    Outside Diameter of Pipe

    Pressure in Vessel

    Flow Rate

    Re

    Reynold's Number

    SG

    Specific Gravity

    Velocity

    Elevation Head

    - Absolute Roughness
    - Kinematic Viscosity

    3 of 20

    4 of 20

    5 of 20

    6 of 20

    SUCTION SIDE
    Flow Rate (Q)

    0.05560 m3/s

    Specific Gravity

    Hydraulic Diameter (D)

    0.15

    Suction Head Calculation


    Suction vessel pressure head (hp) + Elevation head (Z) - Friction Head (hf)
    Parameters
    Suction Vessel Pressure

    (P)

    Kinematic Viscosity ()

    Specific Roughness ()

    Pipe Length (L)

    1.0135 bar

    (Atm)

    8.01000E-07 m2/s
    0.00004572 m
    1

    (below pump suction)

    Suction Vessel Pressure Head (hp)

    10.331

    Elevation Head

    Friction Head
    Head Loss in Pipe length (m)
    Average Velocity - V

    Reynolds Number, Re

    589197.8251126

    Darcy Friction Factor,f

    0.0162373084

    Head loss in pipe length (m)

    3.1463163861 m/s2

    0.055

    Head loss in fittings (m)


    0

    Reducers

    Ball Valves

    Elbows

    Entrance

    0
    0

    1 90Oelbow, 1 45O deg elbow

    0.78

    Total K for fittings

    5.78

    Total Head loss in fittings

    0.047

    Friction Head

    0.102

    Total Suction Head

    11.229

    (All formulas used in the calculations above are shown in Appendix 1)

    7 of 20

    8 of 20

    (below pump suction)

    10.331

    1 90Oelbow, 1 45O deg elbow)

    0.102

    11.229

    e calculations above are shown in Appendix 1)

    9 of 20

    10 of 20

    DISCHARGE SIDE
    Flow Rate (Q)

    0.05560 m3/s

    Specific Gravity

    Hydraulic Diameter (D)

    0.15

    Discharge Head Calculation


    Discharge vessel pressure head (hp) + Elevation head (Z) + Friction Head (hf)
    Parameters
    Discharge Vessel Pressure (P)

    1.0135 bar

    Kinematic Viscosity ()

    8.01E-07 m2/s

    Specific Roughness ()

    0.00004572

    Pipe Length (L)

    200

    (Atm)

    Discharge Vessel Pressure Head

    10.331

    Elevation Head

    200

    10.938

    221.269

    Friction Head
    Head Loss in Pipe length (m)
    Average Velocity - V

    3.14631639 m/s2

    Reynolds Number

    589197.825

    Darcy Friction Factor

    0.01623731

    10.923

    Head loss in pipe length (m)

    Head loss in fittings (m)


    3

    Elbows

    1.72115469

    Exit

    0.01623731

    Check Valve

    Ball Valve

    0.04871193

    Total K for fittings

    1.78610393

    Total Head loss in fittings

    0.015

    Friction Head
    Total Discharge Head

    11 of 20

    (All formulas used in the calculations above are shown in Appendix 1)

    12 of 20

    10.331

    200

    10.938

    221.269

    13 of 20

    ppendix 1)

    14 of 20

    PERFORMANCE REQUIREMENTS
    Total Dynamic Head

    Total Discharge Head - Total Suction Head

    210.040

    Pressure Differential

    20.6

    bar

    Hydrualic Horse Power (HHP)

    11453.6

    kW

    Pump Efficiency

    75

    Brake Horse Power

    15271.4667

    67.06666667

    Rated Horse power

    17562.1867

    77.12666667

    50.30000

    Rated Motor Nameplate HP

    Net Positive Suction Head Available (NPSHa)


    Suction vessel pressure head (hp) + Elevation head (Z)
    - Friction Head (hf)-Vapour Pressure Head(hvp)

    Vapour pressure of liquid

    0.6

    bar

    Vapour pressure head of liquid

    6.116

    NPSHa

    5.11

    (All formulas used in the calculations above are shown in Appendix 1)

    15 of 20

    otal Suction Head

    hp

    hp

    hp

    n in Appendix 1)

    16 of 20

    Appendix 1
    SUMMARY OF FORMULAE USED
    Pressure Head
    (converting from bar to m)

    h( m )=

    Liquid Velocity

    4Q
    D 2

    V=

    Reynold's Number

    Re=

    P ( bar )
    SG 0. 0981

    VD

    64
    Re

    f
    Darcy Friction factor

    f=

    0 . 25

    [ (
    ln

    (Swamee-Jain solution to Darcy friction formular)

    when Re< 3000

    5 . 74
    +
    3 . 7 D Re 0 .

    when Re>3000

    Friction losses in straight pipe

    Friction losses in fittings

    hf f

    l V2

    D 2g

    hf f

    V2
    K
    2g

    hp Z h f

    Total Head (Suction/Discharge)

    Differential Pressure

    P 0.0981 TDH SG

    Hydraulic Horsepower (Watts)

    HHP Q P

    Brake Horsepower

    BHP

    (P in kPa)

    HHP

    1.15 BHP

    Rated Horsepower

    NPSHa h p Z h f hvp

    Net Positive Suction Head Available

    17 of 20

    h( m )=

    P ( bar )
    SG 0. 0981

    when Re< 3000

    f=

    0 . 25

    [ (

    5 . 74
    ln
    +
    3 . 7 D Re 0 . 9

    )]

    P 0.0981 TDH SG

    HHP Q P

    (P in kPa)

    NPSHa h p Z h f hvp

    18 of 20

    Appendix 2

    19 of 20

    20 of 20

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