Spe 76-222 Dec 2012
Spe 76-222 Dec 2012
Spe 76-222 Dec 2012
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Operating Units having a Service Agreement with Shell GSI or other Shell Service Company. The use of MESC
SPEs by these Operating Units is subject in all respects to the terms and conditions of the relevant Service
Agreement.
2)
Other parties who are authorized to use MESC SPEs subject to appropriate contractual arrangements (whether
as part of a Service Agreement or otherwise).
3)
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disclaims any liability of whatsoever nature for any damage (including injury or death) suffered by any company or
person whomsoever as a result of or in connection with the use, application or implementation of any MESC SPE,
combination of MESC SPEs or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell
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Shell Service Company, or companies affiliated to these companies, that may issue MESC SPEs or require the use of
MESC SPEs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, MESC
SPEs shall not, without the prior written consent of Shell GSI, be disclosed by users to any company or person
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users implement this requirement.
All administrative queries should be directed to the MESC SPE Administrator in Shell GSI.
INTRODUCTION.................................................................................................... 4
SCOPE .................................................................................................................. 4
DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS......... 4
DEFINITIONS ........................................................................................................ 4
CHANGES SINCE PREVIOUS EDITION................................................................ 4
COMMENTS ON THIS MESC SPE ........................................................................ 5
PART II
PART III
REFERENCES..................................................................................................... 10
SCOPE
This MESC SPE specifies requirements for stainless steel plate.
This specification shall apply in addition to the applicable MESC Buying Description,
purchase order or requisition sheet.
This specification only applies to alloy steel plate for spectacle blinds, spades and spacers
and applies to ASTM A 240, Grades TP304, TP304L, TP304H, TP316, TP321, TP347,
UNS S31254, N08367, S31803, S32550, S32750 and S32760.
This specification is written as amendments and supplements to ASTM A 240:12, which are
covered in Part II of this MESC SPE. The clause numbering of ASTM A 240:12 has been
retained and any amendments are identified as Add, Modify to read or Delete. Any
clauses of ASTM A 240:12 that are not amended or supplemented by this MESC SPE,
shall apply as written.
1.2
1.3
DEFINITIONS
The Contractor is the party that carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project, or operation or
maintenance of a facility. The Principal may undertake all or part of the duties of the
Contractor.
The Manufacturer/Supplier is the party that manufactures or supplies equipment and
services to perform the duties specified by the Contractor.
The Principal is the party that initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.
1.4
Add:
For duplex and super duplex grades the following shall apply:
For 22Cr duplex (ferritic/austenitic) stainless steels, the Pitting
Resistance Equivalent (PREN) shall be 34 or higher, the Mo mass fraction
(wMo) 1.5% or higher and the N fraction (wN) 0.14% or higher.
For 25Cr super duplex (ferritic/austenitic) stainless steels, the Pitting
Resistance Equivalent (PREN) shall higher than 40 and the N fraction (wN)
0.20% or higher.
The PREN shall be calculated as given in Equation (1):
PREN = wCr + 3.3(wMo + 0.5wW) + 16wN (1)
where
5.2
Add
For duplex and super duplex grades, mechanical testing shall be carried
out as defined in sections 5.2.1 5.2.3 at one plate per lot. One lot is
defined as a set of plates with the same wall thickness, produced from one
heat of material in the same production and hesat treatment batch. All
testing shall be carried out on the final product after heat treatment.
5.2.1
Add:
For duplex and super duplex grades impact testing shall be carried out:
-
A set of three transverse Charpy test pieces shall be taken from one
plate representing each lot. Test pieces shall be located at the mid
thickness.
If the thickness is below 6.5 mm (0.26 in), Charpy impact testing is not
practical. The Principal may require additional microstructural checks.
Table 3
Add
Test
direction
Transverse
(0.39 x 0.39)
10 x 10
Longitudinal
(0.39 x 0.39)
10 x 7.5
Minimum
average
impact value
Minimum
single impact
value
60 J*
48 J
(44 ft.lbs)
(36 ft.lbs)
90 J
72 J
(66 ft.lbs)
(53 ft.lbs)
48 J
36 J
(36 ft.lbs)
(26 ft.lbs)
72 J
54 J
(53 ft.lbs)
(40 ft.lbs)
30 J
24 J
(22 ft.lbs)
(18 ft.lbs)
46 J
36 J
(34 ft.lbs)
(26 ft.lbs)
Transverse
(0.39 x 0.30
10 x 7.5
(0.39 x 0.30)
10 x 5
Longitudinal
Transverse
(0.39 x 0.20)
10 x 5
5.2.2
Add
50 %
50 %
50 %
Longitudinal
(0.39 x 0.20)
Minimum
single shear
area
50 %
50 %
50 %
Tensile testing
On duplex and super duplex grades tensile tests shall be performed in
accordance with ASTM A 370. Room temperature testing shall be carried
out in the rolling direction and perpendicular to the rolling direction on full
thickness plate type specimens.
Test frequency shall be one duplicate test for both test directions on one
plate representing each lot.
5.2.3
Add
Hardnes testing
In duplex and super duplex grades, series of Rockwell C hardness
measurements shall be performed in accordance with ASTM E 18 at two
locations. At each location, triplicate hardness readings shall be taken at 1
mm from both surfaces surface and at mid section. The requirements of the
applicable material standards shall be met.
Add
Heat treatment
Plates shall be in solution annealed condition.
Duplex and super duplex grades shall be solution annealed and rapidly
cooled by water quenching.
The finished items furnished to Grades UNS S31254 or UNS N08367 shall be
annealed and water-cooled.
Heat treatment procedures shall be subject to statistical process control to ensure
that the final material properties comply with the material standard and this
specification. The process control data and related periodic quality control checks
shall be documented.
Add
Repair welding
Weld repair of the plate is not allowed.
Add
Finish
Finished items furnished to Grades UNS S31254 or UNS N08367 and duplex
and super duplex grades shall be pickled and cleaned in accordance with
ASTM A 380. The Principal shall approve the procedure.
11
Add
Corrosion testing
11.1
Add
Periodic quality control checks shall include a periodic intergranular corrosion test
in accordance with ASTM A 262, Practice E. If periodic test data is not available,
then an intergranular corrosion test shall be applied for each heat in the order.
11.2
Add
11.3
Add
For duplex and super duplex grades shall be capable of passing the ferric
chloride test in accordance with ASTM G 48, Method A, with the following
amendments. This corrosion test shall be performed for product
qualification only.
Errata 2 (December 2012)
-
Testing shall be carried out on one specimen per lot including the plate
surface.
The test temperature for 22Cr (duplex) steel shall be 25 C (77 F) for
parent material and 22 C (72 F) for welds.
The test temperature for 25Cr (superduplex) steel shall be 40 C (104 F)
for parent material and 35 C (95 F) for welds.
The surface finish of the test face shall be as produced. Cut faces shall
be ground to 1200 grit.
The acceptance criteria shall be a weight loss < 4.0 g/m2 and no initiation of
localized corrosion > 0.025 mm at the test face. Note that only corrosion
2
(e.g. pitting) at the test face counts. If the weight loss is > 4.0 g/m and it
can be positively identified that this is only due to corrosion at the cut
faces, the test will be invalid. In this case re-testing shall be carried out on
replacement specimens.
12
Add
12.1
Add
Ferrite content
For duplex and super duplex grades the microstructure and percentage of
ferrite phase of the base material shall be determined via point counting in
accordance with ASTM E 562 on one cross section from a plate
representing each lot. The ferrite content shall be in the range of 40 % - 60
Add
Detrimental phases
For duplex and super duplex grades the microstructure shall be examined
for detrimental phases in accordance with ASTM A 923 Method A on one
cross section from a plte representing each lot. The etching method shall
be suitable to reveal intermetallic phases (such as sigma phase) and
precipitates (such as nitrides).
The microscructure shall classify as unaffected structure as per section 6
of ASTM A 923. The microstructure shall display a uniform ferrite and
austenite phase distribution and shall have no continuous precipitates at
the grain boundaries. In addition, the sigma phase content shall not exceed
0.5 %, while the total of intermetallic phases shall not exceed 1.0 %. If these
criteria are not met, the plate shall be rejected and each plate of the lot
investigated.
13
Add
Certification
For duplex and super duplex grades inspection, heat treatment and test
certificates shall be provided to the Principal.
SHELL STANDARDS
Spectacle blinds, spade blinds & spacers
AMERICAN STANDARDS
Line blanks
ASME B16.48
Issued by:
American Society of Mechnical Engineers
ASME International
Three Park Avenue, M/S 10E
New York, NY 10016, USA
Standard Specification for Chromium and ChromiumNickel Stainless Steel Plate, Sheet, and Strip for Pressure
Vessels and for General Applications
ASTM A 240:12
ASTM A 262
ASTM A 380
ASTM G 48
Issued by:
American Society for Testing and Materials
100 Barr Harbor Drive, West Conshohocken
PA 19428-2959
USA