Panametrics Mms3 0707 en
Panametrics Mms3 0707 en
Panametrics Mms3 0707 en
Sensing
GE Industrial
Sensing
Abridged Manual
914-110A4
August 2004
Moisture Monitor Series 3 Hygrometer is a GE Panametrics product. GE Panametrics has joined other GE
high-technology sensing businesses under a new nameGE Industrial, Sensing.
August 2004
Warranty
The warranties set forth herein are exclusive and are in lieu of
all other warranties whether statutory, express or implied
(including warranties of merchantability and fitness for a
particular purpose, and warranties arising from course of
dealing or usage or trade).
Return Policy
iii
August 2004
Table of Contents
Chapter 1: General Information
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unpacking the Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Checking the Delta F Oxygen Cell for Leakage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Choosing a Site. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Grounding the Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Moisture/Temperature Probe Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Moisture Condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Static or Dynamic Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Long-Term Storage & Operational Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Freedom from Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Corrosive Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Sample System Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Moisture Sample Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Oxygen Sample Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
August 2004
vi
August 2004
vii
August 2004
viii
Chapter 1
General Information
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Unpacking the Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Checking the Delta F Oxygen Cell for Leakage . . . . . . . . . . . . . . . . . . . . . 1-2
Choosing a Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Grounding the Series 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Moisture/Temperature Probe Considerations . . . . . . . . . . . . . . . . . . . . . . 1-5
Sample System Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
August 2004
Introduction
Upon receipt, unpack the Series 3 and make sure all the parts and
documentation listed on the packing slip are included. The packing
slip may not list the Calibration Data Sheet(s), which are usually
packed in the plastic storage case with the moisture, oxygen, and
pressure probes. You may also find the Calibration Data Sheet(s) in
an envelope taped to the Series 3. There should be one Calibration
Data Sheet for each probe.
Be sure to inspect each component, including the sample system, for
evidence of mishandling. If anything has been damaged, report this to
the carrier and to GE Infrastructure Sensing, Inc. immediately. You
should leave the plastic caps on the probes and the pressure
transmitters when they are not installed in the process stream. If
anything is missing, contact GE Infrastructure Sensing, Inc.
immediately.
General Information
1-1
August 2004
Before connecting the Delta F Oxygen Cell(s), you must check it for
damage and/or leakage. Depending on the application, the oxygen
cell may have a top drain or both a top and bottom drain for the
electrolyte reservoir. It is important to identify your cell for the
following procedure. Use Figure 1-1 below to identify your cell.
1. Remove the top of the electrolyte reservoir.
IMPORTANT:
Bottom Drain
Electrolyte Discharge Valve
(in vertical, closed position)
Figure 1-1: Delta F Oxygen Cell - Drain Locations
4. Let the oxygen cell stand for about 6 hours; then check for any
leakage.
5. If there is no leakage, drain the cell completely.
If the cell leaks, see the warranty information at the beginning of this
manual.
1-2
General Information
August 2004
Min/Max Window
Water Level
Figure 1-2: Min/Max Window and Water Level
Choosing a Site
General Information
1-3
August 2004
!WARNING!
Division 2 applications may require special installation.
Consult the National Electric Code
and/or the Canadian Electrical Code for proper installation
requirements. The analyzer must be configured in a
suitable equipment enclosure and installed according to
the sections of the National Electric Code, Article 500, and
Canadian Electrical Code, Section 18, that pertain to the
hazardous environment classification in which the
electronics will be used.
Choose an installation site for the probes and sample systems that
is as close to the process line as possible. Avoid long runs of
connecting tubing. If long distances are unavoidable, a fast
sampling by-pass loop is recommended. Do not install any other
components, such as filters, ahead of the probes or sample system
unless instructed by GE Infrastructure Sensing, Inc. to do so.
1-4
General Information
August 2004
STD/TF
PROBE
PROBE
3
4
5
3
4
5
8
9
4
5
8
9
4
5
OXYGEN
CHANNEL 1
ALM A
NO C
ALM B
NC RTN
A RECB
NO C
NC
AUX
RTN 1
2 +24V
1/2 AMP
250V
SLO-BLO
3AG
OXYGEN
CHANNEL 2
ALM A
NO C
Line
Power
ALM B
NC RTN
A RECB
L ine
G nd
N eut
NO C
NC
AUX
RTN 1
2 +24V
GND
Moisture/Temperature
Probe Considerations
General Information
1-5
August 2004
Temperature Range
Moisture Condensation
Be sure the temperature is at least 10C (18F) higher than the dew/
frost point temperature. If this condition is not maintained, moisture
condensation could occur on the sensor or in the sample system,
which will cause reading errors. If this happens, dry out the probe
following the procedures outlined in Chapter 3.
1-6
General Information
August 2004
Pressure
The moisture probe always senses the correct water vapor pressure
regardless of total ambient pressure. The moisture sensor measures
water vapor under vacuum or high pressure conditions from as little
as 5 m Hg to as high as 5,000 psi total pressure.
Freedom from
Interference
Corrosive Materials
General Information
1-7
August 2004
Sample System
Guidelines
Sample
Cell
Sample
Outlet
Sample
Inlet
Vent
1-8
General Information
August 2004
The basic sample system requirements are (see Figure 1-5 below):
1. The oxygen cell requires a sample gas flow of 2.0 to 2.5 SCFH.
2. The sample gas pressure in the cell must be between 0.0 and 1.0
psig. The pressure must not exceed 1.0 psig.
3. A 10 psig pressure relief valve installed upstream of the oxygen
cell is required to prevent over-pressure.
4. A flow meter is required to measure the flow.
5. A pressure gauge is required to measure the pressure.
6. A flow regulating or needle valve is required to regulate flow and
should be located upstream of the cell.
7. A pressure regulator is required for sample gas supplies of 50 psig
or greater.
If a sample pump is required to draw a sample to the oxygen cell, the
pump should be installed downstream of the oxygen cell. This will
also require you to install a vacuum relief valve set at 1.0 psig
between the oxygen cell and the pump.
Sample
Inlet
Sample
Outlet
General Information
1-9
Chapter 2
Installation
Mounting the Hygrometer System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Installing the Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Making Basic Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Establishing a Gas Flow Through the Oxygen Cell . . . . . . . . . . . . . . . . . 2-14
Connecting Optional Recorder Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Connecting Optional Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
August 2004
Mounting the
Hygrometer System
Use the outline and dimension drawings at the end of this chapter to
mount the Series 3. These drawings provide clearance and other
mounting dimensions needed to prepare the site for mounting.
IMPORTANT:
The sample system is normally fastened to a metal plate that has four
mounting holes. GE Infrastructure Sensing, Inc. also provides the
sample system in an enclosure if requested. In either case, mount the
sample system plate or enclosure with four bolts one in each
corner. If you ordered sample system outline and dimensions
drawings, they will be included in your shipment.
Connect the sample system inlet/outlet to the process/return using the
appropriate fittings or an appropriate NPT adapter.
Caution!
Do not start a flow through the system until all probes and
transmitters are properly installed.
Installation
2-1
August 2004
After you mount the sample system you must insert moisture probes
into the sample cells. In addition, you must check, prepare, and
connect oxygen cells (if used) to the gas line.
Moisture Probes
Probe
Inlet
Sample Cell
Outlet
Figure 2-1: Moisture Probe Installed in Sample Cell
Note: Standard moisture probes have a sintered stainless-steel
shield that protects the aluminum oxide sensor. Leave the
shield in place for maximum protection.
IMPORTANT:
2-2
Installation
August 2004
Pressure Sensor
Bottom/Top Drain
Top Drain
Installation
2-3
August 2004
Prepare the oxygen cell for operation by filling it with the electrolyte
that has been supplied in a plastic bottle (see Figure 2-3 below).
!WARNING!
The electrolyte contains potassium hydroxide, which is
harmful if it comes in contact with eyes or skin. Consult
your company safety personnel for proper procedures for
handling the electrolyte.
1. Unscrew the top on the reservoir. If you are using an explosionproof or bottom-top drain cell, make sure the electrolyte discharge
valve is in the vertical (closed) position.
Electrolyte Level
Bottom Drain
Electrolyte Discharge Valve
(in vertical, closed position)
Figure 2-3: Bottom Drain Delta F Oxygen Cell
2. Slowly add the entire contents of the bottle, approximately three
ounces (90 ml), making sure not to spill any on the outside of the
cell. Be especially careful that the electrolyte does not come in
contact with any of the cells electrical connections.
3. Using the min/max window on the oxygen cell, check the
electrolyte level. The electrolyte should cover about 60% of the
window. The cell is now ready to be connected to the gas line.
4. Replace the top cover of the oxygen cell.
Note: DO NOT add additional electrolyte to the reservoir. If the
level falls below the minimum level,see page 4-4 for
instructions on electrolyte maintenance.
5. Calibrate the oxygen cell as described on page 4-4. After you
calibrate the cell, connect it to the gas line as described in the
following section.
Note: Oxygen cells are calibrated using nitrogen. If you plan to use
your cell with a gas other than nitrogen, you must enter a
current multiplier as described on page 4-7.
2-4
Installation
August 2004
To connect the oxygen sample system to the process line, attach 1/8
tubing to the sample gas inlet fitting using a Swagelok or equivalent
mating connector. Avoid using plastic or rubber for any tubing or
fittings that are included in the inlet gas lines.
Caution!
Do not connect the oxygen cell outlet to flow restricting
devices, pressure lines, or vacuum lines. Pressure
differentials across the cell sensor in excess of 1 psig
could damage the cell.
If the sample gas is not a safety hazard, vent it to atmosphere at the
sample system outlet. If venting the gas to atmosphere causes a safety
hazard, vent the gas to a safe location. Make sure the venting system
does not create a back pressure for the oxygen cell.
Note: The vented sample will not be corrosive if you install and
operate the oxygen cell properly.
!WARNING!
To ensure the safe operation of this unit, you must install
and operate the Series 3 as described in this manual. In
addition, be sure to follow all applicable safety codes and
regulations for installing electrical equipment in your area.
Turn the Series 3 OFF before making any connections.
STD/TF
STD/TF
PROBE
3
4
5
OXYGEN
8
9
4
5
CONNECTIONS
HAZARDOUS AREA
PROBE
1/2 AMP
250V
SLO-BLO
3
4
5
3AG
OXYGEN
8
9
4
5
CHANNEL 1
ALM A
NO C
NC RTN
A RECB
ALM B
NO C
NC
AUX
RTN 1
2 +24V
CHANNEL 2
ALM A
NO C
ALM B
NC RTN
A RECB
L ine
G nd
N eut
NO C
NC
AUX
RTN 1
2 +24V
Installation
2-5
August 2004
Making Channel
Connections
Make all connections to the back of the meter (see Figure 2-4 on the
previous page and Figure 2-17 on page 2-22). The larger panel is
separated into two sections, one for each channel. Make connections
by placing the press lock lever into the desired terminal (one presslock lever is supplied with each terminal block). Press and hold the
lever against the terminal block and insert the stripped and tinned
portion of the wire into the terminal. Then, release the lever to secure
the connection.
IMPORTANT:
!WARNING!
Division 2 applications may require special installation.
Consult the National Electric Code and/or the Canadian
Electrical Code for proper installation requirements. The
analyzer must be mounted in a suitable equipment
enclosure and installed according to the sections of the
National Electric Code, Article 500, and Canadian Electrical
Code, Section 18, that pertain to the hazardous environment
classification in which the electronics will be used.
Note: The power line is the main disconnect device. However, GE
Infrastructure Sensing, Inc. does not provide power supply
cords with CSA Div. 2 hygrometers.
IMPORTANT:
2-6
Installation
August 2004
Connecting Moisture
Probes
M Series Probes
M Series Probe
Red
H1
Green
H2
Black
T1
White
T2
To
Moisture
Sensor
To
Temp.
Sensor
Bayonet
Connector
Pins
6
7
8
RTN
Shield
Installation
2-7
August 2004
Use Table 2-1 below to connect the remaining end of the cable to the
terminal block labeled STD/TF PROBE on the back of the electronics
unit (see Figure 2-4 on page 2-5 for the terminal block location). All
the connections listed in the table must be made, even if you do not
have the temperature option.
IMPORTANT:
pin 1
pin 2
pin 3
pin 4
shield
pin 9
2-8
Installation
August 2004
TF Series Probe
TF Probe
Red
H1
Green
H2
White
T1
Black
Violet
Orange
Yellow
Blue
Shield
10 T2
To
Moisture
Sensor
To
Temp.
Sensor
Excitation
To
Pressure
Transducer
Output
Installation
2-9
August 2004
Use Table 2-2 below to connect the remaining end of the cable to the
terminal blocks labeled STD/TF PROBE on the back of the electronics
unit (see Figure 2-4 on page 2-5 for the terminal block location).
Table 2-2: TF Series Probe Connections
Connect:
pin 1
pin 2
pin 3
pin 4
pin 5
pin 6
pin 7
pin 8
shield
pin 9
2-10
Installation
August 2004
Figure 2-8 below shows the standard oxygen cell and identifies the
sensing and secondary electrodes.
Secondary
Electrodes
Sensing
Electrodes
To OXYGEN TB:
red wire
+ sensing electrode
pin 1
green wire
sensing electrode
pin 2
white wire
+ secondary electrode
pin 3
black wire
secondary electrode
pin 4
shield
cable shield
pin 5
Installation
2-11
August 2004
Figure 2-9 below shows the weatherproof oxygen cell and the
terminal block for wiring the sensing and secondary electrodes.
Terminal
Block
1
2
3
4
5
6
MAX
MIN
Using Table 2-4 below, connect each set of electrodes using a fourwire shielded (22 AWG) cable. Connect one end of the cable to the
terminals in the oxygen cell enclosure and the other end of the cable
to the OXYGEN terminal block on the back of the meter (see Figure 2-4
on page 2-5). Oxygen cells with a range from 0 to 1/10/100 ppmv or 0
to 0.5/5/50 ppmv can be located up to 50 ft (15 m) from the analyzer;
all other oxygen cells can be located up to 300 ft (100 m) away.
Table 2-4: Weatherproof Delta F Oxygen Cell Connections
Connect:
To Delta F Enclosure: To OXYGEN TB:
2-12
pin 1
pin 1
pin 3
pin 3
pin 4
pin 4
pin 5
pin 5
shield
pin 2
pin 2
Installation
August 2004
Explosion-Proof Oxygen
Cell
Using Table 2-5 below, connect each set of electrodes using a fourwire shielded (22 AWG) cable. Connect one end of the cable to the
terminals in the oxygen cell enclosure and the other end of the cable
to the OXYGEN terminal block on the back of the meter (see Figure 2-4
on page 2-5). Oxygen cells with a range from 0 to 1/10/100 ppmv or 0
to 0.5/5/50 ppmv can be located up to 50 ft (15 m) from the analyzer;
all other oxygen cells can be located up to 300 ft (100 m) away.
Table 2-5: Explosion-Proof Oxygen Cell Connections
Connect:
To Oxygen Cell TB: To OXYGEN TB:
Installation
pin 1
pin 1
pin 2
pin 2
pin 3
pin 3
pin 4
pin 4
shield
N/C
pin 5
2-13
August 2004
Caution!
Establish a gas sample flow before you power up the
Series 3 or damage may occur to the oxygen cell.
If you are using an oxygen cell, you must establish a gas flow through
the cell before powering up (if you are not using an oxygen cell,
proceed directly to the Startup Procedure on page 3-1). The oxygen
cell requires a flow rate of 2-2.5 SCFH through the cell, and the
oxygen cell inlet pressure should be 0.2-1.0 psig. Refer to Figure 2-11
below when establishing a gas sample flow.
Optimum Inlet
Pressure Limits
0.2 1.0 psig
Sample
Gas In
Optimum Sample
Flow Range
2.0 2.5 SCFH
Flow Control
Valve
Tee
Electrolyte
Reservoir
In
Out
Oxygen Cell
Sample
Gas Out
Relief
Valve
Assembly
Vent
Flowmeter
2-14
Installation
August 2004
Installation
2-15
August 2004
Connecting Optional
Recorder Outputs
Channel
Cards
Retainer Bar
Screw
Screw
Top View
Figure 2-12: Channel Cards Location
1. Remove the screws on the Series 3 front panel and slide the
electronics unit out of its enclosure.
2. Remove the retainer bar by removing the two screws on the
outside of the chassis.
3. Remove the desired channel card by sliding it straight up.
2-16
Installation
August 2004
S3
S2
Figure 2-13: Channel Card - S2 and S3 Locations
Connect the recorders to the REC terminal block on the back panel
(see Figure 2-4 on page 2-5). Use Table 2-6 below to make the
recorder connections
IMPORTANT:
Installation
Connect:
pin A+
Recorder A return ()
pin A
pin B+
Recorder B return ()
pin B
2-17
August 2004
Connecting Optional
Alarms
You can order the Series 3 with optional high and low alarm relays in
either general-purpose or hermetically-sealed styles. Each alarm relay
is a single-pole, double throw relay with the following contacts:
normally-closed (NC)
armature/common (C)
normally-open (NO)
Make connections for the high and low alarm relays on the desired
channel terminal blocks labeled ALM A and ALM B on the back
panel of the electronics unit (see Figure 2-4 on page 2-5). Use Table
2-7 below to make the alarm connections.
IMPORTANT:
NC contact
pin NC
C contact
pin C
NO contact
pin NO
NC contact
pin NC
C contact
pin C
NO contact
pin NO
2-18
Installation
August 2004
Installation
2-19
August 2004
Installation
2-20
August 2004
Installation
2-21
August 2004
Installation
2-22
August 2004
Installation
2-23
4, 5 & 8
4, 5 & 8
Installation
August 2004
MMS 3
2-24
Chapter 3
August 2004
Startup Procedure
Sensor configuration and system calibration data for your Series 3 are
entered at the factory. After you unpack the unit, use the sections that
follow to verify that your system is working properly and to set up the
screen to display the desired measurements.
Powering Up
Use the following sections to become familiar with the key functions
and the passcode number used to access the user program.
Key Functions
The function keys to the right of the keypad are used as follows:
[CHAN] - toggles between channels (only works with units that have
3-1
August 2004
[X] - moves the cursor to the desired location during numeric entry
and accepts a change at the present location.
IMPORTANT: After pressing a key, wait for the unit to perform the
desired function before pressing another key.
Passcode
To enter the User Program you must enter a passcode. The passcode
prevents unauthorized users from changing data (the default
passcode for this unit is 2719).
Displaying
Measurements
Measurement Mode
Oxygen
Hygrometry
Temperature
Pressure
AUX1
Auxiliary 1
AUX2
Auxiliary 2
USER
User Function
VREF
Volt Reference
GND
Signal Ground
3-2
August 2004
Displaying Measurement
Mode and Units
P1
P1
P1
_[H]
Aux1`
Note: See Table 3-1 on page 3-2 for the available DSP modes.
Select HYGRO Unit
[DP/C]
DP/F`
P1
PPMv
PPMw
MCF/IG
MCF/NG
PPMv/NG
For a list of all the available measurement units, see Table 3-3 on the
next page. Repeat the above procedure to set up the other line, and
when you are done press [RUN].
3-3
August 2004
Hygrometry
Temperature
Pressure
Auxiliary 1
Description of Units
Displayed Displaye
Meas. Mode d Units
PPMv
VDC
DP
F = Dew/Frost Point F
DP
DP
HPMv
ppMw
MCF/IG = Pounds of Water per Million Std. Cubic Feet in Ideal Gas
Ilbs
MCF/NG = Pounds of Water per Million Std. Cubic Feet in Natural Gas
Nlbs
NPMv
mmHg
Pa
MH
VDC
F = Degrees Fahrenheit
K = Kelvin
VDC
PSIg
Bars = Bars
Bars
mbs = Millibars
mbs
mmHg
Pas = Pascal
Pg
kPas = KiloPascal
KPg
mV
VDC
VDC
VDC
X1
mA
X1
mA
Func
X1
none
VDC
X2
mV
mA
X2
mA
Func
X2
none
Volt Reference
VR
VDC
Signal Ground
Auxiliary 2
*The MH value is the moisture sensors response value and is the value which is recorded during calibration.
3-4
August 2004
Menu Map
Figure 3-1 below is a menu map of the User Program options that are
discussed in this manual.
View system information: program code, serial and PCI numbers, uptime and
type of boot device.
SysInfo
RECORDERS
ALARMS
PORT
CLK
BACKLIGHT
PROG
Enter passcode.
TEST
ALARM
LOGGER
USER
AUTOCAL
Measurement
Mode
REF
CONFIG
3-5
August 2004
_ TEST
[CONTRAST]`
Contrast Control
[INCR] DECR
Entering System
Constants
Note: After you enter the user program, see Figure 3-1 on page 3-5
to navigate to the System menu.
3-6
August 2004
Entering System
Constants (cont.)
Measurement Mode
[H]
AUTOCAL`
[SYSTEM]
AUX1`
Measurement Mode
O*
Oxygen
Hygrometry
Temperature
Pressure
AUX1*
Auxiliary 1
AUX2*
Auxiliary 2
CNST-PPMV
System Menu
CURVES
[CONSTANT]`
3-7
August 2004
Entering a Saturation
Constant
Note: After you enter the user program, see Figure 3-1 on page 3-5
to navigate to the User menu.
Be sure the number displayed in the upper right-hand corner of the
screen is the channel you want to program. If not, press the [CHAN]
key to select the desired channel.
Programming Menu
_[USER]
LOGGER`
User Menu
[SAT-CONST] `
#
1
T(C)
+56
Cs
0
#
1
T(C)
+56
Cs
33
#
1
T(C)
+56
Cs
33
Repeat the last three steps to enter each data point (1-6 points). Enter
the next data point number over the present data point number and
press the right arrow key. When you do this, T/C and Cs display
values of the current saturation constant curve. This indicates you are
ready to begin entering information for the selected data point.
3-8
August 2004
The Series 3 has two recorder outputs (A and B) for each channel. To
set up these outputs, press the [PROG] key to enter the user program:
IMPORTANT: The switch blocks must be set to the appropriate
positions for current or voltage output (see page 2-16).
Enter Passcode: XXXX
Note: After you enter the user program, see Figure 3-1 on page 3-5
to navigate to the Recorder menu.
Programming Menu
_[RECORDERS]`
4-20mA `
[0-20mA]
Select Mode
O
[H]
Aux1`
Measurement Mode
Oxygen
Hygrometry
Temperature
Pressure
Aux 1
Auxiliary 1
Aux 2
Auxiliary 2
User*
User Function
Vref
Volt Reference
Gnd
Signal Ground
3-9
August 2004
Select Units
[DP/C]
1
DP/F`
The Series 3 can be equipped with an optional high and low alarm
relay for each channel. To set up your alarms, press the [PROG] key
and proceed as follows:
Enter Passcode: XXXX
Note: After you enter the user program, see Figure 3-1 on page 3-5
to navigate to the Alarms menu.
Programming Menu
_ [ALARMS] `
The Series 3 briefly flashes a message Relay Status -- Reset and then
displays the following prompt.
Select Mode
O
3-10
[H]
1
T
Aux1`
August 2004
Measurement Mode
Oxygen
Hygrometry
Temperature
Pressure
Aux 1
Auxiliary 1
Aux 2
Auxiliary 2
User*
User Function
Vref
Volt Reference
Gnd
Signal Ground
Select Unit
[DP/C]
DP/ F `
A Setpoint
+0.0
DeadBD
+0.0
A Setpoint
+0.0
DeadBD
+0.0
3-11
Chapter 4
August 2004
Aluminum Oxide
Moisture Probes
The most common probe used with the Series 3 is the aluminum
oxide moisture probe. This section describes the procedures for
calibrating and maintaining the probe and its cable.
Set up the screen to display the MH values for each channel that
you will be calibrating.
Note the high, low and zero reference values that are recorded on
the sticker located on the Series 3 chassis.
If the reading is less than the zero reference value on the sticker
0.0003, add this difference to the low reference value.
4-1
August 2004
Probe Cleaning
4-2
August 2004
The Delta F oxygen cell is a very reliable sensor, but it can only
provide accurate results if it is properly maintained. This section
discusses the necessary procedures to maintain the cell. Refer to
Figure 4-1 below and proceed to the next page for instructions
Level Indicator
Ma x
Mi n
4-3
August 2004
Electrolyte Maintenance
4-4
August 2004
where,
*See the Calibration Data Sheet for the oxygen cell to obtain the
applicable zero and span values.
Example: If the calibration data for your cell is as follows:
OXc = 75 PPMv
OX0 = 0.050 PPMv
OX1 = 100 PPMv
IOc = 290 A
O0 = 0.4238 A
Then,
The new span value (x) is 100 PPMv 387 A. Enter the new value
as described in the next section.
4-5
August 2004
To enter the new span value calculated on the previous page, press the
[PROG] key and proceed as follows:
Enter Passcode: XXXX
O2 Curve Menu
S/N [CURVE] BkGd
O2 Curve Menu
S/N [CURVE] BkGd
#1
O(ua) O(%)
0.721 0.0000
#1
O(ua) O(%)
0.721 0.0000
AUTOCAL`
[SYSTEM]
Measurement Mode
[O]
P Aux1`
System Menu
_ [CURVES]
CONSTANT`
4-6
August 2004
The factory calibration for Delta F oxygen cells uses nitrogen as the
reference background gas, and the Series 3 will yield inaccurate
oxygen measurements if a background gas other than nitrogen is
used. However, you may use a background gas other than nitrogen if
you first recalibrate the Series 3 for the desired background gas.
To recalibrate your Series 3 for a different background gas, look up
the current multiplier for your background gas in Table 4-1 below and
proceed to the next page to enter this multiplier into your meter.
1000 PPM
5000-10,000 PPM
2.5% to 10%
25%
Argon (Ar)
0.97
0.96
0.95
0.98
Hydrogen (H2)
1.64
1.96
2.38
1.35
Helium (He)
1.72
2.13
2.70
1.39
Methane (CH4)
1.08
1.09
1.11
1.05
Ethane (C2H6)
0.87
0.84
0.81
0.91
Propylene (C3H6)
0.91
0.88
0.87
0.93
Propane (C3H8)
0.79
0.76
0.72
0.58
Butene (C4H8)
0.69
0.65
0.60
0.77
Butane (C4H10)
0.68
0.63
0.58
0.76
Butadiene (C6H6)
0.71
0.66
0.62
0.79
Acetylene (C2H2)
0.95
0.94
0.93
0.97
Hexane (C6H14)
0.57
0.52
0.89
0.67
Cyclohexane (C6H12)
0.64
0.58
0.54
0.72
0.74
0.69
0.65
0.81
0.77
0.73
0.69
0.83
Neon (Ne)
1.18
1.23
1.28
1.11
Xenon (Xe)
0.70
0.65
0.61
0.78
Krypton (Kr)
0.83
0.79
0.76
0.88
0.54
0.49
0.44
0.64
0.39
0.34
0.30
0.49
Tetrafluoromethane (CF4)
0.62
0.57
0.52
0.71
0.99
0.99
0.98
0.99
* To use the current multipliers in this table, your Calibration Data Sheet must contain calibration
data for nitrogen. If your Calibration Data Sheet contains calibration data for a background gas other
than nitrogen, contact the factory for the nitrogen calibration data.
4-7
August 2004
O2 Curve Menu
S/N CURVE [BkGd]
O2 uA Multiplier
1.00
AUTOCAL`
[SYSTEM]
Measurement Mode
[O]
P Aux1`
System Menu
_ [CURVES]
CONSTANT`
4-8
August 2004
Reconfiguring a Channel
for a New Sensor
Measurement Mode
H
AUTOCAL`
[SYSTEM]
[O]
P Aux1`
Oxygen
Hygrometry
Temperature
Pressure
AUX1
Auxiliary 1
AUX2
Auxiliary 2
CNST-PPMV
4-9
August 2004
Reconfiguring a Channel
for a New Sensor (cont.)
System Menu
[CONFIG]
1
REF `
Note: The word HYGRO in the nest display is just an example. Your
actual sensor type will be shown instead.
Sel. HYGRO sensor
---
TF
[Mxx]`
Configurations
Oxygen
N/A
% (percent)
PPMv (parts per million by volume)
Hygrometry
N/A
TF (Three-Function probe)
Mxx (M Series probe)
Kh (constant dew point)
Temperature
N/A
TF (Three-Function probe)
Mxx (M-Series probe)
Kt (constant temperature)
Pressure
N/A
TF (Three-Function probe)
X1 (Auxiliary 1)
X2 (Auxiliary 2)
Kp (constant pressure)
Auxiliary 1
N/A
I (current)
V (voltage)
Auxiliary 2
N/A
I (current)
V (voltage)
IMPORTANT: Be sure to enter the calibration data for the new probe/
sensor after configuring the channel (see page 4-12).
4-10
August 2004
PPMv
PPMw
MCF/IG
MCF/NG
PPMv/NG
temperature
and moisture
moisture
and pressure
moisture,
temperature
and
saturation constant
moisture
and pressure
moisture
and pressure
moisture
and pressure
TF Probe
TF (H, T, & P)
Mxx (H & T)
TF (H, T & P)
TF (H, T & P)
TF (H, T & P)
TF (H, T & P)
4-11
August 2004
Measurement Mode
H
P Aux1`
System Menu
[CURVES]
AUTOCAL`
[SYSTEM]
[O]
CONSTANT`
The remaining prompts depend on the type of sensor you are using.
Refer to one of the following sections to complete the data entry:
4-12
August 2004
Probe Serial #
H: 123456
MH
0.0000
#
12
DP/C
+20.0
MH
0.0000
#
12
DP/C
+20.0
MH
1.046
Repeat the last three steps until all of the data points are entered.
4-13
August 2004
4-14
O2 Curve Menu
[S/N]
CURVE
Probe Serial #
O2: 123456
O2 Curve Menu
S/N
[CURVE]
BkGd
BkGd
#1
O(uA)
0.721
O(ppm)
0.0000
#1
O(uA)
0.721
O(ppm)
0.5000
#1
O(uA)
0.721
O(ppm)
0.0000
#1
O(uA)
0.721
O(ppm)
0.5000
August 2004
O2 Curve Menu
[S/N]
CURVE
Probe Serial #
O2: 123456
#
1
mA
Psig
+0.000 0.000
#
1
mA
Psig
+1.000 0.000
#
1
mA
Psig
+1.000 2.000
#
2
mA
Psig
+0.000 0.000
#
2
mA
Psig
+4.000 0.000
#
2
mA
Psig
+4.000 8.000
4-15
August 2004
Note: For linear devices only two data points are required, but up to
eight data points may be entered for other devices. Each data
point requires a current or voltage value with a corresponding
scale value in the desired output units.
Aux Curve Menu
#PTS
[CURVE]
#
2
mA/VDC
+0.000
Units
0.000
#
2
mA/VDC
+1.000
Units
0.000
#
2
mA/VDC
+1.000
Units
20.000
Repeat the last three steps until all of the remaining data has been
entered.
4-16
August 2004
Setting Up a New
Channel Card
If you replace a channel card, you will have to re-enter the high and
low reference values for moisture, oxygen, and pressure. The
reference values are unit-specific factory calibration values that are
located on a label placed on the left side of the Series 3 chassis. Enter
the new reference values from the label or tag attached to the new
channel card by pressing the [PROG] key and proceeding as follows:
Enter Passcode: XXXX
Measurement Mode
[H]
P Aux1`
System Menu
CONFIG
AUTOCAL`
[SYSTEM]
[REF]`
Note: The reference values shown on the following page are only
examples. You must enter the actual reference values supplied
with the new channel card.
4-17
August 2004
Entering Moisture
Reference Data
MH
Hi Ref
0.1660
Lo Ref
0.0000
MH
Hi Ref
0.1660
Lo Ref
2.9335
Lo O2 Zero
Span
+0.0499 +0.0000
Lo O2 Zero
Span
+0.0499 +1.9923
Hi O2 Zero
Span
+0.0499 +0.0000
Hi O2
Entering Oxygen
Reference Data
Entering Pressure
Reference Data
4-18
Zero
Span
+0.0499 +1.9923
Hi Ref
0.05
Lo Ref
0.00
Hi Ref
0.05
Lo Ref
99.89
GE Industrial
Sensing
DECLARATION
OF
CONFORMITY
Panametrics Limited
Shannon Industrial Estate
Shannon, County Clare
Ireland
We,
TV
TV ESSEN
ISO 9001
U.S.
CERT-DOC-H2
August 2004
GE Industrial
Sensing
ATEX COMPLIANCE
We,
as the manufacturer, declare under our sole responsibility that the product
BAS01ATEX7097
Furthermore, the following additional requirements and specifications apply to the product:
Having been designed in accordance with EN 50014 and EN 50020, the product meets the fault tolerance
requirements of electrical apparatus for category ia.
The product is an electrical apparatus and must be installed in the hazardous area in accordance with the
requirements of the EC Type Examination Certificate. The installation must be carried out in accordance with all
appropriate international, national and local standard codes and practices and site regulations for flameproof
apparatus and in accordance with the instructions contained in the manual. Access to the circuitry must not be
made during operation.
Only trained, competent personnel may install, operate and maintain the equipment.
The product has been designed so that the protection afforded will not be reduced due to the effects of corrosion
of materials, electrical conductivity, impact strength, aging resistance or the effects of temperature variations.
The product cannot be repaired by the user; it must be replaced by an equivalent certified product. Repairs
should only be carried out by the manufacturer or by an approved repairer.
The product must not be subjected to mechanical or thermal stresses in excess of those permitted in the
certification documentation and the instruction manual.
The product contains no exposed parts which produce surface temperature infrared, electromagnetic ionizing, or
non-electrical dangers.
USA
1100 Technology Park Drive
Billerica, MA 01821-4111
Web: www.gesensing.com
Ireland
Shannon Industrial Estate
Shannon, County Clare
Ireland