Motorola TETRA MTM800 Installation Manual
Motorola TETRA MTM800 Installation Manual
Motorola TETRA MTM800 Installation Manual
Publication Number
6866539D30-L
When printed by Motorola
@6866539D30@
COPYRIGHT
COPYRIGHT
Copyrights
2007 - 2010 by Motorola Inc.
All rights reserved.
No part of this manual may be reproduced, transmitted, stored in a retrieval system, or
translated into any language or computer language, in any form or by any means, without
the prior written permission of Motorola Inc.
Trademarks
Motorola, the Motorola Logo and all other trademarks identified as such herein are
trademarks of Motorola Inc. All other product or service names are the property of their
respective owners.
Be sure that Product Safety and RF Safety Booklet enclosed with this radio is available to the
end user upon completion of the installation of this radio.
Before using this product, the operator must be familiar with the RF energy awareness information and
operating instructions in the Product Safety and RF Exposure booklet enclosed with each radio
(Motorola Publication part number 6866537D37) to ensure compliance with Radio Frequency (RF)
energy exposure limits.
For a list of Motorola-approved antennas and other accessories, visit the following web site which lists
approved accessories for your radio model:
http://www.motorola.com/governmentandenterprise
Only specialized workshops should be contacted for installation, maintenance and repair work.
This unit is equipped with protection fuses in the Power and Ignition Sense Cable. Replace
these fuses only with the original ratings!
Failure to use correct manufacturer-approved
parts may result in physical damage to this unit.
Fuse for Power Cable GKN6270/GKN6274:
Fuse for Ignition Sense Cable HKN9327:
DOCUMENT HISTORY
DOCUMENT HISTORY
The following major changes have been implemented in this manual since the previous edition:
Edition
Description
Date
6866539D30-A
Initial edition
Mar 2007
6866539D30-B
Mar 2007
6866539D30-C
May 2007
6866539D30-D
Aug 2007
6866539D30-E
6866539D30-F
Mar 2009
6866539D30-G
May 2009
6866539D30-H
May 2009
6866539D30-J
6866539D30-K
Sep 2009
6866539D30-L
May 2010
Jul 2008
Jul 2009
CONTENTS
CONTENTS
COPYRIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Computer Software Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DOCUMENT HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Scope of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MTM800 Enhanced Manuals and User Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty and Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Europe, Middle East and Africa Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMEA Systems Support Centre (ESSC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMEA Systems Component Centre (ESCC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification and Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMEA Test Equipment Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Your Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updated Versions of this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Asia, Pacific Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piece Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Further Assistance from Motorola . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Identification and Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latin America Region . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
16
17
17
17
17
18
18
18
18
18
19
10
CONTENTS
Model Specifications* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Model Descriptions** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Accessories-to-Model Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
CONTENTS
11
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection Plan for the Junction Box Accessory Terminal . . . . . . . . . . . . . . . . . . . . .
Connection Plan for Accessory Connector Kit (GMBN1021). . . . . . . . . . . . . . . . . . . .
53
53
54
57
75
75
76
76
85
86
87
88
APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Product Specific Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
12
CONTENTS
SCOPE
13
SCOPE
Scope of This Manual
This manual is intended for use by service technicians familiar with similar types of equipment. It
contains information required for the installation of the equipment described and is current as of the
printing date. Changes which occur after printing date may be incorporated by a complete Manual
revision or alternatively as additions.
The mobile terminal has to be installed by trained service
personnel only.
All installations should take place in accordance with the
requirements of the vehicle and antenna
manufacturer/supplier.
This manual is divided into the following sections:
Safety and General Information
Document History
Contents
Model Information
Installation
14
User Guides
6866539D25
6871075M01
6871076M01
6871077M01
6866539D49
6866539D78
6866539D77
6866539D80
6866539D79
Safety Leaflets
6804112J96 Mobile Safety Leaflet (APAC & LACR) or
6804113J25 Mobile Safety Leaflet (APAC & LACR) especially for TETRA Mobiles
6866537D37Mobile Safety Leaflet (EMEA)
SCOPE
SCOPE
15
Motorola's Regional Radio Support Centres offer a repair service to both end users and
dealers at competitive prices.
AAD supplies individual parts and modules that can be purchased by dealers who are
technically capable of performing fault analysis and repair.
16
SCOPE
Service Information
Europe, Middle East and Africa Region
EMEA Systems Support Centre (ESSC)
The EMEA Systems Support Centre provides a remote Technical Support Service to help customers
resolve technical issues and quickly restore networks and systems. This team of highly skilled
professionals is available to customers with current service agreements in place that include the Technical
Support Service. The ESSC technical experts may be accessed through the EMEA Integrated Call Center
either electronically or using the telephone numbers listed below. If you are unsure as to whether or not
your current service agreement entitles you to benefit from this service, or if you would like more
information about the Technical Support Service, please contact your local customer support or account
manager for further information.
Contact details:
Email: ESSC@motorola.com
List of Telephone Numbers:
Country
Austria
01206091087
Denmark
043682114
France
0157323434
Germany
06950070204
Italy
0291483230
Lithuania
Netherlands
0202061404
Norway
24159815
Portugal
0217616160
Spain
0912754787
Russia
Saudi Arabia
United Kingdom
(except for Thales/LUL Connect)
02030 277499
Thales/LUL Connect
02030 277500
It is recommended that access from any other country uses: +44 2030 277499
SCOPE
17
Material Authorisation number. The equipment should then be shipped to the following address unless
advised otherwise.
Motorola GmbH, European Systems Component Centre, Am Borsigturm 130, 13507 Berlin, Germany
Contact details:
Email: ESCC.admin@motorola.com
Telephone Number: +49 30 66861555
Fax: +49 30 66861426
Mon - Fri 08:00 am to 06:00 pm (CET)
Your Input
...is much appreciated. If you have any comments, corrections, suggestions or ideas for this publication or
any other requirements regarding Motorola publications, please send an e-mail to
doc.emea@motorola.com.
18
SCOPE
Technical Support
Technical support is available to assist the dealer/distributor in resolving any malfunction which may
be encountered. Initial contact should be by telephone wherever possible.
When contacting Motorola Technical Support, be prepared to provide the product model number
and the units serial number.
SCOPE
Piece Parts:
To order parts in Latin America and the
Caribbean contact your local Motorola CGISS
representative.
MOTOROLA, INC.
Latin American Countries Region
789 International Parkway
Sunrise, FL 33325
USA 954-723-8959
MOTOROLA DE ARGENTINA
Ave. del Libertador 1855
B1638BGE, Vicente Lopez
Buenos Aires, Argentina
5411-4317-5300
MOTOROLA DE LOS ANDES C.A.
Ave. Francisco de Miranda
Centro Lido, Torre A
Piso 15, El Rosal
Caracas, 1060 Venezuela
58212-901-4600
MOTOROLA DO BRASIL LTDA.
Av. Chedid Jafet
222 Bloco D Conjuntos 11,12,21,22 E 41
Condominio Millennium Office Park
04551-065- Vila Olimpia, Sao Paulo
Brasil
5511-3847-668
19
MOTOROLA CHILE
Ave. Nueva Tajamar 481
Edif. World Trade Center
Of. 1702, Torre Norte
Las Condes
Santiago, Chile
562-338-9000
MOTOROLA DE COLOMBIA, LTDA.
Carrera 7 #71-52
Torre A, Oficina 1301
Bogot, Colombia
571-376-6990
MOTOROLA DE COSTA RICA
Parque Empresarial Plaza Roble
Edificio El Portico, 1er Piso
Centro de Negocios Internacional
Guachepelin, Escazu
San Jose, Costa Rica
506-201-1480
MOTOROLA DEL ECUADOR
Autopist Gral. Rumiahui, Puente 2
Conjunto Puerta del Sol Este-Ciudad Jardin
Pasa E, Casa 65
Quito, Ecuador
5932-264-1627
MOTOROLA DE MEXICO, S.A.
Calle Bosques de Alisos #125
Col. Bosques de Las Lomas
05120 Mxico D.F.
Mxico
52-555-257-6700
MOTOROLA DEL PERU, S.A.
Ave. Repblica de Panama 3535
Piso 11, San Isidro
Lima 27, Peru
511-211-0700
Technical Support:
https://businessonline.motorola.com, go to
Contact Us to request technical support
Some replacement parts, spare parts, and/or
product information can be ordered directly. If a
complete Motorola part number is assigned to
the part, it is available from Motorola. If no part
number is assigned, the part is not normally
available from Motorola. If the part number is
appended with an asterisk, the part is
serviceable by Motorola Depot only. If a parts list
is not included, this generally means that no
user-serviceable parts are available for that kit
or assembly.
20
MODEL INFORMATION & ACCESSORIES MTM800 Enhanced Mobile Terminal Installation Manual
21
Short Description
Model
MT512M
MT712M
MT812M
MT912M
M80RCS6TZ5AN
M80UCS6TZ5AN
M80NCS6TZ5AN
M80PCS6TZ5AN
M1
MT512M
MT712M
MT812M
MT912M
M80RCS6TZ4AN
M80UCS6TZ4AN
M80NCS6TZ4AN
M80PCS6TZ4AN
M2
MT512M
MT712M
MT812M
MT912M
M80RCS6TZ6AN
M80UCS6TZ6AN
M80NCS6TZ6AN
M80PCS6TZ6AN
M3
MT512M
MT712M
MT812M
MT912M
M80RCS6TZ2AN
M80UCS6TZ2AN
M80NCS6TZ2AN
M80PCS6TZ2AN
M4
MT512M
MT712M
MT812M
MT912M
M80RCA6TZ5AN
M80UCA6TZ5AN
M80NCA6TZ5AN
M80PCA6TZ5AN
M5
5
C
6
S
7
6
8
T
9
Z
1 0 11 1 2
5 A N
Type of Unit
M = Mobile Product
Model Series
Unique Variation
N = Standard Package
80 = MTM800 Enhanced
Frequency Band
M = 260 - 275 MHz
N = 350 - 390 MHz
P = 380 - 430 MHz
R = 410 - 470 MHz
U = 806 - 870 MHz
Level
Version Letter
Feature Level
5
4
2
6
=
=
=
=
Dash/Data Mount
Desk Mount
Motorcycle Mount
Remote Mount
Channel Spacing
Primary Operation
6 = 20/25 kHz
T = Trunking
22
Model Specifications*
GENERAL
ETSI:
RECEIVER
ETS 300 394-1
Type Number:
MTM800 ENH 410-470 MHz
MTM800 ENH 806-870 MHz
MTM800 ENH 350-390 MHz
MTM800 ENH 380-430 MHz
Power Supply:
Minimum:
Nominal:
Maximum:
Max. Current
Superheterodyne
Frequency Range:
MT512M
MT712M
MT812M
MT912M
Receiver Type:
TRANSMITTER
MTM800 ENH
MTM800 ENH
MTM800 ENH
MTM800 ENH
10.8 Vdc
13.2 Vdc
15.6 Vdc
Approx. 3.5 A
380-430 MHz
851-870 MHz
350-390 MHz
410-470 MHz
25 kHz
-112 dBm
Intermodulation:
-47 dBm
-40 dBm
Spurious Rejection:
-45 dBm
Transceiver with
Enhanced Control Head,
Dash Mount
Adjacent Channel
Interference Ratio:
60 x 185 x 175
Weight in grams:
Transceiver with
Enhanced Control Head,
Dash Mount
-45 dB
Frequency Stability:
1430
TMO
DMO
380-430 MHz
806-825 MHz
350-390 MHz
410-470 MHz
380-430 MHz
851-870 MHz
350-390 MHz
410-470 MHz
Frequency Stability:
Locked to Base
Not Locked to Base
+/-100 Hz
+/- 1 kHz
Spurious Emissions:
Locked to Base
Unlocked to Base
+/-100 Hz
+/- 1 kHz
10 W
5% Max.
/4DQPSK
RF Power:
Channel Spacing:
-30C to +60C
-40C to +85C
Modulation Type:
- 60 dBc
MODEL INFORMATION & ACCESSORIES MTM800 Enhanced Mobile Terminal Installation Manual
Model Descriptions**
Model
Description
M1
Dash Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or
Handset, Standard User Guide, and Installation Accessories.
M2
Desk Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or
Handset, Standard User Guide, Installation Accessories and Tray with a Power Supply.
M3
Remote Mount with Mobile Terminal with Remote Mount Enhanced Control Head, optional either with
Remote Head Enhanced or Data Expansion Head Enhanced, Speaker, Microphone or Handset, Remote
Mount cables, Standard User Guide, and Installation Accessories.
M4
Motorcycle Mount with Mobile Terminal with Motorcycle Mount Enhanced Control Head, optional either with
Remote Head Enhanced or Data Expansion Head Enhanced, Speaker, Microphone or Handset, Motorcycle
cables, Standard User Guide, and Installation Accessories; Audio Accessories, Standard User Guide, and
Installation Accessories.
M5
Data Box - Remote Mount Configuration with Expansion Head Enhanced, without Enhanced Control Head,
Remote Mount cables, Standard User Guide, Installation Accessories, and a Power Supply.
**) Other combinations are not recommend or not possible.
23
24
Accessories-to-Model Chart
ACCESSORIES
Control Heads
Part Number
M1
M2
M3
M4
GMWN4298
GMWN4299
GMWN4300
GMWN4301
GMWN4302
GMWN4303
GMWN4608
GMWN4304
GMWN4305
GMWN4306
GMWN4307
GMWN4308
GMWN4309
GMWN4606
GMWN4600
GMWN4601
GMWN4602
GMWN4603
GMWN4604
GMWN4605
GMWN4607
Part Number
PMLN4908
Remote Head
PMLN4904
Microphones
Part Number
M1
M2
M3
M4
M5
M1
M2
M3
M4
RMN5106
RMN5107
RMN5052
RMN5053
RMN5111
Fist Microphone
GMMN4063
Visor Microphone
GMMN4065
Loudspeakers
Small Loudspeaker, 5W
Part Number
GMSN4078
M5
M5
X
X
M1
M2
M3
M4
M5
MODEL INFORMATION & ACCESSORIES MTM800 Enhanced Mobile Terminal Installation Manual
25
ACCESSORIES
Speaker, 13W
GMSN4066
GMKN4084
M1
M2
M3
M4
Handset
Part Number
Telephone-Style Handset 2
GMUN1006
HLN7016
PTT Switches
Part Number
X
M1
M2
M3
M4
RLN4836
RLN4856
RLN4857
M1
M2
M3
M4
Part Number
GKN6266
GLN7318
GLN7326
GPN6145
Part Number
M5
M1
M2
M5
M5
X
X
M3
M4
M5
NTN7373
NTN7374
NTN7375
Argentina Linecord
NTN9246
Cables
Part Number
M1
M2
M3
M4
RKN4077
RKN4078
RKN4079
PMKN4020
PMKN4029
PMKN4030
PMKN4056
Junction Box
Part Number
X
X
M1
M2
M3
M4
Junction Box
GMLN3002
GMKN4192
GMKN4193
GMKN4194
M1
M2
M3
M4
Part Number
M5
GKN6270
GKN6274
HKN9327
M5
M5
26
ACCESSORIES
Installation
Part Number
M1
M2
M3
M4
M5
GKN6272
GMBN1021
Buzzer Kit
GLN7282
M1
M2
M3
M4
M5
Mounting (Transceiver)
Part Number
RLN4779
GLN7317
GLN7324
PMLN5094
M1
M2
M3
M4
M5
Part Number
PMLN4912
PMLN5092
PMLN5093
Programming/Data
Part Number
X
X
X
M1
M2
M3
M4
Programming Cable
GMKN4067
GMKN1022
X4
HKN6184
NNTN4007
M5
1) Keep the GCAI connector cover supplied with the new Control Head.
2) Requires Junction Box, GMLN3002.
3) The GCAI handset is only approved for Remote and Motorcycle installations used with Toroid EMC Suppression kit
(P/N: 01015001001). The handset is certified to 350390 MHz and 380430 MHz frequency ranges only. The handset is not
certified for 410470 MHz and 806870 MHz with any installation type.
4) The cable, GMKN1022, is only compatible when an Data Expansion Head Enhanced is not fitted as part of a remote mount
configuration. In this configuration access to the Tetra PEI for IP Packet Data and SDS services is available on the Data
Expansion Head Enhanced and the Active Data Cable GMKN1022 is not required.
INSTALLATION
27
INSTALLATION
Introduction
General Information
This product must be installed in a vehicle in accordance
with the vehicle manufacturers guidelines and the
instruction detailed in this manual.
Only the specified Motorola parts in this manual should be
used. Failure to do so could result in non compliance to
the Automotive Directive (72/245/EEC, as amended by
95/54/EC).
For products fitted to two and three wheeled vehicles,
Directive 97/24/EC applies.
This Terminal is only designed and certified to be used for
terrestrial use only.
There are two methods of installing the mobile terminal in a vehicle:
1.
Using the direct mounting trunnion and power cables supplied with a standard radio package.
2.
Remote mounted in the car radio cut-out (using the required DIN mounting kit PMLN5094),
per ISO7736.
An accessory connector on the rear of the terminal enables you to attach different accessories (see
section Accessory Connection Plan).
A mobile microphone port on the front control head panel (see page 66) provides for the connection
of various types of microphones (Desktop Microphone RMN5106, fist microphone RMN5053).
This terminal is ONLY made for 12 V power supply
connection. In vehicles with 24 V power supply, a DC/DC
converter is required.
Please be aware when planning the installation that there
is a current consumption of approx. 3.5 A during PTT and
up to 30 mA when terminal is switched off.
1.
Mount the terminal horizontally near the driver, so the driver can easily view, access and
operate the controls and accessories.
2.
3.
Verify that there will be sufficient space around the mobile unit for air flow and installation.
4.
Check that there is enough routing space for the power cable connector and the antenna
coaxial cable.
5.
Plan the best place to run connections to minimize pinching, crushing, and overheating of
wires and cables.
28
INSTALLATION
Whenever possible, avoid routing the cable above the catalytic converter.
2.
Make sure that the power cable never rests on sharp edges.
3.
Use grommets whenever a cable has to pass through a hole in a metal panel.
The following table lists power cables available for this terminal:
Table 1 DC Power Cables
Number
Description
Rating
GKN6270
GKN6274
HKN9327 *
6500139767
6580283E02 *
INSTALLATION
29
* For more information refer to section Ignition Sense Cable Installation. The Ignition Sense Cable
allows the terminal to be turned on and off by the vehicle ignition switch.
In cases of blown fuses, replace ONLY with those of
identical value.
NEVER insert ones of different values.
Installation Procedure
Begin the DC power cable installation as follows:
1.
Determine a routing plan, keeping in mind where the terminal is to be mounted and make
sure that the cable does not rest on sharp edges.
Improper handling with the power cable may cause
shorting to ground. Ensure that during terminal
installation the power cable fuse is removed.
Make sure your power cable is not placed with the
antenna in parallel. Interference can cause radio to hang.
2.
Locate an existing hole with grommet in the vehicle fire wall, or use a 9.5 mm (3/8-inch) bit to
drill an access hole in the fire wall. Install a grommet with a 5 mm (3/16-inch) inside diameter
into the hole to protect the power cable.
Be very careful not to damage existing wires.
3.
From inside the vehicle, feed the red and black leads (without the lugs attached) through the
access hole and into the engine compartment. (see Figure 1)
Black Lead
Firewall
Red Lead
Grommet
Engine Compartment
4.
Connect the black lead of the DC power cable to the nearest vehicle chassis ground point
(using the provided ring lug if necessary). Shorten the black lead to remove any excess cable.
(see Figure 2).
30
INSTALLATION
Cover
Red Lead
Red Lead
(min. 2.5 mm2)
Mounting Hole
Red Lead
(min. 2.5 mm2)
Ring Lugs
Black Lead
(min. 2.5 mm2)
To Battery or Chassis
To Battery +
5.
Place the fuse holder close to the battery. Ensure that it is not near any hot engine
component. Mount the fuse holder using its mounting hole and dress the wires as required.
6.
Insert the stripped end of the red lead of the fuse holder into the ring lug hole and crimp it.
Connect the fuse holder red adapter lead plug to the mating receptacle on the red lead of the
power cable.
7.
Connect the red lead ring lug from the fuse holder to the positive (+) battery terminal. Make
sure the adapter cable is connected to the main power cable red lead.
8.
Carefully check that all connections are proper. Insert the fuse into the fuse holder and close
the cover.
INSTALLATION
31
Description
HKN9327
6580283E02
Rating
Ignition Sense Cable, Length: 3 m
The HKN9327 Ignition Sense Cable allows the terminal to be turned on and off by the vehicle
ignition switch.
The ignition sense cable kit contains a thin cable and a fuse holder. To install the cable, carry out the
following steps.
In cases of blown fuses, replace ONLY with those of
identical value.
NEVER insert ones of different values.
Ensure that the fuse is removed during cable installation.
1.
Plug the lead of the Ignition Sense Cable with the crimped on terminal into #10 socket of the
accessory plug.
2.
3.
Connect the other lead of the accessory cable to the ignition switch of the vehicle.
4.
Insert the fuse into the fuse holder and close the cover.
1
2
15
10
16
32
INSTALLATION
Terminal Installation
Enhanced Control Head Installation
The Enhanced Control Head can be removed from the housing and turned to any position within a
180 radius. This provides multiple mounting options for the terminal. For example, the terminal may
be mounted on either side of the vehicle to facilitate the safest and most ergonomically ideal
position. The Enhanced Control Head may then be turned to provide the most convenient access.
To reposition the Enhanced Control Head:
1.
Insert the Dismantling tool (Motorola P/N 6686119B01) in the groove between the Enhanced
Control Head and the terminal assembly as shown in the figure below.
2.
Press on the dismantling tool until the snap connectors on the side of the Enhanced Control
Head release from the terminal assembly.
3.
Pull the Enhanced Control Head away from the terminal assembly.
Dismantling
Tool
ZWG0130209-O
INSTALLATION
33
Trunnion Installation
Installation Planning
The trunnion allows the terminal to be mounted to a variety of surfaces.
1.
2.
3.
Although the trunnion can be mounted to a plastic dashboard, it is recommended that the
mounting screws be located so they penetrate the supporting metal frame of the dashboard.
2x Wingscrews
0305760W02
34
INSTALLATION
Installation Procedure
1.
Select either the transmission hump or an open underneath portion of the dash to mount your
terminal (see Figure 7). When mounting the trunnion on the transmission hump, be careful
that the transmission housing is not affected.
2.
Use the trunnion mounting bracket as a template, to mark the hole positions on the mounting
surface. Use the innermost three holes for a curved mounting surface, such as the
transmission hump, and the three outermost holes for a flat surface such as under the dash.
3.
Centre-punch the spots you marked and use a 4 mm (5/32-inch) bit to drill a hole at each
location.
4.
Secure the trunnion mounting bracket to the mounting surface with the three self-tapping
screws provided. (See Figure 7.)
5.
Slide the terminal into the trunnion. Secure the terminal with the two wing screws provided.
The keypad labelling of the control head may vary
according to the specific customer/country concerns.
TRANSMISSION HUMP MOUNTING
Wing Screw
(2)
Tab
Tab
Mounting
Surface
Trunnion Mounting
Bracket
Tab
28 mm
(1.12")
46 mm
(1.84")
73 mm
(2.92")
46 mm
(1.84")
73 mm
(2.92")
Sheet Metal
Screws
Wing Screw
(2)
Figure 7 Transmission Hump Mounting (Top) and Below Dash Mounting (Bottom)
INSTALLATION
35
Dashboard Installation
Installing the Radio in an Automotive Dashboard
1.
2.
3.
Insert the mounting frame into the cut-out and retain it by bending back the relevant fixing
tabs, using all 6 where possible, to hold it in place.
The tabs are easily bent back by twisting a large flatbladed screwdriver into the slot behind the tabs.
For a more secure installation the top and rear of the
frame should also be secured with screws.
The demount tool can be used as an aid to mounting as
well as demounting.
Provide the electrical connections to the radio for power, antenna and accessories.
2.
Plug in all the connectors and push the radio with its Remote Head Enhanced, or alternatively
the Data Expansion Head Enhanced, firmly onto the mounting frame until the two springs
snap into place.
The fixing tabs should be checked for tightness each time
the radio is removed. The tabs are easily tightened by
twisting a large flat-bladed screwdriver in the slot behind
the tabs.The frame is not designed for daily mounting and
demounting.
36
INSTALLATION
Figure 8 Mounting the Radio into the Frame (Shown with Enhanced Control Head)
Description
Part Number
PMLN5094
Demount Tool
8166514A01
INSTALLATION
Remove both rubber side caps from the Enhanced Control Head.
2.
Insert the demount tool into the two openings as shown in Figure 9 below.
3.
4.
37
38
INSTALLATION
Desktop Installation
The MTM800 Enhanced may be desktop mounted. The Desktop Station option provides the
terminal with the desk microphone, power supply, desk top tray (without speaker) and external
loudspeaker.
If an outdoor antenna is used a proper grounded Lightning
Protector with Quarter-Wave Shorting Stub must be
inserted between the outdoor antenna and the transceiver
antenna input. The line voltage power supply shall have a
proper ground connection (refer to IEC61312-1). The
installation must meet the requirements of any and all
applicable local codes and regulations.
Planning
Planning is the key to fast, easy terminal installation. Before a hole is drilled or a wire is run, inspect
the location and determine how and where you intend to mount the antenna, terminal and
accessories. Plan wire and cable runs to provide maximum protection from pinching, crushing, and
overheating. The installation planning should only be undertaken by persons who are competent
and able to ensure that the complete installation fulfils its regulatory requirements, such as EMC
(Electro Magnetic Compatibility) and IEC (International Electrotechnical Commission).
Installation
1.
2.
Make sure sufficient air can flow around the terminal to permit adequate cooling.
3.
Choose a flat surface for the desktop tray and external loudspeaker.
4.
Be sure the mounting surface is able to adequately support the weight of the terminal and
tray.
5.
If an outdoor antenna is used choose a location for the terminal as close as possible to the
antenna cable inlet of the building. Make sure that the installation of the surge protector is in
accordance with the manufacturers specifications and safety hints. The line voltage power
supply shall be grounded properly.
INSTALLATION
39
Wall
Outlet
Line Cord
with Ground
Power Supply
12 V Desktop
Power Cable
Outdoor Antenna
Lightning Protector
with Quarter-Wave
Shorting Stub
Speaker
Desk
Microphone
CCCCCCCC
CCCC
CCCC
CCCCCCC
CCC
or
Antenna
Cable
Indoor Antenna
C
CCCCC
CCC
CC
CCC
CCC
CC
CCC
CC
Radio in
Desktop Tray
Description
Part Number
Desktop Microphone
RMN5106
External Speaker 13 W
GMSN4066
Small Loudspeaker 5 W
GMSN4078
GLN7318
GKN6266
GPN6145
NTN7373R
NTN7374R
NTN7375R
10
11
Lightning Protector with Quarter-Wave Stub Protector in the appropriate frequency range
NTN9246
40
INSTALLATION
Transceiver
Toroid
10x
10-Pin
Connector
10-Pin
Connector
Flex
Remote Head
Enhanced
or
Data Expansion
Head Enhanced
Toroid
10x
Figure 11 Remote Mount Installation with Remote Head Enhanced/Data Expansion Head Enhanced
Description
Part Number
RKN4077
RKN4078
RKN4079
PMKN4020
GMKN4084
PMLN4904
PMLN4908
01015001001
INSTALLATION
41
Installing the Remote Mount Enhanced Control Head onto the Remote Mount
Trunnion
1.
Slide the Remote Mount Enhanced Control Head onto the mounting trunnion until it snaps
into place.
2.
Tighten the screws at both sides of the trunnion. After a few turns, tilt the control head for an
optimum view of the display. Then, complete the tightening of the screws.
.
+/-0
5
5
1
31
3m
mm
Figure 12 Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion
Table 6 Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion
- Mechanical Parts List for Installation
Item
1&2
Description
Remote Mount Trunnion Kit
Part Number
PMLN4912
42
INSTALLATION
Installing the Remote Mount Enhanced Control Head in a DIN Mount Bracket
1.
Slide the Remote Mount Enhanced Control Head onto the DIN Mount Bracket until it snaps
into place.
2.
5
15
76.5
+/
15
0.
mm
Figure 13 Remote Mount Enhanced Control Head Installation with DIN Mount Bracket
Table 7 Remote Mount Enhanced Control Head Installation with DIN Mount Bracket
- Mechanical Parts List for Installation
Item
Description
Part Number
1&2
PMLN5093
INSTALLATION
43
Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into
the DIN Frame
1.
Insert the mounting frame into the DIN Mount Bracket and retain it by bending back the
relevant fixing tabs. Use all 6 tabs, if necessary, to hold it in place.
The tabs are easily bent back by twisting a large flatbladed screwdriver into the slot behind the tabs.
For a more secure installation the top and rear of the
frame should also be secured with screws.
The demount tool can be used as an aid to mounting as
well as demounting.
Figure 14 Mounting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame
44
INSTALLATION
Plug in the Accessories Expansion Cable to the subD Port of the Remote Mount Enhanced
Control Head.
2.
Tighten the screws at the subD connector to secure the Accessories Expansion Cable in
place.
3.
The Mobile Microphone Port (MMP)/USB port module can be mounted to a variety of
surfaces. Tighten the two screws at both sides of the module to fix it securely in place.
* For more information on the connector pin functions of the Accessories Expansion Cable and the
Mobile Microphone Port (MMP)/USB Port Module, please see Table 17 on page 70.
INSTALLATION
45
Planning
Planning is the key to fast, easy radio installation. Before a hole is drilled or a wire is run, inspect the
vehicle and determine how and where you intend to mount the antenna, radio, and accessories.
Plan wire and cable runs to provide maximum protection from pinching, crushing, and overheating.
The installation planning should only be undertaken by persons who are competent and able to
ensure that the complete installation fulfils its regulatory requirements, such as EMC
(ElectroMagnetic Compatibility).
The following list of considerations should, as a minimum, be checked during installation planning:
1.
The recommended place for the transceiver is to place it in the box at the back of the
motorcycle.
2.
Mount the Motorcycle Mount Enhanced Control Head horizontally at a position which enables
the driver to view the controls and operate them easily.
3.
Be sure the Motorcycle Mount Enhanced Control Head is close enough to the vehicle
operator to permit easy access to operating controls.
4.
It is recommended to mount the Motorcycle Mount Enhanced Control Head directly on the
chassis or handle part.
5.
Ensure that the units mounted in the motorcycle box are protected from dirt and moisture.
6.
Verify that there is sufficient space around the units to allow air flow and removal.
7.
Verify that the cable from a handlebars mounted Motorcycle Mount Enhanced Control Head
and to the radio unit is long enough to allow for the handles to be turned.
8.
Verify that the antenna cable is routed in the shortest way to minimize power loss over the
cable.
9.
Check that the mounting surfaces are able to support the weight of the units.
46
INSTALLATION
TRANSCEIVER
LOUDSPEAKER
BATTERY
FUSE
BLOCK
FIST MICROPHONE
MOTORCYCLE BOX
ANTENNA
CHASSIS GROUND
FUSED POWER CABLE
P/N: GKN6270 (3m, FUSE 10A)
Slide the Motorcycle Mount Enhanced Control Head onto the mounting trunnion until it snaps
into place.
2.
Tighten the screws at both sides of the trunnion. After a few turns, tilt the Motorcycle Mount
Enhanced Control Head for an optimum view of the display. Then, complete the tightening of
the screws.
3.
There are two ways to mount the motorcycle trunnion, each limited to a 77 degree of
allowable movement, as shown in Figure 18 and Figure 19:
INSTALLATION
47
48
INSTALLATION
Mechanical Parts
+/-0
155
33
mm
.1 m
Table 8 Motorcycle Mount Enhanced Control Head - Mechanical Parts List for Installation
Item
Description
Part Number
PMKN4030
2&3
PMLN5092
Plug the TELCO connector to the TELCO socket of the Remote Head Enhanced/Data
Expansion Head Enhanced connected to the transceiver.
2.
Plug the other side of TELCO connector to the TELCO socket of Motorcycle Mount Enhanced
Control Head.
INSTALLATION
49
50
INSTALLATION
Cable: GMKN4079
25-Pin subD
Connector
(female)
9-Pin subD
Connector
(female)
Data Expansion
Head Enhanced
SB9600
Interface
TELCO
Connector
(10-Pin)
MTM800 Enhanced
Transceiver
Box
Accessory
Connector (20-Pin
RS232
Interface
RS232
Interface
Data
Terminal
Control
Terminal
INSTALLATION
Data Expansion
Head Enhanced
TELCO
Connector
(10-Pin)
25-Pin subD
Connector
(female)
9-Pin subD
Connector
(female)
DB9-DB9
RS232
Cable
Data
Terminal
OR
MTM800 Enhanced
Transceiver
Box
Accessory
Connector (20-Pin)
Power Connector
BNC Antenna
Connector
Data
Terminal
51
52
INSTALLATION
to MTM800 Enhanced
accessory connector
External PTT
To Ignition
switch
Visor microphone
GMMN4065
F2 4A
Connecting cable
GMKN4192/3/4
External
alarm
Emergency
switch
Junction Box
GMNL3002
Accessory
Connector Kit
GMBN1021
Programming Cable
FLN9636
CPS
Standard
RS232 cable
Laptop
Laptop
General
The junction box (GMLN3002) assists the easy installation for dash and remote mount
configurations. It furthermore provides access to the radio for flashing and keyloading of Universal
Crypto Module (UCM) encryption keys.
The junction box enables the customer adding a laptop to the remote configuration, connecting a
visor microphone, various accessories or fist microphone.
Installation
The junction box can be installed horizontally and vertically. Secure the junction box by screwing the
four supplied screws straight into the location as shown in the figure below. Use the connecting
cable (1) for installation purposes.
Ingress Protection (IP) Code: IP30
The junction box has no connector sealing and is designed for use in dust and water protected
location only.
1.
Secure the junction box (GMLN3002) with the four screws supplied with kit.
2.
3.
INSTALLATION
53
Service
The junction box PCB is not repairable. Please order a new junction box as necessary.
Connections
1.
2.
3.
7 6 5
4 3 21
3
7 6 5
4 3 2
1
7 6 5
432 1
54
INSTALLATION
1
2
External
Speaker
SPEAKER
INSTALLATION
55
BUZZER
BLK
RED +12V
ALTERNATIVE
1 2
External
alarm
5
BLK
+12 V
ALTERNATIVE
5
+12 V
RED
86
87
85
30
RED
ALARM
RELAY
RED
BLK
+12 V
+12 V
BLK
86
87
85
30
RED
ALARM
RELAY
+12 V
BLK
EMERGENCY
SWITCH
5 6
7
IGNITION
SENSE
CABLE
SWITCHED BATTERY VOLTAGE
The ignition sense cable HKN9327 allows the MTM800 Enhanced to be turned on and off by the
vehicle ignition switch.
56
INSTALLATION
Connect the stripped lead of the fuse holder cable only to an ignition switched terminal of the
fuse block. Use the supplied terminal or any other suitable terminal.
2.
Mount the fuse holder using the mounting hole, and dress wires as required.
3.
Cut the thin cable to the required length, crimp the supplied red lead to the stripped lead of the
thin cable, and connect it to the blue terminal of the fuse holder cable.
4.
Connect the other end of the ignition sense thin cable to pin 4 of the junction box terminal.
5.
Insert the provided fuse into the fuse holder and close the cover.
PIN 4: If the ignition line is not used, it needs to be
grounded. Interference can cause radio to hang.
7
version a)
3
1
3
6
version b)
INSTALLATION
57
Cable Connectivity
SPKR- 1
SPKR+ 16
MIC 2
GND 7
PTT 3/
Emergency 9
GND 8
12k
Emergency 9
GND 8
4A
+12V
Ignition 10
Car
Ignition Switch
5m
1
16
+12V (alternative)
+12V
SWB+ 13
86
87
85
30
86
87
85
30
+12V
+12V
Ext. Alarm 4
Ext. Alarm 4
GLN7282 Buzzer
Ext. Alarm
SWB+ 13
58
INSTALLATION
Yes
No
Use the Data Expansion Head
Enhanced 9-pin PEI instead.
No
Yes
INSTALLATION
59
20
19
10
12
14
16
18
11
13
15
17
Accessory Connector
Function
Description
EXTERNAL
SPEAKER -
Speaker - and Speaker + (Pin 16) are used to connect an external speaker. The audio
PA is a bridge amplifier with a minimum load resistance of 3.2 ohms.
EXTERNAL MIC
AUDIO
EXTERNAL PTT
This is a digital input to trigger external PTT; active low; non active high
EXTERNAL ALARM
This is a digital output for External Alarm/Fault Indication; active low; open collector
with 4k7 Ohms pull up to B+.
TX_AUDIO
This input is intended for injecting signals into the transmit path. Input impedance > 10
k Ohms;
Input level = 775mVRMS
KEYFAIL/FLASH
This line supports the encryption module and the flash mode.
Service Aids: 12 volts at this pin during power up/on brings the radio into the flash
mode.
ANALOG GROUND
DIGITAL_GROUND
EMERGENCY
To activate this functionality the pin has to be connected to ground. This will turn on the
radio.
10
IGNITION
Connecting this pin to the ignition line of the vehicle that will automatically turn on the
radio if ignition of the vehicle is turned on. High active.
60
INSTALLATION
Function
Description
11
RX_AUDIO
12
AUDIO_PA_ENABLE
This is a digital input. High level or pin enables the audio PA. Low level disables the
audio PA.
13
SWB +
14
HOOK
15*
SCI_DTR
Data Terminal Ready, used for clock input for high speed flashing.
Reserved for Service Aids.
16
SPEAKER +
17*
SCI_CTS
18*
SCI_RTS
19*
SCI_RXD
20*
SCI_TXD
INSTALLATION
61
20
19
10
12
14
16
18
11
13
15
17
Accessory Connector
1
2
15
1
16
GMSN4066
Speaker 13W
GMSN4078
Speaker 5W
GMMN4065
GMMN1033
Visor Microphone
Visor Mic, omni directional
16
GKN6272
MIC 2
GND 7
RLN4856
RLN4857
RLN4858
PTT 3
GND 8
Footswitch
Pushbutton w/Remote PTT
Gooseneck PTT
86
87
85
30
+12V
Ext. Alarm 4
12k
RLN4836
Tri-state Emergency
Footswitch and Cable
Emergency 9
+12V
SWB+ 13
GND 8
86
87
85
30
+12V
HKN9327
4A
Ignition 10
+12V
Car
Ignition Switch
Ext. Alarm 4
GMKN4084
1
16
16
GLN7282
Buzzer
4
13
62
INSTALLATION
4 5
8 9 10
1
13
25
14
J302
10-Pin TELCO
Connector
25-Pin subD
Connector
9-Pin subD
Connector
Figure 27 Data Expansion Head Enhanced - Front View and Connector Location
Front View
CAUTION:
NOT a Microphone Connector
J302
10 9 8
5 4
3 2 1
INSTALLATION
63
Function
Description
10
Analog Ground
Analog Ground
FLT_A+
This voltage is at battery voltage level and is available as long as the radio is
connected to the supply voltage. The maximum current is 300mA. A fuse in the
radio prevents further circuit damage in case of shorting this pin to ground.
SCI_TX
This if for communication between the radio and the Enhanced Control Head.
This is the Enhanced Control Head service request input. A level of 5 volts
indicates that the Enhanced Control Head needs to communicate with the radio. In
addition it switches on the radio's voltage regulators. The idle state is a level below
0.6V.
Ground
Ground
Speaker -
Audio-
BUS+
This is used for communication between the radio and an Enhanced Control Head.
Speaker +
Audio +
Function
Description
GND
Ground
RS232_SCI_TX
RS232_SCI_RX
RS232_RTS
RS232_CTS
FLT_A+
This voltage is at battery voltage level and is available as long as the radio is
connected to the supply voltage. A fuse in the radio prevents further circuit
damage in case of shorting this pin to ground. This pin is only used together
with the pins 14, 20, and 23 to select flashing and programming mode, or to
switch the radio on.
Ground
SB9600_BUSY
SB9600 Busy
NC
Not Connected
64
INSTALLATION
Function
Description
10
NC
Not Connected
11
NC
Not Connected
12
SW_B+
Switched UB +/100mA
13
SB9600_BUS-
SB9600 BUS-
14
ON_OFF_CONTROL/
FLASH_MODE
This input is intended to switch the terminal into flashing & programming mode.
When the terminal is switched off and this pin is connected with pin 6 (FLT A+),
the terminal switches on and enters flashing & programming mode.
This is also On/Off control for Std. Control Head.
15
SB9600_BUS+
SB9600 BUS+.
16
17
SB9600-Reset
18
NC
Not Connected
19
GROUND
Ground
20
IGNITION
The radio can be switched on by connecting this pin with pin 6 (FLT A+). As
long as both pins are connected, the radio will be switched on.
21
ON_OFF_GND
This is On/Off control for the old Control Head J (MTM300 Control Head)
22
EXPANSIONPTT
When this input is used to key up the transmitter, the internal Mic Audio input
(pin 16) is selected.
23
SB9600_SW
This input is intended to switch into SB9600 mode. The terminal must be
switched off and then this input must be connected to pin 6 (FLT A+). When the
radio is switched on again, the SB9600 mode will be active.
24
HANDSET_AUDIO
This is a low power audio output primarily intended for a connected handset.
the Dc level is 4.6 V and the AC level depends on the volume setting.
25
NC
Not Connected
INSTALLATION
65
Function
Description
PC Direction
DCD
Input
RXD
Received Data
Serial IN
TXD
Transmitted Data
Serial OUT
DTR
Output
GND
Ground
Output
DSR
Input
RTS
Request to Send
Output
CTS
Clear to Send
Input
RI
Ring Indicator
Input
66
INSTALLATION
Pin 12
10
4
8
Figure 29 View of the Enhanced Control Heads Mobile Microphone Port Connector and Flex Cable
Default
Functions
Alternative
Functions
USB Functions
RS232 Functions
1-WIRE
1-WIRE
1-WIRE
1-WIRE
1-WIRE
GPIO_3
PTT
GP Input or Output
GP Input or Output
RS-232-RTS
SPEAKER
SPEAKER
SPEAKER
SPEAKER
SPEAKER
GPIO_2
GPIO_2 INPUT
GP Input or Output
DATA -
RS-232-RXD
GND
GND
GND
GND
GND
OPT 5V
HIGH Impedance
OPT 5V
VBUS
OPT 5V
MIC +
MIC +
MIC +
MIC +
MIC +
GPIO_1
GPIO_1 INPUT
GP Input or Output
DATA +
RS-232-TXD
GPIO_4
HOOK
GP Input or Output
GP Input or Output
RS-232-CTS
10
GPIO_0
GPIO_0 INPUT
GP Input or Output,
PWR ON
GP Input or Output,
PWR ON
GP Input or Output,
PWR ON
INSTALLATION
10
67
13
25
14
Function
Description
AUDIO +
SPKR +
Speaker +
BUS +
AUDIO -
SPKR -
Speaker -
GND
Ground
ON_OFF_CONTROL
SCI_TX
FLT_A +
Supply voltage
10
GND
Ground
Function
Description
Default
GPIO_9
GPIO
GPIO_6
GPIO
GPIO_8
GPIO
Disabled
GPIO_3
GCAI PIN 2
68
INSTALLATION
Function
Description
Default
VBUS_1B
Disabled
REAR_D -
Disabled
REAR_D +
Disabled
GPIO_0
VBUS_2
Disabled
10
TX
4-wire RS232 TX
11
RX
4-wire RS232 RX
12
MIC_REAR_2
13
GND
Ground
14
GPIO_5
GPIO
Disabled
15
GPI_7
Enabled
16
1_WIRE
Disabled
17
HANDSET
18
GND
19
MIC_REAR_1
Disabled
20
GPIO_4
Hook Input
21
USB_D +
Second USB D +
22
USB_D -
Second USB D -
23
RTS
24
CTS
25
PWR_ON
Disabled
INSTALLATION
Connecting Cables
Motorcycle Mount Enhanced Control Head-to-Remote Head
Enhanced/Data Expansion Head Enhanced (Motorcycle Mount
TELCO Cable)
Part Number: PMKN4030
Length: 2.3 m (7.55 feet)
69
70
INSTALLATION
subD Connector
USB Connector
Signal
subD 25 Pos
VBUS
DD+
Ground
9
22
21
18
1_WIRE
GPIO_3 (PTT)
Speaker to Headset
GPIO_2 (D-)
GPIO_1 (D+)
Ground
VBUS
MIC
GPIO_4 (HOOK)
GPIO_0
16
4
17
6
7
5
19
20
8
GPIO_9
GPIO_6
GPIO_8
TX
RX
MIC_2
Ground
GPIO_5
GPI_7
RTS
CTS
Power On
Headset
Ground
1
2
3
10
11
12
13
14
15
23
24
25
17
-
INSTALLATION
71
Radio-to-Junction Box
Part Number: 3066537B01
Length: 6 m (19.69 feet)
From
(Signal Name)
Pin
Wire
Gage
Wire Colour
TWISTED PAIR
16
SPKR +
20
11
To
(Signal Name)
Pin
TWIST / 25.4
BLUE
SPKR +
RX_AUDIO
26
RED
RX_AUDIO
SPKR -
20
BROWN
SPKR -
DIGITAL_GROUND
20
BLACK
D_GND
TX_AUDIO
26
GREY
TX_AUDIO
SWITCH_BATT +
20
RED
SWITCH_BATT +
14
HOOK
26
YELLOW/BLCK
HOOK
12
AUDIO_PA_ENABL
26
TAN
AUDIO_PA_ENABL.
SHIELDS
AUDIO_GND
13
19
ANA_GROUND
N.C
20
EXT_MIC_AUDIO
26
WHITE/BLACK
SCI_RXD
26
VIOLET
26
WHITE
ALUMINIUM SHIELD
TWISTED PAIR
TWIST / 25.4
10
D_GND
11
EXT_MIC
12
N.C
13
RX (UART TX)
14
CTS
15
IGNITION
BLUE
16
DTR
RESET
RED
17
SCI_CTS
10
IGNITION
26
GREEN-BLACK
15
SCI_DTR
26
N.C.
26
PINK
17
18
SCI_RTS
26
ORANGE
18
RTS
KEYFAIL
26
WHITE-BLUE
19
KEYFAIL/FLASH
EXTERNAL_ALARM
26
WHITE-RED
20
EXT_ALARM
21
EMERGENCY
22
EXT_PTT
9
3
20
EMERGENCY
26
WHITE-GREEN
EXTERNAL_PTT
26
YELLOW
26
GREEN
SCI_TXD
ALUMINIUM SHIELD
23
TX (UART RX)
24
N.C.
25
N.C.
26
N.C.
72
INSTALLATION
INSTALLATION
73
Operation
The crimped wires of the cable have to be connected into the 16-pin Accessory Connector
(delivered with speaker GMSN4066) and than plugged into the 20-pin connector on the rear side of
the radio. The other end has a connector which fits into the fist microphones housing.
Making Connections
First connect the exposed four wires to the 16-pin Accessory Connector as shown in Figure 1 and
then plug the connector block into the 20-pin accessory socket on the rear side of the radio. The
connector block plugs into the center of the 20-pin accessory connector (four outside pins do not
connect).
Rotate the locking collar at the base of the microphone in a counterclockwise direction until it
stops.
2.
Pull the cord out and away from the base of the of the microphone.
1
2
3
6
7
8
1 1
1 3
1 5
1 0
1 2
1 4
1 6
8 7 6 5 4 3 2 1
6 5 c m
(2 .2 fe e t)
to Accessory
Connector
to Microphone
Housing
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
nc
MIC_AUDIO (blue)
PTT (white)
nc
nc
nc
GND (black)
nc
nc
nc
nc
nc
nc
HOOK (red)
nc
nc
1
2
3
4
5
6
7
8
nc
nc
PTT (white)
MIC_AUDIO (blue)
GND (black)
HOOK (red)
nc
nc
74
INSTALLATION
T o th e c o m p u te r
9
5
1
6
2 0
2
1 9
1
1 8
1 7
R a d io In te r fa c e B o x (R IB )
T o R a d io A c c e s s o r y
C o n n e c to r
Figure 36 Active Data Cable GMKN1022
Cable Connectivity
Table 18 Pin Assignment - Active Data Cable GMKN1022
9-Pin Connector
Function
20-Pin Connector
Function
DCD
External PTT
RXD
GND
TXD
13
SWB +
DTR
15
DTR
GND
17
CTS
DSR
18
RTS
RTS
19
TXD
CTS
20
RXD
RI
INSTALLATION
75
20 Centimetres (8 inches)
7 to 15 Watts
30 Centimetres (1 Foot)
16 to 39 Watts
60 Centimetres (2 Feet)
40 to 110 Watts
90 Centimetres (3 Feet)
Install the vehicle antenna external to the vehicle and in accordance with:
a.
b.
2.
The best mounting location for the antenna is in the centre of a large, flat conductive surface.
In almost all vehicles, mounting the antenna in the centre of the roof will satisfy these
requirements. A good alternate location is in the centre of the trunk lid. If you use the trunk lid,
ensure that the trunk lid is grounded by connecting grounding straps between the trunk lid
and the vehicle chassis.
3.
Ensure the antenna cable can be easily routed to the radio. Ensure that the antenna cable is
routed separately and not in parallel to any other vehicle wiring or mobile radio cable wiring.
It is recommended to mount the antenna outside the
vehicle. Also make sure your power cable is not placed
with the antenna in parallel. Interference can cause radio
to hang.
4.
Check the antenna location for any electrical interference according to vehicle manufacturer
requirements.
5.
Make sure the mobile radio antenna is installed at least 30 centimeters (1 foot) away from any
other antenna on the vehicle.
76
6.
INSTALLATION
Mount the antenna according to the instructions provided with the antenna kit. Run the
coaxial cable to the radio mounting location. If necessary, cut off the excess cable and install
the cable connector.
2.
Connect the antenna cable connector to the radio antenna connector on the rear of the radio.
3.
In case of an installed GPS board, connect the GPS antenna to the GPS antenna connector
on the rear side of the radio.
Optional
GPS-Antenna
FME Connector
Antenna BNC Connector
Battery +
Battery -
2.
If your microphone has a telephone-type connector at the end of its cord, plug this connector
into the 10-pin TELCO connector of your Junction Box.
DO NOT use the 10-pin TELCO connector of Data
Expansion Head Enhanced or Remote Head Enhanced
to plug in a microphone.
3.
To complete your radio installation, plug the power cable into the radio power connector.
INSTALLATION
Remove the speaker from the trunnion bracket by loosening the two wing screws.
2.
Choose a place to mount the speaker. When mounting the trunnion on the transmission
hump, be careful that the transmission housing is not affected.
3.
Use the trunnion bracket as a template to mark the positions of the mounting holes.
4.
Centre-punch the spots you marked and drill a 4 mm (5/32-inch) diameter hole at each
location.
5.
Mount the trunnion bracket with the screws supplied (see Figure 38).
6.
Insert the speaker into the trunnion bracket and tighten the two wing screws.
7.
Insert the external speaker accessory plug into the accessory connector of the radio.
77
78
INSTALLATION
INSTALLATION
79
80
INSTALLATION
INSTALLATION
81
82
INSTALLATION
INSTALLATION
83
84
85
Upgrade the software on the transceiver. To use the software upgrade feature on the CPS,
choose MR7.4 SW or subsequent (see "Using the MR7.4 or Subsequent Software" on
page 88).
2.
3.
Part Number
GMWN4298
GMWN4299
GMWN4300
GMWN4301
GMWN4302
GMWN4303
GMWN4608
Part Number
RMN5106
RMN5107
RMN5052
RMN5053
RMN5111
86
Upgrade the software on the transceiver. To use the software upgrade feature on the CPS,
choose MR7.4 SW or subsequent (see "Using the MR7.4 or Subsequent Software" on
page 88).
2.
Replace the control head with a Remote Mount Enhanced Control Head:
Description
Part Number
GMWN4304
GMWN4305
GMWN4306
GMWN4307
GMWN4308
GMWN4309
GMWN4606
3.
Replace the remote head kit/expansion head kit on the transceiver with a new version of the
Remote Head Enhanced/Data Expansion Head Enhanced:
Description
4.
Part Number
PMLN4904
PMLN4908
Part Number
RMN5106
RMN5052
RMN5111
RMN5107
87
Upgrade the software on the transceiver. To use the software upgrade feature on the CPS,
choose MR7.4 SW or subsequent (see "Using the MR7.4 or Subsequent Software" on
page 88).
2.
Replace the control head with a Motorcycle Mount Enhanced Control Head:
Description
3.
GMWN4600
GMWN4601
GMWN4602
GMWN4603
GMWN4604
GMWN4605
GMWN4607
Replace the expansion head kit on the transceiver with a new version of the Remote Head
Enhanced/Data Expansion Head Enhanced:
Description
4.
Part Number
PMLN4904
PMLN4908
5.
Part Number
Part Number
PMKN4030
Part Number
RMN5106
RMN5052
RMN5111
RMN5107
88
2.
Copy the software image from the released CD to the default software path.
3.
Run the CPS, click Tools > Options to open the Options dialog. Set Default Software Path
to contain the new software archive file.
4.
Connect the MTM800 to the computer using a flashing cable. Power up the computer to enter
bootstrap mode.
5.
Click Tools > Upgrade Phone - the radio will automatically detect the new software. If the
new software file is not found, select Customize Choice on the upgrade dialog and click
Browse to manually select the software image.
6.
89
90
91
APPENDIX
Product Specific Information
for Digital Terminals Type MT912M/MT812M/MT712M/MT512M
This section gives the Service Personnel an overview about product specific notes. This is
necessary to take special precautions to avoid the introduction of hazards when operating,
installing, servicing or storing equipment. This terminal meets the applicable safety standards if it is
used as described. All operating and safety instructions are to be followed carefully.
92
Fuse Identification
In case of blown fuses during the installation replace ONLY with those of identical value.
Never insert ones of different values.
Fuse for Power Cable GKN6270/GKN6274:
Fuse for Ignition Sense Cable HKN9327: