Scribd Logo
Upload

Welcome to Scribd!

  • 394 views

    Ttex Cri330 Manual

    Uploaded by

    SoeAye
    common rail injector tool

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ttex Cri330 Manual

    Uploaded by

    SoeAye
    394 views4 pages
    common rail injector tool

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    common rail injector tool

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    394 views4 pages

    Ttex Cri330 Manual

    Uploaded by

    SoeAye
    common rail injector tool

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    T-TEX CRI330 BOSCH COMMON RAIL INJECTOR

    MATCHING SET
    MANUAL
    (Stage3)

    Ertur Pazarlama Sanayi Ticaret Co.


    2014-Konya/TURKEY

    Second Edition

    : February 2014

    Publication Project: Assoc. Prof. Dr. Recai KUS


    Composition-Graphic Design: Ertur Pazarlama Sanayi Ticaret Co.
    Cover Design: Hanefi Turgut

    The printing, publication, and sales rights of this book belong to Ertur Pazarlama Sanayi
    Ticaret Company without the permission of the mentioned institution, the whole or the parts
    of the book, and cover design cannot be reproduced, printed and distributed with the
    mechanical, electronic, photocopy, magnetic, recording or other methods.

    Ertur Pazarlama Sanayi Ticaret Co.


    Fatih Mahallesi, Karatay Sanayi
    Cebeci Sokak No: 1
    42300 Selcuklu/KONYA/TURKEY
    Tel : +90 332 235 39 10
    Fax :+ 90 332 236 08 43
    Web : http://www.erturpompa.com
    http://www.erturdiesel.com/
    E-mail : [email protected] - [email protected]

    Konya, Turkey - 2014

    I
    PRESENTATION
    My dear colleagues,
    The demands that are expected from the modern engines gradually increase more. Today at the focal
    point, the demand not only to the environmental consciousness, but also to better fuel savings and
    developed driving comfort with the gradually increasing exhaust emissions also takes place.
    The new generation diesel engines are mainly electronic injection control Common Rail system
    engines. In the Common Rail system engines, there are low pressure pump transmitting the fuel in the
    fuel depot to the high pressure pump. The fuel coming to the high pressure pump is stored there in the
    rail under 1350- 1800 bar pressure. Due to the usage of the fuel which is not appropriate to the system
    having such high working pressure, there are breakdowns in the injectors. The common rail injector
    produced with the high technology work in the narrow tolerances. While the tolerances are at the level
    of 0,10 mm in the mechanic order fuel systems, it is at 0,001 mm sensitivity at the high technological
    productions.
    Due to the wearing of the operating parts and the falling of the tensions of the springs ensuring the
    operation of the injector nozzles, the operation deformations and performance losses happen in the
    engines. For the regular operation of the engine and the prevention of the performance losses, it is
    required that the injectors should be readjusted and the pairing should be realized after certain
    operation hours. Also, to making adjustments in the sensitivity of 0,001, the special sets and
    equipments are needed. The adjustment method of the Common Rail injectors which has been
    known till this time is that the machines and installations are tried to be adjusted by observing the
    spraying values. By considering the data in the control devices and the values in the software of the
    devices, the spraying values are tried to be balanced.
    The TTEX CRI330 CR injectors that we have produced is a set that provide you to make pairing in a
    shorter time period compared to its precedents and at the full adjustment value. TTEX CRI 330 pairing
    set is composed of 7 parts.

    Montage set that makes the demounting and mounting of all kinds of injectors easier
    Calibration set for reading and adjusting the injector measurement values
    Electronic unit for triggering the injector coil
    Shim set to be used in the injector adjustment
    Digital microscope for clearly observing the injector part damages
    Torque meter for tightening of screw the injectors at the accuracy values
    TTEX CRI330 Software in which spare parts and adjustment values are available

    TTEX CRI 330 provides the following to you, dear users,


    Possibility to change all components including the injector body (valve set, armature set,
    memevb.)
    Possibility to make armature stroke measurement (0,001 mm)
    Possibility of problem-free repair and adjustment at the optimum time by working with the
    special sets
    Possibility of sensitive adjustment with the high quality shim set
    Possibility to reach to the part numbers and adjustment values with the TTEX CRI330
    software
    Consequently, TTEX CRI330 will provide gain to you, our dear colleagues, in the below mentioned
    issued.
    Increased customer satisfaction with the correct adjustment operations
    High performance and fuel economy of the engine
    Decreasing of the emission values
    Time saving ( adjusting of 4 injectors in approximately 30 minutes)
    This manual has been prepared with the aim of learning the usage of the TTEX CRI330 matching set
    step by step. Mainly, the visual issues have been given importance and each stage has been
    explained by being supported with the pictures.
    With the hope of being beneficial, I kindly present my sincere regards and respects to all of my
    colleagues.
    Mustafa TURGUT
    General Manager
    Ertur Pompa Pazarlama Sanayi Ticaret Co.

    erturpompa.com

    [email protected]

    [email protected]

    II

    CONTENTS
    I. PRESENTATION
    II. CONTENTS
    1.

    INSTALLATIONS 1
    1.1.

    Assembly Disassembly Set Installation .2

    1.2.

    Installation of the T-TEX software 6

    1.3.

    Installation of the Microscope software ...9

    2.

    INJECTOR DISASSEMBLY ...11

    3.

    DIAGNOSTICS WITH MICROSCOPE .....15

    4.

    ADJUSTMENT AND MATCHING..21


    4.1. CRI Spring Armature Group Adjustment and Matching 22
    4.1.1. Last control (spring armature) 33
    4.2. Non-spring Armature Group Adjustment and Matching 37
    4.3

    CRIN Commercial Vehicle Injectors Adjustment and Matching48

    4.4.

    Thrust Pin Type Injector Adjustment and Matching ..55

    5.

    Important Torque Values .58

    6.

    General Last Control (CRI, CRIN)..59

    erturpompa.com

    [email protected]

    [email protected]

    You might also like