Calculation Algorithm For Single Phase Bridge Rectifier With Capacitor Filter

ENGINEERING FOR RURAL DEVELOPMENT
Jelgava, 24.-25.05.2012.
APPROXIMATE CALCULATION ALGORITHM FOR SINGLE PHASE BRIDGE

RECTIFIER WITH CAPACITOR FILTER
Armands Grickus, Agris Treimanis
Research Center of Liepaja branch of Riga Technical University, Latvia

[email protected], [email protected]
Abstract. In the paper approximate calculation algorithm for single phase rectifier with C filter is described. The
offered algorithm contains formulas which allow determining capacitor current, total power factor as well as
capacitor rated ripple current and equivalent series resistance without referring to datasheet. Although the
formulas used in this algorithm are based on simplified mathematical models, there are influential circuit
parameters observed such as transformer leakage inductive reactance, diode slope resistance and diode
commutation interval. The algorithm corresponds to the analyzer style. It means that there are completely given
single phase transformer, diodes, capacitor battery parameters and load resistance, and the analyzer finds out
voltages, currents and powers. The algorithm contains only evaluated formulas so there is no need for advanced
mathematics operations. It is tested on MS Excel. Calculation in Excel is not fully automated: there are two
manually operable cells for leading the iteration process to its convergence.
Keywords: capacitor filter, rectifier, power factor, ripple current, calculation algorithm.
Introduction
The authors of the paper had a target to discover a full and easy-to-use analyzing algorithm for a
single phase bridge rectifier with a capacitor filter. As readily available calculation tool software
MS Excel was chosen. So, the formulas in the algorithm had to answer to Excel functionality. It means
that the formulas must not contain advanced mathematical operations. As a base for the new
development a simple algorithm from the reference was taken [1].
Reference analysis
One of the key formulas which were taken from the reference [1] is formula (12) in its modified
form peak value of secondary winding current. The second formula in its modified form is (15)
conduction interval of secondary current. The third formula in its modified form is (16) average
output voltage. Formulas (11), (13), (36), (38) are taken from the reference [2]. Formula (31) is
common in several capacitor manufacturer datasheets.
Structure of the algorithm
The introduced formulas are (5), (19), (20), (24), (27), (28), (33), (48). The rest of the formulas
are basic electrical engineering formulas. In the formula evaluating process online calculation tool
Wolphram Alpha was used. As a circuit simulator 5SPICE was used.
Due to the algorithm complexity there is a necessity for the iterative process. Since software
EXCEL cannot automatically calculate such a problem without specially programmed macros, there
must be break points introduced to avoid Circular Reference error. In EXCEL spreadsheet values
from formulas (13) and (17) are manually operated to get the iteration process to its convergence.
Consequently the algorithm is semi-automatic, however, it can be supplemented with specially
programmed macros which allow obtaining fully automated operation.
The input values are presented as the following physics exercise. The given single phase
transformer connected to f = 50 Hz AC grid. No load voltage at the secondary winding is equal to
V20 = 25V, short circuit resistance RT = 0.26 , short circuit reactance XT = 0.23 . Also the given
single phase bridge rectifier with one diode threshold voltage V(T0) = 0,78V and slope resistance
rT = 0.055 . At the rectifier output a capacitor battery is connected which contains NCP = 1 capacitors
in parallel and NCS = 1 capacitors in series. Each capacitor capacitance C = 16500 F and rated voltage
VCR = 50 V. Load resistance Rload = 5.91 . All formulas operate correctly with SI units.
Formula series which form the mentioned algorithm follow here.
AC grid oscillation period T:
456
Jelgava, 24.-25.05.2012.
T=
1
.
f
(1)
Total resistance of transformer and diode R:
R = RT + rT .
(2)
Total impedance of transformer and diode Z:
Z = R2 + X T2 .
(3)
Equivalent capacitance of capacitor battery Cekv:
C ekv = C
N CP
.
N CS
(4)
Equivalent series resistance of single capacitor ESR:
ESR =
0.02
.
C VCR
(5)
Equivalent series resistance of capacitor battery ESRekv:
ESRekv = ESR
N CS
.
N CP
(6)
Capacitive reactance of capacitor battery XC:
XC =
1
.
2 f C
(7)
Total resistance in circuit RC:
RC = R + ESRekv .
(8)
2
Z C = RC
+ X T2 .
(9)
Total impedance in circuit ZC:
No load peak voltage of secondary winding V20p:
V2PK = 2 V20 .
(10)
Commutation interval Tcom:
Tcom =
I Z
T
arccos1 d
2
U 20P
(11)
where Id load current.

Peak value of secondary winding current I2PK:
I 2PK =
Vd0
(12)
2
2 RC
+ ( X T X C ) 2 Rload
Peak forward voltage on single rectifier diode VF:
VF = V(T0) + I 2PK Rd .
(13)
No load voltage on capacitor battery Vd0:
Vd0 = V2PK 2 VF .
457
(14)
Jelgava, 24.-25.05.2012.
Conduction interval of secondary current TCI:
Z C
T
T
4
+ com .
2 2 Rload
2
TCI =
(15)
Average output voltage at load VdAVG:
Z
VdAVG = Vd0 1
2 Rload
(16)
Load current Id:
Id =
VdAVG
.
Rload
(17)
TCI
2 .
T
(18)
Conduction angle of secondary current CI:
CI =
Short circuit peak current I2SPK ():
I 2SPK =
I 2PK
CI
1 sin
2
(19)
Output voltage increasing angle CU:
I
CI
+ d .
2 I 2SPK
CU = 2 arcsin sin
(20)
Output voltage increasing interval TCU:
T
.
2
(21)
T
TCU .
2
(22)
I d TDU
.
C ekv
(23)
TCU = CU
Output voltage decreasing interval TDU:
TDU =
Output voltage ripple swing Vd:
V d =
Output voltage minimum Vdmin:
3 T
Vdmin = VdAVG Vd CU .
4 T
(24)
Maximum output voltage Vdmax:
Vdmax = Vdmin + Vd .
(25)
V d
100% .
Vd
(26)
Output voltage relative ripple Vd%:
Vd% =
Secondary RMS current I2RMS:
458
I 2RMS =
1
2
Jelgava, 24.-25.05.2012.
CI
2
2
2
CI 3I 2SPK + 4 I 2SPK I 2PK + 2 I 2 PK + I 2SPK sin CI + 8I 2SPK I 2 PK I 2SPK sin 2 . (27)
Secondary average current I2AVG:
I 2AVG =

1
CI I 2PK I 2SPK + 2 I 2SPK sin CI .
(28)
Secondary RMS current in diode IVDRMS:
I 2 RMS
I VDRMS =
(29)
I 2AVG
.
2
(30)
Secondary average current in diode IVDAVG:
I VDAVG =
Single capacitor leakage current ILEAK:
I LEAK = 0.03 C VCR .
(31)
Capacitor battery leakage current ILEAK:
I LEAK = N CP I LEAK .
(32)
Capacitor rated ripple current IRIPPLE:

0.5
I RIPPLE = 20.3 C 0.79 VCN
.
(33)
Capacitor battery RMS current ICRMS:
I CRMS = I 22RMS I d2 .
(34)
PTR = I 22RMS RT .
(35)
Power losses in transformer PTR:
Power losses in single diode PVD1:

2
PVD1 = V(T0) I VDAVG + I VDRMS
rT .
(36)
Total power losses in four diodes PVD4:
PVD4 = 4 PVD1 .
(37)
2
PC = VdAVG I LEAK + I CRMS
ESR EKV .
(38)
Power losses in capacitor PC:
Secondary winding RMS voltage at given load:
V2RMS = V20 I 2RMS RT .
(39)
RMS current in single capacitor:
I CRMS =
I CRMS
.
N CP
(40)
Vdmax
.
N CS
(41)
Maximum voltage on single capacitor:
VCmax =
459
Jelgava, 24.-25.05.2012.
Load power:
Pd = VdAVG I d .
(42)
P1 = Pd + PTR + PVD4 + PC .
(43)
Total consumed active power:
Total from grid consumed apparent power:
S1 = V20 I 2 RMS .
(45)
Total from transformer consumed apparent power:
S 2 = V2RMS I 2 RMS .
(46)
Total power factor:
1 =
P1
.
S1
(47)
Displacement power factor:
cos 1 = cos com 2 .

T
(48)
Distortion power factor:
1 =
1
.
cos 1
(49)
Pd
.
P1
(50)
Efficiency:
Calculation result comparison

5SPICE was used to compare some of the calculation results. SPICE circuit component
parameters are visible in Figure 1, while the corresponding simulation graph is visible in Figure 2. The
red line is I2 curve, orange line is Vd curve while the green line is V2 curve. In the circuit diode bridge
GPBC1510 was used. Approximate SPICE parameters of one diode of this bridge are given in Table 1.
Most useful datasheet parameters of single diode of the bridge GBPC1510 are as follows: VF = 1.23 V,
V(T0) = 0.78V, rT = 55 m, IFAV = 15 A, IFSM 300 A.
Fig. 1. Circuit schematic in 5SPICE circuit editor

460
Jelgava, 24.-25.05.2012.
Fig. 2. SPICE simulation graph

Table 1
Diode SPICE parameters
Parameter
IS
RS
N
EG
CJO
VJ
M
FC
TT
BV
IBV
AF
KF
XT1
Unit
A
eV
F
V
s
V
A
SKN20
170n
0.009
2
1.55
400p
1
0.35
0.5
10n
400
4m
1
0
3
GBPC1510
6.5n
0.028
1.45
1.11
300p
1
0.494
0.5
10n
1000
5u
1
0
3
Excel spreadsheet with the corresponding values is visible in Figure 3 where the green cells
contain the given values; gray cells are manually operable ones while the yellow cells display key
values for comparison. Calculation result comparison between Excel algorithm and SPICE simulation
is given in Table 2.
Table 2
Result comparison between Experiment, Excel algorithm and SPICE model
Parameter
TCI
Vd0
I2PK
VdAVG
Id
TCU
TDU
Vd
I2RMS
I2AVG
PVD4
V2RMS
Unit
ms
V
A
V
A
ms
ms
V
A
A
W
V
Experiment
5.5
33.4
12.3
25.7
4.35
4.4
5.6
1.45
6.6
4.3
13
23.3
461
Excel
5.0
32.9
15.2
26.6
4.5
4.7
5.3
1.6
7.8
5.0
14.4
23.0
SPICE
5.2
14.3
4
6
1.50
Jelgava, 24.-25.05.2012.
Table 2 (continued)
Parameter
ICRMS
Vdmax
Vdmin
Pd
P2
Unit
A
V
V
W
W
Experiment
4.9
112
125
Excel
6.3
27.3
25.8
120
135
SPICE
27.3
25.8
Analyzing the calculation results we can note that significant calculation error (18 %) is
introduced in formula (27) I2RMS. Formula (27) is evaluated on the simplified mathematical model
assuming that Vd = 0, besides, the result is calculated using the values of I2PK and I2SPK, which are
also calculated through approximated models. The rest or the formulas which are not after I2RMS give
the value within 4% tolerance range.
Fig. 3. Excel spreadsheet example

Conclusions
As a result of the research new series of formulas suitable for full analysis of the single phase
bridge rectifier with a capacitor filter using widely available MS Excel software were introduced. The
given series of formulas written into the spreadsheet (without macros) form the semi-automatic
analysis algorithm which gives the voltage values within 4 % tolerance range, current values in 18 %
tolerance range while the power values in 8 % range.
References
1. ., . (Advanced electronic circuits).
- .. . : , 1982.,
. 253. 256. (In Russian).
2. Ivars Rais, Inna Buina (Rodionova), Energoelektronika, treais atkrtotais izdevums. Rga:
RTU, 2007., 186 lpp. (In Latvian).
462

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ENGINEERING FOR RURAL DEVELOPMENT

APPROXIMATE CALCULATION ALGORITHM FOR SINGLE PHASE BRIDGE

Research Center of Liepaja branch of Riga Technical University, Latvia

ENGINEERING FOR RURAL DEVELOPMENT

Total resistance of transformer and diode R:

Total impedance of transformer and diode Z:

Equivalent capacitance of capacitor battery Cekv:

Equivalent series resistance of single capacitor ESR:

Equivalent series resistance of capacitor battery ESRekv:

Capacitive reactance of capacitor battery XC:

Total resistance in circuit RC:

Total impedance in circuit ZC:

No load peak voltage of secondary winding V20p:

Commutation interval Tcom:

where Id load current.

Peak forward voltage on single rectifier diode VF:

No load voltage on capacitor battery Vd0:

ENGINEERING FOR RURAL DEVELOPMENT

Conduction interval of secondary current TCI:

Average output voltage at load VdAVG:

Load current Id:

Conduction angle of secondary current CI:

Output voltage increasing angle CU:

Output voltage increasing interval TCU:

Maximum output voltage Vdmax:

Output voltage relative ripple Vd%:

ENGINEERING FOR RURAL DEVELOPMENT

Secondary average current I2AVG:

Secondary RMS current in diode IVDRMS:

Secondary average current in diode IVDAVG:

I LEAK = 0.03 C VCR .

Capacitor battery leakage current ILEAK:

Capacitor rated ripple current IRIPPLE:

Capacitor battery RMS current ICRMS:

Power losses in transformer PTR:

Power losses in single diode PVD1:

Total power losses in four diodes PVD4:

Power losses in capacitor PC:

Secondary winding RMS voltage at given load:

V2RMS = V20 I 2RMS RT .

RMS current in single capacitor:

Maximum voltage on single capacitor:

ENGINEERING FOR RURAL DEVELOPMENT

Total consumed active power:

Total from grid consumed apparent power:

Total from transformer consumed apparent power:

Total power factor:

Displacement power factor:

cos 1 = cos com 2 .

Distortion power factor:

Calculation result comparison

Fig. 1. Circuit schematic in 5SPICE circuit editor

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Fig. 2. SPICE simulation graph

ENGINEERING FOR RURAL DEVELOPMENT

Fig. 3. Excel spreadsheet example

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