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The Fuel & Engine Bible: Variable Valve Timing

The document discusses various types of variable valve timing technologies used in internal combustion engines, including Honda's VTEC, Toyota's VVT-i, BMW's VANOS and Valvetronic, and Audi's Valvelift. It explains that variable valve timing allows the timing and/or lift of intake and exhaust valves to be varied according to engine speed to improve efficiency and power delivery. It provides details on the mechanical mechanisms that enable variable camshaft timing or variable valve lift in each of these systems.

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0% found this document useful (0 votes)
85 views3 pages

The Fuel & Engine Bible: Variable Valve Timing

The document discusses various types of variable valve timing technologies used in internal combustion engines, including Honda's VTEC, Toyota's VVT-i, BMW's VANOS and Valvetronic, and Audi's Valvelift. It explains that variable valve timing allows the timing and/or lift of intake and exhaust valves to be varied according to engine speed to improve efficiency and power delivery. It provides details on the mechanical mechanisms that enable variable camshaft timing or variable valve lift in each of these systems.

Uploaded by

Winapon
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TheFuelandEngineBiblevariablevalvetiming.iVTEC,VVTi,Valvetronic,Valveliftandmore.

TheFuel&EngineBible
VariableValveTiming
Timetoconfuseandeducateyoufurthernow,becausetheconceptofastaticorsinglemode
combustionengineisalittleoutofdateintoday'sworld.Becauseofthenatureoffuelinjection,
carburettors,the4strokecycleandvalves,theinternalcombustionengineonlyreallyworksreally
wellatoneparticularrangeofspeeds.Anyhigherorlowerandyoustarttocockupfuelefficiency,
reliabilityandpower.Toovercomethisissue,andtotrytomakeenginesmoreuseablethroughout
theirrevranges,manufacturersinventedvariousdifferenttypesofvariablevalvetiming.Theideais
simplealterthetimingand/orsizeoftheintakeandexhaustportsatdifferentengineRPMstoensure
thattheengineisasefficientaspossiblethroughoutit'srangeofoperatingspeeds.Thankstoadayof
pisspoorweatherandalotofsparetimeonmypart,Inowbringyouanexplanationofsomeofthe
rangeofvariablevalvetimingmethodologiesandhowtheywork.I'mnotgoingtogointoallthe
differentvariations,combinationsandpermutationsbecausetherearesomanynow.However,atop
leveloverviewoughttotellyouwhatyouneedtoknow.Sowithoutfurtherdelay:

HondaVTEC
VTECstandsforVariableValveTimingandElectronicLiftControl.Notsurewhyitisn'tVVTEC
otherthanitwouldlooklikeatypo,butthereisanothervariationcallediVTEC,meaningIntelligent
VTEC.ThebasicfunctionalityofVTECissurprisinglysimple,andhencewellusedandveryreliable.
Initssimplestform,VTECallowsthevalvestoremainopenfortwodifferentdurations.Ashort
openingtimeforlowspeedoperationtogivegoodtorqueandacceleration,andalargeropeningtime
forhigherspeedstogivemorepower.Todothis,thecamshafthastwosetsofcamlobesforeach
valveandaslidinglockingpinonthecamfollowerthatdetermineswhichlobeisoperatingthevalve.
Thelockingpinismovedbyahydrauliccontrolvalvebasedontheenginespeedandpowerdelivery
requirements.Thetwolobeshapesarereferredtoasfueleconomycamsandhighpowercams,
meaningthatHondaengineswiththistechnologyarereallytwoenginesinoneaperformance
engineandaneconomicalengine.Thetwoanimationsbelowshowapairofcamlobesandfollowers
todemonstratethefundamentaloperationofVTEC.Theleftanimationisfueleconomymodethe
bluelockingpinisnotengagedsothetwofollowersrunontheirrespectivecamlobesindependently.
Theyellowoneisthemaincamfollowerwhichpushesonthevalve.Ontheright,inpowermode,the
bluelockingpinisengagedsonowtheredcamfollowerislockedtotheyellowonewhich,nowbeing
drivenbytheredone,nolongercontactsthelowerprofilecamlobe.Becausetheredfolloweris
runningonahigherprofilecamlobe,itnowforcesthevalvetostayopenlonger.

ToyotaVVTi
GoonguesswhatVVTistandsfor.IfyouguessedVariableValveTimingIntelligent,thenstep
forwardsandclaimagoldstar.VVTiisthesecondapproachtovariablevalvetiming.Theproblem
withHonda'sideaisthatyoureallyonlyhavetwomodeseconomyandpower.TheVVTisystem
goesastepfurtherandallowsacontinuouslyvariableengineoperatingprofile,soratherthansimply
havingeconomyandpowermodes,there'saninfinitenumberofpositionsinbetweenthatcanbe
selectedontheflyinfractionsofasecond.Thismeansthattheenginecanbekeptinit'ssweetspot
forafarbroaderrangeofoperatingconditionsanddemands.Todothis,VVTidoesn'thavetwosets

ofcamlobes,ratheritcandynamicallyadjustthetimingoftheentirecamshaftinstead.Thismeans
thatwhilsttheactualdurationthatthevalvesareopenneverchanges,theirtiminginrelationtoallthe
otherengineoperationscanbeadjusted.Inasimpleengine,thetimingbeltorchainfromthe
crankshaftloopsupandaroundacamshaftpulleythatturnsthecamshaft.WithVVTi,thetimingbelt
loopsaroundapulleythatcontainshydraulicfluidoroil.Thecamshaftitselfhasvanesontheendof
itthatsitinsidethefluid,sointhissystem,thecamshaftisnotdirectlylinkedtothetimingbelt
pulley.Byalteringtheoilpressurethroughaseriesofvalves,thepositionofthecamshaftvanescan
bealteredinsidethepulleyhousing.Thecutawayanimationbelowshowsanexampleofthis.The
pulleyhousingisrenderedinyellowthat'sthepulleywhichisdrivenbythetoothedtimingbelt
loopedaroundthetheoutsideofit.Insideyoucanseetheredvanesofthecamshaft(alsoinred)
whicharefreetorotateacertainamountbackandforth.Whenrotatedallthewayinonedirection,the
engineisineconomymode.Whenrotatedallthewayintheotherdirectionit'sinpowermode.

BMWVANOS&ValvetronicVariableValveLift
BMWhavetwotechnologiestheycanputintheirengines.VANOSistheirVVTsystemthatvaries
thetiming.Ituseshighoilpressuretoarticulatepistonswithhelicalgearsattheendofeachcamshaft.
Dependinghowfareachpistonismovedeitherbackorforth,duetothehelicalgears,thecamshaftis
rotatedonewayortheother.ThishastheeffectofchangingthepositionoftheTDCorientationofthe
camshaft,whichcanadvanceorretardthetiming.
BMWalsouseasystemofvariablevalvelifingtoo,toalterhowfarthevalvesopen.Thisistheir
Valvetronicsystemandinsimpleterms,italtersthepivotpointofthecamfollower.Differentpivot
pointsresultindifferentdeflectionsofthetipofthefollowerforanygivenpositionofthecamlobes.
Thatlargermovementincreasesthesizeofthevalveopeningwhichallowsmoregastopassthrough.
ThemechanismbywhichitdoesthisisalotmorecomplicatedthanI'mgoingtoillustratehere,but
theanimationbelowshouldgiveyousomeideahowitworks.Theleftoneshowstheenginerunning
infueleconomymode.Thecamactsontheredcamfollowerwhichpressesagainstarollerbearingin
theyellowvalvelever.Thetipofthatleveriswhatpushesthevalveopen.Inpowermode,onthe
right,thebluepivotbearinghasrotatedaroundandalteredthepivotpointofthecamfollower.This
meansthattheresultingactionontheyellowvalveleverismoresevere,forcingthevalvetobeopen
furtherandforlonger.Simpleeh?Andveryprecise,beingGerman.

AudiValvelift
ItseemsonlyfairtomentiontwoGermansolutionsgiventherearetwoJapanesesolutionsatthetop
ofthepage.Audi'ssystemisverysimilartoHonda'sinthatisusesarelativelysimplymechanismto
choosebetweentwodifferentlyshapedcamlobes.Inprinciple,itworksjustlikeiVTEC,theonly
realdifferenceisthemechanismusedtoselectthecamlobes.Insteadofhavingtwocamfollowers
andalockingpin,Audiuseapairofslidingcamlobesonasplinedpartofthecamshaft.Thesliding
lobecarrierismovedalongthecamshafttodeterminewhichofthetwolobeswillbeusedtooperate
thevalves.Theanimationbelowisnonlooping,andshowsthis.Onthefirstrotation,thelowprofile
camlobeactivatesthecamfollower.Atthebeginningofthesecondrotation,theblueactivatorpin
dropsintothespiralgrooveintheslidinglobeholder.Duringthatrotation,thelobesaremovedalong
thecamshafttotheirnewpositionsothatonthethirdrotation,afterthebluepinretracts,thehigh
profilecamlobenowactivatesthecamfollowerinstead.Toslidethecamlobesbacktotheoriginal
position,thesecondactivatorpinisusedinstead,engaginginthesecondspiralchannel.Frankly,I
thinkthisismuchclevererthantheBMWsystem,butI'msuresomesortofTeutonicengineeringwar
woulderuptiftheyheardmesaythatoutloud.

Aretheremoretypes?
Surethereare.Everymanufacturerandtheirrespectivedogshavesomeformofvariablevalvetiming
now.Hopefullythefourdesignsonthispagewillgiveyousomeideaofthedifferentengineering
solutionstothesameproblem.I'mnotgoingtocoveralltheothertypesthey'reallvariationsofthe
fouralreadycoveredhere.SonexttimethemotoringboreinthepubasksyouifyouknowhowVVT
works,youcangeekoutonhim.Won'tgetyoumanywomen,butatleastyou'llsoundlikeyouknow
whatyou'retalkingabout.

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