HD465 7
HD465 7
HD465 7
551 kW 739 HP
NET HORSEPOWER
533 kW 715 HP
MAXIMUM GVW
99680 kg 219,760 lb
HD465-7
With Tier 3 Engine
HD
465
OFF-HIGHWAY TRUCK
HD465-7
O F F - H I G H WAY T R U C K
WALK-AROUND
Reliability Features
Productivity Features
High performance Komatsu SAA6D170E-5 engine
Net horsepower 533 kW 715 HP
Mode selection system
(Variable horsepower at Economy mode)
Automatic Idling Setting System (AISS)
Automatic Retard Speed Control (ARSC)
7-speed, fully automatic K-ATOMiCS transmission
Fully hydraulic controlled wet multiple-disc brakes
and retarder; Retarder absorbing capacity
(Continuous descent) 785 kW 1,052 HP
Long wheelbase and wide tread
Large high strength body
Heaped capacity 34.2 m3 44.7 yd3
Small turning radius 8.5 m 27'11"
Environment Friendly
Komatsu SAA6D170E-5 engine is
North American EPA Tier 3 and EU
Stage 3A emission certified
Low operation noise
Lead-free radiator
Brake cooling oil recovery tank
Komatsu components
Highly rigid frames
Rigorous dump body design
Reliable hydraulic system
Flat face-to-face O-ring seals
Sealed DT Connectors
Antilock Brake System (ABS) (Option)
Automatic Spin Regulator (ASR) (Option)
Pedal-operated secondary brake
O F F - H I G H WAY T R U C K
HD465-7
gross Horsepower
551kW739 HP @2000rpm
net Horsepower
533kW715 HP @2000rpm
Operator Environment
Wide, spacious cab with excellent visibility
Ergonomically designed cab
Easy-to-see instrument panel
Ideal driving position settings
K-ATOMiCS with Skip-Shift function
Hydropneumatic suspension
Built-in ROPS/FOPS Level 2
Viscous cab mounts
Electric body dump control lever
Electric operated LH window
Supplementary steering and secondary brakes
Three-mode hydropneumatic suspension
(Automatic suspension) (Option)
maximum gvw
99680kg219,760 lb
Easy Maintenance
Advanced monitoring system - on board
diagnostics
Wet multiple-disk brakes and fully
hydraulic braking system
Extended oil change interval
Centralized arrangement of filters
Flange type rim
Electric circuit breaker
Centralized greasing points
KOMTRAX Plus with Payload Meter and
ORBCOMM (Option)
Photomayincludeoptionalequipment.
HD465-7
O F F - H I G H WAY T R U C K
PRODUCTIVITY FEATURES
Komatsu Technology
Komatsusnewecot3enginesaredesignedtodeliver
optimumperformanceunderthetoughestofconditions
whilemeetingthelatestenvironmentalregulations.This
engineisTier3EPA,EUStage3AandJapanemissions
certified.ecot3ecologyandeconomycombinedwith
Komatsutechnologytocreateahighperformanceengine
withoutsacrificingpowerorproductivity.
K-ATOMiCS
(Komatsu Advanced Transmission with
Optimum Modulation Control System)
AUTO RETARD
SPEED CONTROL
UP
SET
CANCEL
DOWN
Travel down
slope
at
constant
speed
O F F - H I G H WAY T R U C K
HD465-7
HD465-7
O F F - H I G H WAY T R U C K
OPERATOR ENVIRONMENT
Wide, spacious cab with excellent visibility
Widewindowsinthefront,sideandback,plusplentyof
spaceintherichlyupholsteredinterior,providequiet,
comfortableenvironmentfromwhichtoseeandcontrol
everyaspectofoperation.Frontandsideunderview
mirrorshavealsobeenadded.
The5-wayadjustableoperatorseatandthetilt-telescopic
steeringcolumncreateanoptimumdrivingposturefor
increaseddrivingcomfortandmorecontroloverthe
machinesoperations.Thesuspensionseatdampens
vibrationstransmittedfromthemachine,whichreduces
operatorfatigueandholdstheoperatorsecurelytoassure
confidentoperation. 78mm 3" widthseatbeltisprovided
asstandardequipment.
Thehydropneumaticsuspensionassures
acomfortablerideevenoverrough
terrainandensuresmaximum
productivityandoperator
confidence.
Nitrogen gas
Oil
O F F - H I G H WAY T R U C K
HD465-7
Built-in ROPS/FOPS
Level 2
Thesestructures
conformtoISO3471
andSAEJ1040ROPS
standardsandISO3449
andSAEJ231FOPS
Level2standards.
Skip-shift function
Optimumtravelspeed
automatically
Skip-shift
selectedin
responsetoangle
Shift hold
F4
ofascent.This
F4
reducesthe
downshift
Conventional
frequencyand
Shift down
F3 F2
Shift down
providessmoother
F4 F3
operation.
F4
F4
F1
Shift down
F2
F1
Viscousmountsreducethenoise
transmittedtothecabandachievea
quiet77dB(A)noiselevel.
HD465-7
O F F - H I G H WAY T R U C K
RELIABILITY FEATURES
Komatsu components
Sealed DT connectors
Komatsumanufacturestheengine,torqueconverter,
transmission,hydraulicunits,andelectricalpartsonthis
dumptruck.Komatsudumptrucksaremanufacturedwith
anintegratedproductionsystemunderastrictquality
controlsystem.
Mainharnessesand
controllerconnectorsare
equippedwithsealedDT
connectorsprovidinghigh
reliability,waterresistance,
anddustresistance.
High-rigidity frame
Cast-steelcomponentsare
usedinthemainframefor
high-stressareaswhere
loadsandshocksaremost
concentrated.
Usingitsoutstandingelectronicstechnology,Komatsuis
thefirstintheindustrytointroduceABSonconstruction
machinery.Thissystempreventsthetiresfromlocking,
thusminimizesskiddingunderslipperyconditionswhile
applyingtheservicebrake.
Thestandarddumpbodyismadeof130kg/mm
184,900 PSI high-tensile-strengthsteelforexcellent
rigidityandreduced
maintenancecost.
TheV-shapedesign
alsoincreasesstructural
strength.Thesideand
bottomplatesofthedump
sectionarereinforcedwith
ribsforaddedstrength.
Flat face-to-face
O-ring seals
Flatface-to-faceO-ring
sealsareusedtosecurely
sealallhydraulichose
connectionsandto
preventoilleakage.
Nipple
Hose
O-ring
ASRautomaticallypreventsthereartires,oneitherside,
fromslippingonsoftgroundforoptimaltraction.
Lead-free radiator
Inadditiontocompliancewithemissionregulations,aleadfreealuminumcoreisutilizedfortheradiatortocomplywith
globalenvironmentalrequirements.
O F F - H I G H WAY T R U C K
HD465-7
Maintenance
Reduced
E
ASY MCosts
AINTENANCE
Advanced monitoring system
TheKomatsuadvancedmonitoringsystemidentifies
maintenanceitems,reducesdiagnostictimes,indicatesoil
andfilterreplacementhoursanddisplaysabnormality
codes.Thismonitorsystemhelpstomaximizemachine
productiontime.
Acircuitbreakerisusedin
importantelectriccircuitsthat
needtoberestoredquicklytime
whenaproblemoccursinthe
electricalsystem.
Centralized greasing
points
Greasingpointsarecentralized
atthreelocations.
KOMTRAX Plus
Wet multi-disc brakes and fully hydraulic braking
systems meanlowermaintenancecostsandhigher
reliability.Wetdiscbrakesarefullysealedtokeep
contaminantsout,reducingwearandmaintenance.Brakes
requirenoadjustmentsforwear,leadingtoevenlower
maintenance.Addedreliabilityisdesignedinthebraking
systemwiththreeindependenthydrauliccircuitsproviding
hydraulicbackupshouldoneofthecircuitsfail.Fullyhydraulic
brakingsystemseliminatetheairsystemsoairbleedingis
notrequiredandwatercondensation,thatcanleadto
contamination,corrosionandfreezing,iseliminated.
Aspartofacompleteserviceandsupportprogram,
Komatsuequipseveryminingandquarrysizedmachine
withKOMTRAXPlus.Byusingasatellite-based
communicationsystem,KOMTRAXPlusoffersanew
visionofmonitoringyourvaluableassetsbyproviding
insighttocriticaloperatingmetricsandinformationthatcan
beusedtoincreaseavailability,lowerowningand
operatingcostsandmaximizefuelefficiency.
TheKOMTRAXPlusinformationavailableon
MyKomatsu.comallowsservicepersonnelandasset
ownerstoreviewcautions,operationaldata,fuel
consumption,payloadsandkeycomponentmeasurements
providedinformsoftrends.WithKOMTRAXPlus,
knowledgebecomesthepowertofuelyourproductivity.
Inordertominimizeoperatingcosts,oilchangeintervals
havebeenextended:
Engineoil:500hours
Hydraulicoil:4,000hours
PLMallowstheproductionvolumeandworkingconditions
onthedumptrucktobeanalyzedandcontrolleddirectly
viaapersonalcomputer.Thepayloadisindicatedbothin
theoperatorscabandwithalampontheoutsideofthe
truck.Thesystemcanstoreupto2900workingcycles.
HD465-7
O F F - H I G H WAY T R U C K
SPECIFICATIONS
ENGINE
Model ...............................KomatsuSAA6D170E-5
Type ..................................Water-cooled,4-cycle
Aspiration.......Turbo-charged,air-to-airafter-cooled,cooledEGR
Numberofcylinders ......................................6
Borexstroke ..................170mmx170mm6.69" x 6.69"
Pistondisplacement.........................23.15ltr1,413 in3
Horsepower: SAEJ1995 ............... Gross551kW739 HP
ISO9249/SAEJ1349 ..........Net533kW715 HP
Ratedrpm...........................2,000rpm
Fandrivetype ..................................Mechanical
Maximumtorque.........................339kgm2,452 lb. ft
Fuelsystem..................................Directinjection
Governor.............................Electronicallycontrolled
Lubricationsystem: Method..........Gearpump,force-lubrication
Filter ........................Full-flowtype
Aircleaner ..................Drytypewithdoubleelementsand
precleaner(cyclonpacktype),plusdustindicator
EPATier3andEUStage3Aemissioncertified.
TRANSMISSION
Torqueconverter ..................3-elements,1-stage,2-phase
Transmission.....................Full-automatic,planetarytype
Speedrange ...................7speedsforwardand1reverse
Lockupclutch.........................Wet,multiple-discclutch
Forward .....................Torqueconverterdrivein1stgear,
directdrivein1stlockupandallhighergears
Reverse ..............................Torqueconverterdrive
Shiftcontrol................Electronicshiftcontrolwithautomatic
clutchmodulationinallgears
Maximumtravelspeed ................... 70.0km/h 43.5 mph
BRAKES
BrakesmeetISO3450andSAE1473standards.
Servicebrakes:
Front ..................Full-hydrauliccontrol,caliperdisctype
Rear..........Full-hydrauliccontrol,oil-cooledmultiple-disctype
Parkingbrake...................Springapplied,multiple-disctype
Retarder ........Oil-cooled,multiple-discrearbrakesactasretarder
Secondarybrake ........................Manualpedaloperation
Whenhydraulicpressuredropsbelowtheratedlevel,
parkingbrakeisautomaticallyactuated
Brakesurface
Front......................................1936cm2 300 in2
Rear ...................................64230cm2 9,956 in2
BODY
Capacity:
Struck ...................................25.0m3 32.7 yd3
Heaped(2:1,SAE).........................34.2m3 44.7 yd3
Payload ..........................55metrictons61 U.S. tons
Material .............................130kg/mm2 184,900 psi
hightensilestrengthsteel
Structure .........................V-shapebodywithV-bottom
Materialthickness:
Bottom .....................................19mm0.75"
Front ......................................12mm0.47"
Sides .......................................9mm0.35"
Targetarea
(insidelengthxwidth)........6450mmx3870mm21'2" x 12'8"
Dumpingangle ........................................48
Heightatfulldump...........................8800mm28'10"
Heating ....................................Exhaustheating
AXLES
HYDRAULIC SYSTEM
RearAxle ......................................Full-floating
Finaldrivetype ...............................Planetarygear
Ratios:
Differential ........................................3.538
Planetary .........................................4.737
Hoistcylinder .....................Twin,2-stagetelescopictype
Reliefpressure..................20.6MPa210kg/cm2 2,990 psi
Hoisttime .........................................11.5sec
WEIGHT (APPROXIMATE)
SUSPENSION SYSTEM
Independent,hydropneumaticsuspensioncylinderwithfixedthrottleto
dampenvibration
Effectivecylinderstroke(frontsuspension) ...........303mm11.9"
Rearaxleoscillation:
Oilstopper ...........................................6.8
Mechanicalstopper ....................................7.7
STEERING SYSTEM
Type .............................Fullyhydraulicpowersteering
withtwodouble-actingcylinders
Supplementarysteering ......................Manuallycontrolled
(meetsISO5010,SAEJ1511andSAEJ53)
Minimumturningradius............................8.5m27'11"
Maximumsteeringangle...................................39
Emptyweight.............................43100kg95,020 lb
Max.grossvehicleweight:
Standardtire ..........................99680kg219,760 lb
Nottoexceedmax.grossvehicleweight,includingoptions,fuel
andpayload
Weightdistribution:
Empty:Frontaxle....................................47%
Rearaxle ....................................53%
Loaded:Frontaxle ...................................32%
Rearaxle ...................................68%
TIRES
Standardtire ................................24.00-35-36PR
MAIN FRAME
Type ................................Box-sectionedstructure
10
HD465-7
O F F - H I G H WAY T R U C K
x103 kg
50
40
30
60
RIMPULL
0
3.0
F7
10
x103 lb
300
400
3
100 120 140 160 180 200 x10 kg
LOADED
-40 -35
-30
-25
F4
10
20
10
30
20
40
50
30
-5
F7
60
40
TRAVEL SPEED
70
80
50
90
15
40
20
100 km/h
60
EMPTY
x103 lb
300
400
3
100 120 140 160 180 200 x10 kg
80
LOADED
-30
-40 -35
-25
0
0
20
F3
-5
10
20
10
30
20
F6
40
50
30
F7
60
40
70
TRAVEL SPEED
80
50
90
100 km/h
60
MPH
20
MPH
EMPTY
80
x103 lb
300
400
3
100 120 140 160 180 200 x10 kg
LOADED
-40 -35
-30
-25
F4
10
20
10
30
20
40
-5
F6
50
30
F7
60
40
TRAVEL SPEED
70
80
50
90
100 km/h
60
-40 -35
-30
4595mm 15'1"
-25
-20
-15
-10
F3
F4
F5
10
20
30
10
0
0
20
F6
40
20
-5
F7
50
60
30
40
70
80
90
50
TRAVEL SPEED
100 km/h
60
MPH
MPH
GROSS WEIGHT
100
40
EMPTY
x103 lb
300
400
3
100 120 140 160 180 200 x10 kg
200
60
80
LOADED
-40 -35
-30
-25
-20
-15
F1
F2
-10
F3
F5
LOADED
F2
-15
F2
x103 lb
300
400
3
100 120 140 160 180 200 x10 kg
200
80
F1
-20
F1
EMPTY
60
200
60
MPH
GROSS WEIGHT
100
40
km/h
40
GROSS WEIGHT
100
40
-10
F5
70
35
-20
F4
60
30
200
60
50
25
TRAVEL SPEED
GROSS WEIGHT
100
40
F2
-10
F3
F6
30
10
-15
-15
F2
20
-20
F1
F5
20
EMPTY
80
2.0
200
60
4.0
F1
100
40
5.0
F6
20
15.0
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
25.0
LOADED
x103 kg
100 110
F5
GROSS WEIGHT
90
F4
x103 lb
80
F3
160
70
20.0
10
20 9
8
7
6
1 0.5
Todeterminebrakeperformance:
Thesecurvesareprovidedtoestablishthe
maximumspeedandgearshiftpositionfor
descentsonroadswithagivendistance.
Readfromgrossweightdowntothe
percentoftotalresistance.Fromthis
weight-resistancepoint,readhorizontally
tothecurvewiththehighestobtainable
speedrange,thendowntomaximum
descentspeedthebrakescanhandle
withoutexceedingcoolingcapacity.
140
60
F2
30
10
50
EMPTY
F1
20
40
BRAKE PERFORMANCE
3080 mm 10'1"
3870 mm 12'8"
GROSS WEIGHT
40
80
100
-10
F3
F4
F5
0
0
10
x103 lb
Todeterminetravelperformance:
Readfromgrossweightdowntothepercent
oftotalresistance.Fromthisweightresistancepoint,readhorizontallytothe
curvewiththehighestobtainablespeed
range,thendowntomaximumspeed.
Usablerimpulldependsupontraction
availableandweightondrivewheels.
27'1
1"
3070mm 10'1"
4300mm 14'1"
9355mm 30'8"
TRAVEL PERFORMANCE
8500
mm
1985mm 6'6"
3515mm 11'6"
4235mm 13'11"
48
24 .
00-35
24 .
00-35
560mm 1'10"
3600mm 11'10"
4400mm 14'5"
4065mm 13'4"
6450mm 21'2"
796mm
2'7"
8710mm 28'7"
5395mm 17'8"
4170mm 13'8"
8800mm 28'10"
DIMENSIONS
20
10
30
20
40
-5
F6
50
30
F7
60
40
TRAVEL SPEED
70
80
50
90
100 km/h
60
MPH
11
STANDARD EQUIPMENT
ENGINE:
AISS(AutomaticIdlingSettingSystem)
Alternator,75A/24V
Batteries,2x12V/240Ah
Engine,KomatsuSAA6D170E-5
Startingmotor,2x7.5kW
Variablehorsepowersystem
CAB:
12Voltoutletport
Airconditioner/heater/defroster/
electronicallycontrolled
Ashtrayandcigarettelighter
Cupholder
Electronichoistcontrolsystem
Electronicmaintenance
display/monitoringsystem
Electronicwindows
Operatorseat,reclining,suspensiontype
withretractable78mm3" widthseatbelt
Passengerseatwithretractable78mm
3" widthseatbelt
ROPScabwithFOPSLevel2,sound
suppressiontype
Radio,AM/FMwithcassette
Seat,airsuspension
Spaceforlunchbox
Steeringwheel,tiltandtelescopic
Sunvisor
Tintedglass
Twodoors,leftandright
Windshieldwasherandwiper
(withintermittentfeature)
LIGHTING SYSTEM:
Back-uplight
Hazardlights
Headlightswithdimmerswitch
Indicator,stopandtaillights
GUARD AND COVERS:
Driveshaftguard(frontandrear)
Engineandtransmissionunderguards
Exhaustthermalguard
Fireprotectivecovers
BODY:
Bodyexhaustheating
Cabguard,leftside
Spillguard,150mm6"
OTHER:
Alarm,backup
AutomaticRetardSpeedControl(ARSC)
Centralizedgreasing
Coolanttemperaturealarmandlight
Electriccircuitbreaker,24V
Frontbrakecut-offsystem
Handrailsforplatform
Horn,electric
KOMTRAXPluswithPLMandORBCOMM
Ladders,leftandrighthandside
Mudguards
Overrunwarningsystem
PLMpayloadmeter
Rearviewmirrors
Supplementarysteering,automatic
Underviewmirrors
OPTIONAL EQUIPMENT
BODY:
Angledfrontstairway
Bodyliner
Deckmountedmuffler,nobodyheat
Deckmountedmuffler,withbodyheat
LIGHTING SYSTEM:
Backworklights,RHandLHside
Foglights
TIRES:
24.00R35
OTHER:
ASR(Automaticspinregulator)
ABS(Antilockbrakesystem)
Fastfillfuelsystem
Highaltitudecontroller
Standardequipmentmayvaryforeachcountry.Thisspecificationsheetmaycontainattachmentsandoptionalequipment
thatarenotavailableinyourarea.PleaseconsultyourKomatsudistributorfordetailedinformation.
AESS706-02
2013KomatsuPrintedinUSA
www.KomatsuAmerica.com
AD09(3M)CCi
9/13(EV-1)
Materialsandspecificationsaresubjecttochangewithoutnotice
isatrademarkofKomatsuLtd.Japan