Movifit MC Manual
Movifit MC Manual
Movifit MC Manual
Edition
MM03B to MM30B
10/2000
Operating Instructions
1050 5814 / EN
SEW-EURODRIVE
Contents
Important Notes................................................................................................. 4
1
2
3
4
Mechanical Installation..................................................................................... 8
kVA
P Hz
7
8
9
Startup.............................................................................................................. 16
6.1 Important startup instructions.................................................................. 16
6.2 Description of MOVIMOT controls ........................................................ 17
6.3 Startup with binary control ...................................................................... 18
6.4 Startup with MBG11A or MLG11A options ............................................. 20
6.5 Operating MBG11A and MLG..A options................................................ 22
6.6 Commissioning with MWA21A option (speed control module) ............... 23
6.7 AS-i binary slave MLK11A startup .......................................................... 26
6.8 Startup with communications interface / Fieldbus................................... 28
6.9 MOVILINK unit profile (coding of process data) ................................... 30
10
11
12
13
14
Technical Data................................................................................................. 43
9.1 IEC design with connection voltages 380 500 VAC .............................. 43
9.2 UL design with connection voltages 380 500 VAC ............................... 44
9.3 UL design with connection voltages 200 240 VAC ............................... 45
9.4 Integrated RS-485 interface.................................................................... 46
9.5 Assignment of internal braking resistors ................................................. 46
9.6 Resistance of the brake coil.................................................................... 46
9.7 Technical data, options ........................................................................... 47
16
15
17
18
19
Important Notes
Important Notes
Safety and
warning
instructions
Always follow the safety and warning instructions contained in this publication!
Electrical hazard
Possible consequences: Severe or fatal injuries.
Hazard
Possible consequences: Severe or fatal injuries.
Hazardous situation
Possible consequences: Slight or minor injuries.
Harmful situation
Possible consequences: Damage to the unit and the environment.
A requirement for fault-free operation and fulfillment of any rights to claim under
guarantee is that the information in the operating instructions is adhered to.
Consequently, read the operating instructions before you start working with the motor/
unit!
The operating instructions contain important information about servicing; as a result,
they should be kept in the vicinity of the motor/unit.
Other applicable
documents
Waste disposal
Iron
Aluminum
Copper
Plastic
Electronics components
Safety Notes
Safety Notes
Designated use
Never install damaged products or take them into operation. Please submit a
complaint to the transport company immediately in the event of damage.
Only electrical specialists with the relevant accident prevention training are allowed
to perform installation, startup and service work on the unit. They must also
comply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/
0160).
Make sure that preventive measures and protection devices correspond to the
applicable regulations (e.g. EN 60204 or EN 50178).
Required preventive measures: Grounding the unit
Disconnect the unit from the supply system prior to removing the connection
box cover (MOVIMOT inverter). Dangerous voltages may still be present for up
to 1 minute after mains disconnection.
When the operation LED and other display elements are not lit up, this does not
necessarily mean that the unit has been disconnected from the supply system and
is de-energized.
These electric motors are intended for industrial systems. They comply with the
applicable standards and regulations and meet the requirements of the Low Voltage
Directive 73/23/EEC.
Technical data and information about the permitted conditions where the unit is used
can be found on the nameplate and in these operating instructions.
It is essential for this specified information to be observed!
MOVIMOT (inverter)
Unit Structure
3.1
MOVIMOT (inverter)
10
11
12
13
14
15 16
17
02589AXX
1.
2.
3.
4.
5.
6.
7.
MOVIMOT (inverter)
3.1.1
Sample unit
designation
MOVIMOT
MM 30 B - 503 - 00
Version (00 = Standard)
Type of supply (3 = three-phase)
Rated supply voltage (50 = 380...500
Version B
Motor power (30 = 3.0 kW)
02448BEN
Fig. 2:
Sample inverter
nameplate
02581AXX
Fig. 3
Sample motor
nameplate
SEW-EURODRIVE
Bruchsal / Germany
Typ KA67DT100L4BMGMM30
Nr. 010012345.6.00.00
KW 3,0 / 50 HZ
50Hz
V 380-500
60Hz
V 380-500
r/min 92/1400
Bremse V 110
Nm 40
kg 54
Ma 310
Nm
Schmierstoff
IEC 34
3~
IM
B3
cos 0,99
6,70
A
A
6,70
IP 54 Kl
F
Gleichrichter
i
15,19 :1
Fig. 4
Mechanical Installation
the entries on the nameplate of the drive match the voltage supply system,
Installation
tolerances
Mounting
MOVIMOT
Flanges
The MOVIMOT may only be mounted or installed in the specified mounting position
on a level, vibration-proof and torsionally rigid support structure.
Carefully align MOVIMOT and the driven machine to avoid placing any
unacceptable strain on the motor shafts (observe permissible overhung load and
axial thrust data!).
Ensure an unobstructed cooling air supply and that air heated by other apparatus
cannot be drawn in or reused.
Balance components for subsequent mounting on the shaft with a half key (output
shafts are balanced with a half key).
Any condensation drain holes are closed with plastic plugs and must not be opened
unless needed.
Do not leave any condensation drain holes open, since this defeats higher enclosure
ratings.
Installation in
damp areas or in
the open air
Screwing on the
connection box
cover
Use suitable screwed cable glands for the supply leads (use reducing adapters if
necessary).
Coat the threads of cable screw fittings and pocket caps with sealant and tighten
them well then coat them again.
Clean the sealing faces of the connection box cover well before re-assembly.
Tighten the screws for the connection box cover to maximum 2.5 Nm.
The connection box cover may be deformed and damaged if it is tightened to a
higher torque value.
max. 2.5
2,5 Nm !
03920AEN
Installation regulations
Electrical Installation
5.1
Installation regulations
Connecting
supply system
leads
Power terminals
Control terminals
Install the line protection at the start of the supply system lead behind the supply
bus junction (see section 5.2, F11/F12/F13). Use D, DO, NH or circuit breakers. The
fusible rating should be selected in accordance with the line cross section.
Connecting
24 VDC supply
Power MOVIMOT either from an external 24 VDC voltage or using the MLU..A or
MLG..A options.
Conventional
control
(using binary
commands)
Control via
RS-485 interface
Protection
devices
10
The rated voltage and frequency of MOVIMOT must correspond to the data for the
supply system.
Line cross section:
according to switch-on current Isystem at rated power (see Technical Data).
Permitted line cross section of the MOVIMOT terminals
Installation regulations
UL compliant
installation
Only use copper cables with the following temperature ranges as connection leads:
Temperature range: 60/75 C
MOVIMOT is suitable for operation on voltage supply systems with an earthed star
point (TN and TT systems), which can supply a max. supply current of 5000 AAC
and have a max. rated voltage of 240 VAC (MM03B-233 to MM22B-233) or 500 VAC
(MM03B-503 to MM30B-503). The performance data of the fuses must not exceed
the following values:
MM03B-503 to MM07B-503: 25A/600V
MM11B-503 to MM30B-503: 35A/600V
MM03B-233 to MM22B-233: 35A/250V
Only use tested units with a limited output voltage (Vmax = 30 VDC) and limited
output current (I 8 A) as an external 24 VDC voltage source.
UL certification does not apply to operation in voltage supply systems with a nonearthed star point (IT systems).
11
MOVIMOT connection
5.2
MOVIMOT connection
and L
R
L
R
L
24V
24V
Functions of terminals R
with binary control:
L1
L2
L3
PE
F11/F12/F13
K11
Rotation
CW active
Rotation
CCW active
f1/f2
R
L
f1/f2
R
L
24V
24V
Setpoint f2 active
R
L
R
L
24V
RS-485
Functions of terminals R
and L
with control via RS-485 interface / fieldbus:
K1
CW/Stop
CCW/Stop
Setpoint toggle f1/f2
Ready message
(contact closed = ready for operation)
24 VDC supply
Setpoint f1 active
Both directions of
rotation are enabled
24V
R
L
R
L
+ 24 V supply
DC
=
external or
MLU../MLG.. option
24V
R
L
f1/f2
K1a
K1b
RSRS+
24V
bleu
blue
15
blanc
white
BMG
14
13
rouge
red
M
3~
MOVIMOT
24V
L3
L2
L1
Drive is blocked or
brought to standstill
12
03263AEN
5.3
L2
MOVIMOT
L1
L3
L2
L1
R
L
f1/f2
K1a
K1b
RSRS+
24V
15
14
13
24V
MLU..A
red
blue
03272AEN
5.4
L2
MOVIMOT
L1
L3
L2
L1
RS-
green
orange
blue
red
R
L
f1/f2
K1a
K1b
RSRS+
24V
15
14
13
24V
RS+
MLG..A
03182AEN
a Note the direction of rotation release (see section 5.2 / Functions of the CW/
STOP, CCW/STOP terminals in control via RS-485 interface)
13
L2
L3
5.5
MOVIMOT
RS-
RS+
24V
R
L
f1/f2
K1a
K1b
RSRS+
24V
15
13
14
MBG11A
24 VDC
y
03183AXX
24VDC
L3
L2
5.6
MOVIMOT
MWA21A
R
L
f1/f2
K1a
K1b
RSRS+
24V
15
14
13
1 24V
2 24V
3
4 R
5 L
6 10V
7 +
8 9
10
11 RS+
12 RS-
by
by
a Note the direction of rotation release (see section 5.2 / Functions of the CW/STOP, CCW/STOP
terminals in control via RS-485 interface)
b EMC metal cable screw fitting
c
03184AXX
Potentiometer with
integration of
2k
10V reference voltage
optional 5 k
14
6 10V
7 +
8 9
10
MWA21A
Potential-free
analog signal
6 10V
7 +
8 9
10
MWA21A
L3
L2
5.7
MOVIMOT
MLK11A
Connection for 2
external sensors
0V
DI2 input
AS-i connection
AS-i N.C.
4
1
3
2
4
1
N.C.
DI3 input
24V
supply
R
L
f1/f2
K1a
K1b
RSRS+
24V
15
13
14
AS-i +
N.C.
white
black/blue
black/red
black/white
red
blue
03185BEN
L3
R
L
f1/f2
K1a
K1b
RSRS+
MOVIMOT
24V
15
14
13
L2
5.8
RS-485
Busmaster
(SPS / PLC)
RS-485
a
24 VDC
b
03177AXX
a Note the direction of rotation release (see section 5.2 / Functions of the CW/
STOP, CCW/STOP terminals in control via RS-485 interface)
b EMC metal cable screw fitting
c Equipotential bonding MOVIMOT / RS-485 master
15
16
Startup
6.1
A minimum switch-off time of 2 seconds must be maintained for the supply system
contactor K11.
6.2
DIP SWITCH S1
S1/..
ON
RS-485 address
OFF
Motor protection
deactivated
DC braking
PWM frequency
16 kHz
variable1)
No function
Motor protection
active
4Q
operation
PWM
frequency
4 kHz fix
1) When DIP SWITCH S1/7 = ON, the units operate with a 16 kHz PWM frequency (low noise) and switch
back in steps to lower switching frequencies depending on the heat sink temperature.
Setpoint
potentiometer f1
The function of the potentiometer changes depending on the units operating mode.
100
f [Hz]
75
f1
5 6
50
25
2
0
9 10
Pot. position
02704AEN
Fig. 6
Setpoint switch f2
The function of the switch changes depending on the unit's operating mode.
10
Switch f2
5 6 7 8
3 4
Switch t1
* = Factory setting
Detent position
0*
10
Setpoint f2 [Hz]
5*
10
15
20
25
35
50
60
70
100
Minimum frequency
[Hz]
2*
10
12
15
20
25
30
35
40
For ramp generator ramp (ramp times in relation to a setpoint step change of 50 Hz)
5 6 7 8
3 4
Switch t1
* = Factory setting
Detent position
5*
10
0.1
0.2
0.3
0.5
0.7
1*
10
17
6.3
ON
ON
ON
to 3.
to 2.
11
22
4 5
02764AEN
4. Set the first speed with setpoint potentiometer f1 (active when tl. f1/f2 = "0", factory
setting: approx. 50 Hz).
100
f [Hz]
75
f1
5 6
50
25
2
0
9 10
Pot. position
02704AEN
During operation, the first speed is infinitely variable using the setpoint
potentiometer f1 which is accessible from outside.
5. Set the second speed with switch f2 (active when tl. f1/f2 = "1").
5 6 7 8
3 4
Switch f2
Detent position
10
Setpoint f2 [Hz]
10
15
20
25
35
50
60
70
100
6. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of
50 Hz).
5 6 7 8
3 4
18
Switch t1
Detent position
10
0.1
0.2
0.3
0.5
0.7
10
7. Put on the connection box cover and screw it into place (max. 2.5 Nm).
8. Make sure the retaining screw of the cover has a seal and fit it back in.
9. Switch on the control voltage 24 VDC and supply system.
Inverter response
according to the
terminal level
Key
System
24 V
f1/f2
CW/STOP
CCW/STOP
Status LED
Inverter
response
Off
Inverter off
Off
Inverter off
Flashing
yellow
Stop, no supply
system
Yellow
Stop
Green
Clockwise with f1
Green
Counterclockwise with f1
Green
Clockwise with f2
Green
Counterclockwise with f2
Yellow
Stop
0 = No voltage
1 = Voltage
X = Any
10
19
6.4
ON
to 3.
to 2.
1
02765AEN
Detent position
10
10
12
15
20
25
30
35
40
5. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of
50 Hz).
5 6 7 8
3 4
Switch t1
Detent position
10
0.1
0.2
0.3
0.5
0.7
10
Activated
Activated
Activated
L
R
Terminal L
24V
Terminal R
Not activated
L
R
24V
Not activated
Activated
L
R
24V
Not activated
Not activated
L
R
24V
7. Put on the connection box cover and screw it into place (max. 2.5 Nm).
20
f1
5 6
50
25
2
0
9 10
Pot. position
02704AEN
9. Make sure the retaining screw of the cover has a seal and fit it back in.
10.Switch on the voltage.
10
21
6.5
50
= Counterclockwise
50
= Clockwise
The displayed value relates to the speed set using setpoint potentiometer f1.
For example: Display "50" = 50 % of the speed set using the setpoint potentiometer.
Important: If the display is "0", the drive is turning at fmin.
Increase the speed
If clockwise:
If counterclockwise:
If counterclockwise:
Inhibit MOVIMOT
Display =
0FF
Enable MOVIMOT
or
Important: MOVIMOT accelerates to the previously stored value after enable
Change in direction of
rotation from CW to
CCW
1.
2. Press
Change in direction of
rotation from CCW to
CW
1.
2. Press
Memory function
22
After the supply system has been switched off and on again, the value last set is retained
provided the 24 V supply was present for at least 4 seconds following the most recent
setpoint change.
6.6
ON
to 3.
to 2.
1
02765AEN
Detent position
10
10
12
15
20
25
30
35
40
5. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of
50 Hz).
5 6 7 8
3 4
Switch t1
Detent position
10
0.1
0.2
0.3
0.5
0.7
10
Terminal L
Meaning
Activated
Activated
L
R
24V
10
Activated
Not activated
Activated
L
R
24V
Not activated
L
R
24V
Not activated
Not activated
L
R
24V
7. Put on the connection box cover and screw it into place (max. 2.5 Nm).
23
f1
5 6
50
25
2
0
9 10
Pot. position
02704AEN
9. Make sure the retaining screw of the cover has a seal and fit it back in.
10.Select the signal type for the analog input (tl. 7 and tl. 8) of the MWA21A option using
switches S1 and S2.
S1
S2
U signal 0 10 V
OFF
OFF
No
I signal 0 20 mA
ON
OFF
I signal 4 20 mA
ON
ON
U signal 2 10 V
OFF
ON
Yes
Activation
MOVIMOT is controlled from fmin to fmax using the analog signal at terminal 7 and
terminal 8.
Potentiometer with
integration of
2k
10V reference voltage
optional 5 k
6 10V
7 +
8 9
10
MWA21A
Potential-free
analog signal
6 10V
7 +
8 9
10
MWA21A
02569AEN
Fig. 13
24
[Hz]
5
Output frequency
3
Setting
fmin
(2 Hz)
0...10 V / 0...20 mA
2...10 V / 4...20 mA
0
0
0
0,5
1
1
2
1,5
3
2
4
2,5
5
[V]
[mA]
Setpoint
02588AEN
10
25
6.7
ON
ON
ON
to 3.
to 2.
11
22
4 5
02764AEN
4. Set the first speed with setpoint potentiometer f1 (active when tl. f1/f2 = "0", factory
setting: approx. 50 Hz).
100
f [Hz]
75
f1
5 6
50
25
2
0
9 10 Poti-Stellung
02704AEN
During operation, the first speed is infinitely variable using the setpoint
potentiometer f1 which is accessible from outside.
5. Set the second speed with switch f2 (active when tl. f1/f2 = "1").
5 6 7 8
3 4
Switch f2
Detent position
10
Setpoint f2 [Hz]
10
15
20
25
35
50
60
70
100
6. Set the ramp time with switch t1 (ramp times in relation to a setpoint step change of
50 Hz).
5 6 7 8
3 4
Switch t1
Detent position
10
0.1
0.2
0.3
0.5
0.7
10
7. Put on the connection box cover and screw it into place (max. 2.5 Nm).
8. Make sure the retaining screw of the cover has a seal and fit it back in.
9. Switch on the AS-i voltage supply and the supply system.
26
Outputs
(function and
designation)
Inputs
(function and
designation)
Bit
Function
D0
Clockwise (terminal R)
DO 0 / yellow
D1
Counterclockwise (terminal L)
DO 1 / yellow
D2
DO 2 / yellow
D3
DO 3 / green
Bit
Function
D0
DI 0 / yellow
D1
D2
DI 2 / yellow
D3
DI 3 / yellow
LED display
MOVIMOT ready for operation
external input DI2
external input DI3
power supply via
AS-i net ok
DI0
DI2
DI3
AS-i
Power
DO0
DO1
DO2
DO3
CW rotation active
CCW rotation active
speed f2 active
MOVIMOT power supply
02507BEN
Fig. 17
10
27
6.8
10
11
12
13
14
15
S1/1
S1/2
S1/3
S1/4
X = Switch setting ON
to 3.
1
02766AEN
Detent position
10
10
12
15
20
25
30
35
40
5. Set the ramp time using switch t1 if the ramp is not specified via RS-485 (ram time
in relation to a setpoint step change of 50 Hz).
5 6 7 8
3 4
28
Switch t1
Detent position
10
0.1
0.2
0.3
0.5
0.7
10
Activated
Activated
L
R
Terminal L
Activated
24V
Terminal R
Not activated
L
R
24V
Not activated
Activated
L
R
24V
Not activated
Not activated
L
R
24V
7. Put on the connection box cover and screw it into place (max. 2.5 Nm).
8. Set the required maximum speed using setpoint potentiometer f1.
100
f [Hz]
75
f1
5 6
50
10
25
2
0
9 10
Pot. position
02704AEN
9. Make sure the retaining screw of the cover has a seal and fit it back in.
10. Switch on the voltage.
29
6.9
PO3: Ramp
Fieldbus master
30
MOVIMOT
02775AEN
2 PD
In order to control MOVIMOT using 2 process data words, the master programmable
controller sends the process output data Control word 1 and Speed [%] to MOVIMOT ;
the process input data (PI) Status word 1 and Output current are sent from MOVIMOT
to the programmable controller.
3 PD
When control is with 3 process data words, Ramp is sent as the additional process
output data word; Status word 2 is sent as the third process input data word.
0
Process output data are sent from the master programmable controller to MOVIMOT
(control information and setpoints). However, they only come into effect in MOVIMOT
if the RS-485 address in MOVIMOT is set to a value other than 0 (DIP switches S1/1
to 4). MOVIMOT can be controlled with the following process output data:
Process output
data
PO3: ramp
Basic control block
15
14
13
Control word
Setpoint
Ramp *
12
11
10
not assigned
"1" =
Reset
not assigned
The "Enable" control command is specified with bits 0 2 by entering the control word
= 0006hex. The CW and CCW input terminal must also be set to +24 V (jumpered) in
order to enable the MOVIMOT .
The "Stop" control command is issued by resetting bit 2 = "0". You should use the stop
command 0002hex in order to stay compatible with other SEW inverter ranges. However,
MOVIMOT always triggers a stop with the current ramp whenever bit 2 = "0",
irrespective of the status of bit 0 and bit 1.
10
Control word bit 6
= Reset
In the event of a malfunction, the fault can be acknowledged with bit 6 = "1" (Reset). The
value of unassigned control bits should be 0, in order to ensure compatibility.
Speed [%]
The speed setpoint is specified as a percentage, relative to the maximum speed set
using the setpoint potentiometer f1.
Coding:
Example:
Calculation:
31
Ramp
Process input
data (PI)
The current integrator in the process output data word PO3 is transferred if the process
data exchange takes place using three process data words. The integrator set using
switch t1 is used if MOVIMOT is being controlled by 2 process data words.
Coding:
1 digit = 1 ms
Range:
100 10000 ms
Example:
MOVIMOT sends process input data back to the master programmable controller. The
process input data consist of status and actual value information. The following process
input data are supported by MOVIMOT:
15 14 13 12 11 10
Status word 1
0
Controller enabled = "1"
Unit ready for operation = "1"
PO data enabled = "1"
reserved
reserved
Fault/Warning = "1"
reserved
reserved
Status word 2*
1)
Act. current
Status word 1,
bit 0: Enable
output stage
32
7.1
Status LED
02600AEN
Fig. 22
Meaning of the
status LED states
LED
color
LED status
Operational status
Description
Off
Not ready
No 24 V power supply
Yellow
Steady flashing
Not ready
Yellow
Steady light
Green/
yellow
Flashing with
alternating colors
Ready,
but timeout
Green
Steady light
Unit enabled
Motor operating
Green
Red
Steady light
Not ready
Red
2 x flash, pause
Fault 07
Red
3 x flash, pause
Fault 11
Red
4 x flash, pause
Fault 84
Red
5 x flash, pause
Fault 89
Red
6 x flash, pause
Fault 06
11
33
7.2
Faults
Cause/solution
Communication timeout
(motor stops, without
fault code)
Check supply system leads and supply voltage for interruption. Motor restarts
automatically as soon as the supply voltage reaches normal values.
Fault code 06
Phase fault
Check the supply system leads for phase fault. Reset the fault by switching off the 24
VDC supply voltage or use MOVILINK.
Fault code 07
DC link voltage too high
Fault code 11
Thermal overload of the output
stage or internal unit fault
Reset the fault by switching off the 24 VDC supply voltage or use MOVILINK.
Fault code 84
Thermal overload of motor
Check the combination of the drive and MOVIMOT frequency inverter if the fault is
signaled shortly after the first release.
Reset the fault by switching off the 24 VDC supply voltage or use MOVILINK.
Fault code 89
Thermal overload of brake coil
or brake coil defective
Check the combination of the drive and MOVIMOT frequency inverter if the fault is
signaled shortly after the first release.
Reset the fault by switching off the 24 VDC supply voltage or use MOVILINK.
Note: If you require assistance from our customer service staff, please state the following:
Data on the nameplate
Type and extent of the fault
Time and peripheral circumstances of the fault
Presumed cause
34
8.1
Only use genuine spare parts in accordance with the valid parts list!
Important Danger of burns: Motors can become very hot during operation!
Frequency
Equipment/
components
What to do
Brake
Varies
(depending on external factors)
Motor
Motor
1) The periods of wear are affected by many factors and may be short. Calculate the required inspection/maintenance intervals in
accordance with the project planning documents.
12
35
8.2
10
8
7
4
5
6
15
16
20
19
18
17
14
13
02575AXX
36
Circlip
Oil flinger
Oil seal
Screw plug
Drive end bearing end
shield
6
7
8
9
10
Circlip
Ball bearing
Circlip
Rotor
Nilos ring
11
12
13
14
Ball bearing
Equalizing ring
Stator
Non-drive end bearing end
shield
15 Hex head screw
16
17
18
19
20
V-ring
Fan
Circlip
Fan guard
Housing screw
8.2.1
12
37
8.3
22
21
e
10
b
20
19
a
16
17
18
15
14
13
12
11
02576AXX
1
2
3
4
5
6
7
8
9
38
10a
10b
10c
10e
11
12
13
14
15
Stud (3 pcs.)
Counter spring
Pressure ring
Hexagon nut
Brake spring
Brake coil body
Sealing washer
Dowel pin
Releasing lever with hand lever
16
17
18
19
20
21
22
Stud (2 pcs.)
Conical coil spring
Setting nut
Fan
Circlip
Fan guard
Housing screw
8.3.1
12
02577AXX
39
8.3.2
Note
The lockable manual brake release (type HF) is already released if a resistance is
encountered when operating the grub screw.
The self-reengaging manual brake release (type HR) can be operated with normal
hand pressure.
Brake
BMG 05 - 1
BMG 2 - BMG4
Floating
clearance
[mm]
1.5
2
01111AXX
40
8.3.3
12
41
8.4
Footmounted
motor
AC motor
Brake motor
6303-Z-J
6204-Z-J
6203-J
6203-RS-J-C3
6205-J
6205-RS-J-C3
6204-Z-J
DT 90-100
8.5
Geared motor
6306-Z-J-C3
Brake
Motor
min.1)
BMG 05
BMG 1
DT 71
DT 80
0.25
BMG 2
BMG 4
max.
DT 90
DT 100
0.6
5.0
4.0
2.5
1.6
1.2
3
2
-
2
6
4
3
10
7.5
6.0
6
4
3
2
3
20
16
10
6.6
5.0
3
2
-
2
6
4
3
40
30
24
6
4
3
2
3
42
Order numbers
of springs
Normal
Red
135 017 X
135 018 8
135 150 8
135 151 6
kVA
Technical Data
i
9
Technical Data
9.1
P Hz
MOVIMOT type
MM 03B503-00
MM 05B503-00
MM 07B503-00
MM 11B503-00
MM 15B503-00
MM 22B503-00
MM 30B503-00
Part number
823 022 6
823 023 4
823 024 2
823 025 0
823 026 9
822 953 8
822 954 6
1.1 kVA
1.4 kVA
1.8 kVA
2.2 kVA
2.8 kVA
3.8 kVA
5.1 kVA
Output power at
Vin = 380 500 VAC
Prated
Connection voltages
Permitted range
Vin
3 x 380 VAC / 400 VAC /415 VAC /460 VAC /500 VAC
Vin = 380 VAC -10 % ... 500 VAC +10 %
Supply frequency
fsupply
50 Hz 60 Hz 10 %
Isystem
Output voltage
Vout
0 ... Vin
Output frequency
Resolution
Operating point
fout
2 ... 100 Hz
0.01 Hz
400 V at 50 Hz / 100 Hz
Irated
1.6 AAC
Motor power
Pmot
0.37 kW
1.3 AAC
41)
PWM frequency
Current limitation
Imax
Rmin
/ 8 / 12 /
1.6 AAC
1.9 AAC
2.4 AAC
3.5 AAC
5.0 AAC
6.7 AAC
2.0 AAC
2.5 AAC
3.2 AAC
4.0 AAC
5.5 AAC
7.3 AAC
0.55 kW
0.75 kW
1.1 kW
1.5 kW
2.2 kW
3.0 kW
162)kHz
motor:
regenerative:
160 % with
160 % with
V, 150 % with n
V, 150 % with n
200
Interference immunity
Interference emission
Ambient temperature
amb
Operating mode
Self-cooling
Altitude
Binary inputs
Output relay
Contact data
13
CW/STOP
CCW/STOP
"0" = Setpoint 1 / "1" = Setpoint 2
Tl. K1a
Tl. K1b
Response time 10 ms
24 VDC / 0.6 ADC / DC11 to IEC 337-1
Signaling function
Serial interface
V = +24 V 25 %
Iin 250 mA
Isolated by opto-coupler, PLC-compatible (EN 61131-2)
Ri 3.0 k, Iin 10 mA, sampling interval 5 ms
Signal level
Control functions
100
Enclosure
1) Factory setting
2) 16 kHz PWM frequency (low noise) When DIP SWITCH S1/7 = ON, the units operate with a 16 kHz PWM frequency (low noise) and
switch back in steps to lower switching frequencies depending on the heat sink temperature.
3) Ext. control or MBG1A1, MWA21A or MLG..A option
4) Transmission rate 31250 baud is detected automatically when operating with fieldbus interface MF...
43
kVA
Technical Data
P Hz
9.2
MOVIMOT type
MM 03B503-00
MM 05B503-00
MM 07B503-00
MM 11B503-00
MM 15B503-00
MM 22B503-00
MM 30B503-00
Part number
823 022 6
823 023 4
823 024 2
823 025 0
823 026 9
822 953 8
822 954 6
1.1 kVA
1.4 kVA
1.8 kVA
2.2 kVA
2.8 kVA
3.8 kVA
5.1 kVA
Output power at
Vin = 380 500 VAC
PN
Connection voltages
Permitted range
Vin
3 x 380 VAC / 400 VAC /415 VAC /460 VAC / 500 VAC
Vin = 380 VAC -10 % ... 500 VAC +10 %
Supply frequency
fsupply
50 Hz ... 60 Hz 10 %
Isystem
Output voltage
Vout
0 ... Vin
Output frequency
Resolution
Operating point
fout
2 ... 100 Hz
0.01Hz
460 V at 60 Hz
Irated
1.6 AAC
Motor power
Pmot
0.37 kW
0.5 HP
1.1 AAC
1.4 AAC
1.7 AAC
2.1 AAC
3.0 AAC
4.3 AAC
5.8 AAC
2.0 AAC
2.5 AAC
3.2 AAC
4.0 AAC
5.5 AAC
7.3 AAC
0.55 kW
0.75 HP
0.75 kW
1.0 HP
1.1 kW
1.5 HP
1.5 kW
2 HP
2.2 kW
3.0 HP
3.7 kW
5 HP
41) / 8 / 12 / 162)kHz
PWM frequency
Current limitation
Imax
Rmin
motor:
regenerative:
160 % with
160 % with
V
V
200
100
Interference immunity
Interference emission
Ambient temperature
amb
Enclosure
Operating mode
Self-cooling
Altitude
Tl. 24 V
Binary inputs
Signal level
Control functions
Output relay
Contact data
CW/STOP
CCW/STOP
"0" = Setpoint 1 / "1" = Setpoint 2
Tl. K1a
Tl. K1b
Response time 10 ms
24 VDC / 0.6 ADC / DC11 to IEC 337-1
Signaling function
Serial interface
V = +24 V 25 %
Iin 250 mA
1) Factory setting
2) 16 kHz PWM frequency (low noise) When DIP SWITCH S1/7 = ON, the units operate with a 16 kHz PWM frequency (low noise) and
switch back in steps to lower switching frequencies depending on the heat sink temperature.
3) Ext. control or MBG11A, MWA21A or MLG..A option
4) Transmission rate 31250 baud is detected automatically when operating with fieldbus interface MF...
44
Technical Data
kVA
i
9.3
P Hz
MOVIMOT type
MM 03B233-00
MM 05B233-00
MM 07B233-00
MM 11B233-00
MM 15B233-00
MM 22B233-00
Part number
823 259 8
823 260 1
823 261 X
823 262 8
823 263 6
823 264 4
1.0 kVA
1.3 kVA
1.7 kVA
2.0 kVA
2.9 kVA
3.4 kVA
3.5 AAC
4.7 AAC
6.2 AAC
8.2 AAC
Output power at
Vin = 200 240 VAC
Prated
Connection voltages
Permitted range
Vin
Supply frequency
fsupply
50 Hz ... 60 Hz 10 %
Isystem
Output voltage
Vout
0 ... Vin
Output frequency
Resolution
Operating point
fout
2 ... 100 Hz
0.01Hz
230 V at 60 Hz
Irated
2.5 AAC
3.3 AAC
4.2 AAC
5.7 AAC
6.9 AAC
9.0 AAC
Motor power
Pmot
0.37 kW
0.5 HP
0.55 kW
0.75 HP
0.75 kW
1.0 HP
1.1 kW
1.5 HP
1.5 kW
2 HP
2.2 kW
3.0 HP
2.2 AAC
2.9 AAC
41) / 8 / 12 / 162)kHz
PWM frequency
Current limitation
Imax
Rmin
motor:
160 % with
regenerative: 160 % with
VV
VV
27
Interference immunity
Interference emission
Ambient temperature
amb
Enclosure
Operating mode
Self-cooling
Altitude
Tl. 24 V
Binary inputs
Signal level
Control functions
Output relay
Contact data
13
CW/STOP
CCW/STOP
"0" = Setpoint 1 / "1" = Setpoint 2
Tl. K1a
Tl. K1b
Response time 10 ms
24 VDC / 0.6 ADC / DC11 to IEC 337-1
Signaling function
Serial interface
V = +24 V 25 %
Iin 250 mA
1) Factory setting
2) 16 kHz PWM frequency (low noise) When DIP SWITCH S1/7 = ON, the units operate with a 16 kHz PWM frequency (low noise) and
switch back in steps to lower switching frequencies depending on the heat sink temperature.
3) Ext. control or MBG11A, MWA21A or MLG..A option
4) Transmission rate 31250 baud is detected automatically when operating with fieldbus interface MF...
45
kVA
i
9.4
Technical Data
P Hz
9.5
Standard
Baud rate
9.6 kbaud
31.25 kbaud (in conjunction with fieldbus interfaces MF..)
Start bits
1 start bit
Stop bits
1 stop bit
Data bits
8 data bits
Parity
Data direction
Unidirectional
Operating mode
Asynchronous, half-duplex
Line length
Number of stations
Braking resistor
MM03..MM15
BW1
MM22..MM30
BW2
MM03..MM07
BW3
MM11..MM22
BW4
MOVIMOT
9.6
Brake
DT71
BMG05
277 (230 V)
69.6 (110 V)
DT80
BMG1
248 (230 V)
62.2 (110 V)
DT90
BMG2
54.2 (110 V)
DT100
BMG4
43.5 (110 V)
27.3 (88 V)
1) Rated value measured between the red connection (terminal 13) and the blue connection
(terminal 15) at 20 C, temperature-dependent fluctuations in the range -25 % / +40 % are
possible.
46
Technical Data
kVA
i
9.7
P Hz
MLU..A
3921AXX
Option
MLU11A
MLU21A
Part number
823 383 7
823 387 X
Input voltage
Output voltage
24 VDC 25 %
24 VDC 25 %
Output current
250 mA
250 mA
Enclosure
IP 65
IP 65
MLG..A
3922AXX
Option
MLG11A
MLG21A
Part number
823 384 5
823 388 8
Input voltage
Output voltage
24 VDC 25 %
24 VDC 25 %
Output current
250 mA
250 mA
1%
1%
Setpoint resolution
Serial interface
1)
Enclosure
IP 65
MBG11A
13
MBG11A option
3924AXX
Part number
823 547 8
Input voltage
24 VDC 25 %
Current consumption
approx. 70 mA
Setpoint resolution
1%
Serial interface
Enclosure
1)
47
kVA
Technical Data
P Hz
MWA21A
MWA21A option
Part number
823 006 4
Input voltage
24 VDC 25 %
Current consumption
Serial interface
approx. 70 mA
1)
Analog input
Setpoint resolution
of the analog input
8 bits
Output voltage
Output current
Enclosure
IP 20
3925AXX
MLK11A
MLK 11A option
DI
DI 0
DI 2
AS-i3
Powe
r
Part number
823 121 4
AS-i profile
I/O configuration
7hex
ID code
Fhex
Address
Watchdog
Ambient temperature
-25 C to +60 C
Enclosure
IP 65
Current consumption
without external sensors
Total current
consumption
DO
DO 0
DO 1
DO3 2
3927AXX
Sensor connection
48
Voltage supply
PNP switching
Signal level
Signal delay
< 5 ms
Index
B
Ball bearing types 42
Brake coil 46
Braking resistors 46
Braking torque 42
C
Coding of process data 30
Connection
AS-i binary slave MLK11A
MBG11A 14
MLG..A / MLG..A 13
MLU..A / MLU..A 13
MOVIMOT 12
MWA21A 14
RS-485 Busmaster 15
Contactor switch contacts 10
Controls 17
15
D
Diagnosis
T
33
Technical data
10
UL compliant installation
UL design 44, 45
Unit structure 6
F
Fault table
Fuse 10
43
11
V
34
10
IEC design 43
Inspection and maintenance 35
Inspection and maintenance periods 35
Inspection and maintenance work on the brake
Inspection and maintenance work on the motor
Installation regulations 10
Inverter data 43
42
38
36
L
Line cross section
10
M
MBG11A 47
Mechanical installation
MLG..A 47
MOVILINK unit profile
MWA21A 48
8
30
R
RS-485 interface
46
S
Safety notes
Startup
49
Address list
Address List
Germany
Headquarters
Production
Sales
Service
Bruchsal
Production
Graben
Assembly
Service
Garbsen
(near Hannover)
Kirchheim
(near Mnchen)
Langenfeld
(near Dsseldorf)
Meerane
(near Zwickau)
France
Production
Sales
Service
Haguenau
SEW-USOCOME SAS
48-54, route de Soufflenheim
B. P. 185
F-67506 Haguenau Cedex
Tel. 03 88 73 67 00
Fax 03 88 73 66 00
http://www.usocome.com
[email protected]
Assembly
Service
Technical Offices
Bordeaux
SEW-USOCOME SAS
Parc dactivits de Magellan
62, avenue de Magellan - B. P. 182
F-33607 Pessac Cedex
Tel. 05 57 26 39 00
Fax 05 57 26 39 09
Lyon
SEW-USOCOME SAS
Parc dAffaires Roosevelt
Rue Jacques Tati
F-69120 Vaulx en Velin
Tel. 04 72 15 37 00
Fax 04 72 15 37 15
Paris
SEW-USOCOME SAS
Zone industrielle
2, rue Denis Papin
F-77390 Verneuil IEtang
Tel. 01 64 42 40 80
Fax 01 64 42 40 88
Argentina
Assembly
Sales
Service
Buenos Aires
Tel. (3327) 45 72 84
Fax (3327) 45 72 21
[email protected]
Melbourne
Tel. (03) 99 33 10 00
Fax (03) 99 33 10 03
Sydney
Tel. (02) 97 25 99 00
Fax (02) 97 25 99 05
Wien
SEW-EURODRIVE Ges.m.b.H.
Richard-Strauss-Strasse 24
A-1230 Wien
Australia
Assembly
Sales
Service
Austria
Assembly
Sales
Service
01/2001
Address list
Belgium
Assembly
Sales
Service
Brssel
CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Tel. (010) 23 13 11
Fax (010) 2313 36
http://www.caron-vector.be
[email protected]
Sao Paulo
SEW DO BRASIL
Motores-Redutores Ltda.
Caixa Postal 201-0711-970
Rodovia Presidente Dutra km 208
CEP 07210-000 Guarulhos-SP
Sofia
BEVER-DRIVE GMBH
Bogdanovetz Str.1
BG-1606 Sofia
Tel. (92) 9 53 25 65
Fax (92) 9 54 93 45
[email protected]
Toronto
Vancouver
Montreal
Santiago de
Chile
SEW-EURODRIVE CHILE
Motores-Reductores LTDA.
Panamericana Norte No 9261
Casilla 23 - Correo Quilicura
RCH-Santiago de Chile
Tianjin
Tel. (022) 25 32 26 12
Fax (022) 25 32 26 11
Bogot
Tel. (0571) 5 47 50 50
Fax (0571) 5 47 50 44
[email protected]
Zagreb
KOMPEKS d. o. o.
PIT Erddy 4 II
HR 10 000 Zagreb
Tel. +385 14 61 31 58
Fax +385 14 61 31 58
Praha
SEW-EURODRIVE S.R.O.
Business Centrum Praha
Lun 591
16000 Praha 6
Tel. 02/20 12 12 34 + 20 12 12 36
Fax 02/20 12 12 37
[email protected]
Kopenhagen
SEW-EURODRIVEA/S
Geminivej 28-30, P.O. Box 100
DK-2670 Greve
Tallin
ALAS-KUUL AS
Paldiski mnt.125
EE 0006 Tallin
Tel. 6 59 32 30
Fax 6 59 32 31
Brazil
Production
Sales
Service
Bulgaria
Sales
Canada
Assembly
Sales
Service
Chile
Assembly
Sales
Service
China
Production
Assembly
Sales
Service
Colombia
Assembly
Sales
Service
Croatia
Sales
Service
Czech Republic
Sales
Denmark
Assembly
Sales
Service
Estonia
Sales
01/2001
Address list
Finland
Assembly
Sales
Service
Lahti
SEW-EURODRIVE OY
Vesimentie 4
FIN-15860 Hollola 2
Normanton
SEW-EURODRIVE Ltd.
Beckbridge Industrial Estate
P.O. Box No.1
GB-Normanton, West- Yorkshire WF6 1QR
Tel. 19 24 89 38 55
Fax 19 24 89 37 02
Athen
Hong Kong
SEW-EURODRIVE LTD.
Unit No. 801-806, 8th Floor
Hong Leong Industrial Complex
No. 4, Wang Kwong Road
Kowloon, Hong Kong
Budapest
SEW-EURODRIVE Kft.
H-1037 Budapest
Kunigunda u. 18
Baroda
Tel. 0 265-83 10 86
Fax 0 265-83 10 87
[email protected]
Dublin
Tel. (01) 8 30 62 77
Fax (01) 8 30 64 58
Milano
Tel. (02) 96 98 01
Fax (02) 96 79 97 81
Toyoda-cho
Ansan-City
Brssel
CARON-VECTOR S.A.
Avenue Eiffel 5
B-1300 Wavre
Tel. (010) 23 13 11
Fax (010) 2313 36
http://www.caron-vector.be
[email protected]
Skopje
SGS-Skopje / Macedonia
"Teodosij Sinactaski
6691000 Skopje / Macedonia
Tel. (0991) 38 43 90
Fax (0991) 38 43 90
Great Britain
Assembly
Sales
Service
Greece
Sales
Service
Hong Kong
Assembly
Sales
Service
Hungary
Sales
Service
India
Assembly
Sales
Service
Ireland
Sales
Service
Italy
Assembly
Sales
Service
Japan
Assembly
Sales
Service
Korea
Assembly
Sales
Service
Luxembourg
Assembly
Sales
Service
Macedonia
Sales
01/2001
Address list
Malaysia
Assembly
Sales
Service
Johore
Tel. (07) 3 54 57 07 + 3 54 94 09
Fax (07) 3 5414 04
Rotterdam
Tel. (010) 4 46 37 00
Fax (010) 4 15 55 52
Auckland
Tel. 0064-9-2 74 56 27
Fax 0064-9-2 74 01 65
[email protected]
Christchurch
Tel. (09) 3 84 62 51
Fax (09) 3 84 64 55
[email protected]
Moss
SEW-EURODRIVE A/S
Solgaard skog 71
N-1539 Moss
Lima
Lodz
Tel. (042) 6 16 22 00
Fax (042) 6 16 22 10
[email protected]
Coimbra
SEW-EURODRIVE, LDA.
Apartado 15
P-3050-901 Mealhada
Tel. (0231) 20 96 70
Fax (0231) 20 36 85
[email protected]
Bucuresti
Tel. (01) 2 30 13 28
Fax (01) 2 30 71 70
[email protected]
St. Petersburg
ZAO SEW-EURODRIVE
P.O. Box 193
193015 St. Petersburg
Tel. (812) 3 26 09 41 + 5 35 04 30
Fax (812) 5 35 22 87
[email protected]
Tel. 8 62 17 01-705
Fax 8 61 28 27
Telex 38 659
Netherlands
Assembly
Sales
Service
New Zealand
Assembly
Sales
Service
Norway
Assembly
Sales
Service
Peru
Assembly
Sales
Service
Poland
Sales
Portugal
Assembly
Sales
Service
Romania
Sales
Service
Russia
Sales
Singapore
Assembly
Sales
Service
01/2001
Address list
South Africa
Assembly
Sales
Service
Johannesburg
Tel. 0027-11-248-70 00
Fax 0027-11-494-23 11
Capetown
Tel. (021) 5 11 09 87
Fax (021) 5 11 44 58
Telex 576 062
Durban
Tel. 0027-31-700-34 51
Fax 0027-31-700-38 47
Bilbao
Tel. 9 44 31 84 70
Fax 9 44 31 84 71
[email protected]
Jnkping
SEW-EURODRIVE AB
Gnejsvgen 6-8
S-55303 Jnkping
Box 3100 S-55003 Jnkping
Tel. (036) 34 42 00
Fax (036) 34 42 80
www.sew-eurodrive.se
Basel
Tel. (061) 4 17 17 17
Fax (061) 4 17 17 00
http://www.imhof-sew.ch
[email protected]
Chon Buri
Tel. 0066-38 21 40 22
Fax 0066-38 21 45 31
Istanbul
SEW-EURODRIVE
Hareket Sistemleri San. ve Tic. Ltd. Sti
Bagdat Cad. Koruma Cikmazi No. 3
TR-81540 Maltepe ISTANBUL
Tel. (0216) 4 41 91 63 + 4 41 91 64 + 3
83 80 14 + 3 83 80 15
Fax (0216) 3 05 58 67
[email protected]
Greenville
SEW-EURODRIVE INC.
1295 Old Spartanburg Highway
P.O. Box 518
Lyman, S.C. 29365
Tel. (864) 4 39 75 37
Fax Sales (864) 439-78 30
Fax Manuf. (864) 4 39-99 48
Fax Ass. (864) 4 39-05 66
Telex 805 550
Spain
Assembly
Sales
Service
Sweden
Assembly
Sales
Service
Switzerland
Assembly
Sales
Service
Thailand
Assembly
Sales
Service
Turkey
Assembly
Sales
Service
USA
Production
Assembly
Sales
Service
01/2001
Address list
USA
Assembly
Sales
Service
San Francisco
SEW-EURODRIVE INC.
30599 San Antonio St.
Hayward, California 94544-7101
Philadelphia/PA
SEW-EURODRIVE INC.
Pureland Ind. Complex
200 High Hill Road, P.O. Box 481
Bridgeport, New Jersey 08014
Dayton
SEW-EURODRIVE INC.
2001 West Main Street
Troy, Ohio 45373
Dallas
SEW-EURODRIVE INC.
3950 Platinum Way
Dallas, Texas 75237
Venezuela
Assembly
Sales
Service
01/2001
Valencia
Tel. (041) 32 95 83 + 32 98 04 + 32 94
51
Fax (041) 38 62 75
[email protected]
[email protected]
SEW-EURODRIVE GmbH & Co P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49-7251-75-0
Fax +49-7251-75-1970 http://www.sew-eurodrive.com [email protected]