Arvind Textiles Internship Report
Arvind Textiles Internship Report
Arvind Textiles Internship Report
DECLARATION
We Sakshi kaul, Sohini Ali and Sunistha Singh hereby declare that the internship
project report titled Summer Textile Internship, submitted towards the
fulfillment of two weeks internship is our original work and no part of the project
has been copied from any other reports or any other work carried by someone else
which has been submitted for any other degree or award. However, any material
taken from any other published source has been suitably referred and
acknowledged at various spaces.
(__________________)
Ms. Subhalakshmi Kropi
NAME: Sakhi Kaul
Sohini Ali
Sunistha Singh
BATCH: 2013-17.
DATE: 25th May 2015 06th June 2015.
PLACE: Arvind Textile Mills, Santej,
Ahmedabad, Gujrat, India 380015.
CERTIFICATE
This is to certify that the Internship Project titled Summer Textile Internship,
submitted towards the partial fulfillment of the Bachelors in Fashion Technology
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(2013-17)
(___________________)
Ms. Subhalakshmi Kropi
DATE:
PLACE:
ACKNOWLEDGEMENT
1. INTRODUCTION
1.1. TEXTILE INDUSTRY
Date of Establishment
Revenue
Market Cap
Corporate Address
1931
604.01 ( USD in Millions )
18037.2105231 ( Rs. in Millions )
Naroda Road, , Ahmedabad-380025, Gujarat
www.arvindmills.com
Management Details
Business Operation
Textile
Company Secretary
R V Bhimani
Bankers
Auditors
1.5.2.
MILESTONES
1931 -The inception of Arvind Mills at the hands of three brothers Kastur bhai,
Narottam bhai and Chimanbhai Lalbhai.
1934 - Arvind establishes itself amongst the foremost textile units in the country.
1980 - Arvind records highest levels of profitability. The new strategy Reno
vision, points at changing the business focus from local to global, towards a highquality premium niche market.
1987-88 - Arvind enters the export market for Denims with a dual focus - Denim
for leisure and Denim for fashion wear.
1991 - Arvind emerges as the third largest manufacturer of denim in the world.
1997 - Indias largest state-of-the-art facility for shirting, gabardine and knits is set
up at Santej.
2005 - Arvind creates a unique one-stop shop service on a global scale, offering
garment packages to reputed national and international customers.
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2012 Joint venture with PD Group, Germany, for manufacture of glass fabrics.
2014 Joint venture with PVH Corp for Calvin Klein Businesses in India.
Launches Formal suits with Goodhill Corporation Limited of Japan.
2014 Joint venture with OG Corp, Japan, for manufacture and sale of non-woven
fabrics, project being spearheaded by Dr. Kunal Shah.
2014 Forayed into the E-commerce segment with custom clothing brand
'Creyate'.
10
1.5.3.
ARVIND TODAY
Arvind has a strong focus on Research and Development for process improvement,
cost reduction and new product development. This is evident in the fact that Arvind
continuously modifies its production process to enhance flexibility on the use of
various types and quality of cotton.
State-of-the-art technology and equipment have made Arvind one of the leading
producers of denim in the world. This cutting edge position comes to Arvind
courtesy technologies such as Open-end Spinning, Foam Finishing, Mercerizing,
Slasher-dyeing, Rope-dyeing, Air-Jet, Projectile and Wet Finishing. Its only
natural that Arvind quality fabrics are in high demand in the markets of Europe,
US, West Asia, the Far East and Asia Pacific.
11
Fig. 1.3
1.5.4.
Human
Resource
Departme
Store
s
Exports
&
Spinnin
g
Administratio
n and
Quality
Assuranc
Weavin
Productio
Garment Packages
Divisions
Processin
g&
Finishing
Engineerin
Order
Management &
12
Order
Management
Sampling
Purchases
Administration
Production
Accounts
Inspection
Banking
Documentation
Invoicing
ISO
Co-ordination
13
1.7. DENIM
The late 1980s saw Arvind pioneer
the manufacture of denim in India.
Today with an installed capacity of
over 110 million meters per annum,
Arvind is a leading producer of denim
worldwide. Design, Innovations and
Sustainability have been their core
competency and have played a key
role in their success. The use of
sophisticated ultramodern technology
under the guidance of world-renowned designers has enabled Arvind to deliver
Fig 1.3
many firsts in the
Fig international markets. All their products are designed and
1.5 of expert design inputs coming from their designers based out
modeled on the basis
of India, Japan, Italy and the United States. All Arvind Denim products come with
the hallmark of distinctiveness and quality.
Some Examples:
14
1.8. KNITS
Arvinds knits department has an
annual knitting capacity of 5,000
tons. The knits vertical has a fabric
dyeing capacity of 5000 tons per
annum and yarn dyeing capacity of
1800 tons per annum. It has the
ability to process both tubular and open-width fabrics and
Figoffers
1.6 specialty finishes
like mercerization, singeing and various forms of brushing and peaching.
Basic knits:
Jersey, Pique, Rib, and Interlock
Specialty knits: Yarn-dyed, Auto stripers, Jacquards, and Stretch fabric
Fibres: Cotton, Excel, Viscose, Modal, Polyester
Finishes: Mercerization, Brushing, Peaching, Aero-finish.
Marks & Spencer Eddie Bauer Zara Josepha Banks
15
and
bottom
weights
is
consistently
premium
in
the
fetched
local
a
and
meters per annum of Shirting and bottom weight fabrics. This capacity is set to
increase reaching a total of 84 million meters by the next financial year.
They have a dedicated in-house design team constantly working on product
innovation and fashion forecasts for the
Fig
1.4
1.8
16
1.10. Customers
Fig 1.9
17
Licensened Brands
Bridge to Luxury
U.S.A. 1949
Energie
Popular
Premium
USPA
Arrow
Izod
Popular
Bridge to Luxury
Tommy Hilfiger
Cherokee
Mossimo
Premium
Lee
Wrangler
18
19
SPINNING SECTION
2. SPINNING SECTION
To produce quality yarns for world class shirtings with optimum cost within
stipulated time frame through continuous improvement.
In Arvind open end spinning process is carried out. They have two separate lines of
manufacturing, for cotton and synthetic fibers. Each line has the same machines in
the same amount.
20
2.2.1. STORAGE
Bales are bought and stored into the cotton godown at the shirting section.
Weight of the bale (comes in packages of 220 to 250 kg)
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FLOW
ORDE
R
1.
SECTION/FLOW
OUTPUT
FUNCTION
BLOW ROOM
Cotton tuft
2.
CARD
Sliver
3.
PRE DEFRAME
Breaker sliver
22
UNILAP
Comber lap
5.
COMBER
Combed sliver
Short
fibre
individualization
preparation
6.
POST
FRAME
7.
SPEED FRAME
Roving bobbin
and
removal,
sliver
Yarn
RANDOM
WINDING
Cleared yarn
10.
ASSEMBLY
WINDING
Assembled yarn
11.
TFO
Double yarn
12.
SINGEING
Singed yarn
RING FRAME
8.
9.
23
VARIATION:
Standard intra lap variation = 1.0%.
If the variation is more than 1.0% the lap shall be rejected.
Lap Parameters:
Count
8s - 10s
10s 12s
15s 20s
24s
Weight
20.0 kg
16.5 kg
20.5 kg
20.0 kg
Length
36 yards
30 yards
38 yards
40 yards
24
2.3.1. PRE-OPENING
Machine used:
GBR-II
Make- Trutzschler (Germany)
400 kg/hour
25
Since this machine does not take care of long term blending, mixing should
be done properly to maintain the homogenous blending
This machine is not meant to remove trash , hence the fibre loss should also
be less
Trash removal in this machine will result in breaking the seeds, which is
very difficult to remove
It is easier to remove the bigger trash than the smaller trash, therefore
enough care should be taken to avoid breaking the trash particles
This machine is just to open the tufts into small sizes so that cleaning
becomes easier in the next machines.
The fibre tuft size from this machine should be preferably around 100 to 200
milligrams.
If tuft size is small, removing trash particles becomes easier, because of
large surface area
2.3.2. PRE-CLEANING
Machine used:
Axiflow Cleaner
Machine make: Trutzschler (Germany)
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The fibre treatment in this machine is very gentle because the fibres are not
gripped by the feed roller during beating.
Fibre tufts treated by the pin beater when it is carried by air medium
All heavy trash particles fall down before it is broken
Cleaning efficiency of this machine is very high in the blow room line
27
Fig.
2.2
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BDT/019/2300
BOTH SIDES (2 ROWS)
50-60
110-167 kgs
MANUAL
COTTON WITH IMPURITIES
29
Lint cotton falls on apron and passes between feeder rolls to beater cylinder.
The rapidly whirling beater blades take off small tufts of cotton, knock out trash,
and loosen up the mass. The two screen rolls are made of screen material and air is
sucked out of them by fan. This draws the cotton from beater and condenses it on
the surface of the screen rolls from which it is taken and passed on by the small
rolls.
Air suction through cotton takes out dirt and trash. Conveyor belt passes cotton
to another type of beater. From beater the
cotton passes to a conveyor and is carried
to hopper. The fiber is mixed and passed
to an opener, cylinders with protruding
fingers open up the limp and free the trash.
The kind and number of cylinders or
beaters, employed depend upon the type of
cotton that is being processed. As the
cotton is opened, trash falls through a
series of grid bars.
Fig.
2.3
30
GBR
400 Kg/Hr
50-100 gms
1500-1800 rpm
2
8
4.95 W
31
STEPS: The lap from pucker unrolls and feed roll passes cotton licker in roll
(covered with saw toothed wire).The licker in roll passes fiber against cleaner bars
and gives it up to large cylinder which passes between the thousands of fine wires
on surface of cylinder and on flats. The
cotton follows large cylinder to doffer
cylinder, which remove lint from large
cylinder. The doffer comb vibrates against
doffer cylinder and takes lint off in a filmy
web that passes through condenser rolls,
coiler head, and then into can. The sliver may
be passed from one can to combing for
further removal of foreign matter and
parallelization of fiber or directly to drawing.
Fig.
2.5
MACHINE SPECIFICATIONS
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TRUTZSCHLER
DK 803
14
62-67%
33.3 C
56.5%
325 Pascal
80 Kgs/Hr
210.240
Min
stages
of
drawing
out,
the
where rollers similar to those in the drawing frame draw out the cotton further.
Here the slubbing is passed to the spindles, where it is given its first twist and is
then wound on bobbins.
33
STEPS: Her six cans that were filled at cards feed each drawing from delivery.
The spoons are connected so that if any one of the six slivers from can should
break, the machine automatically stops. This prevents making uneven yarn later.
Each of four set of rolls runs successively faster than preceding set. The last set
runs approximately six times as the first set; consequently, sliver coming out is the
same size as each one of six going in. but is attenuated to six times the length per
minute. The sliver is neatly coiled again in roving can by coiler head. The sliver is
now much more uniform and fibers much more nearly parallel. The sliver is now
ready for roving frames.
34
Fig. 2.7
The combing process forms a comb sliver made of the longest fibers, which, in
turn, produces a smoother and more even yarn. This operation as much as 25%
of the original card sliver; thus almost one fourth of the raw cotton becomes
waste. The combing process, therefore, is identified with consumer goods of
better quality. Since long-staple yarns produce stronger, smoother, and more
serviceable fabrics, quality cotton goods carry labels indicating that they are
made from combed yarns or combed yarns.
MACHINE SPECIFICATIONS:
Make
Model No
Production Capacity
Speed
LAKSHMI
LK69
2.1 TONS/DAY
600
M
35
spinning
action
provide
fast
operation.
The ring
spinning
frame completes the manufacture of yarn (1) by drawing out the roving (2) by
inserting twist, and (3) by winding the yarn on bobbins-all in one operation. The
bobbins of yarn are removed for such processing as may be desired; for example,
the yarn may be reeled into skeins for bleaching or may be wound on cheeses, or
spools, for ultimate weaving.
STEPS: The principle of spinning is same as that used in roving except that the
operation is more refined and a ring and traveler are used instead of the flyer. From
Fig.between
2.9
bobbin roving is fed
set of drafting rolls to draw strand down to its final
desired size. The spindle turns bobbin at a constant speed. The front set of rolls is
adjusted to deliver yarn at a speed sufficient to insert desired mount of twist as
strand moves along. The traveler glides freely around ring. The tension caused by
drag of traveler causes yarn to wind on bobbin at same rate of speed as it delivered
by rolls.
36
MACHINE SPECIFICATIONS:
Make
ZINSER
Model
351
Application Area
Count Range
Twist Range
100-3500 t/M
No Of Spindles
240-1680
Spindles Speed
25000 rpm
Ring Diameter
36-54m
37
2.10.1.
EFFICIENCY IN
SPINNING
DEPARTMENT:
Fig. 2.11
38
2.11. WINDING
Machine used: Auto Coner No. 1
In this stage the cops are winded into suitable cheeses and cones. This can be done
both manually and automatically. Before final packing and dispatching, proper
conditioning is done to the yarns. For this the Palletising machine is used. The
lustre is added by spraying very, mild dew drops every two hours. This final cone
weighs around 1.5 kilograms. Packing is done in gunny bags each carrying 40
cones and having an entire weight of 60 kilograms.
39
WEAVING SECTION
40
3. WEAVING SECTION
3.1. PROCESS FLOW IN THE WEAVING UNIT
41
dents
as
the
of
the
Fig. 3.2
warp threads. Once the denting is complete, the beam is loaded as per the
requirement. Once the already loaded warp beam is exhausted, the new one can be
tied on to it by the means of manual knotting. After this the process of weaving can
be resumed in about 2 hours.
42
No of Looms
24
24
Loom Type
Toyota E Shed
(Airjet Loom)
Picanol Gammax
(Rapier Loom)
Type
Toyota E Shed (Airjet Looms)
PicanolGammax (Rapier Looms)
Number of
Looms
6
18
8
16
Number of
Colored Weft
6
4
8
6
Number of Heald
Frames
16
16
24
20
Fig 3.3.
43
at
insertion. This
3.2.2.
Picanol
Gammax
PicanolGamMax is a double
rapier loom. It is equipped
with a weft presenter. The
color and weave pattern are
controlled
by
44
Type of Loom
RPM(for the main shaft)
WIR
Production
Efficiency(targeted)
Usage
Toyota E Shed
Airjet Loom
1,250
2,650 m/min
6500m/day
87%
For easier designs
Gammax
Double Rapier Loom
600
1160 m/min
4000m/day
85%
For complex designs
Attachments
Dobby
Dobby
Machine Width
1900mm
2200 mm
TOYOTA E SHED
45
PICANOL GAMMAX
WEAVING SECTION
46
4. WEAVING PREPARATORY
Machines Used
Capacity
No. of Machines
Muruta
50 spindles
10
Mahavir
120 spindles
3
4.1.
4.1.
Re-Winding
The final cones from spinning are used to rewind the yarns on perfora ted bobbins
to form soft cheeses that will be sent for winding. According to number of
packages required for sectional warping. The Murata rewinding machines have a
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Fig. 4.1
The pattern for a fabric requires yarn of specific length, number and color. These
are wound on the warp beam in this section. A creel of capacity 720 cones holds
the
yarns.
through
These
leasing
are
drawn
reed
and
Fig. 4.2
For shirting, the pattern is placed alternately, i.e. 13572468 upwards. Each row is
used as layer for leasing. 7 lease are introduced in the beginning of every section
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Maker
VAMATEX BENNINGER
Model No.
VM 108
BEN-ERGOTRONIC
Drum Width
2500mm
2500mm
Maximum Warping Speed
800m/min
800m/min
Maximum Beaming Speed
150m/min
150m/min
For precise control high speed sensor are provided.
4.2.1.
Stop motion
Implication
49
50
51
4.6.
MACHINE
NO. OF
M/C
MAXIMUM PRODUCTION
COLOR
PER DAY
WEFT
YARN
FEATURES
Toyota Air-jet
weaving loom
type
24
6 M/C 6
18 M/C 4
6500 meter
PINACOL
rapier Looms
type
GamMax model
24
400 metre
ECGI Electric
suction machine
52
accumulation.
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PROCESSING SECTION
5. PROCESSING UNIT
5.1. OBJECTIVE
54
In Arvind mills Grey fabric inspection is done through the 4 point system.
Length of defect
3 inches or less
More than 3 inches but not more than 6 inches
More than 6 inches but not more than 9 inches
More than 9 inches
Demerit points
1
2
3
4
Fig. 5.1
55
Fig. 5.2
56
Fig. 5.3
If more than 4 points are detected/ 100m of fabric then it is reported to the
weaving section and sent further for mending.
8 machines are used for initial checking but 5 machines are used for
rechecking.
After initial checking, the fabric is sent to the storage area.
OTHER INFORMATION
There are 8 inspection machines and total 3500 metre of fabric is inspected on one
machine in one day. That means total 28 thousand of fabric is inspected in one day.
Also efficiency of inspection system is 90%.
5.3. MENDING
The fabric is bought from the storage area for mending. After mending, the fabric
is sent back to the storage area and then sent for re-checking. After mending of the
fabric the fabric is sent forbatching. There are 3 mending machines in the industry.
57
5.4. BATCHING
After mending, fabric is sewn end to
end and then batched. Spec sheets are
sent to the batching in charge, wherein
it is mentioned how many meters of
what fabric needs to be rolled together
in one package. After batching, the
fabric is sent for singeing.
Fig. 5.4
5.5. SINGEING
Singeing is a process applied to both yarns and fabrics to produce an even surface
by burning off projecting fibres, yarn ends, and fuzz. This is accomplished by
passing the fibre or yarn over a gas flame or heated copper plates at a speed
sufficient to burn away the protruding material without scorching or burning the
yarn or fabric.
58
CNG is used for burning the protruding fibres, yarn ends and fuzz.
Flames are applied perpendicular to the fabric.
Pressure gauge in the machine controls the pressure.
Maximum Speed of the machine is 100 m/min.
In a shift i.e. of 8 hours, 30,000m of fabric is singed.
The efficiency of the machine is 85%.
A roller with brushes removes the fibres on selvedge and small protruding
fibres. A suction pump takes these fibres and pumps them into an air bag.
This bag needs to be changed every week.
There are two burners, the machine operates at 10000c and works at 1 m/s.
Special rubberized rollers are used for quenching. Fabric takes 4 seconds to
traverse from burners to these quenching rollers. Till this time the
temperature of the fabric lowers down to 700 C. These rollers further cool
the cellulosic fibre.
59
5.6. DESIZING
Desizing is done for the fabrics made from cotton or blends, the warp threads are
coated with an adhesive substance known as 'size to prevent the threads breaking
during weaving. Although many different compounds have been used to size
fabrics, starch and its derivatives have been the most common sizing agent. After
weaving, the size must be removed again in order to prepare the fabric for dyeing
and finishing.
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This process (desizing) must be carried out by treating the fabric with chemicals
such as acids, alkali or oxidising agents. However starch breaking enzymes
(amylases) are preferred for desizing due to their high efficiency and specific
action. Amylases bring about complete removal of the size without any harmful
effects on the fabric. Another benefit of enzymes compared to strong chemicals
mentioned above is that enzymes are environment friendly.
The unit visited took enzymatic desizing into practice and used the same m/c as for
singeing.
61
62
5.6.3. FEATURES:
An exhaust fan removes fluffs, fumes, dust collected by brush & exits
through a ventilation hood.
Mixture of C.N.G. (3O to 35 %) and air (65 to 70 %) is supplied at constant
pressure.
Double burner flame system which automatically controls the flame height,
width and temperature.
Cool water is supplied to make cool the burner.
Water & Chemicals for desizing is supplied to quenching chamber from
tanks through pipes.
5.6.4. FAULTS
There is a chance of scorching if flame height is not maintained properly.
Stopping of machine may cause heat bars on the fabric.
Selvedge may burn due to extra hairiness.
63
5.7. WASHING
Fig. 5.7
64
5.8. MERCERISING
Mercerising can be done at different stages during the pre-treatment process. This
could be after Desizing or after Scouring or after Bleaching. When done after
desize-washing, it induces maximum luster onto the fabric. However,
contamination of dye can occur, which reduces life of the caustic lye. High degree
of whiteness can be achieved if the bleaching process is done after mercerisation.
Mercerisation after scouring and bleaching prevents contamination of caustic dye
but effects the whiteness and absorbency. Mercerising can be done either on wet
fabric with a dye concentration controller or on dry fabrics.
Cold Mercerising is strictly done below 20 degree C as there are few chances of
hydrolization of color.
Fig. 5.8
250 gpl (grams per litre) caustic soda is applied and kept for 45 sec. Liquid
ammonia (NH3) is used in mercerization (NH3 becomes liquid at -33degree
Celsius) Liquid ammonia treatment is a highly effective and well controlled
alternative to caustic soda mercerisation, but high capital cost of the necessary
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Dimensional stability
Improves strength
Absorbency
Dye uptake and lustre,
Parallelisation of fibres
Sphering of fibres.
Kyoto
Clip mercerizer
High speed mercerization machine
72 meters long
Speed 80 m/min
Benninger
Computerized control
Trough capacity(for caustic)- 1100 liters
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BLEACHING
(i)
Oxidative bleaching:
Generally oxidative bleaching is carried out using sodium hypochlorite
(NaOCl) or
Reductive bleaching:
Reductive method of bleaching is done with sodium hydrosulphite, a
powerful reducing agent. Fibers like polyamide, Polyacrylics and
Polyacetates can be bleached using reductive bleaching technology.
1. BENNINGER (GERMANY)
67
Wetting of fabric
Bleaching
68
Machine name
Batching machine
Singeing and desizing machine
Injecta washer
Continuous bleaching range
Mercerizing machine
Jumbo jigger
Drying machine
Soaping machine
Number of
machines
2
1
1
1
3
2
1
1
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DYEING SECTION
6. DYEING UNIT
6.1.
DYEING
Dyeing is the process which provides uniform single colouration throughout the
surface of the textile material. Dyeing can be classified into various categories on
the basis of parameters such as textile material being dyed and whether batched or
continuous. Given below is a description of all the dyeing processes which were
going on in the unit during the visit.
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create
interesting
checks, stripes,
and plaids with
different
colored yarns in
the weaving
process.
Fig. 6.1
71
6.3. PACKAGE
DYEING
Fig. 6.2
MACHINES
In these enclosed machines where dyeing under pressure can take place, the dyeliquor is circulated through wound packages of yarn until the dye is evenly
exhausted.
The yarn is wound onto perforated tubes or springs, and the packages are classified
according to count and formed are then mounted onto a perforated rod (spindle) or
tube. After loading, the carrier is dropped into a seating in the dyeing tank by the
means of overhead crane, through which the dye-liquor is circulated. The
dye-liquor is pumped through the packages in either direction, according to
need.
In dyeing warp yarns, a single perforated cylinder of the yarns fits into the seating
of the dye tank.
72
Fig. 6.3
Packages that are too loosely wound may collapse during the dyeing process.
However, packages that are too tightly wound may interfere with the circulation of
the dye-liquor. In any case, the packages must be wound as uniformly as possible.
6.4. AUTOLAB-DISPENSER
There is a stock of primary dye solutions that can be mixed in specific proportions
to get any shade. This is a computerized process and requires little intervention
manually.
To prepare dye solutions of accurate and specific concentration, this is helpful. A
beaker is placed in which some quantity of water is filled. The range of dye that
can be added is shown on the screen. Then it is taken and agitated for homogenous
mixing. The beaker is replaced and desired concentration entered in the system.
Water is filled to achieve that concentration.
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Fig. 6.4
74
water is filled.
Then chemical is put into chamber which later goes to closing tank.
Programming done according to chemicals, water, temperature.
Water coming out from bottom of spindle and spreads out.
There are mainly two stages: inout and out-in
7-8 hrs is taken for dyeing 1 carrier.
Capacity is 18 tons/day
75
Dummy Carriers
In same vessel we can have different capacity. There are carriers known as dummy
carriers. These carriers consist of dummy spindles. Dummy spindles are plain
rod which doesnt have holes in them so that when dyeing process takes
place water is not wasted in and out through these spindles. So these rods
block the movement of water in and out through the spindle.
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are
winded in one cone to check forthe shade variation among different yarn packages.
TYPES OF DEFECTS
1. Shade matching
2. Shade levelling
6.7. CARRIERS
There are around 200 carriers available and minimum being 10 spindles.
Maximum of 25 carriers can be put on a machine with at least 10 spindles on 1
carrier. Their height is around 180cm.
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Carriers
AFTER TREATMENT:
Hot wash:
Soaping chemical:
Tan:
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Risk of entanglement
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Once the pieces are arranged as shown in the diagram, if there is any center to
selvedge shade variation, it becomes evident instantly. Remedial measures are
taken immediately.
PROBLEM
The jet dyeing machine was left inutile due to low ROI and hence, in extension,
poor productivity.
SOLUTION
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QUALITY ASSURANCE
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7. QUALITY ASSURANCE
7.1. TRADITIONAL VIEW
Traditionally quality assurance was looked as if a post-mortem report where in the
yarn and the fabric was checked for the quality and standards as per required by the
customer. A proper policing was kept on what has been done and what is to be
done.
Modern view:
In the modern day quality assurance has a wider scope and it includes activities
like process ownership and calibration where in the department ownership is given
to a person and it becomes his/ her duty to deal with it in the most efficient manner.
QA Lab is accredited by Marks & Spencers, Levis, L L Bean, Next, Gap Inc,
Invista (For Lycra Testing), Liz Claiborne (Under Process)
Fig 7.3
Fig 7.2
Fig 7.1 OF FASHION TECHNOLOGY, BANGALORE.
NATIONAL INSTITUTE
B.F.TECH
(2013-17)
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Fig. 7.4
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Pressure
Pressure gauge, vacuum gauge, pressure transmitter, pressure switch.
Mass
Analytical weighing balance AC/OC voltage, AC/DC current, single phase power,
frequency, resistance capacitance, conductance, logic pulses, logic levels.
Digital& analogue amateur, millimeters, panel meters, frequency meters.
Dimensional
Measure tape, steel scale, Vernier capture, micro meter, dial gauge.
Gas lab instruments
Lab instruments used for quality conformance tests & physical testing lab &
chemical testing lab.
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Fig. 7.5
7.3. HVI
SPECTRUM
(High
Volume
Instrument)
ZELLWEGER USTER
This is a prime instrument, which fulfills all the requirements and measures the
different parameters for cotton to be used in production. The different criteria,
which it detects, are as follows:
length of the fiber
NATIONAL INSTITUTE OF FASHION TECHNOLOGY, BANGALORE. B.F.TECH
(2013-17)
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Fig. 7.6
7.4.
This is a semi-operated machine and measures all parameters except color. A comb
is used to take out fiber beard, which is used to feed the machine.
7.5.
USTER MDTA 3
This is used to test impurities in cotton. 10-100 g of fiber is taken and the output
includes clean cotton, micro dust and major impurities. The clean cotton serves as
a standard for testing efficiency of carded sliver.
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Fig. 7.7
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7.8. CROCKMETER
To determine the color fastness of dyed or printed
textiles or leather, this test is used for the
determination of color fastness against rubbing,
either under dry or under wet conditions.
Fig. 7.9
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standards.
Fig.
7.11
Fig. 7.8
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Fig.
7.12
To determine the abrasion and pilling resistance of all kinds of textile structures.
Samples are rubbed against known abradents at low pressures and in continuously
NATIONAL INSTITUTE OF FASHION TECHNOLOGY, BANGALORE. B.F.TECH
(2013-17)
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Fig. 7.9
ENVIRONMENTAL
FACTORS
NATIONAL INSTITUTE OF FASHION TECHNOLOGY, BANGALORE. B.F.TECH
(2013-17)
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8.3. ACCREDITATIONS
Global organic textile standards, control union certifications, the
Netherlands, for processing of fibres from certified organic agriculture.
ISO-17025 NABL national accreditation board for laboratories, Delhi,
India, for chemical & mechanical disciplines of testing.
Premier accreditation scheme by marks & Spencer, test methods and
conditions set forth, laboratory, shirting division business, the Arvind mills
ltd.
Liz claiborne intl ltd., testing audit performance, laboratory, shirting
business division, the Arvind mills ltd.
SKAL international standards for sustainable textile production
Labs certified by DuPont
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provides
environment
management
standards
to
help
8.4. ACCREDITED BY
MARKS & SPENCERS
LEVIS
TOMMY HILFIGER
RALPH LAUREN
NEXT
DUPONT
DEBENHAMS
9. LEARNINGS
Arvind is the best platform to learn how quality and quantity is maintained at the
same time. Thats the reason we joined the mill for our first internship. We learn a
lot in our 15 days internship.
Ring dying process in denim was the best part of our learning as it was the process
of great curiosity. Our mentor told and explain the whole process and clarified on
the the process. Also we saw the only machine in Asia that is cone to beam
converter. It converts the cone to beam and vice-versa. So we can use this
machine with every machine and can produce output in any type of format.
Also we came to know about some new finishing techniques like arrow finish
which is given to provide softness to fabric. We got the opportunity to see the latest
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(2013-17)
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10.
Agenda:
Financial Performance: Consolidated
Financial Performance: Standalone
Business Analysis
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Key Highlights:
Revenue growth of 8% achieved due to
17% top-line growth in Brands & Retail
16% top-line growth in Garments
PBT growth of 20%, PAT growth 3% over Q4 FY14
Despite healthy growth in PBT for the year, the PAT growth was muted due
to higher tax
Exceptional items:
Rs. 26 crores for retrenchment of 960 workers
Rs. 22 crores for settlement of legal dispute of USPA brand with Polo Ralph
Lauren
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Key Highlights
Revenue growth of 14% achieved due to
23% top-line growth of Brands & Retail
6% top-line growth of Textiles
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EBIDTA margin of textile business lower due losses incurred in two garments
manufacturing plants which commenced commercial production in Q4.
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Led by 8% growth
Woven fabrics
6% growth in garments
2% growth in Denim
10% growth on a
smaller base for the
voiles business
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11.
ANNEXURES
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References:
Santej.
Facts and other data provided by different Department Supervisors: Mr.Kabir
Sarosh (Processing Department Supervisor) and Mr. Rajesh Tiwari (Weaving
Department Supervisor).
www.arvindmills.com
http://www.arvindmills.com/pdf/shareholding/2013/Review%20Note
%20Q4%2012-13.pdf
http://en.wikipedia.org/wiki/Arvind_Mills
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