Compensaver Oil Delivery System Installation Instructions Revised 08-15
Compensaver Oil Delivery System Installation Instructions Revised 08-15
Compensaver Oil Delivery System Installation Instructions Revised 08-15
Models
This kit fits models that are fitted with or can
be fitted with Harley Part # 42200064A
Screaming Eagle Compensator. See your
Harley Davidson dealer for complete listing
of models that are included.
WARNING!!
The rider's safety depends upon the
correct installation of this kit. Use the
appropriate service manual procedures.
If the procedure is not within your
capabilities and/or you do not have the
correct tools, have a qualified
motorcycle mechanic perform the
installation. Improper installation of
this kit could result in serious injury or
death.
NOTE
This instruction sheet references service
manual information. A service manual for
your year and model motorcycle is required
for this installation.
Refer to the service manual for removal of
the primary cover and chain tensioner.
If installing a new or already in service part
#42200064A compensator along with the
CompenSaver Oil Delivery Tray and
composite thrust washer, FOLLOW THE
SERVICE MANUAL PROCEDURES EXACTLY
AND COMPLETELY. See Figure 11 for
important spring measurement to
insure quietest possible operation.
THE RETROFIT OIL SCOOP IS NECESSARY
AND MUST BE INSTALLED part # 62700063 for Touring 627-00064 for Softail
& Dyna , UNLESS YOU ARE UTILIZING A
COVER WITH THE SCOOP CAST INTO IT.
It is highly recommended the
compensator bolt be replace at every
removal and replacement. A new bolt is
CompenSaver
Installation of the
CompenSaver
oil Delivery Tray
Install the Oil Delivery Tray after the
compensator assembly is installed but before
installing the chain tensioner. The oil tray
must be installed while the primary drive
chain is loosened.
Remove the 2 stock flange head 5/16" bolts
from the inner primary located to the rear of
the compensator and discard. (Figure 2)
Place the 2 0-rings (5/16" ID x 1/16") into
the recesses on the back of the oil tray at the
2 bolt holes. (Figure 3) While holding the oil
tray in place and against the inner primary
(this keeps the o-rings in place), insert the
5/16 x 3" bolt into the bottom hole. To
keep from misaligning and damaging the oring, when the bolt contacts the o-ring screw
it clock-wise into the o-ring until the bolt slips
into the hole in the primary. Then repeat the
process with the upper 5/16 X 2 3/4" bolt.
Tighten to factory specifications of 25-27 ft-
WARNING;
"CORRECT" IS THE
LONGER BOLT IN THE BOTTOM HOLE
AND THE SHORTER BOLT IN THE TOP
HOLE. FAILURE TO FOLLOW THIS
WILL RESULT IN DAMAGE TO THE
ENGINE CASE THREADS WHEN YOU
TORQUE THE SHORTER BOLT WHEN
IN THE WRONG HOLE.
page 2 of 4
Then with a sander, grinder, drimmel, drill
with a barrel sander or other suitable means
remove the area of the ribs where the oil tray
is contacting the cover. Repeat this until the
cover comes flush with the primary without a
gasket. The gasket insures proper clearances
inside. Thoroughly clean all debris from the
cover and install as instructed by the service
manual.
(Figures 4, 5 & 6)
Return To Service
Carefully read and follow all instructions and
warnings as defined by the service manual
and installation sheets before returning to
service. Insure that primary oil is added to
the proper level.
CompenSaver
Servicing your
CompenSaver
Your CompenSaver Oil Delivery Tray does
require servicing every 35,000 to 40,000
miles. Regular visual inspections of all the
components in the Primary Drive is advised
and offers the opportunity to service your
CompenSaver Oil Delivery Tray at the same
time.
Follow service manual instructions for
removing and installing the primary cover.
Figure 3:
Placement of O-Rings
CompenSaver
CompenSaver