Advanced Motion Controls DPQNNIE-015B200

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DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

Description Power Range

Peak Current 15 A (10.6 ARMS)


The DigiFlex® Performance™ (DP) Series digital servo
drives are designed to drive brushed and brushless Continuous Current 7.5 A (5.3 ARMS)
servomotors. These fully digital drives operate in
torque, velocity, or position mode and employ Space Supply Voltage 40 - 190 VDC
Vector Modulation (SVM), which results in higher bus
voltage utilization and reduced heat dissipation
compared to traditional PWM. The command source
can be generated internally or can be supplied
externally. In addition to motor control, these drives
feature dedicated and programmable digital and
analog inputs and outputs to enhance interfacing with
external controllers and devices.

This DP Series drive features a SynqNet™ interface for


networking and a RS-232 interface for drive
configuration and setup. Drive commissioning is
accomplished using DriveWare, available at www.a-m-
c.com.

All drive and motor parameters are stored in non-


volatile memory.

Features

Four Quadrant Regenerative Operation Programmable Gain Settings

Space Vector Modulation (SVM) Technology Compact Size, High Power Density

Fully Digital State-of-the-art Design 16-bit Analog to Digital Hardware

MODES OF OPERATION INPUTS/OUTPUTS


Current 4 Dedicated Digital Inputs
COMMAND SOURCE 2 Dedicated Digital Outputs
Over the Network 2 Programmable Analog Inputs (16-bit/12-bit
Resolution)
FEEDBACK SUPPORTED
2 Programmable Digital Inputs (Differential)
Halls
2 Programmable Digital Inputs (Single-Ended)
Incremental Encoder
2 Programmable Digital Outputs (Differential)
2 Programmable Digital Outputs (Single-Ended)
COMPLIANCES & AGENCY APPROVALS
UL
cUL
CE Class A (LVD)
CE Class A (EMC)
RoHS

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 1 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

BLOCK DIAGRAM

CONTROL MODULE
+5V
3.75K
USER INPUT 0,1 2k
HALL A,B,C +
+5V
USR GND
10k

Feedback
3.75K

MotorFeedback
NODE DISABLE,
LIMIT+/-, HOME HALL A,B,C –
+5V
Drive 10k
Logic 10k
SENSCOMMON

Motor
+5V MOT ENC A,B,I +
+5V
5k
+ DIFF. INPUT 0,1 10k
+5V MOT ENC A,B,I –

10k 10k
– DIFF. INPUT 0,1
10k

I/O Interface
OUTPUT PULL-UP
1.7k
USER OUTPUT 0,1,
NODE ALARM, BRAKE I/O Interface

USR GND

+ DIFF. OUTPUT 0,1


POWER MODULE

– DIFF. OUTPUT 0,1 MOTOR A

Power Stage MOTOR B


20k
+ANALOG IN MOTOR C

–ANALOG IN
20k
20k
HIGH VOLTAGE

500k PWR GND


PAI-2

SGN GND

Logic Power LOGIC POWER


RD+
RD– SynqNET
TD+ Interface

TD–

RS232 RX
RS-232
RS232 TX Interface
SGN GND

Information on Approvals and Compliances

US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL
registered under file number E140173. Note that machine components compliant with UL are considered UL
registered as opposed to UL listed as would be the case for commercial products.

Compliant with European CE for both the Class A EMC Directive 89/336/EEC on Electromagnetic Compatibility
(specifically EN 61000-6-4:2001, EN 61000-6-2:2001, EN 61000-3-2:2000, and EN 61000-3-3:1995/A1:2001) and
LVD requirements of directive 73/23/EEC (specifically EN 60204-1), a low voltage directive to protect users from
electrical shock.

RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being
manufactured in electrical and electronic equipment.
Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 2 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

SPECIFICATIONS

Power Specifications
Description Units Value
DC Supply Voltage Range VDC 40 - 190
DC Bus Over Voltage Limit VDC 198
DC Bus Under Voltage Limit VDC 35
Logic Supply Voltage VDC 40 - 190
Maximum Peak Output Current A (Arms) 15 (10.6)
Maximum Continuous Output Current A (Arms) 7.5 (5.3)
Maximum Continuous Output Power W 1353.8
Maximum Power Dissipation at Continuous Current W 71.3
Internal Bus Capacitance µF 20
Minimum Load Inductance (Line-To-Line)1 µH 250
Switching Frequency kHz 20
Low Voltage Supply Outputs - +5 VDC (250 mA)
Control Specifications
Description Units Value
Communication Interfaces - SynqNet (RS-232 for configuration)
Command Sources - Over the Network
Feedback Supported - Halls, Incremental Encoder
Commutation Methods - Sinusoidal, Trapezoidal
Modes of Operation - Current
Motors Supported - Closed Loop Vector, Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless)
40+ Configurable Functions, Over Current, Over Temperature (Drive & Motor), Over Voltage, Short
Hardware Protection -
Circuit (Phase-Phase & Phase-Ground), Under Voltage
Programmable Digital Inputs/Outputs (PDIs/PDOs) - 4/2
Programmable Analog Inputs/Outputs (PAIs/PAOs) - 2/0
Current Loop Sample Time μs 50
Maximum Encoder Frequency MHz 20 (5 pre-quadrature)
Mechanical Specifications
Description Units Value
Agency Approvals - CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL
Size (H x W x D) mm (in) 132.5 x 89.5 x 35.9 (5.2 x 3.5 x 1.4)
Weight g (oz) 500 (17.6)
Heatsink (Base) Temperature Range2 °C (°F) 0 - 65 (32 - 149)
Storage Temperature Range °C (°F) -40 - 85 (-40 - 185)
Cooling System - Natural Convection
Form Factor - Panel Mount
IP Rating - IP10
AUX COMM Connector - 3-pin, 2.5 mm spaced, enclosed, friction lock header
COMM IN Connector - Shielded RJ-45 socket with LEDs
COMM OUT Connector - Shielded RJ-45 socket with LEDs
FEEDBACK Connector - 15-pin, high-density, female D-sub
I/O Connector - 26-pin, high-density, female D-sub
POWER Connector - 6-pin, 3.96 mm spaced, friction lock header

Notes
1. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements.
2. Additional cooling and/or heatsink may be required to achieve rated performance.

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 3 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

PIN FUNCTIONS

AUX COMM - RS232 Communication Connector


Pin Name Description / Notes I/O
1 RS232 RX Receive Line (RS-232) I
2 RS232 TX Transmit Line (RS-232) O
3 SGN GND Signal Ground SGND

COMM IN - SynqNet Communication Connector


Pin Name Description / Notes I/O
1 RD+ I
Receiver Line (100BaseT)
2 RD- I
3 TD+ Transmitter Line (100BaseT) O
4 RESERVED Reserved -
5 RESERVED Reserved -
6 TD- Transmitter Line (100BaseT) O
7 RESERVED Reserved -
8 RESERVED Reserved -

COMM OUT - SynqNet Communication Connector


Pin Name Description / Notes I/O
1 TD+ O
Transmitter Line (100BaseT)
2 TD- O
3 RD+ Receiver Line (100BaseT) I
4 RESERVED Reserved -
5 RESERVED Reserved -
6 RD- Receiver Line (100BaseT) I
7 RESERVED Reserved -
8 RESERVED Reserved -

FEEDBACK - Feedback Connector


Pin Name Description / Notes I/O
1 HALL A+ I
2 HALL B+ Commutation Sensor Inputs I
3 HALL C+ I
4 MOT ENC A+ Differential Encoder A Channel Input (For Single Ended Signals Use Only The Positive I
5 MOT ENC A- Input) I
6 MOT ENC B+ Differential Encoder B Channel Input (For Single Ended Signals Use Only The Positive I
7 MOT ENC B- Input) I
8 MOT ENC I+ I
Differential Encoder Index Input (For Single Ended Signals Use Only The Positive Input)
9 MOT ENC I- I
10 HALL A- Commutation Sensor Input (For Differential Signals Only) I
11 HALL B- Commutation Sensor Input (For Differential Signals Only) I
12 SGN GND Signal Ground SGND
13 +5V OUT +5V Encoder Supply Output (Short Circuit Protected) O
14 PAI-2 Programmable Analog Input (12-bit Resolution) I
15 HALL C- Commutation Sensor Input (For Differential Signals Only) I

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 4 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

I/O - Signal Connector


Pin Name Description / Notes I/O
1 USER OUTPUT 0 (PDO-1) 24V Isolated Programmable Digital Output (Referenced To USER GND) O
2 USER OUTPUT 1 (PDO-2) 24V Isolated Programmable Digital Output (Referenced To USER GND) O
3 USER GND Ground Reference For User Outputs And Inputs ISOGND
4 NODE ALARM (PDO-12) 24V Network Error (Isolated Output Referenced To USER GND) O
5 BRAKE (PDO-13) 24V Brake (Isolated Output Referenced to USER GND) O
6 SGN GND Signal Ground SGND
7 + DIFF. INPUT 0 (PDI-3) I
5V Non-Isolated Differential Digital Input
8 - DIFF. INPUT 0 (PDI-3) I
9 OUTPUT PULL-UP Digital Output Pull-Up For User Outputs I
10 NODE DISABLE (PDI-12) 24V Node Disable (Isolated Input Referenced to SENSCOMMON) I
11 LIMIT + (PDI-9) 24V Positive Limit (Isolated Input Referenced To SENSCOMMON) I
12 LIMIT - (PDI-10) 24V Negative Limit (Isolated Input Referenced To SENSCOMMON) I
13 HOME (PDI-11) 24V Home Switch (Isolated Input Referenced To SENSCOMMON) I
14 USER INPUT 0 (PDI-1) 24V Isolated Programmable Digital Input (Referenced To USER GND) I
15 USER INPUT 1 (PDI-2) 24V Isolated Programmable Digital Input (Referenced To USER GND) I
16 SENSCOMMON Sensor Common (Can Be Used To Pull-Up Related Inputs) CMN
17 + DIFF. INPUT 1 (PDI-4) I
5V Non-Isolated Differential Digital Input
18 - DIFF. INPUT 1 (PDI-4) I
19 SGN GND Signal Ground SGND
20 + DIFF. OUTPUT 0 (PDO-3) O
5V Non-Isolated Differential Digital Output
21 - DIFF. OUTPUT 0 (PDO-3) O
22 + DIFF. OUTPUT 1 (PDO-4) O
5V Non-Isolated Differential Digital Output
23 - DIFF. OUTPUT 1 (PDO-4) O
24 + ANALOG IN (PAI-1) I
±10V Programmable Differential Analog Input (16-bit Resolution)
25 - ANALOG IN (PAI-1) I
26 SGN GND Signal Ground SGND

POWER - Power Connector


Pin Name Description / Notes I/O
1 MOTOR A Motor Phase A O
2 MOTOR B Motor Phase B O
3 MOTOR C Motor Phase C O
4 HIGH VOLTAGE DC Power Input I
5 PWR GND Power Ground (Common With Signal Ground) PGND
6 LOGIC PWR Logic Supply Input I

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 5 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

HARDWARE SETTINGS

Switch Functions

Setting
Switch Description
On Off
Bit 0 of binary SynqNet drive address. Does not affect RS-232
1 1 0
settings.
Bit 1 of binary SynqNet drive address. Does not affect RS-232
2 1 0
settings.
Bit 2 of binary SynqNet drive address. Does not affect RS-232
3 1 0
settings.
Bit 3 of binary SynqNet drive address. Does not affect RS-232
4 1 0
settings.
Bit 4 of binary SynqNet drive address. Does not affect RS-232
5 1 0
settings.
Bit 5 of binary SynqNet drive address. Does not affect RS-232
6 1 0
settings.
Bit 6 of binary SynqNet drive address. Does not affect RS-232
7 1 0
settings.
Bit 7 of binary SynqNet drive address. Does not affect RS-232
8 1 0
settings.

LED Functions

LINK_IN LED
On Valid Link Connection
Off Invalid Link Connection or Power Off or Reset

CYCLIC LED
On Network Cyclic
Off Power Off or Reset
Blinking Network Not Cyclic

LINK_OUT LED
On Valid Link Connection
Off Invalid Link Connection or Power Off or Reset

REPEATER LED
On Repeater On, Network Cyclic
Off Repeater Off or Power Off or Reset
Blinking Repeater On, Network Not Cyclic

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 6 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

MECHANICAL INFORMATION

AUX COMM - RS232 Communication Connector


Connector Information 3-pin, 2.5 mm spaced, enclosed, friction lock header
Details Phoenix: Plug P/N 1881338
Mating Connector
Included with Drive Yes

3 SGN GND
2 RS232 TX
1 RS232 RX

COMM IN - SynqNet Communication Connector


Connector Information Shielded RJ-45 socket with LEDs
Details AMP: Plug P/N 5-569552-3
Mating Connector
Included with Drive No

LINK_IN LED CYCLIC LED

COMM IN

TD- 6

TD+ 3
RD- 2
RD+ 1

COMM OUT - SynqNet Communication Connector


Connector Information Shielded RJ-45 socket with LEDs
Details AMP: Plug P/N 5-569552-3
Mating Connector
Included with Drive No

LINK_OUT LED REPEATER LED

COMM OUT

1 TD+
2 TD-
3 RD+

6 RD-

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 7 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

FEEDBACK - Feedback Connector


Connector Information 15-pin, high-density, female D-sub
TYCO: Plug P/N 748364-1; Housing P/N 5748677-2; Terminals P/N 1658670-2 (loose) or
Details
Mating Connector 1658670-1 (strip)
Included with Drive No

MOT ENC B+ 6 5 MOT ENC A-


MOT ENC B- 7 4 MOT ENC A+
MOT ENC I+ 8 3 HALL C+
MOT ENC I- 9 2 HALL B+
HALL A- 10 1 HALL A+

11 HALL B-
12 SGN GND
13 +5V OUT
14 PAI-2
15 HALL C-

I/O - Signal Connector


Connector Information 26-pin, high-density, female D-sub
TYCO: Plug P/N 1658671-1; Housing P/N 5748677-3; Terminals P/N 1658670-2 (loose) or
Details
Mating Connector 1658670-1 (strip)
Included with Drive No

NODE DISABLE (PDI-12) 10 9 OUTPUT PULL-UP


LIMIT + (PDI-9) 11 8 - DIFF. INPUT 0 (PDI-3)
LIMIT - (PDI-10) 12 7 + DIFF. INPUT 0 (PDI-3)
HOME (PDI-11) 13 6 SGN GND
USER INPUT 0 (PDI-1) 14 5 BRAKE (PDO-13)
USER INPUT 1 (PDI-2) 15 4 NODE ALARM (PDO-12)
SENSCOMMON 16 3 USER GND
+ DIFF. INPUT 1 (PDI-4) 17 2 USER OUTPUT 1 (PDO-2)
- DIFF. INPUT 1 (PDI-4) 18 1 USER OUTPUT 0 (PDO-1)

19 SGN GND
20 + DIFF. OUTPUT 0 (PDO-3)
21 - DIFF. OUTPUT 0 (PDO-3)
22 + DIFF. OUTPUT 1 (PDO-4)
23 - DIFF. OUTPUT 1 (PDO-4)
24 + ANALOG IN (PAI-1)
25 - ANALOG IN (PAI-1)
26 SGN GND

POWER - Power Connector


Connector Information 6-pin, 3.96 mm spaced, friction lock header
Details AMP: Plug P/N 770849-6; Terminals P/N 770522-1 (loose) or 770476-1 (strip)
Mating Connector
Included with Drive Yes

6 LOGIC PWR
5 PWR GND
4 HIGH VOLTAGE
3 MOTOR C
2 MOTOR B
1 MOTOR A

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 8 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

MOUNTING DIMENSIONS

Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 9 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com
DigiFlex® Performance™ Servo Drive DPQNNIE-015B200

PART NUMBERING INFORMATION

Example: D P R A N I E - 0 1 5 A 4 0 0 -
Drive Series Customer Special
DP DigiFlex Performance Code used to identify customer
specials

Communication Revision
R RS232/RS485 A through Z (letters may be skipped)
C CANopen or RS232
Q SynqNet Max DC Bus Voltage (VDC)
080 80
Command Inputs 200 200
Analog (±10V) 400 400
AN
No Step & Direction 800 800
Analog (±10V)
AL
Low Voltage Step & Direction (5V)
Power and Logic Supply
Analog (±10V)
AH AC Input
High Voltage Step & Direction (24V) A
+24VDC User Logic Supply Required
No Analog
NL AC Input Only
Low Voltage Step & Direction (5V) N
No Logic Supply Required (Internal Supply)
No Analog, No Step & Direction
NN DC Input
(Communication Interface Only) B
Both Logic Supply Options (Internal or User)
DC Input
L
Digital I/O Logic Supply Required
I Isolated (24V) DC Input Only
D
T TTL (5V) Non-Isolated Internal Logic Supply

Motor Feedback Peak Current (A0 to Peak)


E Incremental Encoder and/or Halls 015 15
R Resolver 016 16
A Absolute Sin/Cos (Hiperface & Endat) 020 20
S Sin/Cos with Halls 025 25
030 30
040 40
060 60
100 100

DigiFlex® Performance™ series of products are available in many configurations. All models listed in the selection tables of the
website are readily available, standard product offerings.

ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume
requests. Our Applications and Engineering Departments will work closely with your design team through all stages of
development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick-
turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease
your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for
further information and details.

Examples of Customized Products


Optimized Footprint Tailored Project File
Private Label Software Silkscreen Branding
OEM Specified Connectors Optimized Base Plate
No Outer Case Increased Current Limits
Increased Current Resolution Increased Voltage Range
Increased Temperature Range Conformal Coating
Custom Control Interface Multi-Axis Configurations
Integrated System I/O Reduced Profile Size and Weight

Available Accessories
ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system.
Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.

Power Supplies Filter Cards To Motor


Shunt Regulators

Drive(s)
Sold & Serviced By:

Toll Free Phone: 877-378-0240


Toll Free Fax: 877-378-0249
[email protected]
www.servo2go.com
All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document.

Release Date: Revision: Advanced Motion Controls · 3805 Calle Tecate, Camarillo, CA, 93012
Page 10 of 10
11/3/2009 2.00 ph# 805-389-1935 · fx# 805-389-1165· www.a-m-c.com

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