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    Presentation - Model Based Definition - John Schmelzle

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    Sri Pup
    This document provides an overview of model-based definition (MBD). It highlights that MBD uses 3D digital models combined with dimensions and tolerances to define product components and assemblies. MBD aims to create 3D technical data packages for manufacturing, logistics and acquisition. Key benefits of MBD include improved collaboration, reduced engineering time, fewer manufacturing errors and cost savings. Additive manufacturing further benefits from MBD as it allows complex designs not possible with 2D drawings to be defined. The document outlines several MBD projects underway at NAVAIR including developing 3D technical data package standards.

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    Presentation - Model Based Definition - John Schmelzle

    Uploaded by

    Sri Pup
    177 views17 pages
    This document provides an overview of model-based definition (MBD). It highlights that MBD uses 3D digital models combined with dimensions and tolerances to define product components and assemblies. MBD aims to create 3D technical data packages for manufacturing, logistics and acquisition. Key benefits of MBD include improved collaboration, reduced engineering time, fewer manufacturing errors and cost savings. Additive manufacturing further benefits from MBD as it allows complex designs not possible with 2D drawings to be defined. The document outlines several MBD projects underway at NAVAIR including developing 3D technical data package standards.

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    Presentation - Model Based Definition - John Schmelzle

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    This document provides an overview of model-based definition (MBD). It highlights that MBD uses 3D digital models combined with dimensions and tolerances to define product components and assemblies. MBD aims to create 3D technical data packages for manufacturing, logistics and acquisition. Key benefits of MBD include improved collaboration, reduced engineering time, fewer manufacturing errors and cost savings. Additive manufacturing further benefits from MBD as it allows complex designs not possible with 2D drawings to be defined. The document outlines several MBD projects underway at NAVAIR including developing 3D technical data package standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    177 views17 pages

    Presentation - Model Based Definition - John Schmelzle

    Uploaded by

    Sri Pup
    This document provides an overview of model-based definition (MBD). It highlights that MBD uses 3D digital models combined with dimensions and tolerances to define product components and assemblies. MBD aims to create 3D technical data packages for manufacturing, logistics and acquisition. Key benefits of MBD include improved collaboration, reduced engineering time, fewer manufacturing errors and cost savings. Additive manufacturing further benefits from MBD as it allows complex designs not possible with 2D drawings to be defined. The document outlines several MBD projects underway at NAVAIR including developing 3D technical data package standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 17

    Model Based

    Definition overview

    Introduction and Highlights


    Presenter
    John Schmelzle
    SE Design and Analysis Branch Head, NAVAIR

    Session Highlights
    Different from PLM
    Why MBD?
    What is MBD?
    Why Neutral
    Benefits of MBD
    MBD and AM
    2

    Different then PLM


    PLM is an essential part of a model based
    enterprise
    However, integrating a PLM system alone will not:
    Create a model based enterprise
    Satisfy long term archiving requirements
    Provide a neutral file format

    Provide a TDP with an independent approval


    indicator (Y14.100M)
    Per ASME Y14.100, an approval indicator must be:
    unique to an individual,
    capable of verification, and
    under the individuals sole control.

    File: NAVAIR Brief

    Why 3D MBD
    Current design process:
    2D
    Drawing

    3D Model

    3D Drawing design process:


    3D
    Model/Drawing

    Re-creation

    3D Part
    2D QA
    Process

    3D Part

    3D QA
    process
    Re-creation

    3D Product

    3D
    Product

    What is MBD?
    Model Based Definition (MBD) is the practice of
    using 3D digital data (models) combined with
    other data, such as 3D dimensions and
    tolerances, within 3D CAD software to provide a
    technical definition for individual components
    and product assemblies.
    The goal of MBD is to create 3D technical data
    packages (TDPs) to be used for manufacture,
    logistics, and acquisition. .

    File: NAVAIR Brief

    PDDS vs. MBD in Engineering


    PDDS:
    Fully Annotated Model:
    Model Used similar to conventional
    2D drawing.
    Fully dimensioned.
    Part not defined by the model, but is
    defined by the dimensions on the
    model.
    2D Drawing with an Associated Model:
    Similar to the fully annotated model;
    Has 2D drawing with associated
    model.

    MBD:
    Different from the fully annotated model
    Model itself defines the part
    In true MBD, dimensions are optional and
    only used at the discretion of the
    cognizant engineer.
    The model is toleranced geometrically
    often using surface profile tolarancing.
    Accuracy of model becomes critical.
    Need for Verification
    6

    3D TDP Definition at NAWCADLKE


    3D
    Model/Drawing

    3D Part

    Sheet 1
    Critical metadata and traditional
    drawing information

    Sheet 2
    3D visualization file

    3D QA
    process

    Embedded attachments
    STEP 214 neutral file

    3D
    Product

    STEP file used for import to drive


    downstream CAM equipment

    Validation certificate
    7

    Why Neutral?
    Legal requirement
    Utilization of a neutral file format eliminates the risk
    of a legal challenge to a procurement

    Long Term Archiving


    Typical DoD development life cycle is 20+ years

    Translation Issues

    File: NAVAIR Brief

    Proprietary and Open Format Considerations


    The intellectual property belongs to the
    developer regardless of how much detail is
    provided to the third-party application providers.
    The developer has control over the definition of
    the standard, and can change it at will with or
    without the advice and consent of the user
    community.
    The developer can also determine who has
    access to the format and for what purpose,
    regardless of the value to the user community.
    9

    Monetary Benefits
    Realized benefits
    30% reduction in part fabrication
    10% reduction in other areas

    Expected benefits
    30% reduction in engineering time
    Not realized in pilot due to full 3D dimensioning of
    models (done to ease transition from drawing
    downstream)
    10

    Non-monetary Benefits
    Improved communication and collaboration
    of engineering, manufacturing, and all
    project stakeholders
    Reduction in cycle time for new designs
    process
    Significant manufacturing error reduction
    resulting in significant cost-savings in
    avoidance of rework
    More effective allocation of resources
    11

    Additive Manufacturing & MBD


    Additive manufacturing (AM), also known as
    3D printing, is a potentially disruptive
    technology that is likely to profoundly affect the
    Navy.

    File: NAVAIR Brief

    12

    Additive Manufacturing
    Hydraulic Manifold used in the V-22 Drag Strut Retract Actuator Test Stand
    DLS 17-4ph Stainless Steel

    Application & Benefit

    Design driven manufacturing

    Design limited only by human imagination

    Do not have to design for manufacturing


    producibility
    Topology Optimization

    Complexity does not increase cost


    Ability for mass customization
    Rapid qualification of small lots of parts..

    Challenges

    Design Accomplishments

    70% reduction in weight


    Smaller foot print
    Improved fluid flow
    Fewer leak points

    Generated by
    Penn State ARL

    13

    3D CAD models are often not suitable to


    ensure manufacturing quality
    Capability to procure 3D models
    Capability to inspect 3D models
    Development of 3D Technical Data
    Package that incorporates a model-based
    definitions
    Material & AM process qualification

    AM & MBD
    AM offers the ability to
    create complex designs
    never before imagined
    Many of these designs
    are too complex to
    document in a
    conventional 2D drawing

    Picture of the 3D Manifold

    Only through MBD, can these new designs


    be properly documented.
    File: NAVAIR Brief

    14

    AM & MBD

    FPCH
    FMDB

    PRDL

    Tank Return
    Existing manifold is heavy and bulky.

    15

    Next MBD Project


    E-2D Rotodome
    Antenna
    Maintenance Stand

    File: NAVAIR Brief

    16

    CTMA
    CTMA Project Phase I ($100K)
    3D TDP Format
    3D TDP Standard Practices
    Model Validation/Verification

    CTMA Project Phase II (TBD)

    File: NAVAIR Brief

    Workflow automation
    PLM Integration
    Validation of 3D PDF graphics
    MBD Expansion, (Other Bases, CAD Platforms,
    PLM Systems)

    17

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