Ryobi Miter Saw TS1355LA - 130 - Eng

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OPERATOR’S MANUAL

10 in. Compound Miter Saw


TS1355LA - Double Insulated

Your miter saw has been engineered and manufactured to our high standard for dependability, ease of operation, and
operator safety. When properly cared for, it will give you years of rugged, trouble-free performance.

WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using
this product.

Thank you for purchase.

SAVE THIS MANUAL FOR FUTURE REFERENCE


TABLE OF CONTENTS
 Introduction ..................................................................................................................................................................... 2
�  Warranty .......................................................................................................................................................................... 2
 General Safety Rules .................................................................................................................................................... 3-4
�  Specific Safety Rules.................................................................................................................................................... 4-5
�  Symbols ........................................................................................................................................................................ 6-7
�  Electrical .......................................................................................................................................................................... 8
�  Glossary of Terms ............................................................................................................................................................ 9
�  Features .................................................................................................................................................................... 10-12
�  Tools Needed................................................................................................................................................................. 12
�  Loose Parts List ............................................................................................................................................................. 13
�  Assembly .................................................................................................................................................................. 14-21
�  Operation .................................................................................................................................................................. 22-28
 Adjustments.............................................................................................................................................................. 29-30
�  Maintenance ............................................................................................................................................................. 30-31
�  Parts Ordering / Service ................................................................................................................................................ 32

INTRODUCTION
This tool has many features for making its use more pleasant and enjoyable. Safety, performance, and dependability have
been given top priority in the design of this product making it easy to maintain and operate.

WARRANTY
RYOBI® POWER TOOL - LIMITED TWO YEAR WARRANTY AND 30 DAY EXCHANGE POLICY
One World Technologies, Inc., warrants its RYOBI® power tools with the following conditions:
30-DAY EXCHANGE POLICY: During the first 30 days after date of purchase, you may either request service under this
warranty or you may exchange any RYOBI® power tool which does not work properly due to defective workmanship or
materials by returning the power tool to the dealer from which it was purchased. To receive a replacement power tool or
requested warranty service, you must present proof of purchase and return all original equipment packaged with the original
product. The replacement power tool will be covered by the limited warranty for the balance of the two year period from
the date of the original purchase.
WHAT THIS WARRANTY COVERS: This warranty covers all defects in workmanship or materials in your RYOBI® power
tool for a period of two years from the date of purchase. With the exception of batteries, power tool accessories are war-
ranted for ninety (90) days. Batteries are warranted for two years.
HOW TO GET SERVICE: Just return the power tool, properly packaged and postage prepaid, to an Authorized Service
Center. You can obtain the location of the Service Center nearest you by contacting a service representative at One World
Technologies, Inc., P.O. Box 1207, Anderson, SC 29622-1207, by calling 1-800-525-2579 or by logging on to www.ryobi-
tools.com. When you request warranty service, you must also present proof of purchase documentation, which includes
the date of purchase (for example, a bill of sale). We will repair any faulty workmanship, and either repair or replace any
defective part, at our option. We will do so without any charge to you. We will complete the work in a reasonable time, but,
in any case, within ninety (90) days or less.
WHAT’S NOT COVERED: This warranty applies only to the original purchaser at retail and may not be transferred. This
warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defects resulting
from misuse, abuse, neglect, alteration, modification or repairs by other than Authorized Service Centers. One World Tech-
nologies, Inc. makes no warranties, representations or promises as to the quality or performance of its power tools other
than those specifically stated in this warranty.
ADDITIONAL LIMITATIONS: Any implied warranties granted under state law, including warranties of merchantability or
fitness for a particular purpose, are limited to two years from the date of purchase. One World Technologies, Inc. is not
responsible for direct, indirect, or incidental damages, so the above limitations and exclusions may not apply to you. This
warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
2
GENERAL SAFETY RULES
 SECURE WORK. Use clamps or a vise to hold work
WARNING: when practical, it is safer than using your hand and frees
both hands to operate the tool.
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric shock,  DO NOT OVERREACH. Keep proper footing and
fire and/or serious personal injury. balance at all times.
 MAINTAIN TOOLS WITH CARE. Keep tools sharp
READ ALL INSTRUCTIONS and clean for better and safer performance. Follow
 KNOW YOUR POWER TOOL. Read the operator’s manual instructions for lubricating and changing accessories.
carefully. Learn the applications and limitations as well  DISCONNECT TOOLS. When not in use, before
as the specific potential hazards related to this tool. servicing, or when changing attachments, blades, bits,
 GUARD AGAINST ELECTRICAL SHOCK BY PREVENT- cutters, etc., all tools should be disconnected from power
ING BODY CONTACT WITH GROUNDED SURFACES. source.
For example: pipes, radiators, ranges, refrigerator enclo-  AVOID ACCIDENTAL STARTING. Be sure switch is off
sures. when plugging in any tool.
 KEEP GUARDS IN PLACE and in good working order.  USE RECOMMENDED ACCESSORIES. Consult the
 REMOVE ADJUSTING KEYS AND WRENCHES. Form operator’s manual for recommended accessories. The
habit of checking to see that keys and adjusting wrenches use of improper accessories may result in injury.
are removed from tool before turning it on.  NEVER STAND ON TOOL. Serious injury could occur if
 KEEP WORK AREA CLEAN. Cluttered areas and benches the tool is tipped.
invite accidents. DO NOT leave tools or pieces of wood  CHECK DAMAGED PARTS. Before further use of the
on the tool while it is in operation. tool, a guard or other part that is damaged should be
 DO NOT USE IN DANGEROUS ENVIRONMENTS. Do carefully checked to determine that it will operate properly
not use power tools in damp or wet locations or expose and perform its intended function. Check for alignment
to rain. Keep the work area well lit. of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
 KEEP CHILDREN AND VISITORS AWAY. All its operation. A guard or other part that is damaged must
visitors should wear safety glasses and be kept a safe be properly repaired or replaced by an authorized service
distance from work area. Do not let visitors contact center to avoid risk of personal injury.
tool or extension cord while operating.
 USE THE RIGHT DIRECTION OF FEED. Feed work into
 MAKE WORKSHOP CHILDPROOF with padlocks, a blade, cutter, or sanding spindle against the direction
master switches, or by removing starter keys. or rotation of the blade, cutter, or sanding spindle only.
 DON’T FORCE THE TOOL. It will do the job better and  NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
safer at the feed rate for which it was designed. THE POWER OFF. Don't leave tool until it comes to a
 USE THE RIGHT TOOL. Do not force the tool or attach- complete stop.
ment to do a job for which it was not designed.  PROTECT YOUR LUNGS. Wear a face or dust mask if
 USE THE PROPER EXTENSION CORD. Make sure your the cutting operation is dusty.
extension cord is in good condition. Use only a cord heavy  PROTECT YOUR HEARING. Wear hearing protection
enough to carry the current your product will draw. An during extended periods of operation.
undersized cord will cause a drop in line voltage result-
ing in loss of power and overheating. A wire gauge size  DO NOT ABUSE CORD. Never carry tool by the cord or
(A.W.G.) of at least 14 is recommended for an extension yank it to disconnect from receptacle. Keep cord from
cord 25 feet or less in length. If in doubt, use the next heat, oil, and sharp edges.
heavier gauge. The smaller the gauge number, the heavier  USE OUTDOOR EXTENSION CORDS. When tool
the cord. is used outdoors, use only extension cords with
 DRESS PROPERLY. Do not wear loose clothing, approved ground connection that are intended for use
neckties, or jewelry that can get caught and draw you into outdoors and so marked.
moving parts. Rubber gloves and nonskid footwear are  KEEP BLADES CLEAN, SHARP, AND WITH
recommended when working outdoors. Also wear protec- SUFFICIENT SET. Sharp blades minimize stalling
tive hair covering to contain long hair. and kickback.
 ALWAYS WEAR SAFETY GLASSES WITH SIDE  BLADE COASTS AFTER BEING TURNED OFF.
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses, they are NOT safety glasses.

3
GENERAL SAFETY RULES
 NEVER USE IN AN EXPLOSIVE ATMOSPHERE.  DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
Normal sparking of the motor could ignite fumes. ON AND OFF. Have defective switches replaced by an
 INSPECT TOOL CORDS PERIODICALLY. If authorized service center.
damaged, have repaired by a qualified service technician at  USE ONLY CORRECT BLADES. Do not use blades with
an authorized service facility. The conductor with insulation incorrect size holes. Never use blade washers or blade
having an outer surface that is green with or without yellow bolts that are defective or incorrect. The maximum blade
stripes is the equipment-grounding conductor. If repair capacity of your saw is 10 in.
or replacement of the electric cord or plug is necessary,  BEFORE MAKING A CUT, BE SURE ALL ADJUST-
do not connect the equipment-grounding conductor to a MENTS ARE SECURE.
live terminal. Repair or replace a damaged or worn cord  BE SURE BLADE PATH IS FREE OF NAILS. Inspect for
immediately. Stay constantly aware of cord location and and remove all nails from lumber before cutting.
keep it well away from the rotating blade.
 NEVER TOUCH BLADE or other moving parts during
 INSPECT EXTENSION CORDS PERIODICALLY and use.
replace if damaged.
 NEVER START A TOOL WHEN ANY ROTATING COM-
 POLARIZED PLUGS. To reduce the risk of electric shock, PONENT IS IN CONTACT WITH THE WORKPIECE.
this tool has a polarized plug (one blade is wider than
 DO NOT OPERATE A TOOL WHILE UNDER THE
the other). This plug will fit in a polarized outlet only one
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
way. If the plug does not fit fully in the outlet, reverse the
MEDICATION.
plug. If it still does not fit, contact a qualified electrician
to install the proper outlet. Do not change the plug in any  WHEN SERVICING use only identical replacement parts.
way. Use of any other parts may create a hazard or cause
 KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND product damage.
GREASE. Always use a clean cloth when cleaning. Never  USE ONLY RECOMMENDED ACCESSORIES listed
use brake fluids, gasoline, petroleum-based products, or in this manual or addendums. Use of accessories that
any solvents to clean tool. are not listed may cause the risk of personal injury.
Instructions for safe use of accessories are included
 STAY ALERT AND EXERCISE CONTROL. Watch what with the accessory.
you are doing and use common sense. Do not operate
tool when you are tired. Do not rush.  DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.

SPECIFIC SAFETY RULES


 FIRMLY CLAMP OR BOLT the tool to a workbench or (bevel function) by securely tightening the bevel lock
table at approximately hip height. knob.
 KEEP HANDS AWAY FROM CUTTING AREA. Do not  NEVER USE A LENGTH STOP ON THE FREE SCRAP
reach underneath work or in blade cutting path with hands END OF A CLAMPED WORKPIECE. NEVER hold onto
and fingers for any reason. Always turn the power off. or bind the free scrap end of the workpiece in any opera-
 ALWAYS SUPPORT LONG WORKPIECES while cutting tion. If a work clamp and length stop are used together,
to minimize risk of blade pinching and kickback. Saw may they must both be installed on the same side of the saw
slip, walk or slide while cutting long or heavy boards. table to prevent the saw from catching the loose end and
kicking up.
 ALWAYS USE A CLAMP to secure the workpiece when
possible.  NEVER cut more than one piece at a time. DO NOT
STACK more than one workpiece on the saw table at a
 BE SURE THE BLADE CLEARS THE WORKPIECE.
time.
Never start the saw with the blade touching the
workpiece. Allow motor to come up to full speed  NEVER PERFORM ANY OPERATION FREEHAND.
before starting cut. Always place the workpiece to be cut on the miter table
and position it firmly against the fence as a backstop.
 MAKE SURE THE MITER TABLE AND SAW ARM
Always use the fence.
(BEVEL FUNCTION) ARE LOCKED IN POSITION
BEFORE OPERATING YOUR SAW. Lock the miter table by
securely tightening the miter lock levers. Lock the saw arm

4
SPECIFIC SAFETY RULES
 NEVER hand hold a workpiece that is too small to be  MAKE SURE THE WORK AREA HAS AMPLE LIGHTING
clamped. Keep hands clear of the cutting area. to see the work and that no obstructions will interfere with
 NEVER reach behind, under, or within three inches of the safe operation BEFORE performing any work using the
blade and its cutting path with hands and fingers for any saw.
reason.  ALWAYS TURN OFF THE SAW before disconnecting it
 NEVER reach to pick up a workpiece, a piece of scrap, to avoid accidental starting when reconnecting to power
or anything else that is in or near the cutting path of the supply. NEVER leave the saw unattended while connected
blade. to a power source.
 NEVER move the workpiece or make adjustment to any  TURN OFF TOOL and wait for saw blade to come to
cutting angle while the saw is running and the blade is a complete stop before moving workpiece or changing
rotating. Any slip can result in contact with the blade settings.
causing serious personal injury.  THIS TOOL should have the following markings:
 AVOID AWKWARD OPERATIONS AND HAND a) Wear eye protection.
POSITIONS where a sudden slip could cause your b) Keep hands out of path of saw blade.
hand to move into the blade. ALWAYS make sure you c) Do not operate saw without guards in place.
have good balance. NEVER operate the miter saw d) Do not perform any operation freehand.
on the floor or in a crouched position.
e) Never reach around saw blade.
 NEVER stand or have any part of the body in line with f) Turn off tool and wait for saw blade to stop before
the path of the saw blade. moving workpiece or changing settings.
 ALWAYS release the power switch and allow the saw blade g) Disconnect power (or unplug tool as applicable)
to stop rotating before raising it out of the workpiece. before changing blade or servicing.
 DO NOT TURN THE MOTOR SWITCH ON AND OFF h) No load speed.
RAPIDLY. This could cause the saw blade to loosen  ALWAYS carry the tool only by the carrying handle.
and could create a hazard. Should this ever occur,
stand clear and allow the saw blade to come to a  AVOID direct eye exposure when using the laser guide.
complete stop. Disconnect your saw from the power  THIS SAW CAN TIP OVER if the saw head is released
supply and securely retighten the blade bolt. suddenly and the saw is not secured to a work sur-
 IF ANY PART OF THIS MITER SAW IS MISSING or face. ALWAYS secure this saw to a stable work sur-
should break, bend, or fail in any way, or should any face before any use to avoid serious personal injury.
electrical component fail to perform properly, shut off  SAVE THESE INSTRUCTIONS. Refer to them
the power switch, remove the miter saw plug from the frequently and use to instruct other users. If you loan
power source and have damaged, missing, or failed parts someone this tool, loan them these instructions also.
replaced before resuming operation.
 ALWAYS STAY ALERT! Do not allow familiarity (gained
from frequent use of the saw) to cause a careless
mistake. ALWAYS REMEMBER that a careless frac-
tion of a second is sufficient to inflict severe injury.
 IF THE POWER SUPPLY CORD IS DAMAGED, it must
be replaced only by the manufacturer or by an authorized
service center to avoid risk.

5
SYMBOLS

Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and safer.

SYMBOL NAME DESIGNATION/EXPLANATION


V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

Alternating Current Type of current

Direct Current Type or a characteristic of current

no No Load Speed Rotational speed, at no load

Class II Construction Double-insulated construction

.../min Per Minute Revolutions, strokes, surface speed, orbits etc., per minute

Wet Conditions Alert Do not expose to rain or use in damp locations.

To reduce the risk of injury, user must read and understand


Read The Operator’s Manual operator’s manual before using this product.

Always wear safety goggles or safety glasses with side shields and,
Eye Protection
as necessary, a full face shield when operating this product.

Safety Alert Precautions that involve your safety.

Failure to keep your hands away from the blade will result in
No Hands Symbol
serious personal injury.

To reduce the risk of injury or damage, avoid contact with any


Hot Surface
hot surface.

6
SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.

SYMBOL SIGNAL MEANING

Indicates an imminently hazardous situation, which, if not avoided, will result


DANGER: in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, could result


WARNING: in death or serious injury.

Indicates a potentially hazardous situation, which, if not avoided, may result in


CAUTION: minor or moderate injury.

(Without Safety Alert Symbol) Indicates a situation that may result in property
CAUTION: damage.

SERVICE
Servicing requires extreme care and knowledge and should WARNING:
be performed only by a qualified service technician. For To avoid serious personal injury, do not attempt to use this
service we suggest you return the product to the nearest product until you read thoroughly and understand com-
AUTHORIZED SERVICE CENTER for repair. When servic- pletely the operator’s manual. If you do not understand
ing, use only identical replacement parts. the warnings and instructions in the operator’s manual,
do not use this product. Call Ryobi customer service for
assistance.

WARNING:
The operation of any power tool can result in foreign objects being thrown into your eyes, which can
result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety
glasses with side shields and, when needed, a full face shield. We recommend Wide Vision Safety Mask
for use over eyeglasses or standard safety glasses with side shields. Always use eye protection which
is marked to comply with ANSI Z87.1.

SAVE THESE INSTRUCTIONS

7
ELECTRICAL
DOUBLE INSULATION EXTENSION CORDS
Double insulation is a concept in safety in electric power When using a power tool at a considerable distance from
tools, which eliminates the need for the usual three- a power source, be sure to use an extension cord that has
wire grounded power cord. All exposed metal parts are the capacity to handle the current the tool will draw. An
isolated from the internal metal motor components with undersized cord will cause a drop in line voltage, resulting in
protecting insulation. Double insulated tools do not need overheating and loss of power. Use the chart to determine
to be grounded. the minimum wire size required in an extension cord. Only
round jacketed cords listed by Underwriter’s Laboratories
WARNING: (UL) should be used.
When working outdoors with a tool, use an extension
The double insulated system is intended to protect
cord that is designed for outside use. This type of cord is
the user from shock resulting from a break in the tool’s
designated with “WA” on the cord’s jacket.
internal insulation. Observe all normal safety precautions
to avoid electrical shock. Before using any extension cord, inspect it for loose or
exposed wires and cut or worn insulation.
NOTE: Servicing of a tool with double insulation requires **Ampere rating (on tool data plate)
extreme care and knowledge of the system and should be 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
performed only by a qualified service technician. For service, Cord Length Wire Size (A.W.G.)
we suggest you return the tool to the nearest authorized
service center for repair. Always use original factory replace- 25' 16 16 16 16 14 14
ment parts when servicing. 50' 16 16 16 14 14 12

ELECTRICAL CONNECTION 100' 16 16 14 12 10 —


**Used on 12 gauge - 20 amp circuit.
This tool has a precision-built electric motor. It should be NOTE: AWG = American Wire Gauge
connected to a power supply that is 120 V, 60 Hz, AC only
(normal household current). Do not operate this tool on
direct current (DC). A substantial voltage drop will cause a
loss of power and the motor will overheat. If your tool does WARNING:
not operate when plugged into an outlet, double-check the Keep the extension cord clear of the working area.
power supply. Position the cord so that it will not get caught on lumber,
tools or other obstructions while you are working with a
power tool. Failure to do so can result in serious personal
injury.

WARNING:
Check extension cords before each use. If damaged
replace immediately. Never use tool with a damaged cord
since touching the damaged area could cause electrical
shock resulting in serious injury.

8
GLOSSARY OF TERMS
Anti-Kickback Pawls (radial arm and table saws) Non-Through Cuts
A device which, when properly installed and maintained, Any cutting operation where the blade does not extend
is designed to stop the workpiece from being kicked back completely through the thickness of the workpiece.
toward the front of the saw during a ripping operation. Push Blocks (for jointer planers)
Arbor Device used to feed the workpiece over the jointer planer
The shaft on which a blade or cutting tool is mounted. cutterhead during any operation. This aid helps keep the
Bevel Cut operator’s hands well away from the cutterhead.
A cutting operation made with the blade at any angle other Push Blocks and Push Sticks (for table saws)
than 90° to the table surface. Devices used to feed the workpiece through the saw blade
Chamfer during cutting operations. A push stick (not a push block)
A cut removing a wedge from a block so the end (or part of should be used for narrow ripping operations. These aids
the end) is angled rather than at 90°. help keep the operator’s hands well away from the blade.
Compound Cut Pilot Hole (drill presses)
A cross cut made with both a miter and a bevel angle. A small hole drilled in a workpiece that serves as a guide for
drilling large holes accurately.
Cross Cut
A cutting or shaping operation made across the grain or the Resaw
width of the workpiece. A cutting operation to reduce the thickness of the workpiece
to make thinner pieces.
Cutter Head (planers and jointer planers)
A rotating cutterhead with adjustable blades or knives. The Resin
blades or knives remove material from the workpiece. A sticky, sap-based substance that has hardened.
Dado Cut Revolutions Per Minute (RPM)
A non-through cut which produces a square-sided notch or The number of turns completed by a spinning object in one
trough in the workpiece (requires a special blade). minute.
Featherboard Ripping or Rip Cut
A device used to help control the workpiece by guiding A cutting operation along the length of the workpiece.
it securely against the table or fence during any ripping Riving Knife/Spreader/Splitter (table saws)
operation. A metal piece, slightly thinner than the blade, which helps
FPM or SPM keep the kerf open and also helps to prevent kickback.
Feet per minute (or strokes per minute), used in reference Saw Blade Path
to blade movement. The area over, under, behind, or in front of the blade. As it
Freehand applies to the workpiece, that area which will be or has been
Performing a cut without the workpiece being guided by a cut by the blade.
fence, miter gauge, or other aids. Set
Gum The distance that the tip of the saw blade tooth is bent (or
A sticky, sap-based residue from wood products. set) outward from the face of the blade.
Heel Snipe (planers)
Alignment of the blade to the fence. Depression made at either end of a workpiece by cutter
Kerf blades when the workpiece is not properly supported.
The material removed by the blade in a through cut or the Through Sawing
slot produced by the blade in a non-through or partial cut. Any cutting operation where the blade extends completely
Kickback through the thickness of the workpiece.
A hazard that can occur when the blade binds or stalls, Throw-Back
throwing the workpiece back toward operator. The throwing back of a workpiece usually caused by the
Leading End workpiece being dropped into the blade or being placed
The end of the workpiece pushed into the tool first. inadvertently in contact with the blade.
Miter Cut Workpiece or Material
A cutting operation made with the workpiece at any angle The item on which the operation is being done.
to the blade other than 90°. Worktable
Surface where the workpiece rests while performing a
cutting, drilling, planing, or sanding operation.

9
FEATURES
PRODUCT SPECIFICATIONS Cutting Capacity with Miter at 0°/Bevel 0°:
Blade Arbor .............................................................. 5/8 in. Maximum nominal lumber sizes:.................... 2 x 6, 4 x 4
Blade Diameter .......................................................... 10 in. Cutting Capacity with Miter at 45°/Bevel 0°:
Maximum nominal lumber sizes:..............................2 x 4
No Load Speed .................................... 5,000 r/min. (RPM)
Cutting Capacity with Miter at 0°/Bevel 45°:
Input ................................ 120 V, AC only, 60 Hz, 15 Amps Maximum nominal lumber sizes:..............................2 x 6
Cutting Capacity with Miter at 45°/Bevel 45°:
Maximum nominal lumber sizes:..............................2 x 4

ROTATING “D”
HANDLE

UPPER BLADE
GUARD

SWITCH
DUST TRIGGER
GUIDE
BEVEL
SCALE LOWER BLADE
GUARD
DUST TABLE
BAG EXTENSION

“NO HANDS ZONE”


BOUNDARY LINE

BEVEL
LOCK
SLIDING KNOB
MITER FENCE
“NO HANDS
ZONE” LABEL

THROAT
BLADE WRENCH PLATE
STORAGE
STOP MITER
BLOCK LOCK HANDLE
POSITIVE
STOP(S) CONTROL
ARM

BASE MITER
ADJUSTABLE TABLE MITER
TABLE SCALE

TABLE WORK
EXTENSION CLAMP CROWN
MOLDING STOP
Fig. 1

10
FEATURES
KNOW YOUR COMPOUND MITER SAW CARRYING
See Figure 1. HANDLE
The safe use of this product requires an understanding of SAW
the information on the tool and in this operator’s manual as ARM
well as a knowledge of the project you are attempting. Before
use of this product, familiarize yourself with all operating
features and safety rules.
15 AMP MOTOR
The saw has a powerful 15 amp motor with sufficient power to LOCK
handle tough cutting jobs. It is made with all ball bearings, and PIN
has externally accessible brushes for ease of servicing.
10 in. BLADE
A 10 in. blade is included with the compound miter saw. It
will cut materials up to 2 in. thick or 6 in. wide, depending
upon the angle at which the cut is being made.
BLADE WRENCH STORAGE
See Figure 1. MITER LOCK
HANDLE
A blade wrench is packed with the saw. One end of the wrench
is a phillips screwdriver and the other end is a hex key. Use SAW ARM LOCKED IN DOWN POSITION
the hex key end when installing or removing blade and the Fig. 2
phillips end when removing or loosening screws. A storage
area for the blade wrench is located in the saw’s base.
SPINDLE
CARRYING HANDLE LOCK BUTTON
See Figure 2.
For convenience when carrying or transporting the miter
saw from one place to another, a carrying handle has been
provided on top of the saw arm. To transport, turn off and SWITCH
unplug the saw, then lower the saw arm and lock it in the TRIGGER
down position. Lock saw arm by depressing the lock pin.
MITER LOCK HANDLE
See Figure 2.
The miter lock handle securely locks the saw at desired
miter angles.
SPINDLE LOCK BUTTON Fig. 3
See Figure 3.
The spindle lock button locks the spindle stopping the SWITCH
blade from rotating. Depress and hold the lock button while TRIGGER
installing, changing, or removing blade.
SWITCH TRIGGER PADLOCK
See Figure 4.
To prevent unauthorized use of the compound miter saw,
disconnect it from the power supply and lock the switch in
the off position. To lock the switch, install a padlock (not
included) through the hole in the switch trigger. A lock with
a long shackle up to 9/32 in. diameter may be used. When
the lock is installed and locked, the switch is inoperable.
Store the padlock key in another location.
Fig. 4

11
FEATURES
BEVEL LOCK KNOB ROTATING “D” HANDLE
The bevel lock knob securely locks your compound miter The rotating “D” handle can be adjusted to provide differ-
saw at desired bevel angles. ent saw handle positions. Turn the handle adjusting knob
clockwise to loosen the rotating handle before twisting the
CROWN MOLDING STOP rotating handle to a desired position. Lock the rotating handle
The crown molding stop makes positioning crown molding into different positions by turning the handle adjusting knob
vertically against the fence easier. counterclockwise.
ELECTRIC BRAKE SELF-RETRACTING LOWER BLADE GUARD
An electric brake has been provided to quickly stop blade The lower blade guard is made of shock-resistant, see-
rotation after the switch is released. through plastic that provides protection from each side of
LASER GUIDE the blade. It retracts over the upper blade guard as the saw
is lowered into the workpiece.
For more accurate cuts, a laser guide is included with the
miter saw. When used properly, the laser guide makes SLIDING MITER FENCE
accurate, precision cutting simple and easy. The miter fence on the compound miter saw has been
POSITIVE STOPS ON MITER TABLE provided to hold your workpiece securely against when
making all cuts. The left side is larger providing additional
Positive stops have been provided at 0°, 15°, 22-1/2°, 30°, and
support. It has a sliding feature for clearance of the saw arm
45°. The 22-1/2° and 45° positive stops have been provided
when making bevel or compound cuts.
on both the left and right side of the miter table.
Loosen the fence screw before attempting to slide the miter
fence. Once the desired position of the miter fence is deter-
mined, tighten the fence screw to secure the sliding fence.

TOOLS NEEDED

The following tools (not included) are needed for making adjustments or installing the blade:

COMBINATION WRENCH (2)


(10 mm, 12 mm)

COMBINATION
SQUARE
FRAMING SQUARE Fig. 5

12
LOOSE PARTS LIST

The following items are included with your Compound Miter Saw:
 Miter Lock Handle  Adjustable Table
 Dust Bag  Lock Screw
 Dust Guide  Work Clamp
 Stop Block  Blade Wrench
 Small Wing Screw  Hex Keys, 5 mm and 1/16 in. (2)
 Clamp Brackets (2)  Blade Washer
 Clamp Bracket Screws (2)
 Blade Bolt
 Crown Molding Stop
 Blade
 Table Extensions (2)
 Operator’s Manual

INSTALLED ON TOOL
BLADE
LASER WASHER
HEX GUIDE
BLADE
BOLT BOLT
m
n

BLADE

WORK DUST BLADE


CLAMP BAG WRENCH

CROWN
MOLDING STOP
DUST
GUIDE

HEX KEY (2) CLAMP


BRACKETS
SMALL STOP
WING SCREW BLOCK
TABLE
EXTENSION

MITER
CLAMP BRACKET LOCK HANDLE
ADJUSTABLE LOCK SCREWS
TABLE SCREW
TABLE EXTENSION
Fig. 6

WARNING:
The use of attachments or accessories not listed might be hazardous and could cause serious personal injury.

13
ASSEMBLY

UNPACKING
This product requires assembly. WARNING:
 Carefully lift saw from the carton by the carrying handle and Do not start the compound miter saw without checking for
the saw base, and place it on a level work surface. interference between the blade and the miter fence. Damage
NOTE: This tool is heavy. To avoid back injury, lift with your could result to the blade if it strikes the miter fence during
legs, not your back, and get help when needed. operation of the saw.
 This saw has been shipped with the saw arm secured in the
down position. To release the saw arm, push down on the
“D” handle, cut the tie-wrap, and pull out on the lock pin. WARNING:
 Lift the saw arm by the handle. Hand pressure should remain
on the “D” handle to prevent sudden rise upon release of This saw can tip over if the saw head is released suddenly
the tie wrap. and the saw is not secured to a work surface. ALWAYS
 Inspect the tool carefully to make sure no breakage or dam- secure this saw to a stable work surface before any use to
age occurred during shipping. avoid serious personal injury.
 Do not discard the packing material until you have carefully
inspected and satisfactorily operated the product. MOUNTING HOLES
 The saw is factory set for accurate cutting. After See Figure 7.
assembling it, check for accuracy. If shipping has
influenced the settings, refer to specific procedures
explained in this manual. WARNING:
 If any parts are damaged or missing, please call Always make sure the compound miter saw is securely
1-800-525-2579 for assistance. mounted to a workbench or an approved workstand.
Failure to heed this warning can result in serious
WARNING: personal injury.
If any parts are damaged or missing do not operate this
The compound miter saw should be mounted to a firm
product until the parts are replaced. Failure to heed this
supporting surface such as a workbench. Four bolt holes
warning could result in serious personal injury.
have been provided in the saw base for this purpose. Each
of the four mounting holes should be bolted securely using
3/8 in. machine bolts, lock washers, and hex nuts (not
WARNING:
included). Bolts should be of sufficient length to accommodate
Do not attempt to modify this product or create accessories the saw base, lock washers, hex nuts, and the thickness of the
not recommended for use with this tool. Any such alteration workbench. Tighten all four bolts securely.
or modification is misuse and could result in a hazardous
The hole pattern for mounting to a workbench is shown in
condition leading to possible serious personal injury.
figure 7. Carefully check the workbench after mounting to make
sure that no movement can occur during use. If any tipping,
WARNING: sliding, or walking is noted, secure the workbench to the floor
before operating.
Do not connect to power supply until assembly is
complete. Failure to comply could result in accidental start-
ing and possible serious personal injury.

TRACE HOLES TRACE HOLES


AT THESE LOCATIONS AT THESE LOCATIONS
FOR HOLE PATTERN FOR HOLE PATTERN

MOUNTING
SURFACE
SAW BASE
Fig. 7
14
ASSEMBLY
MITER LOCK HANDLE
See Figure 8. MITER
LOCK
To install the miter lock handle, place the threaded stud on HANDLE
the end of the miter lock handle into the threaded hole in the
control arm under miter table. Turn clockwise to tighten.
TO
DUST GUIDE TIGHTEN
See Figure 9.
To install the dust guide, place the end over the exhaust port
in the upper blade guard. Turn the guide so that the open
end is facing down. TO
CONTROL
DUST BAG MITER TABLE ARM LOOSEN Fig. 8
See Figure 10.
A dust bag is provided for use on this miter saw. It fits over EXHAUST
the exhaust port on the upper blade guard. To install it, PORT
UPPER
remove dust guide from exhaust port. Then, squeeze the BLADE
two metal clips to open the mouth of the bag and slide it GUARD
on the exhaust port. Release the clips. The metal ring in
the bag should lock in between the grooves on the exhaust
port. To remove the dust bag for emptying, simply reverse
the above procedure.
WORK CLAMP
See Figure 11. DUST
GUIDE
The work clamp provides greater control by clamping the
workpiece to the fence or the saw table. It also prevents the Fig. 9
workpiece from creeping toward the saw blade. This is very
helpful when cutting compound miters. EXHAUST
Depending on the cutting operation and the size of the PORT
workpiece, it may be necessary to use a C-clamp instead DUST
of the work clamp to secure the workpiece prior to making BAG
the cut.

WARNING:
In some operations, the work clamp assembly may
interfere with the operation of the blade guard assembly.
Always make sure there is no interference with the blade
guard prior to beginning any cutting operation to reduce
the risk of serious personal injury.
Fig. 10
To install the work clamp:
 Place the shaft of the work clamp in either hole on the
saw table base.
 Rotate the knob on the work clamp to move it in or out
as needed.

WARNING:
When using any clamp with the stop block, install the
clamp on the same side as the stop block. This will elimi-
nate the possibility of trapping the workpiece, resulting in
the saw blade and workpiece kicking up. Failure to heed WORK
this warning can result in serious personal injury. BASE CLAMP
Fig. 11
15
ASSEMBLY
ADJUSTABLE TABLE
TABLE
See Figure 12.
EXTENSION
The adjustable table can be used on either the left or right side
of the miter saw. To install:
 Slide the adjustable table on either table extension, then
insert the table extensions into the saw base.
 Use the lock screw to secure the adjustable table to the table
extension. Tighten lock screw securely.
TABLE EXTENSIONS
See Figures 12 - 14.
To use the stop block and/or adjustable table, slide on the
desired table extension. MITER
To install table extensions, insert the ends of extensions into SAW BASE
the holes in the sides of the base. Adjust the extensions to the
desired length.
Secure extensions in place by positioning a clamp bracket un-
Fig. 13
der each table extension beneath the miter table. Orient each
clamp bracket as shown in figure 14. SAW VIEWED FROM BOTTOM
Secure each clamp bracket in place with a clamp bracket
screw. The clamp bracket screw threads through the clamp MITER
bracket and tightens against bracket support on bottom of SAW BASE
miter table, securing clamp bracket against table extension.
STOP BLOCK
See Figures 12 and 15.
The stop block is included with the table extensions and is
useful as a stop for making repetitive cuts to the same length.
It can be installed on either side of the saw base:
 Slide the stop block on the back arm of either table
extension, then insert the table extensions into the saw base. BRACKET
 Use the small wing screw to secure the stop block to the SUPPORT
table extensions.
� Loosen the small wing screw and adjust the stop block the
desired distance from the blade for the cut to be made. CLAMP
For accurate placement of the stop block, measure the BRACKET
distance from the teeth set on the blade to the stop block. ASSEMBLED Fig. 14
� Tighten wing screw securely.
� Plug the saw in.
� Make a test cut in scrap material and measure the length of
the workpiece.
� Make any necessary adjustments.

ADJUSTABLE
TABLE

STOP
SMALL BLOCK
WING
SCREW
STOP
BLOCK
TABLE
EXTENSION
BASE
CLAMP
BRACKET

CLAMP BRACKET
SCREW Fig. 12 Fig. 15

16
ASSEMBLY
TO INSTALL / REPLACE THE BLADE
See Figures 16 - 17. SPINDLE LOCK
BUTTON
WARNING:
A 10 in. blade is the maximum blade capacity of the saw.
Never use a blade that is too thick to allow outer blade
washer to engage with the flats on the spindle. Larger
blades will come in contact with the blade guards, while
thicker blades will prevent the blade bolt from secur-
ing the blade on the spindle. Either of these situations
could result in a serious accident and can cause serious
personal injury.

 Unplug the saw.


 Once blade has stopped, raise saw arm.
 Rotate lower blade guard up and remove screw. Rotate
blade bolt cover up and back to expose the blade bolt.
 Depress the spindle lock button and rotate the blade bolt
until the spindle locks. Fig. 16
 Using the wrench provided, loosen and remove the blade
OUTER
bolt. BLADE
NOTE: The blade bolt has left hand threads. Turn blade NOTE: BEFORE USE, WASHER
bolt clockwise to loosen. REPLACE SCREW AND
 Remove outer blade washer (or laser guide). Do not TIGHTEN SECURELY BLADE
TO PREVENT GUARD BOLT
remove inner blade washer. MOVEMENT
 Wipe a drop of oil onto inner blade washer (or laser guide)
BLADE
and outer blade washer where they contact the blade.
INNER
BLADE
LOWER
WARNING: BLADE
WASHER
SCREW
If inner blade washer has been removed, replace it before GUARD
placing blade on spindle. Failure to do so could cause an BLADE
accident since blade will not tighten properly. BOLT
COVER
 Fit saw blade inside lower blade guard and onto spindle.
The blade teeth point downward at the front of saw as
shown in figure 17.
 Replace outer blade washer (or laser guide). Double “D”
flats on blade washers align with flats on spindle.
 Depress spindle lock button and replace blade bolt.
NOTE: The blade bolt has left hand threads. Turn blade bolt
counterclockwise to tighten. BLADE

CAUTION:
TO
Always install the blade with the blade teeth and the LOOSEN
arrow printed on the side of the blade pointing down at
the front of the saw. The direction of blade rotation is also
stamped with an arrow on the upper blade guard. INNER BLADE
TO WASHER WITH
 Tighten blade bolt securely. TIGHTEN DOUBLE “D”
 Replace the lower blade guard and blade bolt cover. FLATS
OUTER BLADE FLAT(S)
 Replace screw and tighten securely. ON SPINDLE
BLADE WASHER
BOLT WITH DOUBLE
“D” FLATS Fig. 17

17
ASSEMBLY
Follow the directions below for using the laser guide.
WARNING: Removing Your Mark:
Make sure the spindle lock button is not engaged Position the laser line near the left edge of your mark on the
before reconnecting saw into power source. Never work surface in order to remove the mark.
engage spindle lock button when blade is rotating. To Cut Your Mark:
Position the laser line near or over your mark on the work
MOUNTING THE LASER GUIDE surface in order to cut the mark.
See Figure 18. To Leave Your Mark:
 Unplug the saw. Position the laser line near the right edge of your mark on
the work surface in order to leave the mark.
 Remove hex bolt, washer, and outer blade washer. Store
for future use. After you have become familiar with using the laser guide,
you will be able to remove, cut, or leave your mark on the
 Make sure inner blade washer is in place before
work surface. Practice will teach you the correct position for
positioning saw blade on the spindle of the saw.
aligning the laser line with your mark.
NOTE: The laser guide replaces the outer blade washer.
 Place the laser guide onto the spindle, aligning the double
“D” flats in the laser guide with the flats on the spindle.
 Position flat surface of laser guide against the blade.
Warning labels are visible when laser guide is mounted
properly. BLADE
 Depress spindle lock button and secure laser guide
using only the special hex bolt provided.
NOTE: The hex bolt has left hand threads. Turn bolt
counterclockwise to tighten.
 Using the blade wrench provided, tighten bolt securely.
 Remove the blade wrench and store the wrench in the
saw base for future use. INNER
 Replace the lower blade guard and blade bolt cover. BLADE
WASHER
 Retighten phillips screw securing blade bolt cover. Tighten
screw securely.
HEX LASER SPINDLE
BOLT GUIDE Fig. 18
DANGER:
Laser radiation. Avoid direct eye contact with light
source.

ALIGNING THE LASER GUIDE LINE


See Figure 19.
BROKEN
The laser guide will generate a red colored line on the work RED LINE
surface when the blade is spinning. The red laser line will
appear as a broken line on the workpiece when the blade as-
sembly is in the uppermost position and the motor switch is
activated. This broken line will let you see your mark and the
laser guide line at the same time, and will assist you in lining
up the mark for more accurate cutting of the workpiece.
Align the laser line and the mark with the blade at the
uppermost position. Once both lines are in alignment, do not
move the workpiece until after you have finished cutting.
As the blade assembly is lowered toward the workpiece, the
broken line will become solid.
Make several practice cuts on different styles and thickness
of material. Fig. 19
18
ASSEMBLY
NOTE: Many of the illustrations in this manual show only SLIDING
portions of the compound miter saw. This is intentional so FRAMING MITER LOCK
that we can clearly show points being made in the illustra- SQUARE FENCE PIN
tions. Never operate the saw without all guards securely
in place and in good operating condition. MITER TABLE

SQUARING THE MITER TABLE TO THE


FENCE
See Figures 20 - 23.
 Unplug the saw.
 Push down on the saw arm and pull out the lock pin to
release the saw arm.
 Raise saw arm to its full raised position.
 Loosen the miter lock handle approximately one-half
turn. MITER
LOCK PLATE THROAT
 Depress the miter lock plate and rotate the miter table PLATE
until the pointer on the control arm is positioned at 0°. MITER
LOCK HANDLE
 Release the miter lock plate and securely tighten the miter
lock handle. VIEW OF MITER TABLE SQUARE WITH FENCE
Fig. 20
 Lay a framing square flat on the miter table. Place one
leg of the square against the fence. Place the other leg SLIDING MITER MITER
of the square beside the throat plate in the miter table. FENCE TABLE
The edge of the square and the throat plate in the miter
table should be parallel as shown in figure 20.
 If the edge of the framing square and the throat plate
in the miter table are not parallel as shown in figures 21
and 22, adjustments are needed.
 Using the blade wrench provided, loosen the socket head
screws securing the fence. Adjust the fence left or right
until the framing square and throat plate are parallel.
 Retighten the screws securely and recheck the fence-to-
table alignment.
FRAMING THROAT
SQUARE PLATE

VIEW OF MITER TABLE NOT SQUARE WITH


FENCE, ADJUSTMENTS ARE REQUIRED
Fig. 21
SLIDING MITER MITER
FENCE TABLE

FRAMING THROAT PLATE


SQUARE
VIEW OF MITER TABLE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED Fig. 22
19
ASSEMBLY
SQUARING THE BLADE TO THE FENCE
See Figures 24 - 26. SLIDING
 Unplug the saw. MITER
FENCE
 Pull the saw arm all the way down and engage the lock
pin to hold the saw arm in transport position.
 Loosen the miter lock handle approximately one-half BLADE
turn.
 Depress the miter lock plate and rotate the miter table MITER
until the pointer on the control arm is positioned at 0°. LOCK
PLATE
 Release the miter lock plate and securely tighten the miter
lock handle.
 Lay a framing square flat on the miter table. Place one MITER
FRAMING
leg of the square against the fence. Slide the other leg SQUARE LOCK
of the square against the flat part of saw blade. MITER HANDLE
NOTE: Make sure that the square contacts the flat part TABLE
of the saw blade, not the blade teeth. VIEW OF BLADE SQUARE WITH FENCE
 The edge of the square and the saw blade should be Fig. 24
parallel as shown in figure 24.
 If the front or back edge of the saw blade angles away
from the square as shown in figures 25 - 26, adjustments
are needed. SLIDING
MITER
 Loosen the socket head screws that secure the miter
FENCE
fence to the miter table. BLADE
 Rotate the miter fence left or right until the saw blade is
parallel with the square.
 Retighten the screws securely and recheck the blade-to-
fence alignment.
The saw has two scale indicators, one on the bevel scale
and one on the miter scale. After squaring adjustments have
been made, it may be necessary to loosen the indicators FRAMING
screws and reset them to zero. MITER SQUARE
TABLE
SOCKET HEAD SOCKET HEAD VIEW OF BLADE NOT SQUARE WITH
SCREW(S) SCREW(S) FENCE, ADJUSTMENTS ARE REQUIRED
Fig. 25

SLIDING
MITER
FENCE
BLADE

FRAMING
FENCE
SQUARE
Fig. 23 MITER
TABLE
VIEW OF BLADE NOT SQUARE WITH
FENCE, ADJUSTMENTS ARE REQUIRED
Fig. 26

20
ASSEMBLY
SQUARING THE BLADE TO THE MITER TABLE
See Figures 28 - 30. BEVEL
LOCK
 Unplug the saw. KNOB
 Pull the saw arm all the way down and engage the lock BLADE
SLIDING
pin to hold the saw arm in transport position. MITER
 Loosen the miter lock handle approximately one-half FENCE
turn. MITER
LOCK
 Depress the miter lock plate and rotate the miter table PLATE
until the pointer on the control arm is positioned at 0°.
 Release the miter lock plate and securely tighten the miter
lock handle. MITER MITER
 Loosen bevel lock knob and set saw arm at 0° bevel TABLE LOCK HANDLE
(blade set 90° to miter table). Tighten bevel lock knob.
COMBINATION
 Place a combination square against the miter table and
SQUARE
the flat part of saw blade.
CORRECT VIEW OF BLADE
NOTE: Make sure that the square contacts the flat part SQUARE WITH MITER TABLE Fig. 28
of the saw blade, not the blade teeth.
 Rotate the blade by hand and check the blade-to-table BEVEL
LOCK
alignment at several points. KNOB
 The edge of the square and the saw blade should be
SLIDING BLADE
parallel as shown in figure 28.
MITER
 If the top or bottom of the saw blade angles away from FENCE
the square as shown in figures 29 and 30, adjustments MITER
are needed. LOCK
 Loosen the lock nut securing positive stop adjustment PLATE
screw. Also loosen bevel lock knob. See figure 41.
 Adjust positive stop adjustment screw to bring saw blade MITER
into alignment with the square. See “Positive Stop Adjust- TABLE MITER
ment” in the Adjustment section. LOCK HANDLE
COMBINATION SQUARE
 Retighten bevel lock knob. Next, retighten lock nut
securing the positive stop adjustment screw. Recheck VIEW OF BLADE NOT SQUARE WITH MITER TABLE,
blade-to-table alignment. ADJUSTMENTS ARE REQUIRED
NOTE: The above procedure can be used to check blade Fig. 29
squareness of the saw blade to the miter table at both 0°
BEVEL
and 45° angles.
LOCK
The saw has two scale indicators, one on the bevel scale KNOB
and one on the miter scale. After squaring adjustments have
been made, it may be necessary to loosen the indicator SLIDING BLADE
screws and reset them to zero. MITER
FENCE
MITER
LOCK
PLATE

MITER
TABLE MITER
INDICATOR
SCALE SCREW LOCK HANDLE
COMBINATION
INDICATOR BEVEL SCALE
MITER SQUARE
SCALE Fig. 27
VIEW OF BLADE NOT SQUARE WITH MITER TABLE,
ADJUSTMENTS ARE REQUIRED
Fig. 30

21
OPERATION
NOTE: Always check for interference between the blade and
WARNING: the sliding miter fence BEFORE attempting to make a cut.
Do not allow familiarity with tools to make you care- Some compound miter cuts require the sliding miter fence to
less. Remember that a careless fraction of a second is be moved or completely removed before making the cut.
sufficient to inflict serious injury. CUTTING WITH YOUR COMPOUND
MITER SAW
WARNING:
Always wear safety goggles or safety glasses with side WARNING:
shields when operating power tools. Failure to do so
When using a work clamp or C-clamp to secure your
could result in objects being thrown into your eyes
workpiece, clamp workpiece on one side of the blade
resulting in possible serious injury.
only. The workpiece must remain free on one side of the
blade to prevent the blade from binding in workpiece. The
workpiece binding the blade will cause motor stalling and
WARNING: kickback. This situation could cause an accident resulting
Do not use any attachments or accessories not in possible serious personal injury.
recommended by the manufacturer of this tool. The use
of attachments or accessories not recommended can
result in serious personal injury. WARNING:
NEVER move the workpiece or make adjustment to any
APPLICATIONS cutting angle while the saw is running and the blade is
This product has been designed only for the purposes listed rotating. Any slip can result in contact with the blade
below: causing serious personal injury.
 Cross cutting wood and plastic
 Cross cutting miters, joints, etc. for picture frames mold- TO CROSS CUT
ings, door casings, and fine joinery See Figure 31.
 Bevel cutting and compound cutting A cross cut is made by cutting across the grain of the
NOTE: The blade provided is fine for most wood cutting workpiece. A straight cross cut is made with the miter
operations, but for fine joinery cuts or cutting plastic, use one table set at the 0° position. Miter cross cuts are made
of the accessory blades available from the Ryobi dealer. with the miter table set at some angle other than zero.
 Pull out the lock pin and lift saw arm to its full height.
WARNING: CROSS CUT
Before starting any cutting operation, clamp or bolt the
compound miter saw to a workbench. Never operate the
miter saw on the floor or in a crouched position. Failure to
heed this warning can result in serious personal injury.

WARNING:
To avoid serious personal injury, always tighten the mi-
ter lock handle securely before making a cut. Failure to
do so could result in movement of the miter table while
making a cut.

WARNING:
To avoid serious personal injury, keep hands outside
the no hands zone, at least 3 in. from the blade. Never
perform any cutting operation freehand (without holding
workpiece against the fence). The blade could grab the
workpiece if it slips or twists. WORK
CLAMP Fig. 31

22
OPERATION
 Loosen the miter lock handle. Rotate the miter lock handle tilting the saw arm. The bevel scale is marked for 15°,
approximately one-half turn to the left to loosen. 30°, and 45°. Loosen the fence screw on the miter fence,
 Press the miter lock plate down with thumb and hold. slide the fence to the desired position, and retighten the
 Rotate the control arm until the pointer aligns with the fence screw.
desired angle on the miter scale.  The 45° triangle on the miter fence provides for the
 Release the miter lock plate. maximum clearance required for adjusting the miter saw’s
NOTE: You can quickly locate 0°, 22-1/2° left or right, and angle when making a bevel or compound cut.
45° left or right by releasing the lock plate as you rotate  Loosen the bevel lock knob and move the saw arm to
the control arm. The lock plate will seat itself in one of the the left to the desired bevel angle.
positive stop notches, located in the miter table frame.  Bevel angles can be set from 0° to 45°.
 Tighten the miter lock handle securely.  Align the indicator point for the desired angle.
 Place the workpiece flat on the miter table with one edge  Once the saw arm has been set at the desired angle,
securely against the fence. If the board is warped, place securely tighten the bevel lock knob.
the convex side against the fence. If the concave edge of  Place the workpiece flat on the miter table with one edge
a board is placed against the fence, the board could col- securely against the fence. If the board is warped, place
lapse on the blade at the end of the cut, jamming the blade. the convex side against the fence. If the concave edge
 When cutting long pieces of lumber or molding, support of a board is placed against the fence, the board could
the opposite end of the stock with a roller stand or with collapse on the blade at the end of the cut, jamming the
a work surface level with the saw table. See Figure 36. blade. See Figures 40 - 41.
 Align cutting line on workpiece with edge of saw blade.
 Grasp the stock firmly with one hand and secure
it against the fence. Use the optional work clamp or a INDICATOR INDICATOR
C-clamp to secure the workpiece when possible. SCREW POINT
 Before turning on the saw, perform a dry run of the cutting
operation just to make sure that no problems will occur
when the cut is made.
 Grasp the saw handle firmly then squeeze the switch
trigger. Allow several seconds for the blade to reach
maximum speed.
 Slowly lower the blade into and through the workpiece.
 Release the switch trigger and allow the blade to stop
rotating before raising the blade out of workpiece. Wait
until the electric brake stops blade from turning before BEVEL SCALE
removing the workpiece from the miter table. SCALE INDICATOR
TO BEVEL CUT Fig. 32
See Figures 32 - 33.
BEVEL CUT
A bevel cut is made by cutting across the grain of the workpiece
with the blade angled to the workpiece. A straight bevel cut
is made with the miter table set at the zero degree position
and the blade set at an angle between 0° and 45°.
 Pull out the lock pin and lift saw arm to its full height.
 Loosen the miter lock handle. Rotate the miter lock handle
approximately one-half turn to the left to loosen.
 Press the miter lock plate down with thumb and hold.
 Rotate the control arm until the pointer aligns with zero
on the miter scale.
 Release the miter lock plate.
NOTE: You can quickly locate zero by releasing the lock
plate as you rotate the control arm. The lock plate will seat
itself in one of the built-in positive stop notches, located
in the miter table frame.
 Tighten the miter lock handle securely. WORK
 Adjustments of the miter fence must be made to CLAMP
correspond to the desired angle of the bevel cut prior to Fig. 33

23
OPERATION
 When cutting long pieces of lumber or molding, support
COMPOUND MITER CUT
the opposite end of the stock with a roller stand or with
a work surface level with the saw table. See Figure 36.
 Align the cutting line on the workpiece with the edge of
saw blade.
 Grasp the stock firmly with one hand and secure it against
the fence. Use the optional work clamp or a C-clamp to
secure the workpiece when possible. See Figure 33.
 Before turning on the saw, perform a dry run of the cutting
operation just to make sure that no problems will occur
when the cut is made.
 Grasp the saw handle firmly then squeeze the switch
trigger. Allow several seconds for the blade to reach
maximum speed.
 Slowly lower the blade into and through the workpiece.
 Release the switch trigger and allow the saw blade to stop
rotating before raising the blade out of workpiece. Wait WORK
until the electric brake stops blade from turning before CLAMP
removing the workpiece from miter table.
TO COMPOUND MITER CUT Fig. 34
See Figure 34.
A compound miter cut is a cut made using a miter angle and
a bevel angle at the same time. This type of cut is used to NOTE: You can quickly locate 0°, 15°, 22-1/2°, left or right,
make picture frames, cut molding, make boxes with sloping 30° and 45° left or right by releasing the miter lock plate as
sides, and for certain roof framing cuts. you rotate the control arm. The miter lock plate will seat
itself in one of the positive stop notches, located in miter
To make this type of cut the control arm on the miter table
table frame.
must be rotated to the correct angle and the saw arm must
be tilted to the correct bevel angle. Care should always  Tighten the miter lock handle securely.
be taken when making compound miter setups due to the  Adjustments of the miter fence must be made to cor-
interaction of the two angle settings. respond to the desired angle of the bevel cut prior to
Adjustments of miter and bevel settings are interdependent tilting the saw arm. The bevel scale is marked for 15°,
with one another. Each time you adjust the miter setting you 30°, or 45°. Loosen the fence screw on the miter fence,
change the effect of the bevel setting. Also, each time you slide the fence to the desired position, and retighten the
adjust the bevel setting you change the effect of the miter fence screw.
setting.  The 45° triangle on the miter fence provides for the
It may take several settings to obtain the desired cut. The maximum clearance required for adjusting the miter saw’s
first angle setting should be checked after setting the second angle when making a bevel or compound cut.
angle, since adjusting the second angle affects the first.  Loosen the bevel lock knob and move the saw arm to
the left to the desired bevel angle.
Once the two correct settings for a particular cut have been
obtained, always make a test cut in scrap material before  Bevel angles can be set from 0° to 45°.
making a finish cut in good material.  Once the saw arm has been set at the desired angle,
 Pull out the lock pin and lift saw arm to its full height. securely tighten the bevel lock knob.
 Loosen the miter lock handle. Rotate the miter lock handle  Recheck miter angle setting. Make a test cut in scrap
approximately one-half turn to the left to loosen. material.
 Press the miter lock plate down with your thumb and
hold.
 Rotate the control arm until the pointer aligns with the
desired angle on the miter scale.
 Release the miter lock plate.

24
OPERATION
 Place the workpiece flat on the miter table with one edge
securely against the fence. If the board is warped, place
the convex side against the fence. If the concave edge
of a board could collapse on the blade at the end of the
cut, jamming the blade. See Figures 40 - 41.
 When cutting long pieces of lumber or molding, support
the opposite end of the stock with a roller stand or with
a work surface level with the saw table. See Figure 36.
 Align the cutting line on the workpiece with the edge of
saw blade.
 Grasp the stock firmly with one hand and secure it against
the fence. Use the optional work clamp or a C-clamp to
secure the workpiece when possible.
 Before turning on the saw, perform a dry run of the cutting
operation just to make sure that no problems will occur
when the cut is made.
 Grasp the saw handle firmly then squeeze the switch
trigger. Allow several seconds for the blade to reach
maximum speed.
 Slowly lower the blade into and through the workpiece.
 Release the switch trigger and allow the saw blade to stop
rotating before raising the blade out of workpiece. Wait 45° X 45° COMPOUND MITER CUT
until the electric brake stops blade from turning before Fig. 35
removing the workpiece from miter table.
TO SUPPORT LONG WORKPIECES
See Figure 36.
Long workpieces need extra supports. Supports should be
placed along the workpiece so it does not sag. The support
should let the workpiece lay flat on the base of the saw and
work table during the cutting operation. Use the optional
work clamp or a C-clamp to secure the workpiece.

LONG
WORKPIECE

WORKPIECE SUPPORTS
Fig. 36

25
OPERATION
CUTTING COMPOUND MITERS
To aid in making the correct settings, the compound angle setting chart below has been provided. Since compound cuts
are the most difficult to accurately obtain, trial cuts should be made in scrap material, and much thought and planning
made, prior to making the required cut.

NUMBER OF SIDES
PITCH
OF SIDE 4 5 6 7 8 9 10
M- 45.00° M- 36.00° M- 30.00° M- 25.71° M- 22.50° M- 20.00° M- 18.00°

B- 0.00° B- 0.00° B- 0.00° B- 0.00° B- 0.00° B- 0.00° B- 0.00°
M- 44.89° M- 35.90° M- 29.91° M- 25.63° M- 22.42° M- 19.93° M- 17.94°

B- 3.53° B- 2.94° B- 2.50° B- 2.17° B- 1.91° B- 1.71° B- 1.54°
M- 44.56° M- 35.58° M- 29.62° M- 25.37° M- 22.19° M- 19.72° M- 17.74°
10°
B- 7.05° B- 5.86° B- 4.98° B- 4.32° B- 3.81° B- 3.40° B- 3.08°
M- 44.01° M- 35.06° M- 29.15° M- 24.95° M- 21.81° M- 19.37° M- 17.42°
15°
B- 10.55° B- 8.75° B- 7.44° B- 6.45° B- 5.68° B- 5.08° B- 4.59°
M- 43.22° M- 34.32° M- 28.48° M- 24.35° M- 21.27° M- 18.88° M- 16.98°
20°
B- 14.00° B- 11.60° B- 9.85° B- 8.53° B- 7.52° B- 6.72° B- 6.07°
M- 42.19° M- 33.36° M- 27.62° M- 23.56° M- 20.58° M- 18.26° M- 16.41°
25°
B- 17.39° B- 14.38° B- 12.20° B- 10.57° B- 9.31° B- 8.31° B- 7.50°
30° M- 40.89° M- 32.18° M- 26.57° M- 22.64° M- 19.73° M- 17.50° M- 15.72°
B- 20.70° B- 17.09° B- 14.48° B- 12.53° B- 11.03° B- 9.85° B- 8.89°
M- 39.32° M- 30.76° M- 25.31° M- 21.53° M- 18.74° M- 16.60° M- 14.90°
35°
B- 23.93° B- 19.70° B- 16.67° B- 14.41° B- 12.68° B- 11.31° B- 10.21°
M- 37.45° M- 29.10° M- 23.86° M- 20.25° M- 17.60° M- 15.58° M- 13.98°
40°
B- 27.03° B- 22.20° B- 18.75° B- 16.19° B- 14.24° B- 12.70° B- 11.46°
M- 35.26° M- 27.19° M- 22.21° M- 18.80° M- 16.32° M- 14.43° M- 12.94°
45°
B- 30.00° B- 24.56° B- 20.70° B- 17.87° B- 15.70° B- 14.00° B- 12.62°
M- 32.73° M- 25.03° M- 20.36° M- 17.20° M- 14.91° M- 13.17° M- 11.80°
50°
B- 32.80° B- 26.76° B- 22.52° B- 19.41° B- 17.05° B- 15.19° B- 13.69°
M- 29.84° M- 22.62° M- 18.32° M- 15.44° M- 13.36° M- 11.79° M- 10.56°
55°
B- 35.40° B- 28.78° B- 24.18° B- 20.82° B- 18.27° B- 16.27° B- 14.66°
M- 26.57° M- 19.96° M- 16.10° M- 13.54° M- 11.70° M- 10.31° M- 9.23°
60°
B- 37.76° B- 30.60° B- 25.66° B- 22.07° B- 19.35° B- 17.23° B- 15.52°
M- 22.91° M- 17.07° M- 13.71° M- 11.50° M- 9.93° M- 8.74° M- 7.82°
65°
B- 39.86° B- 32.19° B- 26.95° B- 23.16° B- 20.29° B- 18.06° B -16.26°
M- 18.88° M- 13.95° M- 11.17° M- 9.35° M- 8.06° M- 7.10° M- 6.34°
70°
B- 41.64° B- 33.53° B- 28.02° B- 24.06° B- 21.08° B- 18.75° B- 16.88°

75° M- 14.51° M- 10.65° M- 8.50° M- 7.10° M- 6.12° M- 5.38° M- 4.81°


B- 43.08° B- 34.59° B- 28.88° B- 24.78° B- 21.69° B- 19.29° B- 17.37°
M- 9.85° M- 7.19° M- 5.73° M- 4.78° M- 4.11° M- 3.62° M- 3.23°
80°
B- 44.14° B- 35.37° B- 29.50° B- 25.30° B- 22.14° B- 19.68° B- 17.72°
M- 4.98° M- 3.62° M- 2.88° M- 2.40° M- 2.07° M- 1.82° M- 1.62°
85° B- 44.78° B- 35.84° B- 29.87° B- 25.61° B- 22.41° B- 19.92° B- 17.93°
M- 0.00° M- 0.00° M- 0.00° M- 0.00° M- 0.00° M- 0.00° M- 0.00°
90°
B- 45.00° B- 36.00° B- 30.00° B- 25.71° B- 22.50° B- 20.00° B- 18.00°

Each B (Bevel) and M (Miter) Setting is Given to the Closest 0.005°.


COMPOUND-ANGLE SETTINGS FOR POPULAR STRUCTURES

26
OPERATION
CUTTING CROWN MOLDING When setting the bevel and miter angles for compound miters,
This compound miter saw does an excellent job of cutting remember that the settings are interdependent; changing
crown molding. In general, compound miter saws do a better one angle changes the other angle as well.
job of cutting crown molding than any other tool made. Keep in mind that the angles for crown moldings are very
In order to fit properly, crown molding must be compound precise and difficult to set. Since it is very easy for these
mitered with extreme accuracy. angles to shift, all settings should first be tested on scrap
molding. Also most walls do not have angles of exactly 90°,
The two contact surfaces on a piece of crown molding that therefore, you will need to fine tune your settings.
fit flat against the ceiling and the wall of a room are at angles
that, when added together, equal exactly 90°. Most crown When cutting crown molding by this method the bevel angle
molding has a top rear angle (the section that fits flat against should be set at 33.85°. The miter angle should be set at
the ceiling) of 52° and a bottom rear angle (the section that 31.62° either right or left, depending on the desired cut for
fits flat against the wall) of 38°. the application. See the chart on page 28 for correct angle
settings and correct positioning of crown molding on miter
LAYING MOLDING FLAT ON THE MITER table.
TABLE The settings in the chart can be used for cutting All Standard
See Figure 37. (U.S.) crown molding with 52° and 38° angles. The crown
To use this method for accurately cutting crown molding for molding is placed flat on the miter table using the compound
a 90° inside or outside corner, lay the molding with its broad features of the miter saw.
back surface flat on the miter table and against the fence.

52°
CEILING

38°

W
A
L INSIDE
L FENCE CORNER

FENCE OUTSIDE
TOP EDGE AGAINST FENCE = CORNER
LEFT SIDE, INSIDE CORNER
RIGHT SIDE, OUTSIDE CORNER BOTTOM EDGE AGAINST FENCE =
RIGHT SIDE, INSIDE CORNER
LEFT SIDE, OUTSIDE CORNER
MITER TABLE
MITER TABLE

CROWN MOLDING FLAT ON MITER TABLE Fig. 37

27
OPERATION
 Slowly lower the blade into and through the workpiece.
Bevel
Angle Type of Cut  Release the switch trigger and allow the blade to stop
Setting rotating before raising the blade out of workpiece. Wait
until the electric brake stops blade from turning before
Left side, inside corner removing the workpiece from miter table.
1. Top edge of molding against fence
33.85°
2. Miter table set right 31.62°
3. Save left end of cut
Right side, inside corner
1. Bottom edge of molding against fence
33.85° 2. Miter table set left 31.62°
3. Save left end of cut
Left side, outside corner
1. Bottom edge of molding against fence
33.85° 2. Miter table set left 31.62°
3. Save right end of cut
Right side, outside corner CROWN
1. Top edge of molding against fence MOLDING
33.85°
2. Miter table set right 31.62° STOP
3. Save right end of cut

CUTTING MOLDING USING THE CROWN


KNOB
MOLDING STOP
See Figures 38 - 39.
To use this method for accurately cutting crown molding
for a 90° inside or outside corner, place the crown molding Fig. 38
upside down on the miter table.
Keep in mind that the angles for crown moldings are very
precise and difficult to set. Since it is very easy for these
angles to shift, all settings should first be tested on scrap
molding. Also most walls do not have angles of exactly 90°,
therefore, you will need to fine tune your settings.
When cutting crown molding by this method the bevel
angle should be set at 0°. The miter angle should be set at
45° either right or left, depending on the desired cut for the
application.
 Loosen the crown molding stop by turning the knob
counterclockwise.
 Place the stop in the hole on the left side of the saw’s
base. See Figure 38.
 With the bottom of the molding (wall side) against the
miter fence and the top of the molding (ceiling side)
against the miter table, align with the desired mark on
the throat plate then spin the crown molding stop until it
fits snuggly against the crown molding.
 Secure the crown molding stop in place by turning the
knob clockwise.
 Hold the crown molding in place with your left hand.
NOTE: NEVER have your hand inside the no hands zone
while the saw is on.
Fig. 39

28
OPERATION
CUTTING WARPED MATERIAL
See Figures 40 - 41.
When cutting warped material, always make sure it is posi-
tioned on the miter table with the convex side against the
fence as shown in figure 40.
If the warped material is positioned the wrong way as shown
in figure 41, it will pinch the blade near the completion of
the cut.

WRONG
Fig. 41

WARNING:
To avoid a kickback and to avoid serious personal injury,
never position the concave edge of bowed or warped
material against the fence.
RIGHT
CLAMPING WIDE WORKPIECES
Fig. 40 See Figure 42.
When cutting wide workpieces, such as 2 in. x 6 in., boards
should be clamped with a C-clamp as shown in figure 42.

WIDE
BOARD

Fig. 42
29
ADJUSTMENTS
TO ADJUST THE LASER GUIDE
WARNING: See Figure 43.
Before performing any adjustment, make sure the tool is NOTE: Avoid direct eye exposure when using the laser
unplugged from the power supply. Failure to heed this guide.
warning could result in serious personal injury.  Set both the bevel angle and the miter table at 0°.
 Use the work clamp or a C-clamp to secure a piece of
The compound miter saw has been adjusted at the scrap wood.
factory for making very accurate cuts. However, some of
 Plug the saw into the power source and make a slight
the components might have been jarred out of alignment
cut to score the wood.
during shipping. Also, over a period of time, readjustment
 Release the switch trigger and allow the saw blade to
will probably become necessary due to wear. After unpacking
stop rotating before raising the blade.
the saw, check the following adjustments before you begin
using saw. Make any readjustments that are necessary and  Raise the saw arm and unplug the saw.
periodically check the parts alignment to make sure that the  Loosen the blade bolt cover screw on the blade bolt cover
saw is cutting accurately. until the cover can be raised.
 Gently raise the lower blade guard bracket so that lower
blade guard and blade bolt cover can be rotated up and
CAUTION: back to expose the laser.
Do not start the compound miter saw without checking  Rotate the blade by hand until you can push and hold
for interference between the blade and the throat plate. the laser button and the laser is near the center of the
Damage could result to the blade if it strikes the throat workpiece as shown in figure 43.
plate during operation of the saw.
 To adjust the laser, turn the adjustment screw counter-
clockwise or clockwise using the hex key (1/16 in.)
PIVOT ADJUSTMENTS provided.
NOTE: These adjustments were made at the factory and NOTE: When properly aligned, the laser should be on the
normally do not require readjustment. left edge of the kerf.
TRAVEL PIVOT ADJUSTMENT  Once aligned, remove and store the hex key (1/16 in.).
 The saw arm should rise completely to the up position  Replace the lower blade guard and blade bolt cover.
by itself.  Retighten the blade bolt cover screw securely to prevent
 If the saw arm does not raise by itself or if there is play in guard movement (see page 17, figure 17).
the pivot joints, have saw repaired at your nearest RYOBI NOTE: Always make practice cuts on scrap wood before
AUTHORIZED SERVICE CENTER. cutting through your workpiece.
BEVEL PIVOT ADJUSTMENT
 The compound miter saw should bevel easily by loosening
the bevel lock knob and tilting the saw arm to the left.
 If movement is tight or if there is play in the pivot, have saw ADJUSTMENT
repaired at your nearest RYOBI AUTHORIZED SERVICE SCREW
CENTER.
mn

mn

HEX
KEY

APERTURE
LASER
BUTTON

LASER
MARK

Fig. 43

30
ADJUSTMENTS
DEPTH STOP POSITIVE STOP ADJUSTMENTS
The depth stop limits the blade’s downward travel. It See Figure 44.
allows the blade to go below the miter table enough to NOTE: These adjustments were made at the factory and
maintain full cutting capacities. The depth stop positions normally do not require readjustment.
the blade 1/4 in. from the miter table support. To adjust:
NOTE: The miter table support is located inside the miter  Unplug the saw.
table.  Using two wrenches (one on the lock nut and one for
The depth stop is factory set to provide maximum cut- the positive stop adjustment screw), loosen the lock nut
ting capacity for the 10 in. blade provided with the saw. securing the positive stop adjustment screw.
Therefore, the saw with blade provided should never need  Loosen the bevel lock knob by turning the knob
adjustments. counterclockwise.
 Square the blade to the miter table as described in the
However, when the diameter of the blade has been
Assembly section of this manual.
reduced due to sharpening, it may be necessary to
adjust the depth stop to provide maximum cutting  Retighten bevel lock knob. Next, retighten lock nut
capacity. Also, when a new blade is installed, it is securing the positive stop adjustment screw. Recheck
necessary to check the clearance of the blade to the blade-to-table alignment.
miter table support before starting the saw. Make adjust- NOTE: The above procedure can be used to check blade
ments if needed. squareness of the saw blade to the miter table at both 0°
and 45° angles.
DEPTH STOP ADJUSTMENTS The saw has two scale indicators, one on the bevel scale
See Figure 44. and one on the miter scale. After squaring adjustments have
 Unplug the saw. been made, it may be necessary to loosen the indicator
 To adjust the depth stop use a 10 mm wrench and loosen screws and reset them to zero.
the hex nut located on the top of the upper saw arm.
 Use a 5 mm hex key wrench to adjust the depth stop DEPTH STOP
ADJUSTMENT
adjustment screw. The saw blade is lowered by turning
SCREW
the screw counterclockwise and raised by turning the
BEVEL LOCK
screw clockwise. KNOB
POSITIVE STOP POSITIVE STOP
 Lower the blade into the miter table. Check blade clearance ADJUSTMENT
and maximum cutting distance (distance from fence where ADJUSTMENT
SCREW FOR SCREW FOR
blade enters) to front of miter table slot. 0° ANGLES 45° ANGLES
 Readjust if necessary.
 Tighten the hex nut with a 10 mm wrench or adjustable
wrench.
 To prevent the depth stop adjustment screw from turning
while tightening the hex nut, carefully hold it with the hex
key wrench while tightening the hex nut.

LOCK NUT(S)
Fig. 44

31
MAINTENANCE

WARNING:
When servicing, use only identical replacement parts.
Use of any other parts may create a hazard or cause
product damage. BRUSH
CAP

WARNING: BRUSH
Always wear safety goggles or safety glasses with side ASSEMBLY
shields during power tool operation or when blowing
dust. If operation is dusty, also wear a dust mask. BRUSH
CAP BRUSH
ASSEMBLY Fig. 45
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most BRUSH REPLACEMENT
plastics are susceptible to damage from various types of See Figure 45.
commercial solvents and may be damaged by their use. Use
clean cloths to remove dirt, dust, oil, grease, etc. The saw has externally accessible brush assemblies that
should be periodically checked for wear.
Proceed as follows when replacement is required:
WARNING:
 Unplug the saw.
Do not at any time let brake fluids, gasoline, petroleum-  Remove brush cap with a screwdriver. Brush assembly is
based products, penetrating oils, etc., come in contact spring loaded and will pop out when you remove brush
with plastic parts. Chemicals can damage, weaken or cap.
destroy plastic which may result in serious personal
 Remove brush assembly.
injury.
 Check for wear. Replace both brushes when either has
less than 1/4 in. length of carbon remaining. Do not
Electric tools used on fiberglass material, wallboard, spackling
replace one side without replacing the other.
compounds, or plaster are subject to accelerated wear and
possible premature failure because the fiberglass chips and  Reassemble using new brush assemblies. Make sure
grindings are highly abrasive to bearings, brushes, commuta- curvature of brush matches curvature of motor and that
tors, etc. Consequently, we do not recommended using this brush moves freely in brush tube.
tool for extended work on these types of materials. However,  Make sure brush cap is oriented correctly (straight) and
if you do work with any of these materials, it is extremely replace.
important to clean the tool using compressed air.  Tighten brush cap securely. Do not overtighten.
LUBRICATION
All of the bearings in this tool are lubricated with a sufficient
amount of high grade lubricant for the life of the unit under
normal operating conditions. Therefore, no further lubrica-
tion is required.

32
MAINTENANCE
CHANGING THE BATTERIES
See Figure 46.
 Unplug the saw.
 Remove the laser guide from the saw and lay it on a flat
surface with the two phillips screws facing upward.
 Remove the screws and separate the laser guide cover
from the laser guide support.
BATTERY
 Remove the three button cell batteries using a non-con- COVER
ductive device such as a toothpick.
NOTE: Replace the batteries with silver oxide batteries that SCREW
have a rating of 1.5 volt and 180 mah (milliampere hour)
minimum (Number 357 silver oxide only).

5 8 RTS 10 40IES WI TH 21 CF1R


0 401
When replacing the batteries, the laser guide should be

7P a tent NondD1460
BATTERIES

10 a
35

MA
thoroughly cleaned. Use a soft paintbrush or similar device,

6
CT
XIM

H
RE

LA
GT UM

PA MPL
OUTP EN DI SE
UT 5mW WAVEL RR
OP
IO
AVO
C

O
AD
EN

6 272
I ATI

to remove all sawdust and debris.


ON
NGER
BA DA
TTE
RY C o
FOR OMPARTMENT tN
en
Do not attempt to activate the laser. BATTERY SEE
BAT
TERY R
OPER
EPLACEMENT
Pat

COVER ATOR S MANUAL

The laser is activated by means of a centrifugal switch


only while the saw motor is running and the laser guide is NEGATIVE (–)
mounted on the saw.
 After cleaning the laser guide and replacing the batteries,
secure the laser guide cover to laser guide support using
the two phillips head screws. For proper assembly, be sure
to align the key on the laser guide cover with the key slot
in the laser guide support. Tighten screws securely.
NOTE: Aperture in laser guide cover must be aligned with
aperture in laser guide support.
LASER GUIDE

WARNING:
Use of controls or adjustments or performance of
Fig. 46
procedures other than those specified herein may result
in hazardous radiation exposure.

33
OPERATOR’S MANUAL
10 in. Compound Miter Saw
TS1355LA - Double Insulated

WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these
chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety
equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• PARTS AND SERVICE


Prior to requesting service or purchasing replacement parts, please obtain your model
and serial number from the product data plate.

• MODEL NUMBER TS1355LA

• SERIAL NUMBER

• HOW TO OBTAIN REPLACEMENT PARTS:


Replacement parts can be purchased online at www.ryobitools.com or by calling
1-800-525-2579. Replacement parts can also be obtained at one of our Authorized
Service Centers.

• HOW TO LOCATE AN AUTHORIZED SERVICE CENTER:


Authorized Service Centers can be located online at www.ryobitools.com or by calling
1-800-525-2579.

• HOW TO OBTAIN CUSTOMER OR TECHNICAL SUPPORT:


To obtain Customer or Technical Support please contact us at 1-800-525-2579.

RYOBI® is a registered trademark of Ryobi Limited used under license.

ONE WORLD TECHNOLOGIES, INC.


1428 Pearman Dairy Road, Anderson, SC 29625
Phone 1-800-525-2579
www.ryobitools.com

987000-130
11-5-07 (REV:02)

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