Code No: 35033

Code No: 35033 R05 Set No - 1
III B.Tech I Semester Supplimentary Examinations,Nov/Dec 2009

MACHINE TOOLS
Mechatronics
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
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1. Explain briefly the construction of a radial drilling machine with emphasis on how
the requisite motions are obtained. [16]
2. (a) What are the differences between a push cut shaper and a pull cut shaper?
(b) What is planer? Illustrate and describe its working principle.
(c) What are the uses of slotter? [4+8+4]
3. (a) Differentiate between up milling and down milling. Explain their application
mentioning the most commonly used method.
(b) Sketch and describe a Bed type milling machine. [8+8]
4. (a) Explain the importance of the following terms in the metal cutting:
i. Tool material
ii. Tool geometry.
(b) What is meant by built-up edge?
(c) Explain the advantages of the coated cutting tools. [6+4+6]
5. (a) Explain the following with suitable sketches:

i. Cam lay-out
ii. Multi-spindle screw machine.
(b) Compare an engine lathe with capstan and turret lathe. [12+4]
6. (a) What is drill bush?

(b) Discuss the various factors to be considered in selecting clamping devices.
(c) Explain with simple sketch the step bushes. [4+8+4]
7. (a) Define and explain the broaching operation.

(b) A hole in 30 mm thick casting is 20 mm in diameter and is to have a 4.5
mm deep, 3 mm wide keyway broached in it. The average amount of material
removed by each tooth is 0.075 mm. If the pitch of broach tooth is 12 mm,
how long will be cutting portion of the broach have to be? How long will
it take to broach 1000 parts if the broaching speed is 10 mpm. The total
time allowed for return stroke, handling each part and placing the broach in
position for the cut is 1.5 minutes. [10+6]
8. (a) Why the natural abrasives are not suitable for making grinding wheels?
1
(b) What is surface grinding? Make a neat sketch of horizontal wheel spindle and
reciprocating table surface grinder and explain its operation. [4+12]
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2
MACHINE TOOLS
Mechatronics
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1. (a) Draw a block diagram of a standard double housing planer, showing its main
parts and briefly describe these parts.
(b) How the jobs are held on the table of a horizontal shaper? [10+6]
2. (a) Discuss the different types of tool wear.

(b) Define and explain
i. cutting ratio and
ii. chip velocity.
(c) What are the functions of a cutting fluid? [6+6+4]
3. (a) What is indexing jig? Explain the various kinds of indexing devices commonly
used.
(b) Define Jig and Fixture. Explain their advantages. [8+8]
4. (a) Sketch the various shapes of grinding wheels and write their fields of applica-
tion.
(b) Describe the dressing and truing of grinding wheels. [10+6]
5. (a) Discuss in brief the methods of classification of boring machines.

(b) Make a neat sketch of a twist drill, showing various angles and explain the
importance of each angle. [8+8]
6. (a) Explain the characteristics that distinguish a milling process from other ma-
chining processes.
(b) Describe the various types of milling cutters that are used in milling. [8+8]
7. (a) Illustrate the uses of steady rest and follower rest.

(b) Enumerate the various rules which must be followed while laying out the
sequence of operations for a turret lathe. [8+8]
8. (a) Write briefly on the construction of broaches.

(b) Why robust fixtures are required to support jobs to be broached? [10+6]
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3
MACHINE TOOLS
Mechatronics
?????
1. (a) Sketch and explain the working of a plain column and knee type milling ma-
chine.
(b) Describe the differences between a horizontal milling machine and vertical
milling machine. [4+12]
2. (a) Discuss the essential properties of a cutting fluid.
(b) What is ‘Tool Signature’ ? Explain the importance of various elements of it.
[8+8]
3. (a) Sketch and explain the hydraulic drive of a horizontal shaper.
(b) Name the common work-holding devices used on planers. With the help of a
neat sketch, describe a planer vice. [8+8]
4. (a) With the help of neat block diagram describe the main parts and working of
the Floor type horizontal boring machine.
(b) Write a short notes on lip, helix and rake angles in drilling.
(c) Write down the specifications of jig boring machine. [8+6+2]
5. Discuss the following: [4×4=16]
(a) Work held between centers.
(b) Lathe tools.
(c) Apron mechanism.
(d) Simple gear train.
6. (a) Sketch and explain the three methods of cylindrical grinding.
(b) What are disk grinders? [12+4]
7. (a) Sketch and describe a honing tool.
(b) A broach is used to cut a key way 8mm wide, 5mm deep in a boss 64mm long.
Determine [8+8]
i. Cutting length of broach
ii. Number of teeth on broach.
8. (a) What considerations should be kept in mind when selecting a clamp for a job?
(b) Discuss the factors governing the choice of clamping devices. [8+8]
?????
4
MACHINE TOOLS
Mechatronics
?????
1. (a) Sketch a typical tooth shape of a broach and label all the parts of it.
(b) Explain the following operations: [8+8]
i. Honing
ii. Lapping.
2. (a) Describe the applications and relative merits of various types of milling cutters
that are used in milling.
(b) What are the various job holding devices used on milling machines? [8+8]
3. (a) Name any three lathe accessories and explain their functions.
(b) Enumerate the applications of capstan lathe and turret lathe. [8+8]
4. (a) Sketch and explain the various types of tools used on boring machines.
(b) Describe the procedure of boring on Vertical boring machine. [10+6]
5. (a) How the grinding wheel is selected for a particular job?
(b) Make a neat sketch of chuck type internal cylindrical grinder and explain its
operation. [6+10]
6. (a) What is chip reduction co-efficient?
(b) Explain the following terms:
i. Cutting speed
ii. Feed and
iii. Depth of cut.
(c) Name any five commonly used lubricants and explain the importance of each
type. [4+6+6]
7. (a) Explain the primary purpose of an accumulator in a power-work holding sys-
tem?
(b) What are the advantages and limitations of hydraulic devices compared to
mechanical clamping? [8+8]
8. (a) What is the importance of proper ‘tool setting’ on a planer? What will happen
if the tool is set ‘too high’ or ‘too low’ ?
(b) How does the shaper change the rotary motion into reciprocating motion?
Describe with the help of simple sketch. [8+8]
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Code No: 35033 R05 Set No - 1

III B.Tech I Semester Supplimentary Examinations,Nov/Dec 2009

5. (a) Explain the following with suitable sketches:

6. (a) What is drill bush?

7. (a) Define and explain the broaching operation.

2. (a) Discuss the different types of tool wear.

5. (a) Discuss in brief the methods of classification of boring machines.

7. (a) Illustrate the uses of steady rest and follower rest.

8. (a) Write briefly on the construction of broaches.

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