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An Apparel Manufacturer Profile Draft

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INTRODUCTION

BOVS Apparels Limited is a sister concern of Padma Group of Converters (PGC), a


renowned industrial conglomerate of Bangladesh. Although BOVS is the ninth and
the last concern of the group, it has come a long way since its inception in 2009.
Currently BOVS is exporting USD 5 million worth of garments on an annual basis.
Although starting out small, today the factory has a production capacity of 100,000
pieces woven bottom garments per month.
The management of the company is firm believers in the motto Customer is King,
and therefore all necessary actions are taken to ensure highest level of satisfaction
to customer in terms of quality and on-time delivery with reasonable price. Every
member of the BOVS family is fully motivated and determined in this regard.
COMPANY VISION
To be a trusted and valuable supplier to respected customers all over the
world and bring pride to our country.
COMPANY MISSION
To provide customers with combination of best price, highest quality,
greatest flexibility and perfect delivery of garment products.
COMPANY VALUES

Total Productive Maintenance (TPM)


Customer is king- higher customer satisfaction, better business
Production first, quality must
0% defect, 100% confidence
Better planning, better execution, faster delivery

PRODUCTS
BOVS is manufacturer and exporter of all kind of woven bottom items (long pants,
cargo pants, shorts, bermudas, boxers, pajamas, skirts etc.) based on denim, twill,
poplin and microfiber fabrics (both stretch and non-stretch) for men, women and
children
Local sourcing of fabrics is preferred by BOVS, however fabrics are also imported
from China or India as per customer requirement.

CUSTOMERS
Provided below is a list of regular customers for BOVS:

Aldi (France)
Alcampo (Spain)
Lahalle (France)
Gemo (France)
Lee, Vf (USA)
Cisalfa (Italy)
Champion (Italy)
Big W (Australia)
Risto (Russia)
Lee Cooper (Australia)

BOVS has highly experienced merchandising and commercial team highly capable
of providing best quality service to customers from any corner of the world.
MANUFACTURING AND QUALITY
BOVS is situated in its own individual premises at Hemayetpur, Savar, Dhaka.
Currently 80,000 square feet floor space is being used by the factory, with provision
to use further 80,000 square feet when production capacity is extended.
Lead time for local fabrication- 90 days
Lead time for imported fabrication- 120 days
Lead time for emergency cases- 60 days
Currently 4 sewing lines are running at the factory, with production capacity of
25,000 pieces/line/month.
Achieving high quality is number 1 priority for the management at BOVS. Therefore
very strong and independent quality team is present in the factory.
Process flow is designed in such a way so that there is quality is checked at every
level of production starting from fabric inspection to packing audits. Thus quality is
assured in line.
BOVS is regularly facing pre-shipment inspections at AQL 2.5 by customer
representatives and customer designated third parties (SGS, Intertek, SGT etc.).
BOVS has excellent record in these inspections and is confident to face even higher
requirements if necessary.

COMPLIANCE

Adherence to all laws of the country


No child labor
Medical facilities
Childcare facilities
Dining hall
SHE (safety, health and environment pillar)
Dedicated compliance and welfare officers
BSCI certified
WRAP certified
ISO 9001:2008 certified
Accord audited with Green in structural safety audit

NAME OF THE FACTORY

: BOVS Apparels Limited

YEAR OF ESTABLISHMENT : 2009


FACTORY ADDRESS

: Jamur Muchipara,Hemayetpur,Savar,
Dhaka-1340,Bangladesh

PHONE NO.

: 88-02-7742489-91
And +8801678627533
FAX NO. 88-02-7710122

PRODUCTION INCHARGE

: Mr. Md. Alamgir Hossain (Production Manager)

BGMEA MEMBERSHIP NO. : 5608


TOTAL EMPLOYMENT

: 485 employees. (75% Female)

TOTAL WORKABLE AREA : 71902 sft (Details Enclosed)

MAIN PRODUCT

: Woven Bottoms (Mens, Womens , Boys &

Girls)
TOTAL MACHINERIES

: 337 Sets (Details Enclosed)

PRODUCTION CAPACITY

: 1, 00,000 pcs Bottoms / Month


Considering 26 days/ Month, 10 hours/day

PRODUCTION LINE

: 4 lines (60 machines/line for Cargo, & 40 to 50


machines/line for basic or chino)

ANNUAL EXPORT

: US$. 5.00 Million

FACTORY SPACE DETAILS :


Cutting
Sewing
Finishing Floor with Hanging Garments
Sample Section
Inspection Unit ( 2 x 250 sft)
Store-fabrics, Store-Accessories

6500 sft
17902 sft
7300 sft
1300 sft
500 sft
6200 sft

Store for Finished Goods (Closed off Carton)


Factory office
Dining
Utilities (Generator, Boiler, Air compressor,
Substation)
Miscellaneous

2210sft
10,525 sft
3006 sft
11488 sft

CERTIFICATION:

4971 sft

WRAP
BSCI
ISO 9001:2008
MACHINERIES DETAILS
Macine Name
Single Needle Lock Stitch M/c
Single Needle Lock Stitch M/c
Single Needle Lock Stitch M/c

Brand

Model

JUKI
JUKI
JUKI

DDL-8700-A7
DDL-8700
DDL-8300-N

JUKI

FY -5550 -Y

Single Needle Lock Stitch M/c


Single Needle Lock Stitch M/c

Brothe
r
Single Needle Lock Stitch M/c
Brothe
r
Single Needle Lock Stitch M/c
Jack
Double Needle Lock Stitch M/c JUKI

Manual/
Auto
Auto
Manual
Manual

Origin

Qty

China
China
China

50
60
9

China

16

S-622DD-405

Manual
Auto

China

20

S-1110A-3

Manual

Vietnam

26

JK-4
LH3568A

Auto

China
China

1
16

China

37

Manual
O/L 4 Thread

JUKI

MO6714-S
Manual

O/L 5 Thread
Flat lock (Loop making)
Chain Stitch 3 Needle

JUKI
JUKI
Jack

MO-6516-S
MF-760 5U
JK-8560W

Manual
Manual
Manual

China
U.S.A.
China

13
5
5

Chain Stitch 2 Needle


Feed of the Arm M/c (3 Needle)
Feed of the Arm M/c (2 Needle)
Button Hole M/c
Button Stitch M/c
Bartak M/c (Computerized)
Multi Needle Chain Stitch

JUKI
JUKI
JUKI
JUKI
JUKI
JUKI
KANS
AI
Hashi
ma

MH-380
MS-1261
MS-1190M
LBH-1790S
LK-1903-ANSS
LK-1900-AN-HS
DFB-1411P-XP

Manual
Manual
Manual
auto
auto
auto
Manual

China
Japan
Japan
Japan
Japan
Japan
Japan

2
5
3
4
2
9
7

HW-206

Manual

Japan

Thread Reconer

Eyelet Hole
Fusing M/c
Metal Dtector M/c
Fabric Inspection M/c
Fabric Cutting M/c(Straight
Knife)
Loop Making
Snap Button
Thread Sucker
Electric Heater- 250 kg
Gas Boiler- 500 kg
Air Compressor- 7.5 kg/cm2
Diesel Generator (138 KVA)
Diesel Generator (500 KVA)
Hidrant pump-40 HP
Hidrant pump-4 HP
Water pump-5.5 HP
Cooling Pad-4HP
Reservoir Tank- 50000 Gallons
Over head Tank -15000 Gallons
WTP(reverse osmossis)

Brothe
r
WEIS
HI
Hashi
ma
WEIS
HI
KM
MACK
KANS
AI
UZU
Local
Local
Local
DOES
PARKI
NS
Main
Joke
Main
N/A
N/A
N/A
N/A

BH-9820-02

auto

Japan

NHJ-Q900C

auto

Japan

HM-770G-100

auto

Japan

YBJ-180B

auto

Japan

KS-AUV

auto

Japan

B-2000C

Manual

Japan

UZ-7EN
N/A
N/A
N/A
D/55469
N/A
N/A

Manual
Manual

Thailand
Local

auto
auto
auto

Germany
Germany
England

4
1
1
1
1
1
1

N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A
N/A

1
1
1
1
1
1
1

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