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QUALITY
IS0 9001:2015
KEEP
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AND
PREPARE FOR
ISO 9001:2015
Let our experts help
Plus:
VOLUME 48/NUMBER 9
How to select
an ISO 9001
consultant p. 8
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Retool audits
using the Kano
model p. 38
p. 18
Statistics can be
powerful.
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Contents
Putting Best Practices to Work | September 2015 | www.qualityprogress.com
FEATURES
18
STANDARDS
SOFTWARE QUALITY
A pilot project proved how the ISO/IEC 25000 family of standards can
be used to evaluate software quality and let developers better address
maintenance issues.
38
AUDITING
A new approach that incorporates the Kano model can help you
evaluate the performance of your quality audit programs.
HISTORY
by Gregory H. Watson
38
AND
PREPARE FOR
ISO 9001:2015
ONLY @
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46
KEEP
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Standards experts provide basic analyses and map out five key changes
included in ISO 9001:2015 to help make sense of what they mean, what
your organization must do to meet the new requirements, and resources
available to help you navigate the transition.
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ITS FINALLY HERE: the release of ISO 9001:2015. For months, many have been anx-
Amanda Hankel
iously awaiting this moment and all of the changes that come with it. And though the
MANUSCRIPT COORDINATOR
wait is over, now the clock starts tickingorganizations have three years to transition
their quality management systems (QMS) to the new edition of the standard.
The transition raises many questions, such as: What is the new clause structure and
why? What does it mean to understand your organizations context? And how does
your QMS address risk-based thinking?
Let us help. QP has been covering the revision process and providing information
to help you prepare all along. With the standards release, we went all out to assemble
the best how-to guide available. In Keep Calm and Prepare for ISO 9001:2015, p.
18, eight key experts weigh in on what you need to know about transitioning to the
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p. 20
QUALITY PROGRESS
VOLUME 48/NUMBER 8
Clearing up
misunderstandings
In response to Quality in the First
Cultivating
Creativity
Organizational
restructuring
to optimize
innovation p. 14
TM
9001 standard. If the standard isnt selfevidently clear, it isnt written well.
Certification will require agreement
Steven Cooke
Charlotte, NC
Jargon included
Duane Briggs
Lexington, SC
product realization.
Rick Paul
Escondido, CA
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two new episodes this month: one
on standards and auditing (Sept. 8)
and another on ISO
9001:2015 certification (Sept. 29). Visit
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org to access the
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Most of the authors of this months cover story, Keep Calm and Prepare for ISO
9001:2015 (pp. 18-28), appear on ASQs Standards Channel, where they discuss
key changes in ISO 9001:2015 and offer advice for implementing it. Tune in to watch
informational videos at videos.asq.org/asq-standards-channel.
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September 2015 QP
EXPERTANSWE
Business success with ISO 9001
registrar?
pricing structure.
ments.
tional purpose.
Choosing a consultant
ISO 9001.
A: Look at the standard through the eyes of
see the standard from a business perspective, lay out the organization as it functions,
QP www.qualityprogress.com
Robert Freeman
President, Practical Perspectives
McKinney, TX
RS
Look at the standard through the eyes of the
business instead of trying to make the business
fit the standard.
able to understand the organizations
operations management.
Choosing a registrar
Govind Ramu
SunPower Corp.
San Jose, CA
AT YOUR SERVICE
Let QPs subject matter experts help you solve your toughest quality-related
problems. Simply submit your question at www.qualityprogress.com, or send it to
[email protected], and we will find an answer for you.
REFERENCE
1. International Organization for Standardization, ISO
10019:2005Guidelines for the selection of quality management system consultants and use of their services.
September 2015 QP
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KEEPINGCURRE
TECHNOLOGY
Drone Dilemma?
Opportunities abound, but safety concerns have some looking for more regulations
Since Amazon made a splash a few years
persist.
over safety?
2025.4
planes or helicopters.8
12 QP www.qualityprogress.com
NT
and further regulate drones:
State: Proposed state legislation in California
would allow firefighters and law enforcement
personnel to take down drones hindering emergency operations. The proposed law would give
firefighters and other first responders immunity
if they damage drones that are interfering during a fire or other emergency. Another piece of
legislation would make it a misdemeanor to fly
a drone over a forest fire. Drone operators could
face up to $2,000 in fines.9
Federal: In addition to the FAA finalizing
guidelines around commercial drones, a big
piece of legislation in Washington, D.C., the
Consumer Drone Safety Act, would address
concerns around consumer, or recreational,
Whos Who in
NAME: Himanshu Trivedi.
RESIDENCE: Ahmedabad, India.
EDUCATION: Doctorate from the Birla Institute of Technology and Science in Pilani,
India.
INTRODUCTION TO QUALITY: Trivedi learned from his parents
and teachers at CN Vidyalaya school in Gujarat, India, that
quality is to achieve perfection. He was formally introduced to
quality by professors at Shantilal Shah Engineering College in
Gujarat, India, and the Birla Institute of Technology and Science
in Pilani, as well as his doctoral guide. While working at Crompton Greaves and Bosch Rexroth, his mentors also guided him to
explore different aspects of quality management.
CURRENT JOB: Vice president and technical plant manager at Bosch Rexroth India.
ASQ ACTIVITIES: Trivedi has been an ASQ member since 2001 and helped establish
ASQs Ahmedabad local member community in 2010 when ASQ India started its
operation. Since then, he has served as chair of the ASQ Ahmedabad chapter and
has been actively involved in spreading quality knowledge.
OTHER ACTIVITIES/ACHIEVEMENTS: Nominated as member of the board of
studies for a few institutes in Ahmedabad. Awarded Fellow of the National Center
of Quality Management, India. Senior member of the Indian Institute of Industrial
Engineers, India.
PUBLICATIONS: Co-editor of Quality Management for Zero Defect and Zero Effect
(ASQ India, 2014). Authored, co-authored and presented several papers at referred
journals, and national and international conferences.
RECENT HONORS: Elected to ASQs 2014 class of Fellows. Named one of 40 New
Voices of Quality by QP in 2011. ASQ-certified manager of quality/organizational
excellence.
PERSONAL: Wife, Dhara; daughter, Isha; and son, Jignasu.
QUALITY QUOTE: Quality is creating the right mindset and passionately working
toward excellence through a proactive approach and effective systems.
September 2015 QP 13
KEEPINGCURRENT
Mr. Pareto Head
BY MIKE CROSSEN
REFERENCES
cording to Kimchi.12
Its completely doable, Kimchi said. We can
only be safe and efficient if everybody else is
safe and efficient.
13
14 QP www.qualityprogress.com
associate editor
ASQNEWS
UPCOMING DIVISION EVENTS Three
September and October conferences are
being organized by ASQ divisions. ASQs
Inspection Division will host its annual
conference Sept. 10-11 in Dayton, OH.
Visit http://asq.org/inspect for more
details ASQs Biomedical Division is planning its Design DoJo: Keeping Design
Controls Practical and Compliant conference Sept. 29-30 in Boulder, CO. Go
to http://asq.org/biomed for information
on the event. Finally, the second annual
Joint Technical Communities Conferencewhich involves 10 ASQ divisions
will be held Oct. 22-23 in Orlando, FL.
Visit http://asqtcconference.com.
NEW CASE STUDY ASQs Knowledge
Center has released a new case study
about a team at a medical facility in
Dubai that uses the find-organize-clarifyunderstand-select (FOCUS)/plan-docheck-act (PDCA) model to determine
root causes of unreported medication
errors and identify potential improvements. Read the case study at http://tiny.
cc/dubai-asq-case-study.
HEALTHCARE
Software Quality
Professional
V O L U M E
S E V E N T E E N
I S S U E
T H R E E
J U N E
2 015
www.asq.org
DATEINQUALITYHISTORY
QP occasionally looks back on an event or person that made a difference
in the history of quality.
BALDRIGE RECIPIENTS
SCORE HIGH QUALITY
MEASUREMENTS
Healthcare organizations that received the
Baldrige National Quality Award matched or exceeded the measurements of healthcare quality
and patient experience of their nearby competitors, according to a recent study.
Thirty-four organizations that received the
award were compared with 153 of their competitors located within a 25 to 50-mile radius. Researchers examined data for 39 measurements
that U.S. hospitals publicly report to the Centers
for Medicare and Medicaid Services (CMS).
The patient-experience
results data come from
Hospital Consumer Assessment of Healthcare Providers and Services (HCAHPS)
surveys of patients.
The HCAHPS patient
survey results were the
most significant findings
in this study, wrote Ron
Schulingkamp and John
R. Latham, the research
authors.
Hospitals that used the
(Baldrige Healthcare Criteria
for Performance Excellence, [abbreviated by the
authors as HCPE]) had higher means and lower
standard deviations (indicating a measurable
positive patient experience) than the non-HCPE
hospitals in all 10 measures, the researchers
wrote.
The differences were statistically significant
for nine of those 10 measurements, the authors
wrote, showing there is a definite positive effect on patient experience with the use of the
criteria.
For more on the study, which was featured
in the recent Quality Management Journal
article Healthcare Performance Excellence: A
Comparison of Baldrige Award Recipients and
Competitors, visit http://tinyurl.com/baldrigehealthcare.
September 2015 QP 15
KEEPINGCURRENT
SHORTRUNS
visit http://tinyurl.com/world-standards-day.
ame.org/cincinnati.
baldrigefoundation.org.
com/view/WorldStatsDayComp.html (case
sensitive).
store-inspection.
February
March
April
May
Risk
June
July
August
September Benchmarking
October
November
40 Under 40
December
Salary Survey
QUALITY PROGRESS
16 QP www.qualityprogress.com
CERTIFICATION
CONFERENCES
MEMBERSHIP
PUBLICATIONS
TM
KEEP
CALM
AND
PREPARE FOR
ISO 9001:2015
Eight experts outline key changes
and how to handle them
ISO 9001:2015
September 2015 QP 19
DEANN DESAI is a project manager for Georgia Techs Enterprise Innovation Institute in Atlanta. She has a
masters degree in statistics and polymers from the Georgia Institute of Technology in Atlanta. An ASQ member,
Desai is an Exemplar Global-certified QMS lead auditor, energy management lead auditor and environmental
management systems lead auditor. Desai is a member of multiple ISO standards committees, including TAG 176
and the task force in the Joint Technical Coordination Group that wrote Annex SL and the associated guidance.
ALLEN GLUCK is president of ERM31000 Training and Consulting in Spring Valley, NY, and an adjunct professor
at Manhattanville School of Business in Purchase, NY. He has a masters degree in leadership from Bellevue
University in Nebraska. Gluck is an ASQ member and a member of TAG 176, which develops ISO 9001, and TAG
262, which develops ISO 31000.
PAUL PALMES is president and principal consultant with Business Systems Architects Inc. in Fargo, ND, and
Prescott, WI. He is a member of TAG 176 and chair of international ISO/TC 176, subcommittee 1, responsible for
the revision of ISO 9000. He has been international ISO/TC 176 liaison to the International Accreditation Forum
(IAF), co-chair of the IAFs ISO 9000 advisory group, and member of the Auditing Practices Group and the Accreditation Council of the ANSI/ASQ National Accreditation Board. Palmes is an ASQ-certified quality manager,
British Standards Institution-certified ISO 9001 auditor and has a masters degree in administration from Gonzaga University in Spokane, WA.
DENISE ROBITAILLE is the author of 12 books, including ISO 9001:2008 for Small and Medium-Sized Businesses (ASQ Quality Press, 2010), and an internationally recognized speaker and trainer. She is an active member
of TAG 176, where she has participated in the revision of multiple standards. Robitaille is an ASQ fellow, an
Exemplar Global-certified lead assessor and an ASQ-certified quality auditor.
JOHN E. JACK WEST is a member of Silver Fox Advisors in Houston. He is past chair of TAG 176 and lead
delegate of the committee responsible for the ISO 9000 family of quality management system standards. He is
an ASQ fellow and has co-authored several ASQ Quality Press books.
20 QP www.qualityprogress.com
ISO 9001:2015
structure:
1. Scope.
2. Normative references.
5. Leadership.
6. Planning.
7. Support.
8. Operation.
9. Performance evaluation.
al environmental MSS.
10. Improvement.
joint vision and high-level structure for all MSSs was de-
Clause titles.
Text.
These items are permitted to diverge among standards only where necessitated by specific differences in
managing the individual fields of application.
September 2015 QP 21
The issues identified by an organization and the relevant requirements of interested parties are linked to
new version.
22 QP www.qualityprogress.com
ISO 9001:2015
Technology trends.
go?
ance.
the organization.
REFERENCES
1. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, clause 4.
2. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, subclause 4.1.
3. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, subclause 5.1.1.
4. International Organization for Standardization, ISO/FDIS 9000:2015Quality
management.
SMALL BUSINESS
CHALLENGE
September 2015 QP 23
Consider Risk
by Denise Robitaille
What is the change?
Many of the changes in ISO 9001:2015 will involve a
cause the QMS touches most processes and departments, the need to engage in risk-based thinking is
ISO 9001.
24 QP www.qualityprogress.com
Allen Gluck
REFERENCES
1. International Organization for Standardization, ISO 31000:2009Risk management
Principles and guidelines.
2. International Organization for Standardization, ISO/FDIS 9001:2015Quality management
systemsRequirements.
3. Ibid.
ISO 9001:2015
All of the language about the context of the organization is directly relevant to the conversation about risk.
working.
REFERENCE
1. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, clause 4.
Leaders, Step Up
by Paul C. Palmes
What is the change?
an organization.
3. Ensuring the quality policy is communicated, understood and applied in an organization.
September 2015 QP 25
able.
7. Communicating the importance of effective quality
management and of conforming to QMS requirements.
requiring prepared materials to explain this fundamental concept to top management during these meetings.
11.
Supporting other relevant management roles to
venues for each requirement. Perhaps your organization routinely schedules an all-organization business
systems.
accustomed).
26 QP www.qualityprogress.com
REFERENCES
1. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, subclause 5.1.1.
2. Stephen R. Covey, The Seven Habits of Highly Effective People, Free Press,
1989.
3. International Organization for Standardization, ISO/FDIS 9001:2015Quality management systemsRequirements, see reference 1.
ISO 9001:2015
Determine Your
Documentation Needs
by Bill Aston
What is the change?
necessary?
No, that is not the case. Consider the requirements
clause 8.4.1).
10. Traceability (subclause 8.5.2).
formed as planned.
Annex A, section A.6, provides guidance regarding
the references made to requirements throughout the
18.
Nonconformity and corrective action (subclause
10.2.2).
zation:
September 2015 QP 27
ISO 9001:2015
an organizations operation.
ISO 9001:2015.
its needs.
to ISO 9001:2015.
9001:2015. QP
REFERENCES
1. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, subclause 4.4.2.
2. International Organization for Standardization, ISO/FDIS 9001:2015Quality
management systemsRequirements, Annex A, section A.6.
3. International Organization for Standardization, ISO 31000:2009Risk managementPrinciples and guidelines.
4. International Organization for Standardization, Technical Committee 176,
Subcommittee 2 (ISO TC/176/SC2) homepage, http://tinyurl.com/TCSC2.
5. International Accreditation Forum (IAF), IAF Informative Document 9: 2015
Transition Planning Guidance for ISO 9001:2015, Issue 1, Jan. 12, 2015.
28 QP www.qualityprogress.com
REVISION
RESOURCES
Item: H1404
Item: H1427
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at Software
Quality
In 50 Words
Or Less
QP www.qualityprogress.com
SOFTWARE QUALITY
SOFTWARE QUALITY IS a key challenge for organizations because of its impact on final costs. At the same time, software
quality can be a competitive differentiator an organization can offer
to its customers.
The importance of software quality is accentuated when you consider the
losses organizations can incur when quality problems arise in software development projects. In fact, only 39% of software projects finish on time with the
planned resources and with acceptable quality, according to the Standish Groups
latest report The CHAOS Manifesto.1 See Figure 1 (p. 32).
To highlight the importance of software quality, a laboratory in Spain performed a pilot program to evaluate, improve and certify the quality of software
products.
September 2015 QP 31
Software evaluation
critics suggest process standards guarantee only the uniformity of output and can possibly institutionalize the
ware products.
Five activities
Project resolution
results / FIGURE 1
39%
43%
18%
and
Certification
(Aso-
Successful
malizacin y Certificacin,
Failed
or AENOR), which is a
Challenged
al Certification Network
(IQNet), in collaboration
32 QP www.qualityprogress.com
SOFTWARE QUALITY
/ FIGURE 2
Performance
efficiency
Compatibility
Usability
Reliability
Appropriateness
recognizability
Functional
completeness
Functional
correctness
Functional
appropriateness
Time behavior
Resource use
Capacity
Learnability
Maturity
Coexistence
Operability
Availability
Interoperability
User-error
protection
Fault tolerance
User-interface
aesthetics
Recoverability
Security
Maintainability
Portability
Confidentiality
Modularity
Integrity
Reusability
Nonrepudiation
Analyzability
Installability
Accountability
Modifiability
Replaceability
Authenticity
Testability
Adaptability
Accessibility
product.
port for one of the pilot project products. During this ac-
because any data that the client does not wish to remain
turned or eliminated.
product has.
September 2015 QP 33
Quality properties
properties are:
CouplingThis property indicates the degree of interdependence among software units (modules, func-
CyclesThis property refers to the existence of cycles of dependence among the system packages. The
Software
development
companies
Organizations
that acquire
software
34 QP www.qualityprogress.com
SOFTWARE QUALITY
derstandable manner.
product to be certified.
will begin.
September 2015 QP 35
SOFTWARE QUALITY
REFERENCES
1. The CHAOS Manifesto: Think Big, Act Small, Standish Group, 2013.
2. Barbara Kitchenham and Shari Lawrence Pfleeger, Software Quality: The
Elusive Target, IEEE Software, Vol. 20, No. 1, 1996, pp. 12-21.
3. Tom Maibaum and Alan Wassyng, A Product-Focused Approach to Software
Certification, Computer, Vol. 41, No. 2, 2008, pp. 91-93.
4. International Organization of Standardization (ISO), ISO/IEC 25040 Systems and
software engineeringSystems and software quality requirements and evaluation (SQuaRE)Evaluation process, 2011.
5. ISO, ISO/IEC 25010, SQuaRESystem and software quality models, 2011.
6. Javier Verdugo, Moiss Rodrguez and Mario Piattini, Using Agile Methods to
Implement a Laboratory for Software Product Quality Evaluation, presentation
at the 15th International Conference on Agile Software Development, Rome,
May 26-30, 2014.
7. Diomidis Spinellis, Code Quality: The Open Source Perspective, first edition,
Addison-Wesley Professional, 2006.
by the participating organizationsthose that succeeded in certifying their products and those that did
notbecause they were able to detect the principal
maintenance problems so they wouldnt repeat them in
the future.
This pilot project also has shown that the software development sector can address certification as it relates
not only to the quality of the processes, but also to the
quality of the software product by using a scheme of international standards such as the ISO/IEC 25000 family.
Finally, after this first pilot project, the scope of laboratory evaluations is now being broadened to include
new quality characteristics of ISO/IEC 25000, such as
/ FIGURE 5
Company interested
in software product
quality
AENOR
Asociacin Espaola de
5. Evaluation results
36 QP www.qualityprogress.com
Example of
software product
certificate / FIGURE 6
WEBCAST
Triggers: Becoming the Person You Want to Be
Marshall Goldsmith presents research findings on
leadership development, coaching, and engagement,
and introduces a process for changing individual
behaviors and increasing employee engagement.
Access this months featured content and more Web exclusives in the
ASQ Knowledge Center at asq.org/knowledge-center/featured.html.
TRAINING
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Amazing
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AUDITING
focuses on customer service and the benefits of delivering exceptional value to the
customer, whether internal or external,
through service that delights the customer.
The Kano model recognizes four states:
nonperforming (failure), basic must haves
(cost of entry into the marketplace), performing (more is better) and exciting or
delightful service (surprises and delights
the customer).1
The model (see Figure 1) stresses the pursuit of delightful service delivery as a driver for continuous im-
ful) performance.
When I looked at this model, I asked myself: What
would be attributes of a delightful audit program?
A delightful program would excel in monitoring
compliance, managing risk and driving continuous im-
done.
I started by creating an evaluation form (see Figure
dit program.
Evaluation forms
timeframe?
Do auditors have the experience, skills and education to evaluate the areas theyre auditing?
program in place?
Kano model
duct audits?
/ FIGURE 1
After a base score has been attained, you will evaluate how the audit program provides value beyond
Satisfaction
Delighters
(excitement factors)
Primary satisfiers
Service
not
functional
Service
fully
functional
Must-be
(basic requirements)
Dissatisfaction
40 QP www.qualityprogress.com
AUDITING
Value add
Points
Description
+5
+2
+0.5
minimally passing and 90% or greater (a minimum rating of three out of five in every category) is considered
excellentor delightful on the Kano model.
Reality check
Points
Description
vidual audit plans for review and approval, but this de-
The evaluation forms elements were chosen because theyre as objective as possible and likely to be
consistent on a yearly basis.
viding policies, procedures, resources and credentialing requirements, and he or she will include this in the
Other factors
er audit findings.
September 2015 QP 41
REFERENCE
1. Kano Model Tutorial, ASQ.org, http://tinyurl.com/kanomodelasq.
CASE IN POINT
42 QP www.qualityprogress.com
Before beginning a root cause and corrective action process analysis, the consultant rated ABCs internal quality audit
program to provide an objective baseline for comparison after
improvements were implemented. Figure 3 (p. 44) shows the
results of the assessment. A score of 60 is minimally acceptable,
80 or better is the goal and a score of 90 or higher is delightful.
With a rating of 23% (based on the information from ABCs
records), ABCs audit program was in the dissatisfaction quadrant
of the Kano model (see Online Figure 2, which can be found on
this articles webpage at www.qualityprogress.com).
The next year, the following changes were implemented:
Two new auditors were trained, and one worked on off shifts.
Two of the existing auditors received refresher training.
Portions of two audits were conducted during off shifts.
The standard operating procedure for audits was completely
rewritten.
Audit forms were revised, and auditors were trained to address previously cited deficiencies.
These changes led to the following results from subsequent
customer audits. There were no major audit findings against the
quality management system, and there wasnt any nonconformance issued against the audit program itself. Figure 4 (p. 45)
shows the results of the following years audit program evaluation.
The improvements made to the audit program were substantial, and as expected, they were reflected in the greatly improved
score. The new rating was more than three times greater than the
original scorewell above minimally acceptable requirements
and within the margin of error for attaining the goal of 80%.
The score was in the must-be quadrant of the Kano model
(see Online Figure 2). There were still improvements that could
be made, and some areas low scores could easily be used as
a roadmap for improvement and delightful performance in the
future. L.C.
AUDITING
/ FIGURE 2
Total
Notes
1. ISO 9001:2008 and ISO 13485:2003 requires an audit program to monitor the effectiveness of a QMS, but it isnt explained how you
know whether the QMS is effective. Its not enough to simply state that a lack of findings demonstrates that the QMS is effective.
Metrics should be developed to assess the QMS, and the audit program should monitor those metrics in addition to compliance to
policies and procedures.
2. Improvement auditing is assessed against criteria that could be driven by compliance or a desired future state. It also could evaluate an
area for muda (nonvalue-add wastes) or monitor project results against predetermined milestones.
September 2015 QP 43
/ FIGURE 3
44 QP www.qualityprogress.com
AUDITING
/ FIGURE 4
September 2015 QP 45
Like
Father,
Like
Son
Looking back at the Ishikawa
familys contributions to
qualitys heritage
In 50 Words
Or Less
HISTORY
by Gregory H. Watson
This article provides the history of these contributions by the Ishikawa father and son duo and positions
their contributions as important components in establishing a foundation for Japanese total quality management (TQM).
Exceptional father
The Ishikawa familys roots are in Tokyo where Uichiro
Ishikawa (1862-1919), father of Ichiro Ishikawa, managed the Kanto Sanso (Kanto Acid and Soda) company.
September 2015 QP 47
Industries.
Following this period, he transitioned into a cross-
1948 to 1956.
the stage by the primary actors who are the visible focus
of the onlookers.
ko K.K., Tanabe Seiyaku Co. and Yawata Iron & Steel Co.
KAORU ISHIKAWA
Career milestones
President, Japanese
Assistant professor,
Society for Quality
faculty of engineering,
Control (two-year
University of Tokyo.
term).
BORN: JULY 13, 1915
1939
1947
Doctorate, department
of applied chemistry,
faculty of engineering,
University of Tokyo.
48 QP www.qualityprogress.com
1960
President, Musashi
Institute of Technology
(currently Tokyo City
University).
Professor, faculty
of engineering,
University of
Tokyo.
Professor
emeritus,
University of
Tokyo.
Professor,
Tokyo
University of
Science.
President,
International
Academy for
Quality (IAQ),
three-year
term.
1980
1982
What Is Total
Quality Control?
The Japanese
Way, Prentice
Hall Inc.
1985
Books
published
in English
HISTORY
economy.
Exceptional son
Introduction to
Quality Control
(third edition),
3A Corp.
1989
Walter A. Shewhart
Medal, ASQ.
Deming Prize
for Individuals,
Deming Prize
Committee.
Honorary Member,
Japanese Society
for Quality Control.
Academician
Emeritus,
IAQ.
Establishment of
the QC Circle Kaoru
Ishikawa Award, QC
Circle Headquarters,
JUSE.
Honorary member, IAQ.
Honorary
member,
ASQ.
Order of Sacred
Treasure, Gold
and Silver Star,
Japanese
government.
Establishment
of the Kaoru
Ishikawa Medal,
ASQ.
Establishment
of the Founders
Medal, IAQ.
EDITORS NOTE
For more information about Kaoru Ishikawas life compared to the parallel development of quality control, see
Postscript: A Parallel Chronology of Dr. Ishikawas Life
and Japans TQC at www.juse.or.jp/english/archives/.
September 2015 QP 49
or cultural context.
Kaoru Ishikawas professional life was dedicated to
across cultures.
Through the development of a collective system of
movement and sharing with the rest of the world the les-
1915
author of this article (United States and Finland), who was the
first recipient of this award.
Japanese organizations.
archives.
2. A new collection of papers about Kaoru Ishikawa will be published electronically on the same JUSE website.
3. A commemorative symposium Sept. 28 at the University of
quality. G.H.W.
50 QP www.qualityprogress.com
EDITORS NOTE
For more information about Kaoru Ishikawas teachings, see these ASQ open-access
articles:
Kondo, Yoshio, Kaoru Ishikawa: What He Thought and Achieved, a Basis for Further Research, Quality Management Journal, July 1994, pp. 86-91. http://asq.org/data/
subscriptions/qmj_open/1994/july/qmjv1i4kondo.pdf.
Watson, Gregory H., The Legacy of Ishikawa, Quality Progress, April 2004, pp. 54-57,
http://asq.org/data/subscriptions/qp/2004/0404/qp0404watson.html.
HISTORY
Collaborative leadership
for the encouragement and promotion of Quality Control (QC) Circle activities.
Kaoru Ishikawa became Japans representation when
speaking about quality through his international activities and by interpreting the Japanese total quality philosophy, tools, methods, success stories and case studies.
mance.
This collaborative approach to quality has served Japan well. Clearly, the pivotal role in the global dissemination of Japanese quality was the key personal contribution of Kaoru Ishikawa.
REFERENCES
1. Adam Smith, The Wealth of Nations, 1776.
2. Gregory H. Watson, The Legacy of Ishikawa, Quality Progress, April 2004,
pp. 54-57.
September 2015 QP 51
WORLD
QUALITY
MONTH
2015
November
worldqualitymonth.org
Get Involved!
Highlight
Your Success
A time to show efforts
and achievements!
Visit worldqualitymonth.org
BY CHRISTOPHER L. GRACHANEN
is a:
webpage:
essentially no standardized
Discovering disparity
cupations. Standard-
ized occupational
to homogenize titles
and descriptions
governmental con-
qualifications.
It is also important
well-informed career
decisions, educators
publications to provide
September 2015 QP 53
Pay.
Projected employment change and job
prospects from 2012 to 2022.
Similar occupations.
Contacts for more information.
Quality Engineer
/ FIGURE 2
/ FIGURE 3
Figure 3.
SOC.
MORE ON MEASUREMENT
54 QP www.qualityprogress.com
REFERENCES
1. Standards Occupational Classification System, Bureau
of Labor Statistics, U.S. Department of Labor, www.bls.
gov/soc/home.htm.
2. Bureau of Labor Statistics, U.S. Department of Labor,
Teachers Guide, Occupational Outlook Handbook,
www.bls.gov/ooh/about/teachers-guide.htm.
CHRISTOPHER L. GRACHANEN is
a distinguished technologist and
operations manager at HewlettPackard Co. in Houston. He earned
an MBA from Regis University in
Denver. Grachanen is a co-author
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Quality Press, 2012), an ASQ fellow,
an ASQ-certified calibration technician and the treasurer of
the Measurement Quality Division.
CERTIFICATION
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Who Cares?
A brothers lesson resonates in doing jobs right the first time
A SOLID WORK ethic is especially impor-
tion.
56 QP www.qualityprogress.com
a new generation. QP
over the joint and shrunk it with a hairdryer. He then slid the cloth insulation over
the tubing and held it with electrical tape.
Anyone whos tried holding a soldering
gun to a free-floating wire with one hand
while feeding solder with the other can understand how this felt like a never-ending
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I noticed the cuts in the wires were
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After the job was done, Craig tested the
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CAREER CORNER
Truth Detective
Tips for investigating prospective employers, avoiding duds
WHEN YOURE SEARCHING for a job,
round interview:
CEO.
bad culture.
Uncovering the
issues
understand an organiza-
Use LinkedIns
58 QP www.qualityprogress.com
others didnt.
recalls).
Search industry regulators websites. Every industry has its own set of
REFERENCE
1. Employment Situation Summary, Bureau of Labor Statis-
tics economic news release, http://tinyurl.com/t68g.
ROSEMARIE CHRISTOPHER is an
organizational communications
consultant and the president and
CEO of MEIRxRS, a family of science,
technology, engineering and math
recruitment and staffing organizations in Glendale, CA. She has a
masters degree in communication
management from the University of Southern California in
Los Angeles. Christopher is an ASQ member and past chair
of the ASQ Food, Drug and Cosmetic Division.
PAUL DIONNE is a business developer
for MEIRxRS in Glendale, CA. He holds
an MBA from Boston University in
Massachusetts.
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September 2015 QP 59
STATISTICS ROUNDTABLE
BY CONNIE M. BORROR
Blocking Benefits
Including nuisance factors during experimentation
WHEN CONDUCTING even a seemingly
wrong conclusion about the factor of interest. Lets look at the latter a little closer.
ANOVA activities
blocking factor.
ment:
toasting time.
will be illustrated.
60 QP www.qualityprogress.com
DF
SS
MS
P-value
Toasting time
1.550
0.5167
6.02
0.031
1.145
0.5725
0.0858
20
1.6
0.6
0.7
Oven
40
1.7
1.6
0.8
Error
0.515
60
1.2
1.6
Total
11
3.210
80
0.7
0.3
DF = degrees of freedom
SS = sum of squares
MS = mean square
F = (found variation of the group averages)/(expected variation of the group averages)
DF
SS
MS
P-value
Toasting time
1.550
0.5167
2.49
0.134
Error
1.660
0.2075
Total
11
3.210
of blocking and using the correct analysis. Suppose the experiment is run in the
exact same manner (with ovens as blocks
and toasting time randomized within the
DF = degrees of freedom
SS = sum of squares
MS = mean square
F = (found variation of the group averages)/(expected variation of the group averages)
this situation.
carried out.
experiment conducted. QP
remaining error.
REFERENCE
1. B. Sumithra and Sila Bhattacharya, Toasting of Corn
Flakes: Product Characteristics as a Function of Processing
Conditions, Journal of Food Engineering, Vol. 88, No. 3,
October 2008, pp. 419-428.
September 2015 QP 61
Standards and
Auditing Guide
Up-Close Look
Its not always easy to spot the best providers of standards
and auditing-related products and services. Thats why ASQ
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Accreditation
September 2015 QP 63
Standards and
Auditing Guide
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600 N. Plankinton Ave., Suite 300
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Phone: 800-606-5394
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64 QP www.qualityprogress.com
Auditors
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QPTOOLBOX
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QPREVIEWS
The Certified Quality
Improvement Associate
Handbook: Basic Quality
Principles and Practices
iterative approach.
as a valuable
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quality improve-
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The information
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Rangarajan Parthasarathy
Harvard, IL
several examples.
The book is a highly detailed assemblage
Frank Pokrop
San Diego
movement.
of underlying prin-
ciples of concepts
such as reliability,
to devise formulas
that represent
multifaceted
mechanical and
68 QP www.qualityprogress.com
2. Individual work.
Excel; to applica-
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plexity of analysis
tum. It features
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a questionnaire
for determining
of a problem, a
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Configuration Management
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Jawwad Farid, Palgrave Macmillan, 2014,
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the importance of understanding how to
evaluate and model risk in the financial
markets is more important than ever. The
author takes a practitioners approach to
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CONFERENCES
MEMBERSHIP
PUBLICATIONS
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BY UMESH KRISHNAPPA
webpage at www.qualityprogress.com).
ucts sold.
development stages.
41
4763,000
401475
376400
351375
326350
301325
276300
251275
226250
201225
176200
151175
126150
101125
76100
5175
2650
025
Production
batch
Total
Fault
types
1
1
1
1
1
6
4
7
2
13
1
3
1
1
2
2
1
1
1
1
2
1
1
2
2
1
1
1
1
1
2
xxxx not
opening
with zzzz
Final
effective
solution
xx/yy not
opening
from
inside
xx/yy not
opening
from
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Interim action
not fully effective
xxxx noise
(abcd
loose)
nnnn
failures
tive. If it isnt, it
cause of customer
dissatisfaction
is repeated inef-
FDS is a tool
consisting of fault
classifications
with a positive
cycle should be
delays. A main
3
1
1
xxxx
switch
failure
Containment action
White dot
mark
September 2015 QP 71
BACK TO BASICS
BY RICK TOWNSLEY
Just Do It
Quality organizations dont always need certifications
SOME ORGANIZATIONS with certifi-
posite is true.
overdoing it.
Consistent satisfaction
mentation.
certificationsor not. QP
eating.
Regardless of how busy it is,
the service is consistently great,
the food is fresh and prepared
exactly how you requested, and
youre out the door in 20 minutes.
As you leave, the owner greets you
and thanks you for your business.
72 QP www.qualityprogress.com
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