DDCMIS

DDCMIS
(Distributed
(Distributed Digital
Digital Control
Control ,, Monitoring
Monitoring
&&
Information
Information System)
System)

Presented By: Arvind Bharti

Dy. Manager
SSTPS/NTPC
 PRESENTATION
MMI PART
BASIC OF DDCMIS

SOFTWARE ARCHITECTURE
Basics Of DDCMIS
 CONTROL PHILOSOPHY
• ACS :- I/N & O/P OF CONTROLLER IS
ANALOG
• DCS :- I/N & O/P OF CONTROLLER IS
DIGITAL
 DDCMIS

DDCMIS = DCS + DAS

(Distributed Digital Control , Monitoring &

Information System)
Functions of DDCMIS
• Measurement
• Analog, Binary and Pulse Signal Conditioning
• Programming
• Control Logic development, performing closed & open
loop control
• Data processing
• Data Display
• Alarm monitoring and printing
• History
• Data archiving
• Reporting
• MODBUS Communication with the other System
• Integrated SER
 SYSTEM

FOR UNIT # 4 & 5

PROVIDED BY
 BASIC H/W

• PCs
• NODES (Panel)
• LVS
• UCD
• Power Supply 24 VDC
PANEL
LVS
 LVS
Large Video Screen
LARGE VIDEO SCREENS

hes
inc
70
 LARGE VIDEO SCREENS

MIRROR AT 45 Deg

LVS SCREEN

PROJECTOR
 LARGE VIDEO SCREENS

MIRROR AT 45 Deg

LVS SCREEN

PROJECTOR
 Alarms in LVS
BFP-A CEP-B Mill-F Turbine AC Seal Oil
Trip Trip Trip Trip P/P Trip
Drum Level HPH-5
High Level High
Mill DP
High
 BFP-A
Trip
CEP-B
Trip
Mill-F
Trip
Alarms in LVS
Turbine
Trip
AC Seal
Oil P/P
Trip
Drum Level HPH-5
High Level High

Mill DP
High

Controller PC

LVS-1 PC LVS-2 PC
 UCD (Unit Control Desk)

Field
Controllers

SERVERS
MMI PART
SRT PERM
HARDWARE DETAILS
OWS-1 OWS-2 OWS-3 OWS-4 LVS-1 LVS-2 EWS

O-NET UTP Cable

LAN Switch

SERVER-1 SERVER-2

Co-Axial Cable
C-NET

NODE-1 NODE-2 NODE-3 NODE-4 NODE-5 NODE-6 NODE-7 NODE-8

 NODE

CVA
CVA02
02 CVA
CVA01
01 CVA
CVA03
03 CVA
CVA04
04

AI/AO SYSTEM DI DO
PANEL
 Naming of NODES

NODE-1 01CVA NODE-2

01CVA 02
02 01CVA
01CVA 01
01 01CVA
01CVA 03
03 01CVA
01CVA 04
04 02CVA
02CVA 02
02 02CVA
02CVA 01
01 02CVA
02CVA 03
03 02CVA
02CVA 04
04

NODE-3 03CVA
03CVA 02
02 03CVA
03CVA 01
01 03CVA
03CVA 03
03 03CVA
03CVA 04
04 04CVA
04CVA 02
02 04CVA
04CVA 01
01 04CVA
04CVA 03
03 04CVA
04CVA 04
04
NODE-4

NODE-6
NODE-5 05CVA
05CVA 02
02 05CVA
05CVA 01
01 05CVA
05CVA 03
03 05CVA
05CVA 04
04
06CVA
06CVA 02
02 06CVA
06CVA 01
01 06CVA
06CVA 03
03 06CVA
06CVA 04
04

NODE-8
07CVA
07CVA 02
02 07CVA
07CVA 01
01 07CVA
07CVA 03
03 07CVA
07CVA 04
04
NODE-7 08CVA
08CVA 02
02 08CVA
08CVA 01
01 08CVA
08CVA 03
03 08CVA
08CVA 04
04
 CVA 01- SYSTEM PANEL
• I/O CARDS
CVA 01
• NETWORK INTERFACE CARDS
• PROTOCOL CONVERTER CARD
• BRC 400, CONTROLLER CARD

SYSTEM PANEL
 System Panel

NIS

NPM

BRC-400
 POWER SUPPLY POWER SUPPLY

CVA 02 CVA 03 CVA 04

NPM
BRC
BRC
NIS
NPM
NIS

BRC
BRC
Controller Details
NODE1 AA, AB
NODE2 BA, BB
NODE3 CA, CB
NODE4 DA
NODE5 EA
NODE6 FA, FB
NODE7 GA, GB
NODE8 HA • TOTAL NO OF CONTROLLERS IN
8 NODES = 13

• ONE CONTROLLER CAN HANDLE UPTO

64 I/O CARDS
FG-1 : NODE-1
FG-2 : NODE-2 & 3
FG-3 : NODE-4 & 5
FG-4,5,& 6 : NODE-6, 7 & 8
WIRING LAYOUT

FTU FTU FTU

FTUTO
TOI/O
I/OCARDS
CARDS CVA 01

NPM
BRC
BRC
NIS
FTU FTU

NPM
NIS
FTU FTU

BRC
BRC
FIELD
FIELDWIRES
WIRES
Patch Boards SYSTEM PANEL

CVA 02, 03, 04

 POWER SUPPLY POWER SUPPLY
FTU FTU FTU FTU FTU FTU

NPM
BRC
BRC
NIS
FTU FTU NPM
NIS
FTU FTU FTU FTU

FTU FTU FTU FTU FTU FTU

Patch Boards Patch Boards Patch Boards

AOR (Analog Output Redundancy)

Analog
O/P 4-20 mA O/P
card
AOR
card

Analog
O/P
card
Software
Digital Output Redundancy

Digital
O/P
card

Digital Diode TB
O/P
card
Software
OWS-1 OWS-2 OWS-3 OWS-4 LVS-1 LVS-2 EWS

O-NET UTP Cable

LAN Switch

SERVER-1 SERVER-2

Co-Axial Cable
C-NET

NODE-1 NODE-2 NODE-3 NODE-4 NODE-5 NODE-6 NODE-7 NODE-8

Harmony
Overview Harmony Rack I/O
Cnet
Main Components
Network
Interface Rack Controllers

• I/O Modules
– Analog Input
x-bus – Analog Output
••• – Digital Input
– Digital Output
– Sequence of Events
• Terminations (Patch
Boards)
Process I/O
Harmony
Overview
Harmony Rack I/O
• Modular to meet varying
I/O requirements
• Used for A/D Conversion
and signal processing
• Configurable fail safe output modes
• Dedicated, secure, fast response communication
to a single Controller pair
• Surface Mount Technology
– High Reliability
– Consistent Quality
Harmony
Overview Harmony Rack I/O
Analog Input Modules
I/O Module Capabilities Description
IMFEC11  Current (4-20ma)  15 independently
 High Level Voltage configured input
 FSK Fieldbus channels
Support
IMFEC12  Current (4-20ma)  15 independently
 High Level Voltage configured input
channels
IMASI13  Current (4-20ma)  16 independently
 High Level Voltage configured isolated
 Low Level Voltage input channels
 Thermocouple  Independent A/D per
 3-Wire RTD channel
 Programmable A/D
resolution (16-24bit)
Harmony
Overview Harmony Rack I/O
Analog Output and Control Loop Modules

I/O Module Capabilities Description

IMASO11  Current (4-20ma)  14 independently configured

 1-5VDC channels
 Current limited for short circuit
protection
IMCIS12 Analog I/O  4 AI Channels
 Current (4-  2 AO Channels
20ma)  3 Optically Isolated DI
 1-5VDC Channels
Digital Inputs  4 Optically Isolated DO
 24 VDC Channels
Digital Outputs  Analog Control Station (IISAC)
 24, 48 VDC Support
IMQRS12  Same as IMCIS12  Same as IMCIS12 except
response time approximately
10 times faster
Harmony
Overview Harmony Rack I/O
Digital Input Modules

I/O Module Capabilities Description

IMDSI12  24, 48, 125 VDC  16 isolated
channels
IMDSI13  24 VDC  16 isolated
channels
IMDSI14  48 VDC  16 isolated
channels
IMDSM04 Signal Ranges Pulse Input Slave
 4-6 VDC  8 channels
 21.6 -27 VDC  Operating Modes
 50 mV-10V  Totalize
 Frequency
 Period
Harmony
Overview Harmony Rack I/O
Digital Output Modules

I/O Module Capabilities Description

IMDSO14  24, 48 VDC  16 isolated channels
IMDSO15  48 VDC  8 isolated channels
 120 VAC  On-Board
Electromechanical Relays
Auxiliary  Used with IMDSO14
Relay Panel  Supports up to sixteen 10 A
electromechanical relays
Harmony
Overview Harmony Rack I/O
Distributed Sequence of Events
I/O Module Capabilities Description
INSEM01 Records, Stores, Sequence of Events
Processes, and Manages Master Module
up to 1500 SOE Points
INTKM01  Synchronizes the time  Time Keeper Master
for inputs in HCUs Module
 +1 ms resolution  Supports IRIG-B
receiver
IMSET01  Time Stamps Inputs  Sequence of Events
 Synchronizes Controller Time Synch Module
with TKM  16 input channels
IMSED01 Time Stamps Inputs  Sequence of Events
Digital Module
 16 input channels
Controller Highlights (BRC 400)
• High performance 32bits RISC based
controller on Motorola 68030 Processor
• High speed processing
• Multiple control loops, and/or data acquisition
points supported, allowing for maximum
process partitioning
• On-line configuration of control algorithms
• Peer-to-Peer communications standard
• Redundancy supported
• Same Controller for turbine & boiler operation
• On-Line, “hot” replacement capability
allows for ease of maintenance
• “Self Boot-Up” support; non-volatile memory
• Dynamic Process Simulation support
Controller Highlights (contd.)

Capacities

– 64 Modules Per Controller

– 256 Controllers per segment
– Remote I/O support upto 2kms
Control Network Highlights (Cnet)

• High speed, high throughput

(10MB) and high-security
redundant highway
• Exception Reporting System
increases effective band width
and security
• Secure communications utilizing
Cnet
Cnet CRC and message
acknowledgment
• Multiple (up to 250) Cnets .
Total 62500 nodes for expanded
system
• Ring Network
• Active Redundancy
• Communication can be
broadcast / Point to point
 SOFTWARE
• PGP (POWER GENERATION PORTAL)
– FOR MMI
• COMPOSER
– FOR DEVLOPING LOGICS
PGP
COMPOSER
COMPOSER
THANK YOU