Cryogas - Profile - 2011 PDF

Company Profile
Cryogas
www.cryogastech.com
Introduction
o
The company was formed in 1997 to serve Life Sciences,

Semiconductor and Energy & Chemical industries.
The business cover Malaysia, Singapore, Thailand, Indonesia,

China, Vietnam and Philippines.
Our business scope include:

Piping components & equipment supply
Compact package system
Engineering & Technical services
Core Competency
Cryogas primary focus is in process fluid handling for the following
applications:
Sterile Mixing, transfer piping, CIP & SIP for biological

contamination free system such as in pharmaceutic, biologic,
and personal care production
Ultra-Clean Technology (UCT) - Innovative Piping System for

pure media in semiconductor and photovoltaic
Cryogenic - Ultra-low heat leak vacuum insulated transfer lines

and handling system for ultra low temperature fluids such as liquid
nitrogen, argon & helium
Experience, Knowledge & Skill

- Sterile, UCT & Cryogenic Cryogas continue to strive towards the goal of a learning organization, with knowledge and
capability to provide industry solution for Sterile, UCT and Cryogenic process requirement,
ensuring customer with trouble free system components and overall operation.
Material technology - Purity compliance to SEMASPECS, USP Class VI, FDA 21 CFR
177, ASME BPE.
Surface technology - Low out-gas; contamination free; smooth surface geometry,
improving system dry-down, CIP and SIP
Zero-dead leg, Self-Drainable, Low-entrapment design To minimize entrapment
zone for process media, microorganism or particle for maintaining system purity
Orbital Welding technology Automated pipe welding to minimize weld seam failure
and contamination
Low out-gassing alloy material Applicable in very high vacuum application and UCT
application
Ultra low heat leak technology Low temperature media handling and transfer for
energy conservation
Two phase flow engineering -- Sub-zero boiling media transfer for process efficiency
Market Specialization
Four Business Units
Business Units
PUREFLOW
Ultra-clean or High
purity process
o Semiconductor
o Photovoltaic
o Microelectronic
STERIFLOW
Sterile production
industry
o Pharmaceutical
o Biotechnology
o Personal care
SANIFLOW
Hygienic process
industry
MAXFLOW
Energy &
Chemical Industry
o Food
o Beverage
o Dairy
o Oil & Gas

o Oleo-chemical
o Air separation
o Synthetic gas
Components & Equipment Supply

- Manufacturer Representation History -
Piping Components Supply

Tubing Fittings, Valves, Steam Traps
Cryogas represent reputable and ASME BPE and SEMASPECS compliance piping components
from manufacturer in Germany and USA. These products and its components are fully traceable
with EN10102 3.1B certificate, comply to FDA & USP class VI.
Our trained application engineer is able to assist customer in component selection based on
material chemical compatibility, corrosion, weldability, design and process suitability.
Large quantity of local Inventory has been established to ensure quicker supply to meet your
project needs with flexible delivery and low overall cost
Piping Installation Tools

Orbital welding, cutting & facing
Cryogas has a team of experience welding engineer to

train, qualify and certify welding operator for orbital
welding in sanitary and UCT piping. We provide welding
procedure development and qualification for stainless
steel and high alloy nickel materials, such as Hastelloy
C22, Monel, AL6XN, and Titanium.
We also assist customer in weld seam quality validation
and weld log procedure development.
Pressure, Temperature, Flow Control

Valve & Instrumentation
Cryogas has a team of well trained & experience process control engineer to do flow
calculation and sizing for control valve and pressure regulator to meet your needs. Every
valves selection come complete with sizing and calculation report or documentation.
Accurate calculation and sizing will ensure shorter validation and commissioning period,
besides guarantee trouble-free operation and system performance
Process Equipment
Pump, Mixer, Nitrodoser
Cryogas has a team of well qualified and experience process engineer who understand your
process requirement and specification. We are able to do accurate sizing and calculation to
select the right equipment for your process need.
Sizing & calculation report, calibration report & document are provided for traceability,
validation, commissioning purpose, besides guarantee trouble-free operation and system
performance
Compact System Solutions

Customized Prefabrication
Testing
Validation
Documentation
3D Design
Prefabrication
Pharma Compact System

Skid System
RO-EDI water generation
Clean Steam Generator
WFI and PW distribution

& control System
CIP System
Ozone Sanitization
Valve Box for Clean Room
Pharma Compact System

Multi-BlockValve skid
P&ID
(from customer)
3-D Model
Valve Skid
Multi-Block Valve to reduce dead leg and hold up volume, reduce SIP/CIP and validation time,
beside minimize product residues and risk of cross contamination
UCT Compact System

Valve Manifold
Utility manifold and Process gas laterals for electronic assembly plant and
semiconductor fab. Prefabricated in our clean rooms, certified, sealed and shipped
to customer site for final installation. Built from customer-supplied ISO's.
UCT Compact System

Valve Rack
N2, CDA stick module

- engineered for any
raised floor within a
semiconductor facility.
PCW and N2 service for vacuum

pump and chiller installations.
Adjustable
supply
pressure,
individual PCW flow, balance, and
shut-off for each connection.
Reduce on-site Cost, labor, and
risk
Bulk Gas & Chemical skid Control, Purification, and

Monitoring, Reduce On-site
labor and start-up time,
tested
and
ready
for
installation
Cryogenic System Solution

Low loss $ system
Cryobiological
process
Environmental
Test Chamber
LIN injection for

pressurization
and inerting
MBE wafer
growing process
Cryogas has been supplying Cryogenic

system for 15 years, providing various
innovative solution to the two-phase low
temperature fluid handling and transfer in
semiconductor,
pharmaceutical
and
chemical industries. Our engineers has
the knowledge in the characteristics and
behaviour of cryogenic fluids like liquid
nitrogen, liquid argon and liquid helium
under various temperature, pressure and
flow conditions.
We provide system performance analysis
to plant operating personnel to assess the
economic impact of the system:
Ultra low Heat Leak Analysis
Break Even Analysis
Long Term Financial Analysis
Pharma System Solution

Design, PreFabrication, Installation, Testing and Commissioning
System solution approach:

o
Review of User Requirement

Specifications
System Design, Design review,

qualification and validation
o
o
o
USER REQUIREMENT
SPECIFICATION
FUNCTIONAL
SPECIFICATION
Verifies
Verifies
PERFORMANCE
QUALIFICATION
OPERATIONAL
QUALIFICATION
Equipment & component

specification and selection
System Installation, Testing, and
Commissioning
Process and clean utility (PW,
HPW, WFI, PS and Compressed
media)
DESIGN
SPECIFICATION
Verifies
SYSTEM
BUILD
INSTALLATION
QUALIFICATION
Engineering & Technical Services

Process Design
We provide system engineering:
Process Flow Design & Diagram (PFD)
Process Control Design & Diagram
P& ID (Process Level Piping Diagrams and
Instrumentation Diagrams)
Process Pipe sizing
Process Control valve sizing
Equipment and Material specification
ISO and 3D solid work for plant piping layout
design
Engineering & Technical Services

Customer Operation Support
We provide below engineering support:
Utilities Evaluation & Energy Conservation
Studies
Troubleshooting & Process Optimization
Process Documentation Development
Process Commissioning & Start-up
Assistance
On-Site Operator and Engineering Staff
Training
Pilot Plant Planning, Design, and Oversight
Assistance
Orbital Welding Services

Capacity & Capability -We perform:
Weld procedure qualification
Weld seam quality inspection
and validation
Welding and videoscopy
documentation
Piping Slope validation
No of machine and tools:
o
Orbital welding machine: 7 sets

(6mm to 200mm pipe size)
Orbital cutter: 8 sets
Facing tools: 6 sets
Videscope 8 mtr: 2 sets
Human Resource Management

Cryogas Tech provide a conducive working ecosystem for every individual to
excel in their career. Each team member is given the opportunity to discover
and develop their potential through knowledge application, self or team
learning, acquisition of new skill set and experience in a given role &
responsibility
We focus on talent management
o
Team working & learning
Skill development
Leadership transformation
Human capital lies at the core of innovation.

o
We provide innovative and creative working environment
Our unique products and technology allows each individual to work and gain
exposure in multi-industrial discipline
We exposed each individual to multi-cultures working environment at various

geographical areas in Asia and Middle East
Training and Resource Center

Training and Skill Development center

Orbital Welding
Videoscope inspection
Process tube cutting and end preparation
Process & instrument tube bending
Machine repair and maintenance
Process development center

Liquid nitrogen dosing
Mixing process (future)
Knowledge Library
Product technology
Process technology
Cryogas Values
Customer First
Team work with understanding and appreciation
Embrace change with Innovative, Creativity and Self-Learning
Knowledge Learning every moment
Commitment and Dedication
Integrity and Honesty
Passion and Interest
Hard working
Frugality
Health and Environment
Compassion and Charity
Organization Chart
Inventory, Warehouse & Logistic
Clients
Life Science
Energy & Chemical
Semiconductor

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Company Profile

The company was formed in 1997 to serve Life Sciences,

The business cover Malaysia, Singapore, Thailand, Indonesia,

Our business scope include:

Sterile Mixing, transfer piping, CIP & SIP for biological

Ultra-Clean Technology (UCT) - Innovative Piping System for

Cryogenic - Ultra-low heat leak vacuum insulated transfer lines

Experience, Knowledge & Skill

o Oil & Gas

Components & Equipment Supply

Piping Components Supply

Piping Installation Tools

Cryogas has a team of experience welding engineer to

Pressure, Temperature, Flow Control

Compact System Solutions

Pharma Compact System

RO-EDI water generation

Clean Steam Generator

WFI and PW distribution

Valve Box for Clean Room

Pharma Compact System

UCT Compact System

UCT Compact System

N2, CDA stick module

PCW and N2 service for vacuum

Bulk Gas & Chemical skid Control, Purification, and

Cryogenic System Solution

LIN injection for

Cryogas has been supplying Cryogenic

Pharma System Solution

System solution approach:

Review of User Requirement

System Design, Design review,

Equipment & component

Engineering & Technical Services

Engineering & Technical Services

Orbital Welding Services

Orbital welding machine: 7 sets

Orbital cutter: 8 sets

Facing tools: 6 sets

Videscope 8 mtr: 2 sets

Human Resource Management

Team working & learning

Human capital lies at the core of innovation.

We provide innovative and creative working environment

We exposed each individual to multi-cultures working environment at various

Training and Resource Center

Process development center

Team work with understanding and appreciation

Embrace change with Innovative, Creativity and Self-Learning

Knowledge Learning every moment

Commitment and Dedication

Integrity and Honesty

Passion and Interest

Health and Environment

Compassion and Charity

Inventory, Warehouse & Logistic

Energy & Chemical

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