A-Series HW User Manual
A-Series HW User Manual
Programmable Controller
Users Manual
Type A1S(S1)/A1SC24-R2/A2S(S1)/A1SH/
A2SHCPU(S1)/A2ASCPU(S1/S30/S60)
(Hardware)
Info ON
Art.-No. 27426
971101
Version B
Return
SAFETY PRECAUTIONS
(Read these precautions before using.)
When using Mitsubishi equipment, thoroughly read this manual and the associated manuals introduced
in this manual.
Also pay careful attention to safety and handle the module properly. These precautions apply only to
Mitsubishi equipment. Refer to the CPU module users manual for a description of the PC system safety
precautions.
These SAFETY PRECAUTIONS classify the safety precautions into two categories: DANGER and
CAUTION.
PDANGER
ECAUTION
[DESIGN PRECAUTIONS]
P DANGER
Install a safety circuit external to the PC that keeps the entire system safe even when there are
problems with the external power supply or the PC module. Otherwise, trouble could result from
erroneous output or erroneous operation.
(1) Outside the PC, construct mechanical damage preventing interlock circuits such as
emergency stop, protective circuits, positioning upper and lower limits switches and
interlocking forward /reverse operations.
(2) When the PC detects the following problems, it will stop calculation and turn off all output.
The power supply module has over current protection equipment and over voltage
protection equipment.
The PC CPUs self diagnostic functions, such as the watchdog timer error, detect
problems. In addition, all output will be turned on when there are problems that the PC
CPU cannot detect, such as in the I/O controller. Build a fail safe circuit exterior to the
PC that will make sure the equipment operates safely at such times.
Refer to Section 5.1 of this users manual for example fail safe circuits.
(3) Output could be left on or off when there is trouble in the output module relay or transistor.
So build an external monitoring circuit that will monitor any single output that could cause
serious trouble.
When overcurrent which exceeds the rating or caused by short-circuited load flows in the output
module for a long time, it may cause smoke or fire. To prevent this, configure an external safety
circuit, such as fuse.
Build a circuit that turns on the external power supply when the PC main module power is turned
on. If the external power supply is turned on first, it could result in erroneous output or erroneous
operation.
When there are communication problems with the data link, the communication problem station
will enter the following condition.
Build an interlock circuit into the PC program that will make sure the system operates safely by
using the communication state information. Not doing so could result in erroneous output or
erroneous operation.
(1) For the data link data, the data prior to the communication error will be held.
(2) The MELSECNET (II,/B,/10) remote I/O station will turn all output off.
(3) The MELSECNET/MINI-S3 remote I/O station will hold the output or turn all output off
depending on the E.C. remote setting.
Refer to the data link manuals regarding the method for setting the communication problem
station and the operation state when there are communication problem.
E CAUTION
Do not bunch the control wires or communication cables with the main circuit or power wires, or
install them close to each other. They should be installed 100mm(3.94inch) or more from each
other. Not doing so could result in noise that would cause erroneous operation.
[INSTALLATION PRECAUTIONS]
P DANGER
Use the PC in an environment that meets the general specifications contained in this manual.
Using this PC in an environment outside the range of the general specifications could result in
electric shock, fire, erroneous operation, and damage to or deterioration of the product.
Install so that the pegs on the bottom of the module fit securely into the base unit peg holes, and
use the specified torque to tighten the modules fixing screws. Not installing the module correctly
could result in erroneous operation, damage, or pieces of the product falling.
Tightening the screws too far may cause damages to the screws and/or the module, resulting in
fallout, short circuits, or malfunction.
When installing more cables, be sure that the base unit and the module connectors are installed
correctly. After installation, check them for looseness. Poor connections could result in
erroneous input and erroneous output.
Correctly connect the memory cassette installation connector to the memory cassette. After
installation, make sure that the connection is not loose. A poor connection could result in
erroneous operation.
Do not directly touch the modules conductive parts or electronic components. Doing so could
cause erroneous operation or damage of the module.
[WIRING PRECAUTIONS]
P DANGER
Completely turn off the external power supply when installing or placing wiring. Not completely
turning off all power could result in electric shock or damage to the product.
When turning on the power supply or operating the module after installation or wiring work, be
sure that the units terminal covers are correctly attached. Not attaching the terminal cover could
result in electric shock.
E CAUTION
Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not
doing so could result in electric shock or erroneous operation.
When wiring in the PC, be sure that it is done correctly by checking the products rated voltage
and the terminal layout. Connecting a power supply that is different from the rating or incorrectly
wiring the product could result in fire or damage.
Do not connect multiple power supply modules in parallel. Doing so could cause overheating,
fire or damage to the power supply module. If the terminal screws are too tight, it may cause
falling, short circuit or erroneous operation due to damage of the screws or module.
Tighten the terminal screws with the specified torque. If the terminal screws are loosen, it could
result in short circuits, fire, or erroneous operation.
Tightening the terminal screws too far may cause damages to the screws and/or the module,
resulting in fallout, short circuits, or malfunction.
Be sure there are no foreign substances such as sawdust or wiring debris inside the module.
Such debris could cause fires, damage, or erroneous operation.
[WIRING PRECAUTIONS]
E CAUTION
External connections shall be crimped or pressure welded with the specified tools, or correctly
soldered. For information regarding the crimping and pressure welding tools, refer to the I/O
modules users manual. Imperfect connections could result in short circuit, fires, or erroneous
operation.
P DANGER
Do not touch the terminals while power is on. Doing so could cause shock or erroneous
operation.
Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit,
or solder the battery. Mishandling of battery can cause overheating or cracks which could result
in injury and fires.
Switch all phases of the external power supply off when cleaning the module or tightening the
terminal screws. Not doing so could result in electric shock. If the screws are too tight, it may
cause falling, short circuit or erroneous operation due to damage of the screws or modules.
Tightening the screws too far may cause damages to the screws and/or the module, resulting in
fallout, short circuits, or malfunction.
E CAUTION
The online operations conducted for the CPU module being operated, connecting the peripheral
device (especially, when changing data or operation status), shall be conducted after the manual
has been carefully read and a sufficient check of safety has been conducted.
Operation mistakes could cause damage or trouble of the module.
Do not disassemble or modify the modules. Doing so could cause trouble, erroneous operation,
injury, or fire.
Switch all phases of the external power supply off before mounting or removing the module. If
you do not switch off the external power supply, it will cause failure or malfunction of the module.
[DISPOSAL PRECAUTIONS]
E CAUTION
When disposing of this product, treat it as industrial waste.
REVISIONS
* The manual number is given on the bottom left of the back cover.
Print Date
*Manual Number
Revision
Apr.,1994
IB (NA) 66468-A
First edition
Dec.,1994
IB (NA) 66468-B
Correction
CONTENTS, Detailed manuals, Related manuals,
1.1, 1.2, 1.3, 1.4, 2.1, 2.2, 2.3, 3.1, 3.2
Addition
1.4, 1.5, 1.6
Jun.,1995
IB (NA) 66468-C
Overall revision
Oct.,1995
IB (NA) 66468-D
Correction
CONTENTS, 1, 2.2.1, 2.2.2, 2.2.3, 3.3, 3.5, 4.3.1,
4.3.2, 5.2, 7.2
Jan., 1996
IB (NA) 66468-E
Correction
CONTENTS, 4.1, 4.2, 5.1, 5.2, 6.1, 6.2, 6.3, 6.4, 6.5,
7.1, 7.2
Addition
3.2, 4.3.3
Apr., 1997
IB(NA) 66468-F
Addition of models
A1SHCPU, A2SHCPU(S1)
Addition
Grneral specifications, Low voltage instruction,
3.1, 5.3, 7.2, Appendix
Correction
Safety precautions, 4.2
Aug., 1997
IB(NA) 66468-G
Correction
CONTENTS, 3.4, 7.1, 7.3, Appendix 2, Appendix 5
INTRODUCTION
Thank you for choosing the Mitsubishi MELSEC-A Series of General Purpose Programmable
Controllers. Please read this manual carefully so that the product is used to its optimum. A copy of
this manual should be forwarded to the end user.
This manual describes specifications and requirements related to safety, installations, wiring and
maintenance of the AnS series PC. For functional information, please refer to detail manuals of
each module.
Guidelines for the safety of the user and protection of the AnS series PC
This manual provides information for the installation and use of the AnS series PC. The manual
has been written to be used by trained and competent personnel. Please read the manual carefully
before installation and/or operations of the product. If the product is used in a manner not
specified by the manual, the protection provided by the product may be impaired.
Note: Definition of trained and competent personnel is as follows:
a)
Any engineer who is responsible for the planning, design and construction of
automatic equipment using the product associated with this manual should be of a
competent nature, (trained and qualified to the local and national standards required
to fulfill that role). These engineers should be fully aware of all aspects of safety with
regards to automated equipment.
b)
c)
All operators of the completed product should be trained to use that product in a safe
and co-ordinated manner in compliance to established safety practices. The
operators should also be familiar with all documentation which is connected with the
actual operation of the completed equipment.
Note: the term completed equipment refers to a third party constructed device which
contains or uses the product associated with this manual.
ECAUTION
Indicates that the identified danger could possibly cause physical injury or
property damage.
Notification of CE marking
The following products have shown compliance through direct testing (to the
identified standards) and design analysis (forming a technical construction file)
to the European Directive for Electromagnetic Compatibility (89/336/EEC)
Products:
IEC Standards
Reference No.
EN50081-2
prEN50082-2
EN50082-2
Reference No.
IEC801-2
IEC801-3
IEC801-4
Date of lssue
1992
1992
1995
Date of lssue
1984
1984
1988
A1S32B
A1S33B
A1S35B
A1S38B
A1S52B
A1S52B-S1
A1S55B
A1S55B-S1
A1S58B
A1S58B-S1
A1S61P
A1S61PEU
A1S61PN
A1S62DA
A1S62DA
A1S62P
A1S62PEU
A1S62PN
A1S62RD3
A1S62RD4
A1S63ADA
A1S63P
A1S64AD
A1S65B
A1S65B-S1
A1S68AD
A1S68B
A1S68B-S1
A1S68DAI
A1S68DAV
A1S68TD
A1SCPU
A1SCPU-S1
A1SHCPU
A1SD51S
A1SD61
A1SD70
A1SD71-S2
A1SD71-S7
A1SD75-P1
A1SD75-P2
A1SD75-P3
A1SG62
A1SH42
A1SH42
A1SI61
A1SJ51T64
A1SJ71AP21
A1SJ71AP21-S3
A1SJ71AR21
A1SJ71AT21B
A1SJ71E71-B2
A1SJ71E71-B5
A1SJ71LP21
A1SJ71PT32-S3
A1SJ71C24-PRF
A1SJ71C24-R2
A1SJ71C24-R4
A1SJ71UC24-PRF
A1SJ71UC24-R2
A1SJ71UC24-R4
A1SJ72T25B
A1SJCPU-S3
Models
A1SJHCPU
A1SP60
A1ST60
A1SX10EU
A1SX20EU
A1SX30
A1SX40
A1SX40-S1
A1SX40-S2
A1SX41
A1SX41-S2
A1SX42
A1SX42-S2
A1SX80
A1SX80-S1
A1SX80-S2
A1SX81
A1SX81-S2
A1SY10
A1SY10EU
A1SY14EU
A1SY18A
A1SY18AEU
A1SY22
A1SY28A
A1SY28EU
A1SY40
A1SY41
A1SY42
A1SY50
A1SY60E
A1SY68A
A1SY71
A1SY80
A1SY81
A1SY81EP
A2ASCPU
A2ASCPU-S1
A2ASCPU-S30
A2ASCPU-S60
A2SCPU
A2SCPU-S1
A2SHCPU
A2SHCPU-S1
A64DAIC
A64DAVC
A68ADC
AD61C
AJ55TB2-4R
AJ55TB2-8R
AJ55TB3-4D
AJ55TB3-8D
AJ55TB32-4DR
AJ55TB32-8DR
AX40Y50C
AX80Y14CEU
AX80Y80C
AX41C
AX81C
AY15CEU
AY51C
AY81C
The products listed above must be used as directed by the associated documentation in order to
provide full compliance. Please contact your local Mitsubishi Sales office or distributor for further
details.
CONTENTS
1. ENVIRONMENTAL SPECIFICATIONS ...........................................................................................1 - 1
2. MODULE SPECIFICATIONS ............................................................................................. 2 - 1 to 2 - 8
2.1
2.2
2.2.2
2.2.3
3. INSTALLATION ................................................................................................................. 3 - 1 to 3 - 23
3.1
3.2
3.2.2
3.2.2.2
3.2.2.3
Cables .........................................................................................................3 - 5
3.2.2.4
3.2.2.5
MELSECNET/II module.............................................................................3 - 6
3.2.2.6
3.2.2.7
3.2.2.8
3.2.2.9
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.4
3.5
3.6
3.7
3.8
3.9
4. WIRING ............................................................................................................................... 4 - 1 to 4 - 17
4.1
4.2
4.3
4.3.2
4.3.3
5.2
6. MAINTENANCE ................................................................................................................... 6 - 1 to 6 - 4
6.1
6.2
6.3
6.4
Battery Replacement................................................................................................................6 - 4
7.2
7.3
APPENDIX ................................................................................................................................. A - 1 to A
Appendix 1 Dissimilarities between A1SHCPU and A1SCPU(S1)............................................. A
Appendix 2 Dissimilarities between A2SHCPU(S1) and A2SCPU(S1) ..................................... A
Appendix 3 Diffrernces between A2SCPU-S30/S60 and A2ASCPU(S1).................................. A
Appendix 4 CE Marking Compatible Module for Compact PC ................................................... A
Appendix 5 CC-Link Dedicated Instructions List .......................................................................... A
ii
2
1
1
2
2
2
Related manuals
1. GENERAL SPECIFICATIONS
1.
MELSEC-A
GENERAL SPECIFICATIONS
This product has been designed to be installed in the following environmental
conditions.
Please place the product in places where environmental conditions satisfies
the specifications.
Item
Specifications
Ambient operating
temperature
0 to 55C
Ambient storage
temperature
-20 to 75C
Ambient operating
humidity
Vibration resistance
Conforming to
JIS B 3501,
IEC 1131-2
Under intermittent
vibration
Under continuous
vibration
Acceleration
Amplitude
10 to 57Hz
0.075mm
(0.003inch)
57 to 150Hz
9.8m/s 2 {1G}
10 to 57Hz
0.035mm
(0.001inch)
57 to 150Hz
4.9m/s2 {0.5G}
No. of sweeps
10 times each
in X, Y, Z
directions
(for 80 min.)
Shock resistance
Operating ambience
No corrosive gases
Operating elevation
Installation location
Control panel
II max.
Pollution level * 2
2 max.
*1:
This indicates the section of the power supply to which the equipment is assumed to be
connected between the public electrical power distribution network and the machinery within the
premises. Category II applies to equipment for which electrical power is supplied from fixed
facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V.
*2:
This index indicates the degree to which conductive material is generated in terms of the
environment in which the equipment is used. Pollution level 2 is when only non-conductive
pollution occurs. A temporary conductivity caused by condensation must be expected
occasionally.
11
2. MODULE SPECIFICATIONS
MELSEC-A
2.
MODULE SPECIFICATIONS
2.1
A1S62P
A1S63P
24 VDC +30%/-35%
(15.6 to 31.2VDC)
105 VA
41
20 A 8 ms or lower
81 A 1 ms or lower
5 VDC
5A
3A
5A
24 VDC10%
0.6 A
5 VDC
5.5 A or higher
3.3 A or higher
5.5 A or higher
24 VDC
0.66 A or higher
Overcurrent protection
5 VDC
5.5 to 6.5 V
Overvoltage protection
24 VDC
Efficiency
65% or higher
Dielectric withstand
voltage
20ms or lower
1ms or lower
Between primary
and 5 VDC
1500 VAC *1
1500 VAC *1
500 VAC
Between primary
and 24 VDC
1500 VAC *1
Insulation resistor
Noise durability
Power indication
M3.5 7
59 to 88 Ncm (6 to 9kgcm)
130 55 93.6 (5.12 2.17 3.69)
0.53 (1.17)
0.55 (1.21)
0.5 (1.1)
21
2. MODULE SPECIFICATIONS
MELSEC-A
A1S61PEU
A1S62PEU
A1S61PN
A1S62PN
40 A 8ms or lower
5A
3A
5A
3A
0.6A
0.6A
5.5 A or higher
3.3 A or higher
5.5 A or higher
3.3 A or higher
0.66A or higher
0.66 A or higher
20ms or higher
1780 VAC
1780 VAC
1780 VAC
RAV1.25 to 4, RAV2 to 4
59 to 88 Ncm (6 to 9 kgcm)
0.53 (1.17)
0.55 (1.21)
0.60(1.32)
*4: A1S61PEU and A1S62PEU comply with EN61010-1 and safety aspects of IEC1131-2 to meet the Low Voltage
Directive which will be mandatory from the 1st of January 1997.
*5: Do not apply over 400 Voltage between AC and LG as the Varistor is installed between the AC and LG.
22
2. MODULE SPECIFICATIONS
MELSEC-A
2.2
2.2.1
Input modules
Specifications of input modules are shown in the following table.
Operating Voltage
Model
Type
A1SX10
A1SX10EU
No. of
Points
16
AC input
Rated Input
Voltage
16
A1SX20
16
A1SX20EU
16
Input
Current
Dielectric
Withstand
Voltage
6 mA
1500 VAC
7 mA
1780 VAC
9 mA
1500 VAC
11 mA
2830 VAC
ON Voltage
80 VAC or
higher
OFF Voltage
30 VAC or
lower
Maximum
Simultaneous
Input Points
(Percentage
Simultaneously
ON)
100% (110 VAC)
60% (132 VAC)
100%
80 VAC or
higher
30 VAC or
lower
16
12/24 VAC,
50/60 Hz
12/24 VDC
4.2/8.6 mA
7 VAC/VDC or
higher
2.7 VAC/VDC
or lower
A1SX40
16
12/24 VDC
3/7 mA
8 VDC or
higher
4 VDC or lower
100%
(26.4 VDC)
A1SX40-S1
16
24 VDC
7 mA
14 VDC or
higher
6.5 VDC or
lower
100%
(26.4 VDC)
A1SX40-S2
16
24 VDC
7 mA
14 VDC or
higher
6.5 VDC or
lower
100%
(26.4 VDC)
32
12/24 VDC
3/7 mA
8 VDC or
higher
A1SX41-S2
32
24 VDC
7 mA
14 VDC or
higher
6.5 VDC or
lower
A1SX42
64
12/24 VDC
2/5 mA
8 VDC or
higher
A1SX42-S2
64
24 VDC
5 mA
17.5 VDC or
higher
A1SX71
32
5/12 VDC
1.2/3.3 mA
3.5 VDC or
higher
A1SX80
16
12/24 VDC
3/7 mA
8 VDC or
higher
4 VDC or lower
100%
(26.4 VDC)
16
24 VDC
7 mA
17 VDC or
higher
5 VDC or lower
100%
(26.4 VDC)
A1DX80-S2
16
24 VDC
7 mA
13 VDC or
higher
6 VDC or lower
100%
(26.4 VDC)
A1SX81
32
12/24 VDC
3/7 mA
8 VDC or
higher
A1SX81-S2
32
24 VDC
7 mA
13 VDC or
higher
16/32/
48/64
12/24 VDC
4/9 mA
8 VDC or
higher
4 VDC or lower
A1SX30
A1SX41
A1SX80-S1
A1S42X
AC/DC input
DC input
(sink type)
DC input
(sink/source)
DC input
(dynamic)
23
500 VAC
100%
(26.4 VDC)
2. MODULE SPECIFICATIONS
MELSEC-A
20 ms
30 ms
ON to OFF
Applicable Wire
Size
Points/
Common
Noise
Immunity
Internal
Current
Consumption
(5 VDC)
No. of
Occupied
Points
Terminal
16
1000 VAC
0.05 A
16
Terminal
16
1000 VAC
0.05 A
16
Terminal
16
1500 VAC
0.05 A
16
Terminal
16
1000 VAC
0.05 A
16
1500 VAC
0.05 A
16
Power
Supply
Requirement
35 ms
55 ms
25 ms
20 ms
20 ms
20 ms
Terminal
0.75 to 1.25 mm 2
AWG 15 to 19
16
10 ms
10 ms
Terminal
16
500 VAC
0.05 A
16
0.1 ms
0.2 ms
Terminal
16
500 VAC
0.05 A
16
10 ms
10 ms
Terminal
16
500 VAC
0.05 A
16
10 ms
10 ms
40-pin connector
32
500 VAC
0.08 A
32
10 ms
10 ms
40-pin connector
32
500 VAC
0.08 A
32
32
500 VAC
0.09 A
64
0.3 mm 2
AWG22
10 ms
10 ms
40-pin connector
10 ms
10 ms
40-pin connector
32
500 VAC
0.09 A
64
1.5 ms
3 ms
40-pin connector
32
500 VAC
0.075 A
32
10 ms
10 ms
Terminal
16
1000 VAC
0.05 A
16
16
1000 VAC
0.05 A
16
0.75 to 1.25 mm
AWG15 to 19
0.4 ms
0.5 ms
Terminal
10 ms
10 ms
Terminal
16
1000 VAC
0.05 A
16
10 ms
10 ms
37-pin connector
32
1000 VAC
0.08 A
32
10 ms
10 ms
37-pin connector
32
1000 VAC
0.08 A
32
0.4 ms
0.4 ms
24-pin connector
500 VAC
0.08 A
16/32/48/64
0.3 mm 2
AWG22
24
SELV
power
supply is
required
2. MODULE SPECIFICATIONS
MELSEC-A
2.2.2
Output modules
Specifications of output modules are shown in the following table.
Model
Type
No.
of
Rated Load Voltage
Points
A1SY10
Relay output
16
2 A/pt, 8 A/com
1500 VAC
Relay output
(for 24 VDC)
16
2 A/pt, 8 A/com
AC terminal-Relay
coil, 5 VAC
1780 VAC
A1SY10EU
500 VAC
AC terminal-Relay
coil, 5 VAC
2830 VAC
500 VAC
A1SY14EU
Relay output
12
2 A/pt, 8 A/com
A1SY18A
Relay output
2 A/pt, 8 A/module
1500 VAC
Relay output
2 A/pt
AC terminal-Relay
coil, 5 VAC
2830 VAC
A1SY18AEU
500 VAC
A1SY22
Triac output
A1SY28A
Triac output
A1SY28EU
Triac output
A1SY40
A1SY41
12 ms
10 ms
12 ms
10 ms
12 ms
10 ms
12 ms
10 ms
12 ms
1 ms
0.5 cycle + 1 ms
1 A/pt, 4 A/module
1500 VAC
1 ms
0.5 cycle + 1 ms
2830 VAC
1 ms
0.5 cycle + 1 ms
16
12/24 VDC
2 ms
2 ms
32
12/24 VDC
2 ms
2 ms
A1SY42
64
12/24 VDC
2 ms
2 ms
A1SY50
16
12/24 VDC
2 ms
2 ms
16
24 VDC
2 A/pt, 4 A/com
2 ms
2 ms
A1SY60E
A1SY68A
Transistor
output
1500 VAC
10 ms
A1SY60
16
ON to OFF
500 VAC
16
5/12/24 VDC
2 A/pt, 4 A/com
3 ms
10 ms
5/12/24 VDC
2 A/pt
3 ms
10 ms
A1SY71
32
5/12 VDC
1 ms
1 ms
A1SY80
16
12/24 VDC
2 ms
2 ms
A1SY81
32
12/24 VDC
2 ms
2 ms
0.5ms
1.5ms
2 ms
2 ms
A1SY81EP
32
12/24 VDC
A1S42Y
64
12/24 VDC
0.1 A/pt
25
2. MODULE SPECIFICATIONS
MELSEC-A
Field Wiring
Applicable
Wire Size
Points/
Common
Surge
Suppression
External Power
Supply
Noise
Durability
Fuse Rating
Current
Internal
Current
Consumption
(5 VDC)
Requirement
No of
Occupied
Points
Terminal
None
None
1000 VAC
0.09 A
0.12 A
16
Terminal
None
None
1000 VAC
0.09 A
0.12 A
16
Terminal
None
None
1000 VAC
0.1 A
0.12 A
16
None
None
1000 VAC
0.075 A
0.24 A
16
None
None
1000 VAC
0.75 A
0.24 A
16
0.02 A
0.27 A
16
Terminal
0.75 to
1.25 mm 2
AWG15 to 19
Terminal
SELV power
supply
required
Terminal
CR
5A
1500 VAC
Terminal
CR
None
1500 VAC
0.13 A
16
Terminal
CR
None
1000 VAC
0.27 A
16
Zener diode
1.6 A
500 VAC
0.08 A
0.27 A
16
32
Zener diode
3.2 A
500 VAC
0.08 A
0.5 A
32
32
Zener diode
3.2 A
500 VAC
0.08 A
0.93 A
64
Terminal
40-pin connector
40-pin connector
0.3 mm
AWG22
Terminal
Terminal
Terminal
0.75 to
1.25 mm 2
AWG15 to 19
Terminal
Zener diode
3.2 A
500 VAC
0.06 A
0.12 A
16
Zener diode
5A
500 VAC
0.015 A
0.12 A
16
Zener diode
7A
500 VAC
0.01 A
Zener diode
None
500 VAC
32
None
1.6 A
500 VAC
Zener diode
5A
32
Zener diode
32
Clamping
diode
None
40-pin connector.
0.3mm 2
AWG22
Terminal
0.75 to
8
1.25 mm 2
AWG15 to 19
37-pin connector
37-pin connector
24-pin connector
0.3 mm 2
AWG22
0.2 A
16
0.11 A
16
0.15 A
0.4 A
32
1000 VAC
0.02 A
0.12 A
16
3.2 A
1000 VAC
0.08 A
0.5 A
32
None
1000VAC
0.08A
0.5A
32
1.6 A
500 VAC
0.08 A
0.1 A
16/32/48/64
26
SELV power
supply
required
2. MODULE SPECIFICATIONS
MELSEC-A
2.2.3
Input specifications
Operating Voltagee
Model
A1SH42
A1SX48Y18
No. of
Points
Type
DC input
(sink type)
A1SX48Y58
Type
Input
Current
32
12/24 VDC
2/5 mA
24 VDC
7 mA
24 VDC
7 mA
(2)
Model
Rated Input
Voltage
Insulation
Withstand
Voltage
500 VAC
ON Voltage
OFF Voltage
Maximum
Simultaneous
Input Points
(Percentage
Simultaneously
ON)
8 VDC or
higher
4 VDC or
lower
60%
(24 VDC)
14 VDC or
higher
6.5 VDC or
lower
100%
(26.4 VDC)
14 VDC or
higher
6.5 VDC or
lower
100%
(26.4 VDC)
Output specifications
No. of Points
Rated Load
Voltage
Max. Load
Current
A1SH42
Transistor
output
32
12/24 VDC
0.1 A/pt,
0.8 A/com
A1SX48Y18
Relay output
2 A/pt,
240 VAC,
50/60 Hz 24 VDC 8 A/com
A1SX48Y58
Transistor
output
12/24 VDC
0.5 A/pt,
2 A/com
27
Dielectric
Withstand
Voltage
ON to OFF
500 VAC
0.4 ms
0.4 ms
1500 VAC
10 ms
12 ms
500 VAC
2 ms
2 ms
2. MODULE SPECIFICATIONS
MELSEC-A
Field Wiring
OFF to ON
ON to OFF
10 ms
10 ms
40-pin
connector
0.3 mm 2
AWG22
10 ms
10 ms
Terminal
10 ms
10 ms
Terminal
0.75 to 1.25
mm 2
AWG15 to 19
Field Wiring
Applicable
Wire Size
40-pin connector
0.3 mm 2
AWG22
Terminal
0.75 to 1.25
mm 2
AWG 15 to 19
Terminal
Points/
Common
Points/
Common
Noise
Durability
Internal
Current
Consumption
(5 VDC)
No. of
Occupied
Points
32
500 VAC
0.05 A
32
500 VAC
0.05 A
16
500 VAC
0.05 A
16
Surge
Suppression
Fuse Rating
Noise
Durability
SELV power
supply
required
32
None
None
500 VAC
0.08 A
Zener diode
3.2 A
1000 VAC
0.045 A
None
None
500 VAC
0.06 A
28
Power
Supply
Requirement
Requirement
SELV power
supply required
MEMO
3. INSTALLATION
MELSEC-A
3.
INSTALLATION
3.1
E CAUTION
This product is an open type equipment and itself does not comply with IP2X
protection. The product must be installed in a suitable enclosure which
should be selected and installed in accordance to the local and national
standards.
An enclosure which contains the product can be opened only under any of
the following conditions (a) to (c) in order to protect operators from electrical
shock in normal operations. The following measures must be taken:
(a) The use of a key or tool is necessary. This method is only allowed
for access by skilled or instructed persons.
(b) Disconnection of supplied power before the enclosure is opened.
(c) Barriers should be provided for all live parts except those supplied
by Extra-Low Voltage.
This products must be installed and used in environment specified as the
environmental specifications. Otherwise, using in different environment
could cause electrical shock, fire, malfunction, damage of the products
and/or decrease of product capability.
When mounting a module onto a base unit, securely insert the fixing hook on
the bottom of the module into the hole provided on the base unit at first, then
plug the body of module on the base unit. If the modules are not mounted
correctly they may fall, malfunction or fail to operate correctly.
Extension base cables must be securely connected. Make sure that no
unsecured connection is made. Unsecured connection could cause PC to
read and/or write wrong status from/to input or output modules.
A memory cassette module or memory chips must be securely loaded on a
connector or socket. Make sure that no unsecured loading was made or
malfunction may occur.
31
3. INSTALLATION
3.2
MELSEC-A
3.2.1
EMC standards
When the PC is installed following the directions given in this manual its EMC
performance is compliant to the following standards and levels as required
by the EMC directive.
Specifications
Test Item
Test Description
Standard Values
EN55011
Radiated noise
30M-230MHz
EN55011
Conduction noise
IEC801-2
Static electricity immunity *2
IEC801-3
Radiated electromagnetic field *2
10V/m, 27-500MHz
IEC801-4
First transient burst noise
2kV
EN61000-4-2
Static electricity immunity *2
EN61000-4-4
First transient burst noise
2kV
ENV50140
Radiated electromagnetic field
AM modulation*2
ENV50204
Radiated electromagnetic field
Pulse modulation*2
ENV50141
Conduction noise
EN50081-2: 1995
prEN50082-2: 1991
EN50082-2: 1995
32
3. INSTALLATION
MELSEC-A
33
3. INSTALLATION
3.2.2
3.2.2.1
MELSEC-A
3.2.2.2
(1)
(2)
When attaching the control cabinets top plate or base plate, mask
painting and weld so that good surface contact can be made between
the cabinet and plate.
(3)
To ensure good electrical contact with the control cabinet, mask the
paint on the installation bolts of the inner plate in the control cabinet so
that contact between surfaces can be ensured over the widest possible
area.
(4)
Earth the control cabinet with a thick wire so that a low impedance
connection to ground can be ensured even at high frequencies. (22 mm 2
wire or thicker is recommended.)
(5)
(6)
Connect the door of cabinet to the main body with flat braided wires at
as many points as possible so that a low impedance can be ensured
even at high frequencies.
Provide an earthing point near the power supply module. Earth the
power supplys LG and FG terminals (LG: Line Ground, FG: Frame
Ground) with the thickest and shortest wire possible. (The wire length
must be 30 cm or shorter.) The LG and FG terminals function is to pass
the noise generated in the PC system to the ground, so an impedance
that is as low as possible must be ensured. As the wires are used to
relieve the noise, the wire itself carries a large noise content and thus
short wiring means that the wire is prevented from acting as an antenna.
Note) A long conductor will become a highly efficient antenna at high frequency.
(2)
The earth wire lead from the earthing point must be twisted with the
power supply wires. By twisting with the earthing wire, noise flowing
from the power supply wires can be relieved to the earthing. However,
if a filter is installed on the power supply wires, the wires and the
earthing wire may not need to be twisted.
(3)
34
3. INSTALLATION
3.2.2.3
MELSEC-A
Cables
The cables led from the control cabinet contain a high frequency noise
element and outside the control panel these cables act as antenna and
radiate noise. The cables connected to input/output modules or special
modules which leave the control panel must always be shielded cables.
Mounting of a ferrite core on the cables is not required (excluding some
models) but if a ferrite core is mounted, the noise radiated through the cable
can be suppressed further.
Use of a shielded cable is also effective for increasing the noise immunity
level. The PC systems input/output and special function module provide a
noise immunity level of equivalent to that stated in IEC801-4: 2 kV when a
shielded cable is used. If a shielded cable is not used or if the shield earthing
treatment is not suitable even when used (refer to section 3.2.2.4), the noise
immunity level is less than 2 kV
Note) prEN50082-2 specifies the noise resistance level based on the signal
wire application
Signals involved in process control:
2 kV
Signals not involved in process control: 1 kV
The meaning of involved in process control is not defined in prEN50082-2.
However, when the purposes of the EMC Directive are considered, the
signals that could cause personal injury or risks in the facility if a malfunction
occurs should be defined as signals involved in process control. Thus, it is
assumed that a high noise immunity level is required.
35
3. INSTALLATION
3.2.2.4
MELSEC-A
Shield earthing
When a shield of shield cable is earthed to the cabinet body, please ensure
that the shield contact with the body is over a large surface area. If the
cabinet body is painted it will be necessary to remove paint from the contact
area. All fastenings must be metallic and the shield and earthing contact must
be made over the largest available surface area. If the contact surfaces are
too uneven for optimal contact to be made either use washers to correct for
surface inconsistencies or use an abrasive to level the surfaces. The following diagrams show examples of how to provide good surface contact of
shield earthing by use of a cable clamp.
Screw
Clamp fitting
Shield section
Paint mask
(a) Peal the cable insulation off
and expose the shield section.
Shielded cable
Note) The method of earthing by soldering a wire onto the shield section of
the shielded cable as shown below is not recommended. The high
frequency impedance will increase and the shield will be ineffective.
Shielded cable
Wire
Crimp terminal
3.2.2.5
MELSECNET/II module
The following requirements apply to A1SJ71AR21, A1SJ71BR11, AnNCPUR21, AnACPUR21.
(1)
Always use a triaxial cable for the module. The radiated noise in the
band of 30 MHz or higher can be suppressed by using a triax cable.
Earth the outer shield by the method described in Section 3.2.2.4.
(2)
Always mount a ferrite core onto the triaxial cable. Mount the ferrite core
near the control cabinet outlet of each cable. Use of the TDK ZCAT3035
ferrite core is recommended.
36
3. INSTALLATION
3.2.2.6
MELSEC-A
Ethernet module
(1)
Always earth the AUI cable connected to the A1SJ71E71-B5. The AUI
is a shielded cable so remove the outer insulation and connect to earth
the exposed shield section using as wide a surface area as possible in
the manner shown below.
AUI cable
Shield
3.2.2.7
(2)
Always use a triaxial cable for the coaxial cable connected to the
A1SJ71E71-B2. The earthing precautions are the same as Section
3.2.2.5.
(3)
3.2.2.8
Precautions
A1S61P
A1S62P
A1S63P (*1)
Always mount one of the filters listed in section 3.2.2.10 to the incoming
power supply lines.
A1S61PEU
A1S62PEU
A1S61PN
A1S62PN
None
(*1) If a sufficient filter circuitry is built into a 24 VDC external power supply
unit, the noise generated by A1S63P will be absorbed by that filter
circuit, so a line filter may not be required.
37
3. INSTALLATION
3.2.2.9
MELSEC-A
Ferrite core
A ferrite core is effective for reducing noise in the band of 30 MHz to 100
MHz. Mounting of a ferrite core is not necessary except for some particular
models described in Section 3.2.2.5 and 3.2.2.6. However if further attenuation of noise is necessary, mounting of a ferrite core on cables which radiate
noise is recommended. When a ferrite core is mounted, mount the ferrite core
just before the point where the cable goes outside of the cabinet. The ferrite
will not be effective if the mounting position is not adequate.
Ferrite
core
Ferrite
core
Noise
Noise
FN343-3/01
FN660-6/06
ZHC2203-11
Manufacturer
SCHAFFNER
SCHAFFNER
TDK
Rated current
3A
6A
3A
Rated voltage
250 V
38
3. INSTALLATION
MELSEC-A
The precautions required when installing a noise filter are described below.
(1)
Do not bundle the wires on the input side and output side of the noise
filter. When bundled, the output side noise will be induced into the input
side wires from which the noise was filtered.
Input side
(power supply side)
Input side
(power supply side)
Introduction
Filter
Filter
Output side
(device side)
(2)
3.3
Output side
(device side)
(b) Separate and lay the input
and output wires.
Earth the noise filter earthing terminal to the control cabinet with the
shortest wire possible (approx. 10 cm).
3.3.1
39
3. INSTALLATION
3.3.2
MELSEC-A
Power module
For a power module with rated input voltage of 100/200VAC, select a
model in which the internal part between the first order and second order is intensively insulated, because it generates hazardous voltage
(voltage of 42.4V or more at the peak) area. (See Appendix 4.)
For a power module with 24VDC rated input, a conventional model
can be used.
(2)
I/O module
For I/O module with rated input voltage of 100/200VAC, select a model in which the internal area between the first order and second order is intensively insulated, because it has hazardous voltage area.
(See Appendix 4.)
For I/O module with 24VDC rated input, a conventional model can be
used.
(3)
(4)
Special module
Conventional models can be used for the special modules including
analog module, network module, and positioning module, because
the rated voltage is 24VDC or smaller.
(5)
Display device
Use an A870GOT CE compatible model.
3.3.3
Power supply
The insulation specification of the power module was designed assuming
installation category II. Be sure to use the installation category II power
supply to the PC.
The installation category indicates the durability level against surge voltage
generated by a thunderbolt. Category I has the lowest durability; category
IV has the highest durability.
Category IV
Category III
Category II
Category I
3 10
3. INSTALLATION
3.3.4
MELSEC-A
Control box
Because the PC is an open device (a device designed to be stored within
another unit), be sure to use it after storing in the control box.
(1)
(2)
Module installation
(1)
3 11
3. INSTALLATION
3.3.6
MELSEC-A
Grounding
There are two kinds of grounding terminals as shown below. Either grounding terminal must be used grounded.
Be sure to ground the protective grounding for the safety reasons.
3.3.7
Protective grounding
Functional grounding
External wiring
(1)
(2)
External devices
When a device with a hazardous voltage circuit is externally connected to the PC, use a model whose circuit section of the interface to
the PC is intensively insulated from the hazardous voltage circuit.
(3)
Intensive insulation
Intensive insulation refers to the insulation with the dielectric
withstand voltage shown in table 2.
Table 2: Intensive Insulation Withstand Voltage (Installation
Category II, source: IEC664)
150VAC or below
2500V
300VAC or below
4000V
3 12
3. INSTALLATION
3.4
MELSEC-A
Module Handling
E CAUTION
Do not disassemble or modify the modules. Doing so could cause trouble,
erroneous operation, injury, or fire.
When wiring, be sure there are no foreign substances such as sawdust or
wiring debris inside the module. Such debris could cause fires, damages, or
erroneous operation.
Tighten the terminal screws with the specified torque. If the terminal screws
are loose, it could result in short circuits, fire, or erroneous operation. If the
terminal screws are too tight, it may cause falling, short circuit or erroneous
operation due to damage of the screws or module.
Install so that the pegs on the bottom of the module fit securely into the base
unit peg holes, and use the specified torque to tighten the modules fixing
screws. Not installing the module correctry could result in erroneous operation, damage, or pieces of the product falling. If the terminal screws are too
tight, it may cause falling, short circuit or erroneous operation due to damage
of the screws or module.
Do not directry touch the modules conductive parts or electronic componets.
Doing so could cause erroneous operation or damage of the module.
(1)
(2)
(3)
During wiring, take care to ensure that wiring off-cuts, etc. do not get
inside the case. If anything does get inside the case, remove it.
(4)
59 to 88 (6 to 9) [5.2 to 7.8]
59 to 88 (6 to 9) [5.2 to 7.8]
3 13
3. INSTALLATION
3.5
MELSEC-A
Base Mounting
(1)
Mounting dimension
out
HS
CPU
I/O 0
I/O 1
I/O 3
I/O 2
I/O 4
I/O 5
I/O 6
I/O 7
80626E80G52
POWER
OUT
A1S38B
WS
W
Dimensions mm (inch)
A1S32B
A1S33B
A1S35B
A1S38B
A1S52B
(S1)
A1S55B
(S1)
A1S58B
(S1)
A1S65B
(S1)
A1S68B
(S1)
220
(8.66)
255
(10.04)
325
(12.80)
430
(16.93)
155
(6.10)
260
(10.24)
365
(14.37)
315
(12.40)
420
(16.54)
Ws
200
(7.87)
235
(9.25)
305
(12.01)
410
(16.14)
135
(5.31)
240
(9.45)
345
(13.58)
295
(11.61)
400
(15.75)
130 (5.12)
Hs
110 (4.33)
(2)
Provide a clearance between the top and bottom of modules and wall
of structure or components as given below. This is required for ventilation and allows easy replacement of modules.
Main base, Extension base
(A1S5[ ]B(S1),A1S6[ ]B(S1))
Main base
Main base
Conduit
(50mm (1.97 inch)
or less in height)
80 mm (3.15 inch)
or over
Conduit
(50mm (1.97 inch)
or less in height)
30mm (1.18 inch) or over
80 mm (3.15 inch)
or over
3 14
3. INSTALLATION
(3)
MELSEC-A
Unit mounting orientation
(a) Since the PC generates heat, it should be mounted on a well
ventilated location in the orientation shown below.
Flat
Vertical
(4)
Mount base unit on a flat surface. If the mounting surface is not even,
this may strain the printed circuit boards and cause malfunctions.
(5)
(6)
In order to avoid the effects of radiated noise and heat, provide the
clearances indicated below between the PC and devices that generate
noise or heat (contactors and relays).
Required clearance in front of: at least 100 mm (3.94 inches)
Required clearance on the right and left of <R>: at least 50 mm (1.97
inches)
At least 100 mm
(3.94 inches)
Contactor,
relay, etc.
3 15
3. INSTALLATION
(7)
MELSEC-A
If you want to mount base units on a DIN rail, please note the following
points.
(a) Suitable DIN rail types are listed as follows:
TH35-7.5Fe
TH35-7.5Al
TH35-15Fe
*JIS: Japanese Industrial Standard
(b) Spacing intervals for DIN rail mounting screws
When using a TH35-7.5Fe or TH35-7.5Al DIN rail, rail mounting
screws should be placed at a pitch of 200 mm (7.87 inch) or less
in order to ensure that the rail has sufficient strength.
DIN rail
35 mm
(1.38 inches)
P
P=200 mm (7.87 inches) or less
3.6
(2)
Grouding of AnS
Please be aware of the following points for grouding of AnS.
(a) Connect both LG and FG terminal on power supply modules to the
control cabinet at shortest distance. Approx. 20cm.
2
(b) Use thick wire for the earth connections. 2mm or thicker.
3 16
3. INSTALLATION
(3)
MELSEC-A
Process signal cables
Please be aware of the following points for process signal cable installations.
(a) Do not install process signal cables with primary voltage lines.
(b) If process cables are installed outside of the cabinet, use of screen
cables is effective for EMI noise reduction.
3.7
3 17
3. INSTALLATION
3.8
MELSEC-A
(2)
(1)
(11)
(8)
(11)
(3)
(7)
(9)
(5)
(10)
(4)
A1SCPU(S1)
A2SCPU(S1)
A2ASCPU(S1/S30/S60)
RUN/STOP:
Used to start/stop sequence program execution.
L.CLR:
Used to clear the data set in the latch range set in the
parameters.
(2) RUN LED
ON:
Indicates that the RUN key switch is set to the RUN
position and the sequence program is being executed.
OFF:
The RUN LED is OFF in the following cases:
When the 100/200 VAC power supply is not being
supplied to the CPU.
(7) Battery
(8) Dip switch
Memory write protect switch ...A1SCPU(S1),
A1SCPUC24-R2
(OFF: Memory not protected,
ON
(ON : Memory write protected)
I/O control switch
(OFF: Refresh mode, ON: Direct mode)
(9) Battery connector
(10) Memory cassette installing connector
(11) Memory write protect Dip switch
3 18
Memory Write
Protect Range
(kbytes)
Setting Switch
A2SCPU
A2ASCPU
A2SCPU-S1
A2ASCPUS1/S30/S60
0 to 16
1: ON
1: ON
16 to 32
2: ON
2: ON
32 to 48
3: ON
3: ON
48 to 64
4: ON
4: ON
64 to 80
Unused
5: ON
80 to 96
Unused
6: ON
96 to 112
Unused
7: ON
112 to 144
Unused
8: ON
144 to 256
Unused
9: ON
3. INSTALLATION
MELSEC-A
MELSEC A1SCPUC24-R2
STOP
L.CLR
RUN
RUN
RESET
ERROR
(12)
RESET
MITSUBISHI
ON
1
(13)
BC D
E
6
7
67
F0 1
8 9
34 5
8
9
(14)
(15)
A1SCPUC24-R2
(12) Transmission specification setting switch
LED No.
ON
ON
1 2 3 4 5 6 7 8 9
Setting Items
Write during RUN
enabled/disabled setting
SD
Transmitting
Flashes during data transmission
RD
Receiving
Flashes during data receive
CPU
NEU
Neutral
Transmission sequence initial state
(waiting for ENQ): ON
ENQ received: OFF
ACK
ACK
After sending ACK: ON
After sending NAK: OFF
NAK
NAK
After sending NAK: ON
After sending ACK: OFF
C/N
P/S
PRO
Protocol error
Communications protocol error: ON
Normal: OFF
10
SIO
SIO error
Normal: OFF
See *1
4
5
8 bit
7 bit
Set
Not set
Even
Odd
2 bit
1 bit
Set
Not set
5
6
7
8
9
RUN
Disabled
2
Transmission speed
setting
OFF
1
Enabled
Description
Normal run
Normal: ON
Error: OFF
10
300
600
1200
2400
4800
9600
19200
SW05
OFF
ON
OFF
ON
OFF
ON
OFF
SW06
OFF
OFF
ON
ON
OFF
OFF
ON
SW07
OFF
OFF
OFF
OFF
ON
ON
ON
67
F0 1
2
BC D
Setting
Unusable
Protocol 1
Protocol 2
Protocol 3
Protocol 4
8 9
Mode Setting
Switch Number
34 5
MODE
5
6 to E
F
3 19
3. INSTALLATION
MELSEC-A
MELSEC A1SHCPU
STOP
LCLR
RUN
ERROR
RUN
RESET
RESET
(16)
MITSUBISHI
(10)
A1SHCPU/A2SHCPU(S1)
(16) Dip switch
A1SHCPU
A2SHCPU
Switch No.
Application
Switch No.
5
Application
I/O switch setting
ON: Direct method
OFF: Refresh method
I/O select switch setting
ON: With memory write protection *1
OFF: Without memory write protection
Memory write protection range
1 2 3 4 5 6 7 8 9 10
A2SHCPU-S1
ON
OFF
48 to 64k bytes
32 to 48k bytes
16 to 32k bytes
0 to 16k bytes
Switch No.
10
Application
I/O select switch setting
ON: Direct method
OFF:Refresh method
Memory write protect setting (RAM and E 2 PROM)
ON: With memory write protection *1
OFF:Without memory write protection
Memory write protection range
96 to 112k bytes
80 to 96k bytes
64 to 80k bytes
48 to 64k bytes
32 to 48k bytes
16 to 32k bytes
0 to 16k bytes
3 20
3. INSTALLATION
3.9
MELSEC-A
1
2
3
4
5
Pin
Number
Signal
Abbreviation
CD
RD(RXD)
Receive data
SD(TXD)
Send data
DTR(ER)
SG
Signal ground
DSR(DR)
RS(RTS)
Request to send
CS(CTS)
Clear to send
6
7
8
9
Signal Name
Signal Direction
A1SCPUC24-R2 External Device
RS-232C cable
For the RS-232C cable, use a cable that conforms to the RS-232C
standard and is no longer than 15 m.
(Recommended cable)
(3)
Cable
Connections and
Signal Directions
External Device
Signal Names
Pin Number
CD
CD
RD(RXD)
RD(RXD)
SD(TXD)
SD(TXD)
DTR(ER)
DTR(ER)
SG
SG
DSR(DR)
DSR(DR)
RS(RTS)
RS(RTS)
CS(CTS)
CS(CTS)
3 21
Signal Names
3. INSTALLATION
MELSEC-A
(b) Example connection to an external device in which the CD signal
(pin No.8) cannot be switched ON and OFF.
In the case of a connection to a device in which the devices CD
signal cannot be switched ON and OFF, set non-execution of the
buffer memory address 10BH RS232C CD terminal check.
1) Example connection to an external device in which DC code
control or DTR/DSR code control is executed.
A1SCPUC24-R2
Cable
Connections and
Signal Directions
External Device
Signal Names
Pin Number
Signal Names
CD
CD
RD(RXD)
RD(RXD)
SD(TXD)
SD(TXD)
DTR(ER)
DTR(ER)
SG
SG
DSR(DR)
DSR(DR)
RS(RTS)
RS(RTS)
CS(CTS)
CS(CTS)
Cable
Connections and
Signal Directions
External Device
Signal Names
Pin Number
CD
CD
RD(RXD)
RD(RXD)
SD(TXD)
SD(TXD)
DTR(ER)
DTR(ER)
SG
SG
DSR(DR)
DSR(DR)
RS(RTS)
RS(RTS)
CS(CTS)
CS(CTS)
3 22
Signal Names
3. INSTALLATION
MELSEC-A
1
2
3
4
5
6
7
8
9
Signal Name
Cable Connections
CD
RD(RXD)
Receive data
SD(TXD)
Send data
DTR(ER)
SG
Signal ground
DSR(DR)
RS(RTS)
Request to send
CS(CTS)
Clear to send
PC CPU communications
check
RS-232C communications
check
C/N
OFF
CPU
Flicker
SIO
OFF
SD
RD
Completed
Turn the power supply OFF.
3 23
Flicker
ON
SIO
(LED No.10)
ON
4. WIRING
MELSEC-A
4.
WIRING
4.1
P DANGER
All external power supply must be turned off during installation and wiring.
Unless all phases are cut off from the products, it could cause electrical
shock or damage on the products.
Before connecting the power to the products, put terminal covers back
onto the terminals.
Otherwise, it could cause electrical shock.
A protective earth terminal which is marked with
ted to the earth.
Otherwise, it could cause electrical shock.
24 VDC
24 VDC
External power supply
Terminal screws should be tighten by the specified torque. Loose connection could cause short-circuit, fire and/or malfunction of the products.
During wiring, be sure that no off-cut of wires or other conductive dusts go
into modules. It could cause fire, malfunction and/or failure of the products.
Wiring for modules which provide connector for external wiring should be
securely carried out with the specified tools or by soldering. Unsecured
connection could cause short-circuit, fire, and/or malfunction of the products.
41
4. WIRING
MELSEC-A
Do not place process control signal cables and/or communication cables
nearby main power cables or actuation power cables so that risk of noise
trouble can be minimized. It is recommended to keep a distance of 100
mm or more between those cables.
4.2
Terminal assignment
(a) A1S61P
A1S61P
FG
SHORT 100VAC
Terminal
Name
Wiring Instructions
INPUT
AC100/200V
SHORT 100VAC
OPEN 200VAC
LG
FG
OPEN 200VAC
LG
INPUT
100/200VAC
(b) A1S61PEU
Terminal
Name
A1S61PEU
INPUT 200
to 240 VAC
(LG)
(FG)
(LG)
Wiring Instructions
Connect 200 to 240 VAC power supply
wires to these terminals.
Either terminal can be connected to
either live or neutral line.
This is a protective earth terminal to
be connected to the earth.
WARNING: This terminal must be
connected to the earth, otherwise,
the secondary circuit cannot be
ensured as safe.
INPUT
200 to 240VAC
42
(FG)
4. WIRING
MELSEC-A
(c) A1S61PN
Terminal
Name
A1S61PN
INPUT 100
to 240 VAC
NC
NC
(LG)
(FG)
(LG)
Wiring Instructions
Connect 100 to 240 VAC power supply
wires to these terminals.
Either terminal can be connected to
either live or neutral line.
This is a protective earth terminal to
be connected to the earth.
WARNING: This terminal must be
connected to the earth, otherwise,
the secondary circuit cannot be
ensured as safe.
INPUT
100 to 240VAC
(FG)
NC
(d) A1S62P
A1S62P
Terminal
Name
Wiring Instructions
INPUT
100/200VAC
SHORT 100VAC
OPEN 200VAC
LG
FG
+24V
24G
+24V
24G
FG
SHORT 100VAC
OPEN 200VAC
LG
INPUT
100/200VAC
43
4. WIRING
MELSEC-A
(e) A1S62PEU
Terminal
Name
A1S62PEU
INPUT 200
to 240 VAC
+24V
24G
(LG)
(FG)
(LG)
Wiring Instructions
Connect 200 to 240 VAC power supply
wires to these terminals.
Either terminal can be connected to
either live or neutral line.
This is a protective earth terminal to
be connected to the earth.
WARNING: This terminal must be
connected to the earth, otherwise,
the secondary circuit cannot be
ensured as safe.
INPUT
200 to 240 VAC
(FG)
+24V
24G
(f) A1S62PN
Terminal
Name
A1S62PN
INPUT 100
to 240 VAC
Wiring Instructions
Connect 100 to 240 VAC power supply
wires to these terminals.
Either terminal can be connected to
either live or neutral line.
+24V
24G
(FG)
(LG)
(LG)
INPUT
100 to 240VAC
(FG)
+24V
24G
(g) A1S63P
Terminal
Name
A1S63P
INPUT
+24V
24G
LG
FG
NC
No Connectable
NC
NC
FG
NC
NC
LG
+24V
INPUT
24G
Functional earth
44
Wiring Instructions
4. WIRING
MELSEC-A
(2)
PC power
supply
Isolation transformer
PC
I/O power
supply
Control devices
Main power
supply
Main power devices
PC I/O
devices
AC power source
E2
E1
E1
POINTS
(1) Provide separator grounding for the lightning surge absorber (E1) and
for the PC (E2).
(2) Select a lightning surge absorber of which maximum allowable line
voltage is higher than input voltage of the power supply module.
4.3
I/O signal wires must be installed at least 100 mm (3.94 inch) away from
high-voltage and large-current main power wires so that noise induction
from such high power circuit is minimized.
(2)
If the I/O signal wires cannot be separately installed from the high power
wires, use shielded cables for I/O signal and connect their shield to the
earth.
45
4. WIRING
4.3.1
MELSEC-A
Model
Model
(2)
A1SX30
12/24 VAC/DC
A1SX10
100 to 120 VAC
(1)
A1SX10EU
X01
A1SX20
200 to 240 VAC
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
X03
X05
X07
X08
X0A
X0C
X0E
COM
3
4
5
6
X07 8 7
9
X08
10
11
X0A 12
13
X0C
14
X0E 16 15
17
COM
18
19
20
X03
X05
A1SX20EU
X01
X00
X02
X04
X06
COM
X09
X0B
X0D
X0F
X00
X02
X04
X06
COM
X09
X0B
X0D
X0F
P DANGER
Do not touch terminals while the power is
supplied.
Model
(3)
A1SX40
Model
(4)
A1SX80
12/24 VDC
A1SX80-S1
A1SX40-S1
24 VDC
24 VDC
A1SX80-S2
A1SX40-S2
X01
X03
X05
X07
X08
2
4
6
8
10
X0A
12
X0C
14
X0E
- +
COM
16
18
20
1
3
5
7
9
11
13
15
17
X00
1
2
3
X03
4
5
X05
6
X07 8 7
9
X08
10
11
X0A 12
X0C 14 13
X0E 16 15
17
COM
18
19
20
X01
X02
X04
X06
COM
X09
X0B
X0D
X0F
+ -
19
- +
X00
X02
X04
X06
COM
X09
X0B
X0D
X0F
46
4. WIRING
Model
MELSEC-A
Rated Input Voltage
Model
(6)
(5)
A1SX41
12/24 VDC
A1SX41-S2
24 VDC
A1SX42
12/24 VDC
X00
A1SX42-S2
24 VDC
X01
A1SX71
5/24 VDC
X02
X03
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
B19 A19
B18 A18
B17 A17
B16 A16
B15 A15
B14 A14
B13 A13
B12 A12
B11 A11
B10 A10
X10
X04
X11
X05
X12
X06
X13
X07
X14
X08
X15
X09
X16
X0A
X17
X0B
B6
A6
B5
A5
Vacant
B4
A4
Vacant
Vacant
B3
A3
Vacant
B2
A2
Vacant
B1
A1
Vacant
X0E
X0F
COM
COM
X18
B12 A12
X19
B11 A11
X1A
B10 A10
X1B
A6
B5
A5
Vacant
B4
A4
Vacant
Vacant
B3
A3
Vacant
B2
A2
Vacant
B1
A1
X0F
X1C
X1E
X17
B13 A13
B6
X0E
X1D
X16
B14 A14
A7
X1B
A7
X15
B15 A15
B7
X0D
B7
X0D
X14
B16 A16
A8
X1A
A8
X13
B17 A17
B8
X0C
B8
X12
B18 A18
A9
X19
A9
X11
B19 A19
B9
X18
B9
X0C
- +
B20 A20
X10
B20 A20
- +
COM
X1F
COM
X1C
X1D
X1E
X1F
Vacant
B2
B20
+ -
B2
47
4. WIRING
Model
(7)
MELSEC-A
Rated Input Voltage
A1SX81
12/24 VDC
A1SX81-S2
24 VDC
X01
X03
X02
21
3
X05
X04
22
4
X07
X06
23
5
X09
X08
24
6
X0B
X0A
25
7
X0D
26
X0F
27
8
9
X11
X0C
X0E
X10
28
10
X13
X12
29
11
X15
X14
30
12
X17
X00
20
X16
31
13
X19
32
X1B
33
X1D
34
X1F
35
COM
36
Vacant
37
14
15
16
48
X18
X1A
X1C
X1E
17
COM
18
COM
19
Vacant
4. WIRING
Model
MELSEC-A
Pin Arrangement
(8)
A1S42X
12/24 VDC
Input terminals
Pin No.
Internal
control
circuit
B12
A12
B11
A11
B10
A10
B9
A9
B8
A8
B7
A7
B12
XD0
A12
XD1
B6
A6
B11
XD2
B5
A5
B4
A4
B3
A3
B2
A2
B1
A1
XD3
XD4
A10
XD5
B9
XD6
A9
XD7
B8
XSCN0
A8
XSCN1
B7
XSCN2
A7
XSCN3
B6
XSCN4
A6
Pin
No.
Signal
Name
Pin
No.
Signal
Name
B12
XD0
A12
XD1
B11
XD2
A11
XD3
B10
XD4
A10
XD5
XSCN5
B9
XD6
A9
XD7
B5
XSCN6
B8
XSCN0
A8
XSCN1
A5
XSCN7
B7
SXCN2
A7
XSCN3
B6
XSCN4
A6
XSCN5
B5
XSCN6
A5
XSCN7
B4
Vacant
A4
Vacant
B3
12/24
VDC
A3
12/24
VDC
B2
0V
A2
0V
B1
FG
A1
FG
Internal
scan at
1/8th duty
B3, A3
12/24 VDC
B2, A2
*1
49
4. WIRING
4.3.2
MELSEC-A
Model
A1SY10
A1SY10EU
L
L
L
L
L
L
L
L
Y01
Y03
Y05
Y07
Y08
Y0A
Y0C
Y0E
COM2
Y00
1
2
12
14
16
18
20
Y06
8
10
Y04
Y02
COM1
9
11
Y09
13
Y0B
15
17
L
L
Y0D
Y0F
L
+ -
19
(2)
(1)
2
4
6
8
10
Y0E
Y09
11
Y0A
12
Y0B
13
14
Y0D
15
16
COM2
COM1
Y08
Y06
Y07
Y04
Y05
Y02
Y03
Y0C
Y00
Y01
24 VDC
(For relay drive)
P DANGER
Y0F
17
18
+ -
19
20
24 VDC
(For relay drive)
P DANGER
Do not touch terminals while the power is
supplied.
Model
Model
(3)
A1SY14EU
(4)
A1SY18A
240 VAC,24 VDC
A1SY18AEU
L
L
L
L
Y01
Y03
Y04
Y06
COM2
L
L
Y09
Y0B
2
4
6
8
10
12
14
16
18
20
1
3
5
7
9
11
13
15
Y00
Y02
L
L
Y00
COM1
Y05
Y07
Y08
Y0A
Y01
Y02
Y03
L
L
Y04
Y05
COM3
Y06
Y07
17
19
+ -
2
4
6
8
10
12
14
16
18
24 VDC
(For relay drive)
20
1
3
5
7
9
11
13
15
17
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
L
L
L
L
L
L
L
L
+ -
19
24 VDC
(For relay drive)
P DANGER
P DANGER
4 10
4. WIRING
Model
MELSEC-A
Rated Load Voltage
Model
(5)
(6)
A1SY22
100/200 VAC
Y01
Y03
4
5
Y05
6
7
Y07
100/200 VAC
Y08
Y0A
Y0C
Y0E
100/200 VAC
8
9
10
11
12
13
14
15
16
18
17
19
A1SY28A
Y00
100/200 VAC
Y02
Y04
Y06
Y00
Y01
Y02
COM1
Y03
Y09
Y0B
Y04
Y0D
Y0F
Y05
Y06
Y07
COM2
1
2
3
4
6
8
10
12
14
16
18
20
9
11
13
15
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
L
L
L
L
L
L
L
L
17
19
20
P DANGER
Do not touch terminals while the power is
supplied.
Model
A1SY40
3
5
6
7
8
10
11
12
14
13
15
16
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
(8)
100-240 VAC
DANGER
Model
(7)
A1SY28EU
12/24 VDC
Y01
Y03
Y05
Y07
COM
Y08
17
18
Y0A
Y0C
Y0E
COM
19
20
P DANGER
Do not touch terminals while the power is
supplied.
4 11
1
2
3
4
5
6
7
8
9
10
12
11
13
14
15
16
18
20
17
19
Y00
Y02
Y04
Y06
L
L
L
L
12/24 VDC
Y09
Y0B
Y0D
Y0F
12/24 VDC
L
L
L
L
4. WIRING
Model
MELSEC-A
Rated Load Voltage
Model
(10)
(9)
A1SY50
12/24 VDC
A1SY60
24 VDC
A1SY60E
Y01
Y01
2
3
Y03
4
5
Y05
6
7
Y07
COM
Y08
12
14
Y0C
Y0E
15
16
18
COM
Model
11
13
Y0A
9
10
20
17
19
Y00
L
L
Y04
0V
Y06
12/24 VDC
Y09
Y0B
Y0D
+ -
Y01
+ -
Y02
+ -
Y03
L
L
L
L
Y04
Y05
Y06
Y07
Vacant
Vacant
1
2
3
4
6
8
10
5
7
9
11
12
13
14
16
18
20
15
Y00
Y01
Y02
Y03
L
+ -
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Y02
Y04
Y06
L
+ -
COM1
12/24 VDC
L
Y08
Y0A
For a load
voltage of
5 VDC.
Y0C
Y0E
L
+ -
COM1
20
For a load
voltage of
12/24 VDC.
12/24 VDC
Model
(12)
For sink
L
L
+ -
19 Vacant
0V
A1SY80
Y05
17 Vacant
Y0F
Y00
5 VDC
12/24 VDC
Y04
Y07
Y0D
+ -
Y06
Y0B
Y0F
Y09
5/12/24/48 VDC
Y00
Y07
+ -
Y05
Y02
(11)
A1SY68A
Y03
5/12/24 VDC
12/24 VDC
Y01
Y03
Y05
Y07
0V
+ -
+ -
For source
4 12
Y09
Y0B
Y0D
Y0F
0V
1
2
4
3
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Y00
Y02
Y04
Y06
COM1
L
+
Y08
Y0A
Y0C
Y0E
COM1
L
+
4. WIRING
Model
MELSEC-A
Rated Load Voltage
Model
(13)
(14)
A1SY41
L
L
L
L
L
L
L
L
L
12/24 VDC
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
A1SY42
B20 A20
B19 A19
B18 A18
B17 A17
B16 A16
B15 A15
B14 A14
B13 A13
B12 A12
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
L
L
L
L
L
L
L
L
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
B11 A11
B10 A10
B9
A9
B8
A8
B7
A7
B6
A6
B5
A5
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
Vacant
B4
A4
Vacant
Vacant
B3
A3
Vacant
B2
A2
12/24 VDC
12/24 VDC
B1
A1
COM
L
L
L
L
L
L
L
L
L
L
L
L
12/24 VDC
- +
12/24 VDC
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
B18 A18
B17 A17
B16 A16
B15 A15
B14 A14
B13 A13
B12 A12
B11 A11
B10 A10
B9
B8
B7
B6
A9
A8
A7
A6
A5
Vacant
B4
A4
Vacant
B3
A3
12/24 VDC
B19 A19
B5
12/24 VDC
COM
B20 A20
B2
A2
B1
A1
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
Vacant
Vacant
COM
12/24 VDC
- +
COM
4 13
4. WIRING
Model
MELSEC-A
Model
(15)
A1SY71
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
(16)
5/12 VDC
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
B20 A20
B19 A19
B18 A18
B17 A17
B16 A16
B15 A15
B14 A14
B13 A13
B12 B12
B11 A11
B10 A10
B9
A9
B8
A8
B7
A7
B6
A6
B5
A5
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
B4
A4
Vacant
Vacant
B3
A3
Vacant
B2
A2
B1
A1
5/12 VDC
12/24 VDC
Y01
Y03
Y05
Y07
Y09
Y0B
Y0D
Y0F
Y11
Y13
Y15
Y17
Y19
Y1B
Y1D
Y1F
COM
Vacant
5/12 VDC
A1SY81
A1SY81EP
COM
0V
-
1
2
21
3
22
4
Y02
Y04
Y06
L
L
L
23
5
24
6
25
7
26
8
27
9
28
10
29
11
30
12
Y08
Y0A
Y0C
Y0E
Y10
Y12
Y14
Y16
L
L
L
L
L
L
L
L
31
13
32
14
33
15
34
16
Y18
Y1A
Y1C
Y1E
L
L
L
L
35
17
COM
36
18
COM
37
19
Y00
20
0V
COM
4 14
4. WIRING
Model
MELSEC-A
Pin Arrangement
(17)
A1S42Y
12/24 VDC
A1S42Y
B12
B11
B10
B9
B8
B7
B6
B5
B4
B3
B2
B1
Output terminals
Pin No.
*3
Resistors to limit
LED current
R
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
R
R
Internal
scanning at
1/8th duty
Pin
No.
Signal
Name (FH)
Pin
No.
Signal
Name (FH)
B12
YD0
A12
YD1
B11
YD2
A11
YD3
B10
YD4
A10
YD5
B9
YD6
A9
YD7
B8
YSCN0
A8
YSCN1
B7
YSCN2
A7
YSCN3
B6
YSCN4
A6
YSCN5
B5
YSCN6
A5
YSCN7
B4
Vacant
A4
Vacant
B3
12/24 VDC
A3
12/24 VDC
B2
0V
A2
0V
B1
Vacant
A1
Vacant
12/24 VDC
*1
*2
*3
*4
4 15
4. WIRING
4.3.3
MELSEC-A
12/24 VDC
12/24 VDC
(1)
A1SH42
X00
X01
X02
X03
X04
X05
X06
X07
X08
X09
X0A
X0B
X0C
X0D
X0E
X0F
Vacant
Vacant
- +
COM
COM
B20 A20
B19 A19
B18 A18
B17 A17
B16 A16
B15 A15
B14 A14
B13 A13
B12 A12
B11 A11
B10 A10
B9
B8
B7
B6
A9
A8
A7
A6
X10
X11
X12
X13
X14
X15
X16
X17
X18
X19
X1A
X1B
X1C
X1D
X1E
X1F
B5
A5
B4
A4
Vacant
A3
Vacant
B3
Y00
Y01
Y02
Y03
Y04
Y05
Y06
Y07
Y08
Y09
Y0A
Y0B
Y0C
Y0D
Y0E
Y0F
B18 A18
B17 A17
B16 A16
B15 A15
B14 A14
B13 A13
B12 A12
B11 A11
B10 A10
B9
B8
B7
B6
A9
A8
A7
A6
A5
Vacant
B4
A4
Vacant
B3
A3
A2
Vacant
12/24 VDC
B1
A1
Vacant
12/24 VDC
B19 A19
B5
B2
F (Input side)
B20 A20
B2
A2
B1
A1
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
Y18
Y19
Y1A
Y1B
Y1C
Y1D
Y1E
Y1F
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
Vacant
Vacant
COM
12/24 VDC
- +
COM
L (Output side)
*3 B1 and B2 , and A1 and A2 , are
connected internally.
*2 The A and B pin number rows shown above are transposed with respect to the diagram of
the A and B rows which is printed on the module. Remember that the A row pin numbers
correspond to the B row of the module.
4 16
4. WIRING
Model
MELSEC-A
Rated Input Voltage
24 VDC
24 VDC/240 VAC
(2)
A1SX48Y18
P DANGER
Do not touch terminal while the power is supplied.
Model
24 VDC
12/24 VDC
(3)
A1SX48Y58
4 17
5. FAIL-SAFE CONSTRUCTIONS
5.
FAIL-SAFE CONSTRUCTIONS
5.1
MELSEC-A
P DANGER
Safety circuitry must be so designed and constructed externally that an entire system stays in safe in case of a external power supply failure and/or
PC failure. In particular, the following safety circuitry are required to constructed outside of the PC.
(1)
Emergency stop circuit, protection circuit, interlocking circuit for contrary operations such as forward and reverse movement, and hardware
stroke limit circuit for positioning controls must be constructed externally.
(2)
(3)
5.2
(1)
(2)
Turn ON the external power supply used for the process control.
(3)
(4)
(5)
Confirm that all external power supplies are turned ON, and then, an I/O
control program should be executed.
51
5. FAIL-SAFE CONSTRUCTIONS
(1)
MELSEC-A
Mixed AC and DC
ALL AC
POWER
POWER
TRANSFORMER
TRANSFORMER
FUSE
TRANSFORMER
FUSE
FUSE
FUSE
FUSE
FUSE
CPU
CPU
M9006
Ym
M9006
M9039
*5
Yn
Y1
RA2
Yn
(-) (+)
*6
TM
M9084
PROGRAM
MC
DC
POWER
SUPPLY
XM
XM
START SW
Ym
M9039
*1
RA1
No
MC
STOP SW
INPUT MODULE
XM
START
TM MC1
M9084
TM
No
M10
M10
PROGRAM
FUSE
FUSE
*1
RA1
MC
MC
STOP SW
INPUT MODULE
RA2
OUTPUT MODULE
XM
*2
Ym
L
OUTPUT MODULE
*3
Yn
Ym
RA1
*2
L
*7
Yn
MC
MC
RA1
OUTPUT MODULE
OUTPUT MODULE
MC
MC
*4
MC2
Y1
MC1
*8
MC1
RA2
MC2
MC2
RA2
MC1
MC1
*4
*4
MC2
*8
Voltage relay is
recommended
For AC/DC
For AC
1) Switch CPU to RUN.
52
5. FAIL-SAFE CONSTRUCTIONS
MELSEC-A
Y00
T1
1 sec
M9032
Y00
T2
Y00
Y01
External load
L
Y0F
1 sec
MC
24 V
0.5
sec
0.5
sec
0V
24 VDC
Output module *1
CPU module
T1
T2
MC
*1: Y00 repeats turning ON and then OFF at 0.5 second intervals.
Use a no-contact output module (transistor in the example
shown above).
53
MEMO
6. MAINTENANCE
6.
MAINTENANCE
6.1
MELSEC-A
DANGER
Maintenance activities for the product should be carried out by trained and
competent personnel.
Do not touch terminals while the power is supplied.
Cleaning or screw tightening must be carried out while the power is off.
CAUTION
Do not change program, move switch of RUN, STOP of PAUSE, nor proceed
to force output during CPU RUN without confirmation of safety.
Do not disassemble nor modify the products.
Do not mount a module while the power is supplied.
Connect the battery properly. Do not recharge, disassemble, heat, burn,
short, nor solder the battery.
Only use A6BAT for battery replacement.
61
6. MAINTENANCE
Daily Inspection
Check Item
Check Point
Judgment
Corrective
Action
Base unit
mounting
conditions
Retighten
screws.
Mounting
conditions of I/O
module, etc.
Check if the
module is
disengaged or
the hook is
securely
engaged.
Securely
engage the
hook.
Connecting
condition
Retigten
terminal screws.
Check distance
between
solderless
terminals.
Correct.
Check
connectors of
extension
cable.
Retighten
connector
mounting
screws.
POWER
LED
ON (OFF indicates an
error.)
Refer to Users
Manual
RUN LED
ON (OFF or flash
indicates an error.)
Refer to Users
Manual
ERROR
LED
Refer to Users
Manual
Input LED
Refer to Users
Manual
Output LED
Refer to Users
Manual
6.2
MELSEC-A
62
6. MAINTENANCE
Periodic Inspection
This section explains the inspection items which are to be checked every six
months to one year. This inspection should also be performed when the
equipment is moved or modified or the wiring is changed.
Ambient
temperature
Ambient
humidity
Checking Method
Measure with
thermometer and
hygrometer.
Measure corrosive
gas.
Ambience
Line voltage
check.
Mounting conditions
Check Item
Ambient environment
No.
Connecting conditions
6.3
MELSEC-A
Judgment
0 to 55 C
10 to 90 %RH
Corrective Action
When PC is used
inside a panel, the
temperature in the
panel is ambient
temperature.
There should be
no corrosive
gases.
Measure voltage
across 100/200
VAC terminal.
85 to 132 VAC
170 to 264 VAC
Change supply
power . Change
transformer tap.
Looseness,
play
The module
should be
mounted securely
and positively.
Retighten screws.
Ingress of
dust or
foreign
material
Visual check.
There should be
no dust or foreign
material, in the
vicinity of the PC.
Loose
terminal
screws
Retighten.
Connectors
should not be
loose.
Retighten.
Distances
between
solderless
terminals.
Visual check.
Proper clearance
should be
provided between
solderless
terminals.
Correct.
Loose
connector
Visual check.
Connectors
should not be
loose.
Retighten
connector
mounting screws.
Check battery
status by
monitoring special
auxiliary relays
M9006 and M9007.
Retighten battery
if necessary.
Preventive
maintenance
If battery capacity
reduction is not
indicated, change
the battery when
specified service
life is exceeded.
Battery
63
6. MAINTENANCE
6.4
MELSEC-A
Battery Replacement
A lithium battery is used in a CPU module to keep program and data during
power failure time. When the voltage of battery comes low, M9006 and/or
M9007 internal diagnostic signal come on. Please replace the battery as
soon as possible once the signal is activated.
64
7. ERROR CODES
7.
MELSEC-A
ERROR CODES
When an error occurs while in the PC RUN or RUN state, the self-diagnostic
function stores an error indication or error code (including step number) in
the special register. This section describes how to read the error code, as
well as causes of errors and corrective actions. Table 7.1 shows the error
codes for A1SCPU and A2SCPU, Table 7.2 the error codes and detailed error
codes for A2ASCPU(S1/S30/S60), and Table 7.3 the error codes and detailed error codes that are detected only in the A1SHCPU and A2SHCPU,
respectively.
Take proper action to eliminate the cause of error.
7.1
Error Message
INSTRUCT
CODE ERR.
Contents
of Special
Register
D9008
(BIN
value)
10
CPU
State
STOP
(1) Read the error step by use of peripheral device and correct the
program at that step.
(1)
(2) In the case of the memory cassette, rewrite the contents of the
ROM, or replace with a memory
cassette whose contents have
been correctly written.
(2)
PARAMETER
ERROR
11
STOP
MISSING END
INS.
12
STOP
(1)
(2)
(3)
13
STOP
(1)
CANT
EXECUTE (P)
Corrective Action
(4)
(5)
(6)
(7)
71
7. ERROR CODES
MELSEC-A
Table 7.1 Error Codes (Continued)
Error Message
Contents
of Special
Register
D9008
(BIN value)
CPU
State
(1)
(2)
(3)
(4)
CHK
FORMAT ERR.
14
STOP
(5)
Corrective Action
CJ [ ]
(6)
(7)
P254
(1)
CANT
EXECUTE (I)
ROM ERR
(A1SCPU,
A1SHCPU)
15
17
STOP
(2)
CHK D1 D2
(3)
(1)
STOP
(1)
RAM ERROR
20
STOP
OPE. CIRCUIT
ERR.
21
STOP
WDT ERROR
22
STOP
72
7. ERROR CODES
MELSEC-A
Table 7.1 Error Codes (Continued)
Error Message
Contents
of Special
Register
D9008
(BIN
value)
CPU
State
(1)
END NOT
EXECUTE
24
WDT ERROR
25
STOP
(2)
STOP
STOP
(RUN)
UNIT VERIFY
ERR.
31
FUSE BREAK
OFF
32
STOP
(RUN)
CONTROL-BUS
ERR.
40
STOP
41
STOP
(1)
(1)
43
STOP
(1)
(2)
SP. UNIT LAY.
ERR.
44
STOP
Corrective Action
(3)
(4)
73
7. ERROR CODES
MELSEC-A
Table 7.1 Error Codes (Continued)
Error Message
Contents
of Special
Register
D9008
(BIN
value)
CPU
State
46
STOP
(RUN)
47
(1)
(1)
RUN
(2)
(1)
OPERATION ERROR
50
RUN
(2)
(STOP)
(3)
(1)
MAIN CPU
DOWN
BATTERY ERROR
60
70
STOP
RUN
(2)
(3)
(1)
(2)
74
Corrective Action
(1) Read the error step by use of peripheral device, and check and
correct the content of the FROM/
TO instruction at that step by
using a peripheral device.
(1) Write the parameters again and
check.
7. ERROR CODES
7.2
MELSEC-A
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
Corrective Action
102
103
104
105
106
107
108
INSTRCT CODE
ERR.
101
10
(Checked at STOP
RUN or during
instruction execution)
75
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
PARAMETER ERROR
111
11
12
112
113
114
115
116
117
118
121
CANT EXECUTE
(P)
131
13
(Checked at the
execution of
instruction)
132
Corrective Action
76
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
133
134
141
142
143
144
13
135
14
145
(Checked at
STOP/PAUSE
RUN)
Corrective Action
CANT EXECUTE
(P)
(Checked at the
execution of instruction)
CJ
P[ ][ ]
146
147
77
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
148
151
152
153
201
202
203
204
211
212
213
14
(Checked at
STOP/PAUSE
RUN)
CANT EXECUTE
(1)
15
(Checked at the
occurrence of
interruption)
RAM ERROR
20
(Checked at
power-on)
OPE CIRCUIT ERR
21
(Cheked at
power-on)
WDT ERROR
22
(Checked at the
execution of END
instruction)
78
Corrective Action
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Detailed
Error
Code
(D9091)
24
241
26
401
402
411
412
Error
Code
(D9008)
END NOT
EXECUTE
(Checked at end of
program)
MAIN CPU DOWN
UNIT VERIFY ERR.
31
(Checked
continuously)
FUSE BREAK OFF
32
(Checked
continuously)
CONTROL-BUS
ERR.
40
41
A1SJ71AP21/R21,
A1SJ71AT21B, AJ71AP21/R21 or
AJ71AT21B located in master
station.
79
Corrective Action
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
Corrective Action
441
442
More than 11 special function modules [except for the AI61 (S1)]
which can start interrupts to the
CPU have been loaded.
443
444
445
446
The number special function modules which can use dedicated instructions, registered by I/O
assignment per one CPU module
(number of modules to be loaded)
is larger than the specified limit.
(The total of computers shown
below is 1344 or more.)
44
447
448
> 1344
7 10
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Massage
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
Corrective Action
462
(1) The model name of the module (1) Match the model name
specified by I/O allocation
specified in the CC-Link
parameter with that specified in
dedicated instruction is different
the CC-Link dedicated
from that specified by I/O
instruction.
allocation parameter.
(2) Read the error step by
(2) There is no special function
peripheral device, check and
module in the area specified by
correct the content of the
the FROM/TO instruction or
special function module
there is no corresponding
dedicated instruction of that
special function module.
step.
470
471
472
473
474
475
476
46
47
7 11
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
Corrective Action
501
502
503
504
OPERATION ERROR
50
505
(Checked during
execution of instruction)
7 12
7. ERROR CODES
MELSEC-A
Table 7.2 Error Code List (Continued)
Error Message
Error
Code
(D9008)
Detailed
Error
Code
(D9091)
506
OPERATION
ERROR
507
50
509
Corrective Action
(Checked during
execution of
instruction)
MAIN CPU DOWN
60
BATTERY ERROR
70
(Checked at poweron)
7 13
7. ERROR CODES
7.3
MELSEC-A
Detailed
Error
Code
(D9092)
Corrective Action
103
104
105
462
503
504
101
OPERATION ERROR
509
Set parameters.
Point
MITSUBISHI
MODEL
DATE
9707 B
MITUBISHI ELECTRIC
BD992D008H38
Function version
Manufacture of year and month
7 14
APPENDIX
APPENDIX
Appendix 1
Item
A1SHCPU
Processing speed *1
0.33s
I/O points
2048 points *2
Memory capacity
64k bytes
32k bytes
Comment points
CC-Link Dedicated
Instruction
11 instructions
None
Conventional memory
cassette
7
A1SCPU
A1SCPU-S1
1s
256 points
512 points
A1SMCA-2KE/8KE/8KP
New memory cassette
A1SNMCA-2KE/8KE/8KP
*1 I/O processing: during refreshing or performing the LD instruction.
*2 Each CPU has 2048 points (X/Y0 to 7FF) of I/O devices, while the actual I/O points are
same as in the AnS series. The additional I/O devices can be used for MELSECNET
(/B), MELSECNET/MINI, or CC-Link.
*3 The CPU can store 1600 comment points, while the GPP function can create up to 3685
comment points.
Appendix 2
Item
A2SHCPU
A2SHCPU-S1
A2SCPU(S1)
Processing speed *4
0.25s
1s
I/O points
2048 points *5
512 points
(1024 points *6)
Memory capacity
CC-Link Dedicated
Instruction
Conventional memory
cassette
64k bytes
192k bytes
11 instructions
None
A2SMCA-14KE/14KP
New memory cassette
A2SNMCA-30KE
*4 I/O processing: during refreshing or performing the LD instruction.
*5 Each CPU has 2048 points (X/Y0 to 7FF) of I/O devices, while the actual I/O points are
same as in the AnS series. The additional I/O devices can be used for MELSECNET
(/B), MELSECNET/MINI, or CC-Link.
*6 When using A2SCPU-S1
A1
APPENDIX
Appendix 3
Item
A2ASCPU-S30
A2ASCPU-S60
A2ASCPU(S1)
Memory capacity
(built-in RAM)
256k bytes
256k bytes
64k bytes
(256k bytes *7)
Main
Sub
None
None
Program
capacity
1024 points
1024 points
512 points
(1024 points *7)
Block No. 3
Block No. 16
Block No. 3
(No. 16 *7)
0.20 ms/step
0.15 ms/step
0.20 ms/step
0.32A
0.35A
0.32A
Command
processing
speed
5
6
Sequence
command
Consumed current
Appendix 4
Mode l
Specification s
A1SHCPU
CPU module
Power supply
module
A1S61PEU
A1S62PEU
A1S61PN
A1S62PN
A1SX10EU
A1SX20EU
A1SY10EU
A1SY14EU
A1SY18AEU
A1SY28EU
Input module
Output
module
RRPA
RIFR
RITO
RIRD
RIWT
RIRCV
RISEND
RDGET
RDPUT
RDMON
A2