Dash Utrtmtptvt Bro 2014

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This course gives a broad knowledge about In-Service

Inspection of pressure vessel and prepares students for the


NDT ( PT, MT, UT, RT )
Exam. The course is an intensive 208 Hrs(total). course with
Special emphasis on the use of the related codes and
Calculations.
This course content includes:
Organization of the Code
ASME Sec-V, API 5L

The course provides participants with the knowledge


Necessary to:
successfully pass the NDT Boiler & Pressure Vessel inspector
certification exam
Effectively use major codes: ASME VIII DIV 1; API 5L
Sections V
Use NDT requirements during inspection, repairs, and
alterations of Boiler & Pressure Vessel

Review welding procedures (WPS/PQR) and welder


performance qualifications (WPQ)
PRICE ( Training and Exam) : Contact by email
Payment In advance. Certification time : 4 weeks

Students should have some of experience at


However, participants who do not meet this requirement
are also welcomed to attend this Training to further their
knowledge in the related areas.

The scheduled dates for NDT Inspector Certification


Examination are as below:
Places: Gujarat (Vadodara), Bihar (Patna), Rajasthan,
Westbengal, Assam, Tamil Nadu (Chennai,
Coimbatore), Kerala (Cochin, Trishhur),
AP (Hyderabad)
Other Countries: UAE, THAILAND,NIGERIA,
CANADA,USA,SINGAPORE
BANGLADESH, DUBAI, SRILANKA

This is an intense course with daily homework and a final


exam (NDT exam). A study guide is
issued to direct participants pre-class study.

Boiler & Pressure vessel inspection engineers and

managers, Inspection personnel, plant operating


engineers and managers, who wish to appear for NDT
examination.
Maintenance engineers and technicians and people
Involved in trouble shooting of plant operations.

Students should bring to class: a calculator, a straight


edge (or triangle), pencils, highlighters, lots of questions,
and a CAN-DO attitude. Also, participants must bring
the appropriate codes required for the NDTexam.

Address: Dash inspectorate Inspection services Post Box 45978, Burdubai ,DUBAI- UAE,
97143258469 Mobile 971-508692438,971-553548848
URL: www.dashinspectorate.com, E-mail: [email protected]

VT Course outline

Fundamentals of light and lighting

Physiology of vision

Fundamentals of Imaging

Visual Weld testing practices

Effect of fatigue

Fibre optic Bore scopes

Documentation of visual testing

Analysis of visual testing

DAY 1 and DAY 2


1.
2.

Fundamentals,Vision and light


Ambient conditions,Test object characteristics

3.

Equipment Accessories,Magnifiers/microscopes

4.

Mirrors,Dimensional,Borescopes

5.

Video systems,Machine vision,Replication

6.

Temperature indicating devices and materials

7.

Chemical aids,Surface comparators

8.

Lasers,Applications and Requirements

9.

Raw materials,Primary process materials

Training Course objective


Identifying various weld discontinuities
Understanding the relevant welding technology
related to visual inspection
Understanding the need for documentation in
welding
Familiarity with codes and standards related to
inspection requirements
Carrying out inspection of parent materials and
consumables
Perform visual inspection of welds, report on
them and assess their compliance with specified
acceptance criteria
Gaining sufficient knowledge to successfully
complete the CSWIP 3.0 Visual Welding Inspector
examinations.

10. Joining processes,Fabricated components


11. In-service materials,Coatings

DAY 2

12. Other applications,Requirements

Purpose of the Code

13. Variables Affecting Results of interpretation/ Evaluations


14. Equipment including type and intensity of light
15. Material including the variations of surface finish
16. Discontinuity
17. Determination of dimensions (ie: depth, width, length,
etc.)
18. Sampling/scanning
19. Process for reporting visual discontinuities
20. Personnel (human factors)
21. Documentation

Scope of the Code


Organization of the Code
ASME Sec-V Article-6 & 24
Specification
Acceptance Standards
EXAMINATION: (i) General, (ii) Specific,
(iii) Practical

DAY 1 &2
1) Welcome & Introduction
2) MAGNETIC PARTICLE TESTING Fabrication.
Understand the following key concepts.

Magnetic field around a conductor revealed by


iron powders:
Coil method for longitudinal magnetization

Introduction
Magnetic Flux
Detection of leakage field
Magnetic Materials
Diamagnetic Metals,
Paramagnetic Metals
Ferromagnetic Metals
Magnetic Field
Longitudinal & Circular Magnetic field
Field direction for flaw detection
Yoke Method, Prod Method, Coil Method, Head Shot
Method, Central Conductor Method
Magnetizing Current:
Alternating Current, Half wave rectified Direct Current
Full wave rectified Direct Current, Three phase rectified
Direct Current

Magnetic Particles:
Day Magnetic powder Fluorescent & Non-Fluorescent
Wet Magnetic powder Fluorescent & Non-Fluorescent
Contamination of Fluorescent & Non-Fluorescent
suspension
Pie Gauge / Field indicator:
Residual field meter:
Magnetization of Irregularly Shaped Specimens
Demagnetization:
Lighting for MAGNETIC PARTICLE TESTING
Inspection
Ultraviolet Light & Visible Light
UV Meter & Lux Meter

Practical Examination
DAY 3 day 4
Day Magnetic powder Fluorescent / Non-Fluorescent
Wet Magnetic powder Fluorescent /Non-Fluorescent
Yoke Method
Knowledge of
Prod Method
Coil Method
Head Shot Method
Central Conductor Method

DAY 4 and day 5


Purpose of the Code
Scope of the Code
Organization of the Code
ASME Sec-V Article-7 & 25
Specification
SD-1186, SE-709.
Acceptance Standards
ASME Sec-Vlll, Division-1, Appendix-6
EXAMINATION: (i) General, (ii) Specific,
(iii) Practical

DAY 1
1) Welcome & Introduction
2) PENETRANT TESTING Fabrication. Understand
the following key concepts.
Introduction
Physical principles
Description of the process
Penetrant systems
Water-washable system, Post-emulsifiable
system,Solvent-removable system.
Liquid-penetrant materials
Visible-dye penetant & Fluorescent penetrant
Selection of penetrant system
Water-washable Fluorescent
Water-washable Visible-dye
Post-emulsifiable Fluorescent
Post-emulsifiable Visible-dye
Solvent-removable Fluorescent
Solvent-removable Visible-dye

Emulsifiers
Lipophilic Emulsifiers
Hydrophilic Emulsifiers
Developers
Dry Powder
Water-suspended
Solvent suspended
Water soluble
Plastic film
Penetrant Time
Selection of Penetrant-Test Method
Advantages and Disadvantages of different
Processes
Equipment Requirements
Lighting for Liquid-Penetrant Inspection
Quality Control of Penetrant Test Materials

Practical Examination
DAY 2

DAY 3
Purpose of the Code

Water-washable Fluorescent Testing

Scope of the Code

Water-washable Visible- dye Testing

Organization of the Code


ASME Sec-V Article-6 & 24

Post-Emulsifiable Fluorescent Testing


Post-Emulsifiable Visible-dye Testing
Solvent-removable Fluorescent Testing
Solvent-removable Visible-dye Testing

Specification
SE-165, SE-1209, SE-1209, SE-1209.
Acceptance Standards
ASME Sec-Vlll, Division-1, Appendix-8
EXAMINATION: (i) General, (ii) Specific,
(iii) Practical

DAY 1
1) Welcome & Introduction
2) RADIOGRAPHIC EXAMINATION Fabrication.
Understand the following key concepts.
Non-Destructive Testing Method
Introduction
Types of Ndt Methods
Properties of Materials
Defects In Materials
Casting Defects,
Forging Defects,
Welding Defects,
Material Defects & Failures In Service
X-Ray Technology
X-Ray & Gamma Rays
Production of X-Ray
Special Industrial X-Ray Tubes
Radiation Sources
Production of Radioisotopes
Sources for Industrial Radiography
Fabrication of Radiography

DAY 2
Gamma Radiography Equipment
Design Criteria for Exposure Devices
Source Assemble
Properties of Radiography Shielding Materials
Photographic & Non-Photographic Recording

Lead & Fluorescent Screens


Work Parameters and Conditions

DAY 3
Evaluation of Radiography Quality
Defect logy
Selection of Radiography Techniques
Radiographic Standards & Selection 0f Test
Methods
Advances in Radiography

DAY 4
Basic Mathematics
Basic Radiography Physics
Interaction of Radiation With Matter
Radiation Quantities & Units

DAY 5
Biological Effects of Radiation
Operational Limits
Radiation Detectors & Monitors
Radiation Hazard Control
Radiation Accidents in Industrial Radiography
Radiography Aspects Radiation Protection
Practical in Radiation Safety

Practical Examination
DAY 6 & 7
Radiography Techniques
Exposure Arrangements
Developing
Film Handling
Film Interpretation & Evaluation

DAY 8
Purpose of the Code
Scope of the Code
Organization of the Code
ASME Sec-V Article-2 & 22
Specification
SE-94, SE-747, SE-999, SE-1025, SE-1030, SE-1114,
SE-1165, SE-1255, SE-1416.
Acceptance Standards
ASME Sec-Vlll, Division-1, Appendix-4
API 5L
EXAMINATION: (i) General, (ii) Specific,
(iii) Practical

DAY 1
1) Welcome & Introduction
2) ULTRASONIC EXAMINATION Fabrication. Understand
the following key concepts.
Introduction
Wave Propagation Characteristics
Description of the process
Ultrasonic Test Equipment

Flaw Location
Immersion Testing
Bond Testing
Velocity Measurement
Defect & Their Orientation
Irrelevant Indication

DAY 3
Acoustic Impedance

The Ultrasonic Beam

DAY 2
Measurement of Sound Intensity

Shear Wave Theory


Generation of Ultrasonic
Transducers

Critical Angle

The Ultrasonic Beam

Calibration Standards

Cord Requirements

Reference Standards

Data Presentation

Practical Examination
DAY 4
Normal Probes Calibration, DAC Curve & Scanning

DAY 5
TR Probes Calibration, DAC Curve & Scanning

DAY 6 & 7
Angle Probes Calibration, DAC Curve & Scanning
Plotting of Defects

DAY 8
Purpose of the Code
Scope of the Code
Organization of the Code
ASME Sec-V Article- 4, 5 & 23
Specification
SA-388, SA-435, SA-578, SA-745, SA-548, SE-114,
SE-213, SE-273, SE-797, SE-2491, SD-129.
Acceptance Standards
ASME Sec-Vlll, Division-1, Appendix-12
ASME- B 31.3
EXAMINATION: (i) General, (ii) Specific,
(iii) Practical

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