Model:

35REOZT4

208--600 V

Diesel

Tier 4 Final
Towable Generator Set
EPA-Certified for
D Kohler Co. provides one-source responsibility for the generating
Nonroad Applications system and accessories.
Rentalt is a Trademark of AC Business Media.

Ratings Range
Standby:

kW
kVA
Prime:
kW
kVA
Continuous: kW
kVA

60 Hz
24--30
24--37.5
22--28
22--35
22--28
22--35

Standard Skid Model with Available Options

D Convenience Package option

(see page 4 for all available options):
d Battery charger
d Camlock style load connectors, color coded
d Cold weather package (includes block heater
and battery heater pad an dwrap)
d Duplex receptacles, two 120 V, 15 amp
d Twistlock receptacles, three 240 V, 50 amp
d Two-way fuel valve (for connection of a
user-supplied external fuel tank)
d Voltage selector switch, 3-position lockable

Generator Set Ratings

Alternator

4D5.6

Voltage
120/208
120/240
120/240
277/480
347/600

Ph
3
3
1
3
3

Hz
60
60
60
60
60

150_C Rise
Standby Rating
kW/kVA
Amps
30/37.5
104
30/37.5
90
24/24
100
30/37.5
45
30/37.5
36

D The generator set and its components are prototype-tested,

factory-built, and production-tested.
D A three-year, 3000-hour limited warranty covers all generator set
systems and components. The trailer has a one-year limited
warranty.
D Generator set features:
d Unit-mounted radiator with 50_C (122_F) ambient air capability
at the prime rating.
d Kohlers wound field excitation system with its unique
PowerBoostt design delivers great voltage response and
short-circuit capability.
d The brushless, rotating-field alternator has broadrange
reconnectability when ordered without a selector switch.
D Engine features:
d Heavy-duty air cleaner with air restrictor indicator.
d The generator set engine is certified by the Environmental
Protection Agency (EPA) to conform to Tier 4 Final nonroad
emissions regulations.
d Uses cooled Exhaust Gas Regeneration (EGR) and diesel
oxidation catalyst to meet Tier 4 Final without a Diesel
Particulate Filter (DPF).
d Lockable battery disconnect switch.
D Enclosure/tank features:
d Durable steel, sound-attenuating housing with quiet operation
of 67 dB(A) log average @ 7 m (23 ft.) with full load at the
prime rating.
d Stainless steel hinges and lockable latches on doors.
d 125% environmental containment basin for oil and coolant.
d 110% secondary containment tank for fuel.
d Single-point lifting eye and four-point tie down system.
d Subbase fuel tank for 24-hour run time with full load at prime
rating (minimum).
D Customer connection panel features:
d Decision-Makerr 3500 controller with potted circuitry for
protection from vibration and debris.
d Externally mounted, recessed emergency stop switch.
d Adjustable trip main line circuit breaker.
d Remote start/stop capabilities.
d Load lug connections (see page 3 for details).
d Shore power connection points to front of junction box for block
heater, battery charger, and battery heater.
125_C Rise
Prime Rating
kW/kVA
Amps
28/35
97
28/35
84
22/22
66
28/35
42
28/35
34

105_C Rise
Continuous Rating
kW/kVA
Amps
28/35
97
28/35
84
22/22
66
28/35
42
28/35
34

Ordering
Options*
A
B
A
A
C

* Ordering Options: A--Reconnectable or selector switch, B--Reconnectable, C--Stand alone

RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a
power outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for
one hour in twelve. Continuous Ratings: At constant or nonvarying load, the number of generator set operating hours is unlimited. There is no overload capability for this rating. Ratings are in
accordance with ISO-8528-1 and ISO-3046-1. For limited running time ratings, consult the factory. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete ratings definitions, and
site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.
G5-412 (35REOZT4) 3/15d

Alternator Specifications
Specifications
Manufacturer
Type
Exciter type
Leads: quantity, type
Voltage regulator
Insulation:
Material
Temperature rise
Bearing: quantity, type
Coupling
Amortisseur windings
Voltage regulation, no-load to full-load
One-step load acceptance
Unbalanced load capability
Peak motor starting kVA:
480 V
4D5.6 (12 lead)

Alternator
Kohler
4-Pole, Rotating-Field
Brushless, Wound-Field
12, Reconnectable
6, 600 Volt
Solid State, Volts/Hz
NEMA MG1
Class H
130_C, Standby
1, Sealed
Flexible Disc
Full
0.5%
100% of Rating
100% of Rated Standby
Current
(35% dip for voltages below)
76

D NEMA MG1, IEEE, and ANSI standards compliance for

temperature rise and motor starting.
D Sustained short-circuit current of up to 300% of the rated
current for up to 10 seconds.
D Sustained short-circuit current enabling downstream circuit
breakers to trip without collapsing the alternator field.
D Self-ventilated and dripproof construction.
D Windings are vacuum-impregnated with epoxy varnish for
dependability and long life.
D Superior voltage waveform from a two-thirds pitch stator and
skewed rotor.

Application Data
Engine
Engine Specifications
Manufacturer
Engine: model, type
Cylinder arrangement
Displacement, L (cu. in.)
Bore and stroke, mm (in.)
Compression ratio
Piston speed, m/min. (ft./min.)
Rated rpm
Max. power at rated rpm, kW (HP)
Valve (exhaust) material
Governor type
Frequency regulation, no-load to full-load
Frequency regulation, steady state
Air cleaner type, all models

Fuel
Kohler Diesel
KDI 1903 TCR
1.9 L, 4-Cycle
Turbocharged
3 Inline
1.9 (115.9)
88 x 102 (3.46 x 4.01)
17:1
275 (905)
1800
37 (49)
Stainless Steel
Electronic
Isochronous
0.5%
Dry

Exhaust
Exhaust System
Exhaust manifold type
Exhaust flow at rated kW, m3/min. (cfm)
Exhaust temperature at rated kW, dry
exhaust, _C (_F)
Allowable back pressure,
kPa (in. Hg)

Water separator
Recommended fuel

8 (0.31)
6.3 (0.25)
Mechanical, 2.5 (8.2)
35.9 (9.3)
20 (5.9)
Manual
5 Microns @ 98%
Efficiency
Yes
ASTM D975 or EN 590
Ultra low sulfur diesel
(ULSD) with sulfur content
<15 mg/kg (15 ppm)

Lubrication
Dry
6.7 (238)
382 (720)
7--12 (2.1--3.5)

Lubricating System
Type
Oil pan capacity, L (qt.)
Oil pan capacity with filter, L (qt.)
Oil filter: quantity, type

Negative
12
80
12

One, 950
12

Full Pressure
8.4 (8.9)
8.7 (9.2)
One, Cartridge

Cooling
Radiator System
Radiator system capacity, including
engine, L (gal.)

Engine Electrical
Engine Electrical System
Battery charging alternator:
Ground (negative/positive)
Volts (DC)
Ampere rating
Starter motor rated voltage (DC)
Battery, recommended cold cranking
amps (CCA):
Qty., rating for --18_C (0F)
Battery voltage (DC)

Fuel System
Fuel supply line, min. ID, mm (in.)
Fuel return line, min. ID, mm (in.)
Max. lift, fuel pump: type, m (ft.)
Max. fuel flow, Lph (gph)
Max. return line restriction, kPa (in. Hg)
Fuel prime pump
Fuel filter
Primary

17.2 (4.5)

Operation Requirements
Air Requirements
Radiator-cooled cooling air,
m3/min. (scfm) [
Combustion air, m3/min. (cfm)
Heat rejected to ambient air:
Engine, kW (Btu/min.)
Alternator, kW (Btu/min.)
[ Air density = 1.20 kg/m3 (0.075 lbm/ft3)

G5-412 (35REOZT4) 3/15d

96.3 (3400)
2.4 (86.3)
28 (1592)
6.5 (369)

Customer Connection Panel

Fuel Consumption
Standby
Ratings
10.5 (2.8)
7.8 (2.1)
5.4 (1.4)
3.1 (0.8)
0.8 (0.2)

Diesel, Lph (gph) at % load

100%
75%
50%
25%
0%

Prime
Ratings
9.8 (2.6)
7.3 (1.9)
5.0 (1.3)
2.9 (0.8)
0.7 (0.2)

Note: For continuous rating fuel consumption, use the prime ratings data.

Controller

D Viewable generator set controller with security cover

D Emergency stop switch
D Shore power connector, 120 V, 15 amp
(for battery charger(s) and battery heater)
Decision-Makerr 3500 Controller
Provides advanced control, system monitoring, and system diagnostics
for optimum performance and compatibility.
D Digital display with adjustable contrast and menu control
provide easy local data access
D Measurements are selectable in metric or English units
D Remote communication thru a PC via network or serial configuration
D Controller supports Modbusr protocol
D Integrated hybrid voltage regulator with 0.5% regulation
D Potted circuitry for protection from vibration and debris
D Built-in alternator thermal overload protection
D NFPA 110 Level 1 capability

Fuel Tank

Fuel Tank Specifications

293 L (77 gal.)

Available Voltage Selector Switch

(Available Options, see page 4)
120/208V
277/480V 3 Phase 120/240V
3 Phase
1 Phase

D Remote start connection

D Main line circuit breaker
d Reconnectable and selector switch models: Rating 150 amps,
field adjustable based on voltage selected
d 600 volt models: Rating 60 amps, field adjustable
D Available Options, see page 4
d Two 15-amp 120 V, 1 phase, GFCI duplex receptacles (includes
circuit breakers)
d Three 50-amp 240 V twistlock receptacles (includes circuit
breakers)
d Color-coded camlock connectors

D Subbase fuel tank for 24-hour run time with full load at prime rating
(minimum).
D Fuel tank includes the fuel level gauge, fuel fill with lockable cap, and
an atmospheric vent.
D Both the inner and outer tanks have emergency relief vents.
D The secondary containment tanks construction protects against fuel
leaks or ruptures. The inner (primary) tank is sealed inside the outer
(secondary) tank. The outer tank contains the fuel if the inner tank
leaks or ruptures.
Fuel tank capacity

D Shore power connector, 120 V, 15 amp

(for block heater)

Load Lug Connections, Qty., Min./Max., Rating

1 load lug per phase #6--350MCM, 400 amp

Available Trailer
(Available Options, see page 4)
D Single-axle trailer with electric brake system and battery back-up
breakaway system.
D DOT and TC (Transport Canada) compliant per current specifications
published by both agencies, at the time of trailer manufacture.
D 2 5/16 in. ball hitch coupler with adaptability for an optional Lunette
eye.
D Lockable utility tool box with bottle jack, lug wrench, and fire
extinguisher. Common key to enclosure.
D Running lights with 7-wire harness and connector.
D Front tongue jack.
D Rear stabilizer trailer jacks.
D Weight bearing fenders up to 227 kg (500 lbs.)
Trailer Specifications
Axle Rating
Tires

ST225/75R15 LRD
with 1152 kg (2540 lb.) load rating

Wheels

Steel, 15 x 6, 6-bolt

Available Field Draggable Skid

3-Position

D Voltage selector switch, 3-position lockable, wired for:

d 120/240 volt, 1 phase
d 120/208 volt, 3 phase
d 277/480 volt, 3 phase

Single, 2266 kg (4995 lb.)

(Available Options, see page 4)

D Heavy gauge steel skid with integrated drains and pull bars.

Modbusr is a registered trademark of Schneider Electric.

G5-412 (35REOZT4) 3/15d

KOHLER CO., Kohler, Wisconsin 53044 USA

Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com

Kohler Power Systems

Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

Standard Features
D
D
D
D
D
D
D

Alternator Protection
Battery, Battery Rack, and Cables
Engine Oil and Coolant Added
Integral Vibration Isolation
Local Emergency Stop Switch
Oil Drain Extension
Operation and Installation Manuals with Literature Box

Available Options
Approvals and Listings
- CSA Approval
Controller
- 15-Relay Dry Contact

Literature
General Maintenance
NFPA 110
Overhaul
Production

Other Options
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________
_______________________________________________

Customer Connection Panel

- Camlock Style Load Connectors, Color Coded
- Convenience Receptacles (3--240 volt, 2--120 volt)
(includes individual circuit breakers)
Electrical System
- Battery Charger, Equalize/Float Type
- Cold Weather Package
(includes block heater and battery heater pad and wrap)
- Convenience Package (see page 1 for details)
- Voltage Selector Switch, Lockable
Fuel System
- Two-Way Fuel Valve
(for connection of a user-supplied external fuel tank)
Miscellaneous
- Spark Arrestor
Skid
- Field Draggable Skid
-

Trailer and Options

Trailer
Lunette Eye (for pintle hitch tow vehicles)
Spare Tire
Wheel Chock Blocks

Dimensions and Weights

Overall Size, L x W x H, mm (in.):
3993 x 1867 x 2206
Standard Skid
(157.2 x 73.5 x 86.9)
Weight with engine fluids and no fuel in tank kg (lb.): 1724 (3800)
Overall Size, L x W x H, mm (in.):
3993 x 1867 x 2206
Field Draggable Skid
(157.2 x 73.5 x 86.9)
Weight with engine fluids and no fuel in tank kg (lb.): 1787 (3940)

Note: This drawing is provided for reference only and should not be used for planning.
Contact your local distributor for more detailed information.

DISTRIBUTED BY:

2014, 2015 by Kohler Co. All rights reserved.

G5-412 (35REOZT4) 3/15d