Engineering and Maintenance - EcoFlex Heatexchanger
Engineering and Maintenance - EcoFlex Heatexchanger
Engineering and Maintenance - EcoFlex Heatexchanger
Within the GEA Heat Exchangers Segment of the international GEA Group,
GEA PHE Systems is responsible for plate heat exchanger technologies.
Strong individual companies: GEA Ecoflex, GEA WTT, GEA PHE Systems
Asia Pacific and GEA PHE Systems NA with production locations in
Germany, USA and India manufacture gasketed, fully welded and brazed
plate heat exchanges for worldwide distribution, covering almost all industrial applications. Our GEA EcoServe service organisation provides quick
and competent maintenance and spare parts service throughout the world
with customer service centers in many countries.
With GEA PHE Systems you put the technical edge of one of the leading
manufacturers of plate heat exchangers (PHE) worldwide to good use
These operating instructions are your personal guide explaining design,
function, installation, operation, maintenance, troubleshooting, transport
and repairs to you in an easy-to-understand and clear manner. The present
operating instructions in particular aim at avoiding possible hazards or
damage right from the beginning. This is why all employees working with
the PHE should have access to these operating instructions at any time.
If any questions remain unanswered, your GEA PHE Systems Sales Office or
the Central Service Dept. will be glad to help you.
Additional technical information is available for specific applications.
Please take note of the rear cover of these operating instructions! You can
find the address of your Sales Office there.
Content
Content
1 We enjoy working for you .......................................................................... 2
2
5.4
5.5
Content
6.5
Commissioning ......................................................................................... 44
Operation ................................................................................................. 45
Decommissioning ..................................................................................... 46
7.3.1 Short-term decommissioning ...................................................... 46
7.3.2 Long-term decommissioning ...................................................... 46
Disposal ..................................................................................................... 47
Maintenance .................................................................................................. 48
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
Troubleshooting ........................................................................................... 70
9.1
9.2
2.1
PHE type
Designation
Concitherm
CT 187 CT 193
Free-flow
LWC 100 T
LWC 150 S
LWC 250 S
LWC 350 S
NH
NT
NT 50 T NT 50 M NT 50 X
NT 100 T NT 100 M NT 100 X
NT 150 S NT 150 L
NT 250 S NT 250 M NT 250 L
NT 350 S NT 350 M NT 350 L
NT 500 T NT 500 M NT 500 X
NX
Safetytherm
VT 10 VT 20 VT 40
VARITHERM
VT 04 VT 10 VT 20
VT 405 VT 40
VT 805 VT 80
VT 1306 VT 130 VT 180
VT 250 VT 2508
2.2
2.2.1
Representation of information
Warnings
DANGER
WARNING
CAUTION
NOTICE
2.2.2
Symbol
Symbols
Meaning
This symbol appears besides paragraphs that provide you with useful or
important information for the correct handling of the PHE. This information helps you to avoid problems and makes handling the PHE easier.
1.
2.
Identifies a list.
2.2.3
Abbreviations
Abbreviation
Meaning
PHE
HE plate
2.2.4
The PHE has been manufactured in accordance with the state of the art and
the recognized safety rules. The PHE can still be the origin of hazards to
persons and material assets if you
fail to observe this chapter,
fail to observe the warnings in these operating instructions,
fail to use the PHE in accordance with the intended use.
For this reason, please read this chapter attentively. It contains important
information and obligations. It concerns your health and the troublefree
operation of the PHE.
3.1
The PHE is heavy. Should it tip over or fall down during transport,
persons may be killed or seriously injured.
Transport the PHE to its intended position with the transport packaging
if possible. Use sufficiently dimensioned lifting equipment exclusively for
handling the PHE at the place of installation. Never stand under
suspended loads and keep other persons away.
Upright PHEs have a high center of gravity and may tip over.
Put up a PHE delivered in a horizontal position only directly before it is
installed. Secure the upright PHE against tipping over by bolting it to the
ground. If possible, remove the lifting devices used only after the PHE
has been fastened to the ground.
The use of dangerous flow media (explosive, flammable, caustic, toxic)
involves danger of chemical burns, fire burns or intoxication.
Wear suitable protective clothing when working on the PHE. Ensure that
the PHE is depressurized and empty prior to opening.
When opening the PHE, sharp-edged HE plates may fall out.
Keep HE plates from falling out by having them secured by another
person.
The flow media may be colder than 0 C and hotter than +50 C. This is
why PHEs involve the danger of frostbites and burns.
Protect persons by a protection against accidental contact and install
warning signs relating to frostbites and burns.
A cutting hazard exists on burrs, threads and the HE plates.
Wear protective equipment at all times when working on the PHE.
3.2
Intended use
10
3.3
Personnel qualification
Persons entrusted with setting-up, transportation, installation, commissioning, operation, dismounting or maintenance of the PHE must have the
following knowledge:
Basic mechanical knowledge,
knowledge of the plant and/or machine into which the PHE is integrated,
knowledge of the associated technical terms.
To ensure operational safety, such activities may be carried out only by a
suitable specialist or by a trained person supervised by a specialist.
A specialist is a person who, in view of his technical training, the knowledge
and experience gathered and his knowledge of the relevant regulations, can
assess the work entrusted to him,
identify possible hazards and
take suitable safety precautions.
A specialist must comply with the relevant technical rules, e.g. the accident
prevention regulations.
11
3.4
The operating company is responsible for the safe operation of the PHE.
Component
Gasket
materials
Metal
components
all maintenance operations/inspections are carried out at regular intervals. The time intervals have to be fixed as a function of area of use, the
flow media, the risk potentials and the regulations applicable for operation.
that the personnel regularly inspects the PHE for leaks. These must be
repaired without delay if required.
Training of personnel
As the operating company, you must regularly train your personnel in these
subject-matters:
Observing and use of the operating instructions and of legal provisions,
use of the plate heat exchanger in line with the intended use,
observing the operating instructions in force at the operating company,
behaviour in an emergency.
12
3.5
3.6
13
Description of function
3.7
Warranty
The warranty applies to the delivered PHE version exclusively and will
cease to be valid if the PHE if incorrectly installed or not used in line with its
intended use.
Description of function
Serially arranged profiled HE plates with flow openings form a pack of flow
gaps inside the PHE. The flow media flow through every other flow gap
involved in heat exchange in different directions.
Small temperature differences between the flow media may call for multipass PHE. In this case, the connecting piping is on the fixed and on the loose
plate, i.e. on both sides.
14
5.1
Basic structure
The basic structure of a PHE is shown below. The specific design depends on
the application.
4
5
2
6
3
9
10
Fig. 5.1 a Components of a gasketed PHE
No.
Component
No.
Component
Top beam
HE plates
Piping connections
Fixed plate
HE plate gasket
Column
Loose plate
10
Tensioning bolt
15
14
13
11
12
13
14
Fig. 5.1 b Constituents of a HE plate
Nr.
Component
Nr.
Component
11
13
Leakage spaces
12
HE plate gasket
14
5.2
Identification
Every PHE manufactured by GEA PHE Systems has a rating plate. This
plate is fitted on the outside of the PHE fixed plate.
It usually provides information about:
PHE type
Serial no.
Year of construction
Tensioning dimensions
a max. and a min.
Permitted temperatures
Test pressures
Capacities
16
Manufacturer
Enclosed documentation
Each PHE is delivered with a dimension sheet and/or an assembly drawing
and a circuit diagram.
The dimension sheet and/or the assembly drawing include, among others,
the outer dimensions as well as type, size and position of the piping connections.
The circuit diagram shows the specific arrangement of the HE plates, their
type, the material used as well as the material thickness and indicates the
gasket material and the part nos.
17
5.3
Frames
PHE made by GEA PHE Systems are available in various applicationspecific frame versions. The basic versions are the C and B designs, with the
B design being used above all for longer plate packs. Variants of these
designs are marked by further abbreviations.
2F
1F
2F
1F
3F
4F
3F
4F
18
2F
1F
3F
4F
5.3.1
The piping may be connected to the fixed plate, the loose plate and the intermediate plate. Please take the position and type of connections from your
dimension sheet, circuit diagram or the assembly drawing.
The piping connections on the fixed plate and on the loose plate are consistently numbered according to the following pattern:
Fixed plate
2F
1F
3F
4F
Loose plate
1L
2L
4L
3L
19
5.3.2
1
Fig. 5.3.2 Longer pre-tensioning bolts (from five pairs of tensioning bolts)
5.3.3
Depending on the PHE frame type, the HE plates are fitted in the frame in
different ways.
C frames
In C frames, the HE plates stand on the lower round carrier bar [2]. The
upper round bar [1] ensures guiding. See chapter 8.4 Opening the PHE
(page 53).
VT a.o.
NT a.o.
2
Fig. 5.3.3 a HE plate for C-frames of VT and NT series
20
B frames
The HE plates are suspended directly from the top beam [1] or from a
special suspension rail [2] fitted below the top beam in B frames. The
bottom connecting bar [3] ensures guiding.
Variant 1
3
Fig. 5.3.3 b Variant 1: Top beam (1) without any additional suspension rail
Variant 2
3
Fig. 5.3.3 c Variant 2: Top beam (1) with special suspension rail (2)
21
Variant 3
1
2
3
Fig. 5.3.3 d Variant 3: Top beam (1) with suspension (2)
5.4
HE plates
5.5
The HE plate gasket material is selected to meet the customers requirements (e.g. pressure, temperature, media, operating mode).
HE plate gaskets made of elastomers are available in various materials and
designs (e.g. HE plate gaskets for two openings). The HE plate gasket material is clearly marked by a color marking.
22
Most HE plate gaskets are fixed without glue, using a mechanical joint on
the HE plate. As an alternative, the HE plate gaskets can also be glued.
The type of gasket used between the HE plate pack and the frame components depends on the frame type. Two types of frame gaskets can be distinguished:
Gasket rings positioned in a groove.
Rubber mouldings covering the entire connection opening and providing
a sealing effect towards the HE plate pack and the connected piping
flange on both sides.
Material changes of gaskets
HE plate and frame gaskets may lose their initial properties due to
external environmental influences and the flow media used. This may
cause leaks and damage.
23
DANGER
Danger to life
if the load slips!
Always transport the
PHE horizontally.
Never transport the PHE
using the tensioning bolts.
CAUTION
Damage to
connection nozzles!
Never
equipment to the
connection nozzles.
24
6.1
Transport variants
The completely assembled PHE is packed either horizontally or vertically,
depending on the execution. The piping connections are plugged.
PHE delivered in a horizontal position are fastened on pallets with the
fixed plate facing down to enable safe transportation.
PHE delivered in an upright position are frequently fixed on wooden
boards or pallets.
25
6.2
6.3
1
Fig. 6.3 a Removing all transport straps
3
2
2
Fig. 6.3 b Fitting round slings
Fig. 6.3 c Lifting the PHE slowly beyond the point of gravity
27
DANGER
Mortal danger by PHE falling over
Some PHE types may fall over very easily
due to their high centre of gravity.
After putting up the PHE, bolt the
PHE down at the place of installation
or anchor the PHE at a temporary
location before removing the lifting
equipment.
28
6.4
Leave the PHE bolted down to wooden boards until it has been transported to its final place of installation.
Loosen the PHE from the wooden boards only after it is held by lifting
equipment.
Ensure that the floor of the installation site is sufficiently large, level and
able to support the load.
Bolt the PHE down at the place of installation as planned.
Mortal danger by PHE falling down
The PHE may fall down if you fix lifting equipment incorrectly or use
improperly dimensioned lifting equipment.
29
30
NOTICE
Damage of PHE due to incorrect lifting
The HE plates will be damaged if you apply a fork lift truck directly at the
bottom of the HE plate pack.
Never lift the PHE at the bottom of the HE plate pack.
If you fix lifting equipment at the piping connections, these may be bent,
may break off or tear off.
Never fix the lifting equipment at the piping connections.
Always fix the lifting equipment as described in chapters 6.4.1 to 6.4.5.
31
6.4.1
Lifting
3. Slowly lift the PHE until the round slings are evenly tensioned and the
PHE is almost horizontal.
Lowering
4. Slowly lower the PHE down above the prepared place of installation and
avoid jerky floor contact.
32
6.4.2
Lifting
3. Slowly lift the PHE until the round slings are evenly tensioned and the
PHE is almost horizontal.
Lowering
4. Slowly lower the PHE down above the prepared place of installation and
avoid jerky floor contact.
33
6.4.3
Lifting
2. Slowly lift the PHE until the round slings are evenly tensioned and the
PHE is almost horizontal.
Lowering
3. Slowly lower the PHE down above the prepared place of installation and
avoid jerky floor contact.
34
6.4.4
Lifting
3. Slowly lift the PHE until the round slings are evenly tensioned and the
PHE is almost horizontal.
Lowering
4. Slowly lower the PHE down above the prepared place of installation and
avoid jerky floor contact.
35
6.4.5
Fig. 6.4.5 Applying round slings laterally around the top outside pairs of tensioning nuts
Lifting
2. Slowly lift the PHE until the round slings are evenly tensioned and the
PHE is almost horizontal.
Lowering
3. Slowly lower the PHE down above the prepared place of installation and
avoid jerky floor contact.
36
6.5
Leave the PHE bolted down to wooden boards until it has been transported to its final place of installation.
Loosen the PHE from the wooden boards only after it is held by lifting
equipment.
Ensure that the floor of the installation site is sufficiently large, level and
able to support the load.
Bolt the PHE down at the place of installation as planned.
Mortal danger by PHE falling down
The PHE may fall down if you fix lifting equipment incorrectly or use
improperly dimensioned lifting equipment.
37
38
WARNING
Danger of injury due to hazardous flow media
If you wish to use hazardous flow media (e.g. explosible, flammable, caustic,
toxic, under high pressure, very hot or very cold) when operating the PHE,
ensure that the safety accessories below are provided and/or fitted:
Required safety
accessories
Collecting tray
Splash guard
Earthing tab
Insulation
Warning sign
Required safety
accessories
Very hot
Collecting tray
Splash guard
Earthing tab
Insulation
Warning sign
x2
39
WARNING
Damage to PHE due to freezing of flow media
Ensure that the temperature will not drop below the freezing temperature of the flow media used in all setting-up and operating conditions.
As a function of the future operating conditions and of the permanent place
of use, the PHE may have to be retrofitted.
6.5.1
at least entire
length of PHE
Fig. 6.5.1 a Only for C frames: Recommended spacing from fixed plate
width
1.5 x width
1L
2L
4L
3L
1.5xwidth
40
6.5.2
6.5.3
Installation of piping
WARNING
41
NOTICE
Damage to piping connections and to PHE due to excessive
forces and torques
When excessive forces and torques are transmitted on the PHE connections
through the piping, the piping connections and/or the PHE may be
damaged.
You can take the forces and torques permitted for your PHE from the
technical documentation.
Ensure that the forces and torques transmitted from the piping to the
PHE connections are not too high.
Flexible piping connections
Realise the piping connections at the loose plate and on intermediate
plates flexibly so that the tensioning dimension of the HE plate pack
can be adjusted between a max. and a min.
NOTICE
Damage to HE plates by excessive tightening
When the HE plate pack is tensioned to less than tensioning dimension
a min., the HE plates are damaged. The PHE may become leaky and flow
media can escape.
Never tension to less than tensioning
dimension a min.
Ensure that the tensioning dimension
a of the HE plate pack is always
a
within the permitted value range
a min. < a < a max. (see explanation
of rating plate, starting on page 16).
Environmental damage
due to leaks
When using environmentally
hazardous media, ensure that these can be reliably collected in case of a
PHE leak (e.g. collecting trays and suction equipment) and cannot
pollute the environment
Damage to PHE by sudden pressure rise (liquid hammer) or
sudden pressure drop (cavitation hammer)
When the flow velocity of a flow medium changes, a liquid hammer or a
cavitation hammer may occur. This can damage the PHE and flow media
can escape.
Always open or close the valves of the piping connected to the PHE slowly.
Avoid sudden condensation of gases by suitable process control.
Damage to PHE due to freezing of flow media
Ensure that the temperature will not drop below the freezing temperature of the flow media used in all setting-up and operating conditions.
Leaks when putting multi-stage PHE into and out of operation
When putting multi-stage PHEs into and out of operation and failing to
pressurize or relieve all sections evenly, the tensioning dimension may be
exceeded in individual sections. This may produce leaks.
Ensure that when putting multi-stage PHEs into and out of operation, all
sections must be pressurized or relieved evenly.
43
7.1
Commissioning
44
7.2
Operation
CAUTION
NOTICE
Material damage due to unpermitted operating conditions
When operating the PHE under conditions for which it is not designed,
damage may result.
Carry out visual inspections of the PHE at regular intervals during operation. If the PHE is leaky, service or repair it.
Ensure that the PHE is not operated with unpermitted flow media, pressure or temperature levels. The permitted minimum and maximum
values are specified on the rating plate, see Identification (Seite 16).
Avoid liquid hammers and cavitation hammers.
Removing faults during operation
If faults appear during PHE operation, please refer to chapter 9 Troubleshooting (page 70).
45
7.3
Decommissioning
NOTICE
Damage due to hazardous flow media
If you use hazardous or environmentally incompatible flow media and these
leak during standstill, damage may result.
Ensure that no flow media can escape during the standstill phase.
Damage of PHE due to freezing
Freezing of flow media may cause damage when de-commissioning the unit.
Ensure that the flow media remaining inside the unit cannot freeze, e.g.
by draining or heating.
7.3.1
Short-term decommissioning
Ensure that no flow media can escape during the standstill phase.
7.3.2
Long-term decommissioning
NOTICE
Corrosion of HE plates
Flow media remaining inside the PHE during extended standstill periods
may cause corrosion of the HE plates.
Drain the flow media completely.
Flush the PHE and the HE plates and let the PHE dry well.
Plug the piping connections to be used with blind plugs in order to
avoid ingress of moisture or dirt into the PHE during standstill.
Take care of protected storage until the unit is put back into operation.
46
7.4
Disposal
Upon request, GEA PHE Systems will take care of disposing of your PHE.
The PHE will be dismounted, transported away and disposed of properly by
our employees against payment of the expenses incurred.
Disposal of parts polluted by contaminants
If PHEs or parts thereof are contaminated, GEA PHE Systems cannot
take care of the disposal. In this case, disposal of the PHE is the responsibility of the operating company.
47
Maintenance
Maintenance
48
Maintenance
8.1
Frame maintenance
8.2
8.2.1
CIP cleaning
49
Maintenance
NOTICE
Material damage due to exceeding permitted values
The rating plate of your PHE specifies the permitted values, e.g. for pressure
and temperature. When these values are exceeded during PHE cleaning, the
PHE may be damaged.
Ensure that all permitted values specified on the rating plate are
respected in the cleaning process as well.
Damaged HE plates and HE plate gaskets due to aggressive
cleaning media
Chemical cleaning processes may attack the HE plate and gasket material
and cause leaks.
Always use cleaning media that do not attack the HE plate and gasket
material.
Choose a suitable temperature and do not let the cleaning media take
effect for an unnecessarily long time.
Always comply with the safety regulations and follow the recommendations of the cleaning media producers.
Environmental damage due to aggressive cleaning media
When aggressive cleaning media are discharged into the environment, environmental damage may result.
Collect the cleaning agent you have used completely so that it cannot be
discharged into the environment.
Have the cleaning agent you have used disposed of in an environmentally compatible way.
8.2.2
50
Maintenance
8.3
Danger of injury
Maintenance work on the PHE involves danger of injury.
For this reason, always observe the following rules:
Wear suitable protective equipment at all times.
Hazardous flow media (caustic, toxic, flammable, explosive etc.) present
a severe danger of injury for the operator and bystanders. Ensure that
the regulations for flow media are followed during all work.
When opening a pressurized and/or filled PHE, the flow media may
escape in an uncontrolled way. This is a danger of injury for the operators and bystanders. Ensure that the PHE is at the ambient pressure
level.
When using hot or very cold flow media there is a danger of burns or,
respectively, frostbites. Before starting maintenance work, always ensure
that the PHE has reached ambient temperature.
Drain the PHE, ensuring that the media contained inside are reliably
collected.
Frame types C or B
Before starting work, establish which frame type (C or B) has been
delivered with the PHE, using the enclosed documentation.
Follow the work steps in chapters 8.4 to 8.5 and 8.9 for the relevant
frame type C or B.
1. Stop operation of the PHE.
2. Slowly close the valves of the incoming and outgoing lines and relieve
the PHE pressure until ambient pressure is reached.
3. Wait for the PHE to reach the ambient temperature level.
4. Drain the PHE, ensuring that the content of the PHE is collected.
5. Remove any provided insulation and/or splash guards.
51
Maintenance
9. Mark the HE plate pack with a diagonal strip of paint on the side in order
to know the correct order of HE plates
when reinstalling.
52
Maintenance
Fig. 8.3 d Measuring the tensioning dimension between fixed and loose plate
8.4
CAUTION
Danger of injury on sharp edges, threads
and burrs
Both the HE plates and threads or burrs on the
PHE may have sharp edges that may cause cuts.
Wear protective gloves when working on the
PHE and/or with the HE plates.
53
Maintenance
1 = HE plate(s)
2 = Fixed plate
3 = Loose plate
4 = Tensioning bolts
5 = Top beam
6 = Safety stop
7 = Column
8.4.1
54
Maintenance
WARNING
As soon as the tensioning bolts have been slackened off, there is danger of
HE plates coming loose from their guiding, falling out laterally and causing
serious injury.
Absolutely comply with the procedure described below.
4
Fig. 8.4.1 b Pushing the loose plate next to the safety stop
55
Maintenance
2
1
Fig. 8.4.1 c Setting HE plates at an angle and letting them rest against the fixed plate top
Fig. 8.4.1 d Pushing the loose plate next to the safety stop
3
7
Fig. 8.4.1 e Pushing the loose plate next to the safety stop
56
Maintenance
8.4.2
4
Fig. 8.4.2 c Removing the short tensioning bolts
General Operating Instructions 1.5 | 2012-01-03
57
Maintenance
8.5
NOTICE
Damage of HE plates by improper storage
When the HE plates including the associated HE plate gaskets are not properly handled and stored, damage may result that causes PHE leaks.
Ensure that HE plates are not damaged by transport and storage.
Observe the max. stacking height (page 60) and the instructions within
the defined work steps.
58
Maintenance
8.5.1
1. Observe chapter 5.3.3 Fitting the HE plates in the frame (page 20). This
chapter describes how the HE plates are held in the frame.
59
Maintenance
8.5.2
Observe chapter 5.3.3 Fitting the HE plates in the frame (page 20). This
chapter describes how the HE plates are held in the frame.
60
Maintenance
8.6
8.6.1
NOTICE
Damage by cleaning tools
Hard cleaning tools (e.g. brushes with metal bristles) can damage the metal
surface of the HE plates and cause corrosion. Damaged HE plate gaskets
may cause leaks.
Never use hard cleaning tools.
Always proceed carefully when cleaning in order to avoid damage to HE
plates and plate gaskets. Ensure that no particles will end up beneath the
HE plate gaskets as this may cause leaks.
61
Maintenance
Fig. 8.6.1 a Cleaning away dirt from the HE plate with a high-pressure jet cleaner
Fig. 8.6.1 b Cleaning of a HE plate with a soft brush under running water
8.6.2
NOTICE
Damaged HE plate gaskets due to aggressive cleaning agents
Chemical cleaning processes may attack the HE plate gasket material and
cause leaks.
Always use cleaning agents that do not attack the HE plate gasket material.
Choose a suitable temperature and do not let the cleaning agents take
effect for an unnecessarily long time.
Always comply with the safety regulations and follow the recommendations of the cleaning agent producers.
62
Maintenance
NOTICE
Corrosion due to chloride-containing cleaning agents
Chlorides in the cleaning agent used reduce the corrosion resistance of
nickel-chromium and nickel-chromium-molybdenum steel grades (including
Hastelloy, Incoloy and Inconel).
Dilute the cleaning liquid only with chloride-free or low-chloride water
of low hardness.
Select the cleaning agent as a function of the dirt to be removed and of
the resistance of HE plates and gasket materials..
1. Clean the HE plates according to the working instructions by the
cleaning agent producer.
2. Always flush the cleaned HE plates with a sufficient amount of clean
water prior to reinstalling them.
3. Check both sides of the HE plate if any dirt has remained on the plate.
4. Remove particles on and beneath the HE plate gaskets, e.g. using a soft
brush.
8.7
You can take the type of fastening of HE plate gaskets from the technical
documentation of the plate heat exchanger. The HE plate gaskets may be
glued or fixed without glue.
We recommend that you replace all HE plate gaskets at the same time.
Always use original GEA PHE Systems HE plate gaskets exclusively.
Contacting the GEA PHE Systems Sales Office
Contact your GEA PHE Systems Sales Office for replacing the HE plate
gaskets of your PHE. The contact addresses can be found on the rear
cover.
63
Maintenance
8.8
The type of gasket used between the HE plate pack and the frame components depends on the frame type.
Contacting the Sales Office
Contact your GEA PHE Systems Sales Office for replacing the frame
gaskets of your PHE. The contact addresses can be found on the rear
cover.
8.9
Observe the work steps detailed in chapter 3.1 Hazards on the PHE
(page 9), before installing the HE plates and closing the PHE.
8.9.1
NOTICE
Leaky PHE due to old HE plate or frame gaskets
If you reuse used HE plate gaskets and frame gaskets or replace only part of
them, the PHE may leak.
Perform a visual inspection to see if replacement is needed.
Replace used HE plate gaskets and used frame gaskets (sealing rings or
rubber mouldings) always for the entire PHE at the same time.
Leaky PHE due to damaged HE plate and frame gaskets
HE plate gaskets and frame gaskets (sealing rings or rubber mouldings) are
easily damaged.
Handle HE plate and frame gaskets with care.
64
Maintenance
8.9.2
First carry out the work steps described in chapter 8.9.1 Preparatory
measures for installing the HE plates (page 64).
2
1
1
Fig. 8.9.2 b Resting HE plates against the fixed plate top after installation
65
Maintenance
Fig. 8.9.2 c Pushing the loose plate next to the HE plate pack and inserting the tensioning
bolts
6
4
4
4
Fig. 8.9.2 d Pushing the loose plate next to the HE plate pack and inserting the
tensioning bolts
66
Maintenance
8.9.3
First carry out the work steps described in chapter 8.9.1 Preparatory
measures for installing the HE plates (page 64).
1. Clean the HE plate suspension beam
[5] and apply a little grease.
5
Fig. 8.9.3 c Pushing the loose plate next to the complete HE plate pack
67
Maintenance
8.9.4
NOTICE
Damage to HE plates by excessive tightening
When tensioning the HE plate pack beyond the value permitted by
tensioning dimension a min., the HE plates will be damaged and the PHE
may leak.
Tension the HE plate pack of the
PHE within the fixed values
a min. < a < a max.
Fig. 8.9.4 a Diagonal strip of paint as an aid for checking the order
68
Maintenance
69
Troubleshooting
Troubleshooting
Prior to removing faults
You should contact your GEA PHE Systems Sales Office (see rear cover)
before removing faults in order to avoid improper work on the PHE
and its consequences.
9.1
Output deficit
Fault
Reason
Remedy
Change of operating
mode, flow media etc. as
compared with the design
case
70
Troubleshooting
9.2
Fault
Leaks
Reason
Remedy
Excessive operating
pressure
Excessive / insufficient
operating temperatures
71
Troubleshooting
Fault
Reason
Damaged HE plates
Dirty gasket
Defective gasket
72
Remedy
Technical terms
10 Technical terms
Term
Meaning
B frame
C frame
Column
Connection
(pipe connection)
EcoLoc
Fixed plate
Flow media
Frame gaskets
Frame plates
73
Technical terms
Term
Meaning
Gasket groove
Gasket ring
HE plate gaskets
HE plate pack
HE plates
Header channel
Insulation
Intermediate plate
A component inside the HE plate pack. The intermediate plate has lateral piping connections for multistage PHE designs.
Leakage space
LocIn
Loose plate
Manifold channels
74
Technical terms
Term
Meaning
Metal lining
Lining of the frame plates in the area of piping connections. The material used (stainless steel grades, titanium, etc.) depends on the application.
Multi-pass PHE
Multi-stage PHE
PHE
Rating plate
Reinforcement plate
A component inside the HE plate pack. The reinforcement plate has no piping connections and is used for
special multi-pass PHE designs.
Reverse flushing
Rubber moulding
Single corner
(single pipe corner)
Single-pass PHE
Splash guard
75
Technical terms
Term
Meaning
Tensioner
Tensioning dimension a
a max. / a min.
Top beam
76