Manual Configuring 810D PDF
Manual Configuring 810D PDF
Manual Configuring 810D PDF
Software Version 4
Manual
10.2000 Edition
Configuring CCU1/CCU2
Manufacturer/Service Documentation
SINUMERIK
SINUMERIK
840D/810D/
FM-NC
840D/840Di/
810D/
Brochure
Catalog
Ordering Info
NC 60 *)
User Documentation
SINUMERIK
SIROTEC
SIMODRIVE
Accessories
Catalog
Accessories
NC-Z
User Documentation
SINUMERIK
SINUMERIK
840D/840Di/
810D/
FM-NC
SINUMERIK
SINUMERIK
SINUMERIK
840D/810D/
FM-NC
840D/810D
840D/840Di/
810D/
FM-NC
840D/840Di/
810D/
FM-NC
AutoTurn
Short Guide
Programming (1)
Setup (2)
Operators Guide
HT 6 (+ 840Di)
HPU
Unit
Operator Panel
Diagnostics
Guide *)
Operators Guide
Short Guide
Operators Guide*)
Manufacturer/Service Documentation
SINUMERIK
840Di
840D/810D
Program. Guide
Short Guide
Fundamentals *)
Advanced *)
Cycles
Measuring Cycles
SINUMERIK
SINUMERIK
SINUMERIK
SINUMERIK
840D/810D
840D/840Di/
810D
840D/810D
Description of
Functions
ManualTurn
ShopMill
Description of
Functions
Synchronized
Actions
Desc. of Functions
Computer Link
Tool Data
Information
System
SINUMERIK
Configuring
(HW) *)
FM-NC
810D
840D
Manufacturer/Service Documentation
SINUMERIK
SINUMERIK
SIMODRIVE
SINUMERIK
SINUMERIK
SINUMERIK
SINUMERIK
SINUMERIK
840D/840Di/
810D/
FM-NC
611D
840D/810D
840D/840Di/
810D
FM-NC
840D/810D/
FM-NC
840D/810D/
FM-NC
840D/840Di/
810D
840D/810D/
FM-NC
Operator
Components
(HW) *)
Description of
Description of
Functions
Functions
Drive Functions *) Basic Machine *)
Extended Functions
Special Functions
Configuring Kit
MMC100/101
Configuring
Syntax
Development Kit
Screen Kit
MMC100/101
SW Update and
Configuration
Description of
Functions
Tool
Management
Description of
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Operator Interface
OP 030
Manufacturer/Service Documentation
SINUMERIK
SIMODRIVE
SINUMERIK
SIMODRIVE
SINUMERIK
840D
Description of
Functions
SINUMERIK
Safety
Integrated
Description of
Functions
Digitizing
Installation &
Startup Guide *)
FM-NC
810D
840D/611D
MMC/HMI
SINUMERIK
SIMODRIVE
840D/840Di
810D/
FMNC
611D
Lists *)
SINUMERIK
SIMODRIVE
840D
611D
Description of
Functions
Linear Motor
SINUMERIK
SIMODRIVE
840D
611D
EMC Guidelines
Description of
Functions
Hydraulics Module
Analog Module
Manufacturer/Service Documentation
Electronic Documentation
SINUMERIK
SIMODRIVE
840D/840Di/
810D/
FM-NC
611, Motors
DOC ON CD *)
The SINUMERIK System
SINUMERIK
SINUMERIK
840D/840Di/
810D
Description of
Functions
ISO Dialects for
SINUMERIK
SINUMERIK
840Di
Description of
Functions
CAM Integration
DNC NT-2000
SINUMERIK
SIMODRIVE
SIROTEC
Manual
(HW + Installation
and Start-up)
SINUMERIK 810D
Software Version 4
Configuring CCU1/CCU2
Manual
System Overview
Connection Conditions
Description
Axis Extension
I/O Modules
Abbreviations
References
EC Declaration of
Conformity
Valid for
Control
Software version
SINUMERIK 810D
4
SINUMERIK 810DE (export version)
4
Drive
SIMODRIVE 611D
5
Index
10.00 Edition
SINUMERIK Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the Remarks column.
Status code in the Remarks column:
A . . . . . New documentation.
B . . . . . Unrevised reprint with new Order No.
C . . . . . Revised edition with new status.
If factual changes have been made on the page since the last edition,
this is indicated by a new edition coding in the header on that page.
Edition
12.95
07.96
08.97
12.98
08.99
04.00
10.00
Order No.
6FC5 297-1AD10-0BP0
6FC5 297-1AD10-0BP1
6FC5 297-2AD10-0BP0
6FC5 297-3AD10-0BP0
6FC5 297-3AD10-0BP1
6FC5 297-3AD10-0BP2
6FC5 297-4AD10-0BP0
Remarks
A
C
C
C
C
C
C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr and SIMODRIVEr are trademarks of
Siemens. Other product names used in this documentation may be trademarks which, if used by third parties, could infringe the rights of their owners.
Siemens Aktiengesellschaft
Preface
Structure of
documentation
S General documentation
S User documentation
S Manufacturer/service documentation
For more detailed information on SINUMERIK 810D publications and other publications covering all SINUMERIK controls, please contact your local Siemens
office.
You will also require the following
References:
/PJU/ SIMODRIVE Planning Guide
This manual provides you with the relevant information required to set up a SINUMERIK 810D control system and perform maintenance and servicing procedures.
Safety notices
The following safety notices are devised to protect your personal safety on the
one hand and, on the other, to protect the product described or the connected
equipment and machines against damage.
Warning
Hazardous voltages are present in this electrical equipment during operation.
Hazardous voltage is still present for at least 5 minutes in the DC link of all
SIMODRIVE modules after all voltage sources have been disconnected.
See Instruction Manual.
Persons who are not qualified should not be allowed to handle the
equipment/system. Non-compliance with safety notices and warnings can result
in severe personal injury or damage to property. Only appropriately qualified
personnel who are trained to install, assemble, start up or operate the product
should be allowed to handle this equipment/system.
Further notes
10.00
12.95
If you need to carry out measurements or checks when the equipment is live,
please observe the guidelines and instructions given in accident prevention
regulation VBG 4.0, in particular 8 Acceptable deviations when working on
live parts. Appropriate electrical tools must be used.
Danger
This symbol in the document indicates that death, severe physical injury or
substantial property damage will result if proper precautions are not taken.
Warning
This symbol in the document indicates that death, severe physical injury or
substantial property damage may result if proper precautions are not taken.
Caution
This symbol appears in the document indicating that minor physical injury or
property damage can result if proper precautions are not taken.
Caution
This symbol (without a warning triangle) indicates that properly damage can
result if proper precautions are not taken.
Notice
This symbol indicates that an undesired event can occur if the corresponding
note is not observed.
Important
This symbol appears in the documentation to draw special attention to an important point.
Note
This symbol appears in the documentation to draw your attention to a related
topic.
vi
12.95
Warning
S Always interrupt the power supply before you open the device.
S Emergency tripping devices as stipulated in EN 60204 IEC 204 (VDE 0113)
must remain operative in all operating modes of the automation equipment.
Resetting the emergency tripping device must not result in any uncontrolled
or undefined restart of the equipment.
S Wherever faults occurring in the automation equipment can lead to substantial damage or even grievous bodily injury, i.e. are potential dangerous
faults, additional external precautions must be taken or facilities must be
provided ensuring or enforcing safe operation even when a fault occurs
(e.g. independent limit switches, mechanical interlocks, etc.).
Caution
S Install power supply and signal cables in such a way as to prevent inductive
and capacitive interference voltages from affecting the automation
functions.
Warning
Perfect and safe operation of this equipment assumes professional transport,
storage, mounting and installation as well as careful operator control and
servicing.
Failure to observe safety notices can result in severe personal injury or substantial property damage.
Warning
Printed circuit boards contain components which can be destroyed by electrostatic discharge. Before you touch a PCB, make sure that your own body has
been electrostatically discharged. The simplest way of doing this is to touch a
conductive, earthed object immediately beforehand (e.g. bare metal part of a
switchboard, protective earth contact of a socket outlet).
vii
07.96
12.95
ESDS instructions
S When handling components which can be destroyed by electrostatic discharge, make sure that personnel, the workstation and packaging are well
grounded.
S As a general rule, electronic boards should only be touched when absolutely necessary. Do not touch the boards in such a way that your hands
come into contact with pins or printed conductors.
you are wearing ESDS shoes or ESDS shoe grounding strips in conjunction with an ESDS floor surface.
S Boards may only be placed on conductive surfaces (desk with ESDS surface, conductive ESDS foam rubber, ESDS packing bag, ESDS transport
containers).
S Boards may not be allowed to come into contact with electrically insulating
materials such as plastic films, insulating table tops or clothing made of synthetic fibers.
Proper use
The device may be used only for the applications specified in the manual and
only in conjunction with external equipment and components recommended or
authorized by SIEMENS.
Further assistance
If you should encounter problems in using this Manual or have any other queries, please contact the responsible department named on the query sheet at the
back of the document.
viii
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12.95
Contents
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-11
1.1
System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-11
1.2
1-19
Connection Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
2.1.8
2.1.9
2.1.10
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient climatic and mechanical conditions in operation . . . . . . . . . .
Shipment and storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stressing by pollutant contamination . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Earthing concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RI suppression measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protective separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data of individual components . . . . . . . . . . . . . . . . . . . . . . . .
MPI connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21
2-22
2-23
2-24
2-25
2-26
2-28
2-29
2-30
2-31
2-32
2.2
2-33
3-35
3.1
3-35
3.2
3.2.1
3-36
3-40
3.3
3-42
4-43
4.1
4-43
4.2
4.2.1
4.2.2
4.2.3
4-45
4-45
4-47
4-53
4.3
4.3.1
4-57
4.3.2
4.3.3
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assignments between measuring systems and motor
connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interpretable encoder systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measuring channels, indirect and direct measuring system . . . . . . . .
4-57
4-58
4-60
4.4
4-65
4.5
4-67
4.6
PLC module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-68
4.7
4-68
4.8
4-69
ix
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Axis Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-71
5.1
5-71
5.2
5-74
I/O Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-77
6.1
6-77
6.2
6-85
7-103
8-109
8.1
8-109
8.2
8-111
8.3
8-113
8.4
8-115
8.5
8-118
8-121
9-123
9.1
Safety Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9-123
9.2
9-124
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-127
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-129
EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-141
8.6
9
Index
Index-145
J
08.97
12.95
1 System Overview
1.1 System configuration
System Overview
1.1
System configuration
Components
Table 1-1
Component
Mains Supply (MS)
SINUMERIK 810D
CCU box
(3 axes)
CCU box
(2 axes)
CCU (Compact
Control Unit)
CCU 2 (Compact
Control Unit)
Order no.
Description
See References:
/PJ2/ SIMODRIVE Planning Guide
6FC5447-0AA00-0AA0
6FC5447-0AA01-0AA1
6FC5 410-0AA00-0AA0
CCU1/21
6FC5 410-0AX02-1AA0
CCU1/22
CCU 1 (Compact
Control Unit)
6FC5 410-0AX01-0AA0
Operator panel 1)
MMC module1)
Machine control
panel1)
ISA adapter1)
Full CNC
keyboard1)
1-11
04.00
12.95
1 System Overview
1.1 System configuration
Component
Order no.
Memory card
(PCMCIA)
Cable
Plug-in axis
extension unit
Description
6FC5 412-0FA10-0AA0
SIMATIC
components
6FC5 411-0AA00-0AA0
NCU terminal
block1)
6FC5 211-0AA00-0AA0
Hand-held unit
(HHU)1)
6FX2 007-1AC..
6FX2 007-1AC..
Distribution box1)
6FX2 006-1BC00
For linking the handheld unit to the MPI bus. Connection for EMERGENCY STOP circuit, enabling switches, handwheel, 24 V DC
Mini hand-held
unit1)
6FX2 006-1BG00
Distribution board
(DSB, see
Section 6.2)
6FM8 180-1AA00-0AA0
Connection via X103 with 15-way SUB D plug with ribbon cable link
1-12
04.00
12.95
1 System Overview
1.1 System configuration
Floppy disk
unit
HHU or
HPU or
Mini HHU
Handheld
unit
MMC module
Operator panel
MPI
cable
MCP
Distribution box
QWERTY
keyboard
Measurement
(2x) *)
Cable
distributor
Handwheel (2x)
SIMATIC
IM cable
UE
or
14
14
I/RF
MSD
810D
Motor cable 3x
1x
FDD
Terminal block
Plug-in
axis extension
unit
1x
15
Motor encoder cable
611
power
module
5x
Step7-300
Single I/O
module
Direct measuring system
(e.g. at X416)
Fig. 1-1
Distribution
board
1-13
1 System Overview
1.1 System configuration
12.95
QWERTY
Floppy1)
Operator panel
X10
Power supply
MMC
X8
ISA adapter
X7
X5
X6 X4
X9
MCP
X20
HPU
or
(rear view)
HHU
Distribution box
X5
X1
16
X2
X4
CCU1/2/2-H
X3
Sensor
Cable distributor
5
3
Handwheel HHU
6
Handwheel
Shield
1)
Fig. 1-2
1-14
SINUMERIK 810D connection configuration for the MPI bus, HPU and cable distributor
04.00
12.95
1 System Overview
1.1 System configuration
X2
PS
IM
SMs
SIMATIC S7-300 IM connecting cable
CCU1/2
1)
Terminal block
EFP
Terminator
Fig. 1-3
EFP
1)
Distribution
board (DSB)
SINUMERIK 810D connection configuration for PLC I/Os and NCU terminal block
1-15
12.97
12.95
1 System Overview
1.1 System configuration
Connecting
leads
Table 1-2
No.
Order no.
Designation
6FX2 0024EA0V1VV0 1)
6ES7 901-0BF00-0AA0
6FX2 0024AA211VV0 1)
6FX2 002-4AA41-1AB0
6FX2 0024AA211VV0 1)
6FX2 002-1CB01-1AB0
6ES7 3683VVV00AA0 1)
6FC5 411-0AA80-0AA0
10
6FC5 412-0FA80-0AA0
11
6FX2003-0DA00-0AA0
12
1)
13
2)
14
6FX2002-2CG00-1AA0
6FX2002-2CH00-1AA0
15
2)
16
1)
2)
see References:
1-16
/Z/ Catalog NC Z
/PJ2/SIMODRIVE Planning Guide
S MMC
S MCP
07.96
12.95
Axis extension
feature on 810D
1 System Overview
1.1 System configuration
The SINUMERIK 810D can be expanded up to five drives (see below for
SW 3.1) by an axis extension feature. There are two possible expansion
methods, i.e.
either
or
Plug-in axis
extension unit
Plug-in axis extension units are used whenever a maximum of six measuring
channels are needed on the SINUMERIK 810D. The unit is plugged into a
SIMODRIVE 611 power module. Plug-in axis extension units are designed for
1-axis and 2-axis power modules. The plug-in unit is supplied with all necessary
ribbon cables.
If an application requires more than the six standard measuring channels on the
SINUMERIK 810D, further channels can be connected by installing
SIMODRIVE 611 closed-loop control units in the SIMODRIVE 611 power modules (connected via drive bus with drive bus terminator). When 611D closedloop control modules are used, it may be necessary to connect the
NCU terminal block to the free drive bus connector on the 611D control.
Drive bus
Device bus
Bus
terminator
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
810D
Cable set
Fig. 1-4
Power
section
10
1-17
04.00
12.95
1 System Overview
1.1 System configuration
Power modules
Combinations
With SW version 3.1 and earlier, it is not possible to combine the two methods
of axis extension. The number of drives is limited to five.
With SW 3.2 and later, the number of axes is limited to 6. In this case, the 6th
axis is a combination.
Configurations from 1 to 5 drives can be obtained by many combinations. If the
spindle is to be operated on the internal power module, then it must be connected to the 24A/32A power section (A1).
Table 1-3
Number of drives
Internal drives
1 x 18/36A (FDD) or 24/32A (MSD)
2 x 6/12A
Drives provided
by axis extension
Restrictions
S The ribbon cable on the plug-in axis extension unit is long enough for a
module width of 100 mm (07.99 and later: 150 mm).
S The length of the cable set for the plug-in axis expansion with 611D closedloop control unit is:
62 mm for the drive bus and 150 mm for the device bus.
1-18
1 System Overview
1.2 Markings and labels
12.95
1.2
Screen printing on
PCBs
Example:
SIEMENS A B C D E
570 573.9001.00
Example:
OP 031
6FC52030BA100AA0
GE. 570 038.9001.00
A B C
CCU1
CCU box
Example:
6FC54100AA000AA0
Example:
GE.570039.9001.01
ABC
SINUMERIK 810D
Power section module
2x15A + 1x50A
6FC5 447-0AA00-0AA0
Made in Germany
A
1-19
1 System Overview
1.2 Markings and labels
12.95
ESDS symbol
Warning
Printed circuit boards contain components which can be destroyed by electrostatic discharge. Before you touch a PCB, make sure that your own body has
been electrostatically discharged. To discharge your body, touch a conductive,
grounded object (e.g. the unpainted metal parts of the switching cabinet,
ground contact of outlet).
1-20
2 Connection Conditions
2.1 Ambient conditions
12.95
Connection Conditions
2.1
Ambient conditions
Compliance with
connection
conditions
The 810D numerical control system is checked for compliance with the ambient
conditions listed below. Fault-free operation can be guaranteed only if
S original components and spare parts are used. This applies in particular to
the use of specified cables and connectors,
Additional
information
References:
Support and
advice
/EMC/, Description
2-21
2 Connection Conditions
2.1 Ambient conditions
2.1.1
10.00
12.95
Emitted
interference
Cable-conducted RI suppression
Interference radiation
Note
The operator must assess the interference radiation in relation to the whole
plant. Special attention must be paid to cabling.
For support and advice, please contact your Siemens sales partner.
Interference
immunity
Applicable standards:
Table 2-2
Cable-conducted
interference
(power supply and signal
leads via coupling networks
or clamp)
EN 61000-4-4
Test voltage:
Static discharge
(via air gap)
EN 61000-4-2
Test voltage on
user interface:
Test voltage on device:
Test voltage on device:
Test duration:
Radiated radio
frequency fields
EN 50140
12 kV
4 kV (contact)
8 kV (air)
10 discharges
at 1 discharge/s
10V/m
801000 MHz
For a complete list of limit values to be applied, please refer to Generic Norm
EN 50082-2.
Note
The emitted interference and interference immunity are determined by the
whole plant. As a result, the control system must be installed in the overall plant
in compliance with the EMC Directive and the appendix containing the
Declaration of Conformity.
2-22
12.98
12.95
2.1.2
2 Connection Conditions
2.1 Ambient conditions
Applicable
standards
Ambient
climatic
conditions
Temperature range
Permissible change in
relative air humidity
EN 60721-3-3, Class 3K5
Within 1 minute
max. 0.1 %
Condensation
Not permissible
Temperature change
Within 1 minute
max. 0.2 K
1K
At site altitudes of up to
1500 m above s. l. At
greater altitudes the upper
limit temperature must be
reduced by 3.5C/500m.
Air pressure
Table 2-4
Vibrational stressing
(to IEC 68-2-6)
Shock stressing
(Test Group E, test Ea acc.
to IEC 68, Part 2-27)
Frequency range
1058 Hz
betw. 58500 Hz
Const. deflection
0.075 mm
Ampl. of acceleration
9.8 m/s2
Acceleration
15 g
2g
11 ms / 30 ms for drives
0.5 g
2-23
2 Connection Conditions
2.1 Ambient conditions
2.1.3
12.95
Applicable
standards
Modules in
original packaging
Climatic conditions
Temperature range
Dewpoint temperature td
Annual average
and relative air humidity U
U = 75%, td = 17C
U = 95%, td = 24C
U = 85%, td = 20C
Condensation
3 hours
Frequency of condensation
Annual average:
3 / max.: 10
Briefest sequence of
condensation cycles
1 day
Temperature change
20 K
Air pressure
Table 2-6
Vibrational stressing
Frequency range
59 Hz
betw. 9500 Hz
Transport of
backup batteries
Const. deflection
3.5 mm
Ampl. of acceleration
10 m/s2
2-24
Warning
Improper handling of backup batteries can cause them to ignite, explode or
combust!
04.00
12.95
2 Connection Conditions
2.1 Ambient conditions
S charged
S heated up or burned
S drilled into or crushed
S manipulated in any other way, either mechanically or electrically!
Rules for handling
the MMC 103
2.1.4
The hard disk unit on the MMC is fitted with shock absorbers. Nevertheless, the
following rules must be applied when handling the unit:
Important
The hard disk unit
S must always be transported in its original packaging,
S must not be thrown or subjected to other shocks,
S and must not be removed from the mechanical casing in which it is
supplied.
S The disk support springs must not be adjusted!
Applicable
standards
Severity
Temperature
25 C "2 C
75% "5%
Test duration
4 days
Severity
Temperature
25 C "2 C
75% "5%
Test duration
4 days
2-25
2 Connection Conditions
2.1 Ambient conditions
2.1.5
07.96
12.95
Power supply
Mains connection
810D / SIMODRIVE
810D and SIMODRIVE components are supplied via the device bus and the DC
link busbar from the SIMODRIVE mains supply module. No provision is made
for connecting a supply voltage in any other way and any attempt to do so could
damage the equipment.
For information about electrical connection conditions of mains supply modules
as well as typical circuits, technical data and setting options, please refer to
References:
Connection and
power loss
calculations for
the 810D
Note
The data of the SIMODRIVE components can be found in
References:
/PJ1/, Planning Guide.
For assistance in configuring the 611D/611A system, useful information can be
found in
References:
/SP/, SimoPro V5.x configuration program.
The version which also supports the SINUMERIK 810D is available from
approximately 10.96 (to be notified via PRODOK). The SimoPro program can
run under MS WINDOWS (3.1 and later) on any IBM-compatible PC.
Configuring the
810D power
consumption
The EP and AP points for the power section modules are valid only in
combination with the SINUMERIK 810D (axis extension). When SIMODRIVE
611D modules with plug-in closed-loop control are used, the EP and AP points
from Catalog NC60.1 apply.
Table 2-8
Electronics points
(EP)
810D
4.5
EnDat encoder
0.3
0.6
0.5
Power section
module > 50A 80A
0.75
1.0
Power section
module > 80A, 120A
611D module MSD or FDD
2-26
1.5
1.5
2 Connection Conditions
2.1 Ambient conditions
12.95
Table 2-9
Example of how to calculate the supply power 4 axes / 1 spindle for 810D
Electronics points (EP)
Module
Weighting
factor for
single module
Number of
modules
Weighting
factor for
single module
Number of
modules
Product
810D
4.5
4.5
EnDat encoder
0.3
0.6
LTM 50A
0.6
0.6
0.5
0.5
LTM 80A
0.75
0.75
Sum of
products
3.35
7.5
1
Sum of
products
1
6.6
16.50
Warning
Table 2-10
Rated voltage
24 V DC
20.4 V DC to 28.8 V DC
3.6 V
any
Harmonic content
10%
Transient overvoltages
S
S
S
S
35 V
Magnitude of overvoltage
Period of overvoltage
Recovery time
Events per hour
500 ms
50 s
10
5 ms
10 s
10
2-27
2 Connection Conditions
2.1 Ambient conditions
2.1.6
07.96
12.95
Earthing concept
The 810D system consists of a number of individual components, each of
which complies with the EMC and safety regulations in its own right.
CCU box and SIMODRIVE components are bolted to a metallic cubicle wall. It
must be possible to create a low-impedance contact around the bolts between
the CCU box and the cubicle wall. Insulating paint must be removed wherever
possible. The contact point must be kept free of corrosion.
The electronics grounds of the modules must be interconnected via the device
and drive buses and taken to terminal X131 on the mains infeed module as
well.
References:
Operator panel
CCU
Power
electronics
Drive
electronics
Distribution
box
Machine
MMC
control panel
PA
PA
PA
PE in motor cable
MB
PLC I/Os
NCU terminal
block
E
M
PA
PA
PA
PA
Machine base
Earthing bar
Fig. 2-1
2-28
S 16
16 < S 35
S > 35
S
16
S/ 2
Earthing concept
2 Connection Conditions
2.1 Ambient conditions
12.95
2.1.7
RI suppression measures
In addition to the protective earthing of the plant components in accordance with
VDE, special supplementary measures for ensuring reliable, fault-free operation
of the installation must be implemented. These measures include shielded
signal cables, special equipotential bonding and ground connections.
Shielded
signal cables
Note
If external devices are connected (printers, programming devices, etc.), it is
permissible to use standard cables with shield connection at one end.
However, external devices of this type must not be connected to the control
system in normal operation. If it is impossible to avoid using them in operation,
their cable shields must be connected at both ends. The external device must
also be connected to the control system via an equipotential bonding conductor.
Filter modules
Cable
definitions
Definition:
References:
Assembly
guidelines
S The largest possible clearance must be left between signal and load cables.
S Signal and load cables may cross one another (if possible, at an angle of
90), but must never be laid in close proximity to one another or parallel.
2-29
2 Connection Conditions
2.1 Ambient conditions
07.96
12.95
S Only cables supplied by SIEMENS may be used as the signal cables from
and to the NC or PLC.
Important
For further information about suppression measures and connecting shielded
cables, please see
References:
2.1.8
Protective separation
User interfaces and interfaces for servicing, start-up and maintenance form part
of the overall system.
User
interfaces (UI)
The term UI refers to all interfaces which are freely accessible to the machine
operator, i.e. for which no tools or ancillary equipment are required. These user
interfaces are designed in accordance with EN 60204-1 and DIN VDE 0160 to
be protectively separated.
Interfaces for
servicing/Start-up/
Maintenance
These interfaces are provided solely for servicing, maintenance and start-up
purposes. They are not protectively separated.
Table 2-11
Service interfaces
Component
810D CCU module
2-30
Interface designation
X341, X342, X351, X352
Function
DAC test sockets for analog
signals
04.00
12.95
2.1.9
2 Connection Conditions
2.1 Ambient conditions
Table 2-12
Weight approx.
in g
Degree of
protection to
DIN 40050
Temperature ranges
Operation or
storage/transport
in C
9800
IP 20
0...55
1600
Front panel:
IP 20
50 x 374 x 153
1700
IP 20
20...60
0...55
500
IP 00
20...60
0...55
Distribution board
(DSB)
1700
IP 20
20...60
0...55
Component
CCU box
3 axes
2 axes
Dimensions
Width x height x
depth in mm
20...60
0...55
40...70
Table 2-13
Electrical data
Components
Line voltage
and tolerance
Approx. 350 W
Internal/external/total
69/ 111 / 180 W
CCU box
3 axes
2 axes
Approx. 25 W
Max. current
Protect. class
DIN VDE 0160
CCU
0.3 A
12 A
0.5 A
Distribution board
(DSB)
1A
2A
30.2 W
30 W
2-31
2 Connection Conditions
2.1 Ambient conditions
2.1.10
12.95
MPI connecting cables are available in different lengths. They can be used to
make the following connections:
Cables with
switchable
terminating
resistor
Switch on the terminating resistor in the MPI connector of the first and last
nodes. Switch off the resistors on all other nodes.
46
46
55
Off
Fig. 2-2
On
MPI connector
References:
2-32
Terminating resistor
08.99
12.95
2.2
2 Connection Conditions
2.2 MPI/OPI networking rules
Note
Note
The NC unit is best suited for this purpose.
3. Spur lines (supply cable from bus segment to node) should be kept as short
as possible.
Note
Unused spur lines should be removed if possible.
2-33
2 Connection Conditions
2.2 MPI/OPI networking rules
04.00
12.95
Notes
2-34
12.98
12.95
Fig. 3-1
3-35
3.2
07.96
12.95
Preparations for
assembly
You will need the following tools to install the SINUMERIK 810D:
Position within
the overall system
The CCU box must be installed directly on the right of the SIMODRIVE mains
supply module.
Installing the
CCU box
The CCU box is installed on the right of the mains supply module. It should be
mounted by means of 4 M5 screws.
1. Remove the plastic cover over the DC link busbars. To do this, loosen it by
inserting a flat screwdriver in the recess on the top edge and then fold it
down forwards.
2. Using two M4 screws, connect the DC link bars of the mains supply unit and
the CCU box and, if applicable, the next module.
Check that all DC link connecting screws are correctly positioned.
3. Replace the cover so that the plastic lugs are resting in the correct recesses
and then close the DC link by swinging the cover backwards until the latch
on the top engages correctly.
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 3-2
3-36
810D
Power section
12.95
Installation sequence:
1. Connect up the battery on the CCU module
2. Place the CCU module on the guide rails in the CCU box and secure
You must tighten the slotted screws (1) (see Fig. 3-3) in order to guarantee
vibration resistance and compliance with EMC regulations.
CCU box
CCU
Battery
DC-link
busbars
PE conductor terminal
Fig. 3-3
3-37
Assembly info
12.98
12.95
Please observe the following points when installing the SINUMERIK 810D:
1. Approx. 80 mm of free space for cooling air at top and bottom
2. The shields of the motor cables must be connected once the shielding plate
is installed, see Section 2.1.6.
3. The equipotential bonding conductor must be connected on each motor
4. Extra mounting depth is needed to fit connectors.
5. The specified screw tightening torque must be observed.
6. All the screws on the DC-link busbars must be tightened.
Mounting the
shielding plate
The shielding plate is attached to the bottom of the 2-axis CCU box by means of
3 screws; for 2-axis CCU box, see Fig. Mounting the shielding plate). The
shielding plate is supplied with the box. The tube clip for the shield connection is
included in the scope of supply of the pre-assembled SIEMENS motor connecting cable.
466
480
443
130
80
Motor terminal
A3
A2
A1
80
120
Free space
for cooling
air 80 mm
Shielding plate
3-38
100
150
288
Fig. 3-4
25
12.98
12.95
80
24.8 0.2
149.5 0.2
100 0.2
130
6 0.1
5)
Seal
443
466 0.3
480
Heat sink
M3
24.7 0.2
100 0.2
150
120
8 0.1
90
80
20
M4
57
77
110
232
289
Shielding plate
Screw M2.5x8
Combiscrew M5x10
Tube clamp
for shield
(included in the scope of supply of our
pre-assembled Siemens motor cable)
3-39
12.98
12.95
Fig. 3-6
3.2.1
Conversion for external cooling, 2-axis CCU box (SW 5 and later)
Conversion for external cooling
Undo M6 screws
and remove bracket
Undo M6 screws
and remove bracket
Fig. 3-7
3-40
12.98
12.95
A1
A2
A3
Equipotential
bonding terminal
Equipotential
bonding
terminal
Motor cables
Fig. 3-8
3-41
3.3
12.95
Terminals
72, 73, 74
Permissible
modules
S Mains Supply:
Warning
Hazardous voltage is still present for at least 5 minutes after all voltage sources
have been disconnected.
3-42
08.99
12.95
The SINUMERIK 810D is designed to be compatible with the modular SIMODRIVE 611 digital product range. The SINUMERIK 810D is operated on the
SIMODRIVE 611 mains supply module (OI or I/RF modules).
Basic housing with fan for holding the CCU1/2 module with 3 integrated power
sections, 1x18A/36A (FDD) or 24A/32A (MSD) and 2x6A/12A (FDD), and a slot
for the CCU1/2 module (internal cooling).
Basic housing with fan for holding the CCU1/2 module with 2 integrated power
sections, 9A/18A (FDD), and a slot for the CCU1/2 module (internal and external cooling).
CCU1 / CCU2
module
The CCU (Compact Control Unit) module on the SINUMERIK 810D performs all
CNC, PLC, communications and closed-loop control tasks. It has 6 measuring
channels and can digitally control up to 5 drives (5 x FDD or 4 x FDD and 1 x
MSD). Each drive requires its own measuring channel for the motor measuring
system. If there are any measuring channels left spare on the basic unit after
connection of the drives, these can be freely assigned as direct measuring
channels, e.g. for the spindle.
Additional measuring channels can be provided by means of a 611D closedloop control module (1- or 2-axis closed-loop control unit) with or without a direct
measuring system (DMS). In this case, the drive is controlled by the 611D module. Any unused measuring channels can be assigned freely by the user.
SW 2.x and earlier:
The system software for the SINUMERIK 810D is stored on an internal Flash
EPROM and included in the standard scope of supply. The PCMCIA card need
only be used when the software is upgraded.
PCMCIA card
(NC card)
6th axis
(SW 3.2 and later)
SW 3 and later:
The NC card containing the system software must be left in the appropriate
slot during operation.
In addition to SW upgrades, the PCMCIA card can also be used as a storage
medium for series start-up processes; see
References: /IAC/ 810D Installation and Start-Up Guide
With SW 3.2 and later, the CCU1 is capable of operating a 6th axis,
see Section 4.8.
4-43
08.99
12.95
Closed-loop
control
Restrictions
vis--vis 611D
standard
closed-loop
control
S No star/delta switchover
S No operation under V/Hz control
S No speed setpoint filter switching via PLC
S No parking axis
S No variable signalling functions
S No torque feedforward control, weight compensation
S Speed controller I component cannot be switched
S Only one power and one torque limit
4-44
12.98
12.95
4.2
4.2.1
Brief description
of interfaces
S Optical encoders (max. 6 measuring systems for voltage raw signal encoders, 1VPP, incremental/absolute with EnDat interface )
S PCMCIA slot
S Onboard backup battery
S Connection for cable distributor (handwheel, sensor)
S MPI interface for operator panel, programming device, ...
S PLC I/O device bus (P/K bus)
S Option: PROFIBUS DP on the CCU2 with SW 3 and later
S Ext. group pulse enable for all 5 drives
S Starting lockout terminals AS1, AS2
S BERO input for ext. zero marker (spindle)
S Indicators for error, status, booting
S Operator elements for start-up, general reset and reset
S 3 test sockets for diagnostics
S Device bus connection
Note
On 1FK6 motors with optical encoders, optimum torque utilization is supported
by automatic identification processes. In this case, travel motions of <5
mechanical degrees are not exceeded. The identification run is carried out
every time the system runs up.
4-45
Overview
12.95
I/O device
interface
(cable distributor)
Measuring
system connection
X411X416
MPI interface
Profibus DP on CCU2
(from 06.99)
Reserved
Terminal block
X431
7-segment
display (H3)
SIMODRIVE
611D drive bus
PCMCIA slot
RESET button
(S1)
NCK start-up
switch (S3)
Test sockets
PLC start-up
switch (S4)
Axis
extension
connection
X304X306
4-46
04.00
12.95
4.2.2
X102
(from 06.99,
CCU2 only)
PROFIBUS-DP interface
Connector name:
Connector type:
Max. cable length:
Special features:
Table 4-1
X102
9-way subminiature D socket connector
200 m
Electrical (safety) isolation
12 MB
Pin
Name
Type
Not assigned
M24ext
VO
RS_PROFIBUSDP
4
5
Pin
Name
Type
VP
VO
P24ext
VO
XRS_PROFIBUSDP
RTSAS_PROFIBUSDP
RTSPG_PROFIBUSDP
DGND
VO
Signal names
XRS_PROFIBUSDP,
RS_PROFIBUSDP
RTSAS_PROFIBUSDP
RTSPG_PROFIBUSDP
DGND
VP
P24ext, M24ext
Signal type
B
O
VO
I
X111
Bidirectional
Output
Voltage Output
Input
X111
25-way subminiature D socket connector
10 m
Non-floating, no safety isolation
X113/X114
Reserved
X121
4-47
07.96
12.95
Connector name:
Connector type:
Max. cable length:
Special features:
X121
37-way subminiature D plug connector
25 m for all functions
Non-floating handwheels
X122
X122
9-way subminiature D socket connector
200 m
X122
Pin
Name
Not assigned
Type
Pin
Name
Type
P5EXT
VO
M24EXT
VO
P24EXT
VO
RS_BTSS
XRS_BTSS
ORTSAS_BTSS
IRTSPG_BTSS
M5EXT
VO
Signal names
RS_BTSS, XRS_BTSS
ORTSAS_BTSS
IRTSPG_BTSS
M5EXT
P5EXT
P24EXT
M24EXT
Signal type
B
O
VO
I
X130
Bidirectional
Output
Voltage Output
Input
X130
36-way Micro Ribbon
10 m
Non-floating, no safety isolation
X131
Reserved
X151
4-48
12.95
Connector name:
Connector type:
X151
34-way ribbon cable connector, plug connector
X341, X342,
X351, X352
Test sockets for the output of 3 analog signals. Measured values are assigned to the sockets via a software function.
Connector name:
Connector type:
Table 4-3
X411X416
Test socket
Location on CCU
Meaning
Range
X351
DAC 1
05V
X352
DAC 2
05V
05V
X341
DAC 3
X342
Pin
Name
Type
Pin
Name
PENC1/2
VO
14
PENC1/2
15
ENCDATi
APi
16
ANi
17
RPi
18
RNi
BPi
19
CPi
BNi
20
CNi
21
DPi
Not assigned
22
DNi
10
ENCCLK
23
XENCDATi
11
Not assigned
24
Type
4-49
Table 4-4
12.95
12
XENCCLK
13
THMOTi
25
THMOTCOM
Signal names
PENC1/2
APi
ANi
BPi
BNi
CPi
CNi
DPi
DNi
RPi
RNi
ENCCLK
XENCCLK
ENCDATi
XENCDATi
THMOTi
THMOTCOM
Signal type
B
O
O
VO
V
M
Bidirectional
Input
Output
Voltage Output
Voltage
Logic reference potential ground
Note
The encoder power supply is not stabilized which means no remote/sense
mode. As a result, the encoder cable length is limited.
S EQN 1325:
18 m
S ERN 1387:
25 m
X431
4-50
18 m
Terminal block for the connection of starting lockout, pulse enable (all
drives) and external zero marker (BERO)
12.95
Table 4-5
Terminal
Function
Cross-section
AS1
1.5 mm2
AS2
1.5 mm2
663
Pulse enable for all drives (FDD and MSD). Terminal 663
switches the Starting lockout relay. When it opens, the
control pulses are disabled and the drive torque is cut off.
1.5 mm2
1.5 mm2
1.5 mm2
19
1.5 mm2
4-51
Control and
display elements
07.96
12.95
The layout of the control and display elements on the module front panel can be
seen in Fig. 4-1.
Table 4-6
Designation
Meaning
RESET
(S1)
Button
S3
Rotary
switch
Rotary
switch
S4
Green LED
LEDs
(lefthand
row)
Red LED
Red LED
Yellow LED
LEDs
(righthand
row)
H3
Green LED
Red LED
Red LED
Yellow LED
Yellow LED
7-segment
PLC-RUN state
PLC-STOP state
Lights up with PLC error
PLC-FORCE state
No function (lights up briefly during
Reset).
Fig. 4-2
4-52
DAC 1
DAC 2
DAC 3
Ground
04.00
12.95
4.2.3
Cable distributor
Cable distributor
(I/O device
interface)
X121
90
top
bottom
Fig. 4-3
Cable distributor
4-53
12.95
The cable shields are thereby compressed and contacted between the contact
surfaces of the contact springs. When you attach the distributor to the front
panel of the CCU, the shield potential is directed via the contact springs in the
distributor.
The DIP-FIX switches inside the cable distributor 6FX 2006-1BA01 must be set
as follows:
Table 4-7
Switch
S1
S2
S3
S4
opened
S5
S6
closed
Location of
interfaces
1
Cable guides
Terminal clamp
Contact surfaces
X1
X2 X3
S2
S4
X5 X6
X4
X7
X8
X9
X10
S1
S3
S5
S6
Connectors X1...X10
Subminiature D socket
connector
X11
Fig. 4-4
Connectors X1-X10
Table 4-8
Connector assignments
Connector no.
Cable run
I/O devices
X1
1
(top)
1st handwheel
2nd handwheel
2nd sensor
Reserved
Reserved
X2
X3
X4
X5
X6
X7
X8
4-54
12.95
Table 4-8
Terminal
assignment
Table 4-9
Pin no.
37-way
connector
9
10
Connector assignments
Connector no.
Cable run
I/O devices
X9
Reserved
X10
7
(bottom)
1st sensor
Connector designation:
Connector type:
X1...X10
DU-BOX plug connectors
MEPUS 0
MEPUC 0
DU-BOX
connector
No./pin
X10/2
X10/1
X10/4
X10/3
Cable run
410jjj
Core color
rd
og
bn
bk
Shield
I/O device
Terminal
1st sensor
+24V signal
1st sensor
Reference
signal
1
20
2
21
X9/2
X9/1
X9/4
X9/3
410jjj
Reserved
3
22
4
23
X8/2
X8/1
X8/4
X8/3
410jjj
Reserved
5
24
6
25
7
26
8
27
X7/2
X7/1
X7/4
X7/3
X6/2
X6/1
X6/4
X6/3
210jjj
Reserved
28
29
MEPUS 1
MEPUC 1
X5/2
X5/1
X5/4
X5/3
410jjj
rd
og
bn
bk
Shield
2nd sensor
+24V signal
2nd sensor
Reference
signal
4-55
Table 4-9
Pin no.
37-way
connector
12.95
DU-BOX
connector
No./pin
11
30
12
31
13
32
14
33
MPG1 A
MPG1 A
MPG1 5V
MPG1 0V
MPG1 5V
MPG1 0V
MPG1 B
MPG1 B
X4/2
X4/1
X4/4
X4/3
X3/2
X3/1
X3/4
X3/3
15
34
16
35
17
36
18
37
MPG0 A
MPG0 A
MPG0 5V
MPG0 0V
MPG0 5V
MPG0 0V
MPG0 B
MPG0 B
X2/2
X2/1
X2/4
X2/3
X1/2
X1/1
X1/4
X1/3
Signal names
Cable run
MPG0/1 5 V
MPG0/1 0V
MPG0/1 A/A
MPG0/1 B/B
MEPUS 0/1
MEPUC 0/1
210jjj
210jjj
Core color
rd
og
bn
bk
gn
ye
vt
bu
Shield
rd
og
bn
bk
gn
ye
vt
bu
Shield
I/O device
2nd handwheel
6FC9320-5DB
1st handwheel
6FC9320-5DB
Terminal
A
A
5V
0V
5V
0V
B
B
A
A
5V
0V
5V
0V
B
B
4-56
07.96
12.95
4.3
Measuring system
4.3.1
Motor measuring
system and
motor connection
There is a fixed assignment between each motor measuring system and motor
connection.
M1
M2
M3
M4
M5
M6
OI
or
I/RF
MSD
810D
A1
A2
FDD
A3
Motor 5
Motor 1
Motor 2
Fig. 4-5
Table 4-10
Motor 3
Motor 4
Measuring system
connection
Motor terminal
X411
A1
X412
A2
X413
A3
X414
X304
X415
X305
X416
X306
4-57
4.3.2
07.96
12.95
Incremental
measuring
systems
Differential signals
A, A; B, B and R, R
Amplitude A A
typ. 1 Vpp
Amplitude B B
typ. 1 Vpp
Amplitude R R
Voltage supply:
5 V 5 %
300 mA
350 kHz
Note
With the above mentioned frequency, the signal amplitude must amount to
60% of the rated amplitude; the deviation of the phase displacement
between track A and B is ideally 90d 30d.
Please note the frequency response of the encoder signals.
0.5V
AA
0
90_el.
360_ el.
0.5V
BB
0
Range of uniqueness
RR
0
Fig. 4-6
4-58
07.96
12.95
Absolute (EnDat)
measuring
systems
Differential signals
A, A and B, B
Amplitude A A
typ. 1 Vpp
Amplitude B B
typ. 1 Vpp
Differential signals
Data, data and clock clock
Level:
Voltage supply:
5 V 5 %
300 mA
350 kHz
Note
With the above mentioned frequency, the signal amplitude must amount to
60% of the rated amplitude; the deviation of the phase displacement
between track A and B is ideally 90d 30d.
AA
0
90_el.
360_ el.
BB
0
Fig. 4-7
4-59
08.99
12.95
4.3.3
Measuring
channels on the
SINUMERIK 810D
The 6 measuring channels on the SINUMERIK 810D can be used for both indirect and direct position sensing. You can use a spare measuring channel, for
example, to connect a spindle measuring system. You can make additional
measuring channels available by installing a standard 611D closed-loop control
module with or without a direct measuring system.
Connecting
cables
Table 4-11
No.
Order no.
Designation
1)
6FX2 0022CA311VV0
6FX2 0022CG001VV0 1), 2) Connecting cable for a direct measuring system with 25-way connector
(for connection to CCU1/CCU2 only)
6FX2 0022CA111VV0 1)
6FX2 0022AD001VV0 1)
6FX2 0022EQ001VV0 1)
6FX2 0022EQ101VV0 1)
1)
2)
Indirect
measuring system
FDD
4-60
08.99
12.95
Incremental
X411
SINUMERIK 810D
CCU module
1FT6
G = 0.006 degrees
Incremental and
multi-turn absolute
EnDat
X411
SINUMERIK 810D
CCU module
1FT6
1
X130
SINUMERIK 810D
CCU module
6
7
Multi-turn absolute:
4096 revolutions
Incremental / or
multi-turn absolute
EnDat
Axis extension
via 611D control
1FT6
Multi-turn absolute:
4096 revolutions
Fig. 4-8
4-61
Direct
measuring system
FDD
12.95
The motor measuring system is used only to sense the motor position. A second measuring system, e.g. a scale, can be used for sensing the position at the
load end.
Incremental encoders, distance-coded incremental encoders or EnDat absolute
encoders are suitable as direct measuring systems (voltage signals).
FDD
Linear measuring system
incremental/absolute
1
X411
X416
SINUMERIK 810D
CCU module
Voltage signals
1FT6
Incremental
motor position
2 or
Axis extension
via 611D
control
X130
SINUMERIK 810D
CCU module
1FT6
2 or
3
Motor position
incremental/absolute
1
X130
Axis extension
via 611D control
SINUMERIK 810D
CCU module
1FT6
Fig. 4-9
4-62
Incremental
motor position
4 or
12.95
Indirect
measuring system
MSD
1
X411
Incremental
SINUMERIK 810D
CCU module
1PH4/6/7
Incremental
X130
SINUMERIK 810D
CCU module
G = 0.006 degrees
Axis extension
via 611D control
G = 0.006 degrees
1PH4/6/7
Fig. 4-10
4-63
Direct
measuring system
MSD
12.95
The motor measuring system is used only as a motor position sensor. A second
measuring system, e.g. a rotary inducer, can be used for sensing the position at
the load end.
Only voltage-signal encoders may be installed on the SINUMERIK 810D.
MSD
X411
X416
SINUMERIK 810D
CCU module
1PH4/6/7
Voltage signals
X411
Motor measuring
system, incremental
Z...increments
Z = 2048
SINUMERIK 810D
CCU module
G = 0.006 degrees
X431
1PH4/6/7
BERO
1
X130
SINUMERIK 810D
CCU module
Z...increments
Z = 2048
Motor measuring
system, incremental
Axis extension
via 611D control
G = 0.006 degrees
1PH4/6/7
4
1
X130
SINUMERIK 810D
CCU module
Axis extension
via 611D control
Z...increments
Z = 2048
G = 0.006 degrees
1PH4/6/7
BERO
Fig. 4-11
4-64
07.96
12.95
4.4
Description
3 integrated power sections are fitted to a heat sink in the 3-axis CCU box on
the SINUMERIK 810D:
Motor terminal
A1 (rear)
Power section
24A
A2 (center)
6A
A3 (front)
6A
Note
The spindle may only be connected to A1 on the integrated power section.
Current reduction
as a function of
ambient
temperature
All technical data apply only to ambient temperatures of up to max. 40_C. With
ambient temperatures of > 40_C, currents must be reduced linearly similar to
the effect of an OI mains supply. At a maximum ambient temperature of 55_C:
Current reduction to 60 % of 40_C value.
Current reduction
as a function of
installation
altitude
All specified load currents apply up to an installation altitude of 1000 m. For site
altitudes of > 1000 m, load currents must be reduced as shown in the diagram
for mains supply via an OI module.
I
Imax
In
0.2 s
Imax = peak current
In = rated current
Fig. 4-12
10 s
4-65
12.95
I
Imax
In
4s
Fig. 4-13
t
10 s
I
Imax
IS6
In
0.7xIn
4 min
10 min
Fig. 4-14
I
Imax
IS6
In
0.7xIn
10 s
60 s
Fig. 4-15
Simultaneity factor
4-66
The mean operating current for power sections A2 and A3 must not exceed
63% of their rated current with simultaneous continuous operation. A1 is not
subject to any simultaneity restriction.
05.99
12.95
4.5
Description
2 integrated power sections are fitted to a heat sink in the 2-axis CCU box on
the SINUMERIK 810D:
Motor terminal
Power section
A1 (rear)
9A
A2 (front)
9A
Note
The third drive no. A3 cannot be used for an axis and must not be assigned
for any other purpose. Encoder input X413 can be parameterized for a direct
measuring system.
Current reduction
as a function of
ambient
temperature
All technical data apply only to ambient temperatures of up to max. 40_C. With
ambient temperatures of > 40_C, currents must be reduced linearly similar to
the effect of an OI mains supply. At a maximum ambient temperature of 55_C:
Current reduction to 60 % of 40_C value.
Current reduction
as a function of
installation
altitude
All specified load currents apply up to an installation altitude of 1000 m. For site
altitudes of > 1000 m, load currents must be reduced as shown in the diagram
for mains supply via an OI module.
10 s
4-67
05.99
12.95
I
Imax
In
4s
Fig. 4-17
t
10 s
4.6
PLC module
PLC module
4.7
The PLC module is a PLC-CPU that is compatible with the S7-300 product
family. Three external chains with up to either S7-300 I/O modules each can be
linked via the PK bus X111. This bus can also provide the interface for a further
3 single I/O modules (EFP). IM361s and EFPs may be operated together.
References:
/S7H/, Manual
With SW 3.2 and later, up to 3 distribution boards (DSB) can be connected, see
Section 5. IM361s and distribution boards may be operated together.
S SW 3 and later:
The PCMCIA card containing the system software must remain in the slot
during operation.
In addition to software upgrades, the PC card can also be used as a storage
medium for series start-up processes; see
References: /IAC/ 810D Installation and Start-Up Guide
4-68
Caution
The PCMCIA card will be damaged if it is inserted or removed with the power
supply connected!
08.99
12.95
4.8
Required
components
6SN11180Djj10AAj
6SN112j1AA0j0jA1
6SN11611CA000jA0
6FX2003-0DA00
6FC5247-0AA28-0AA0
GWE: 462008006403
Design
Sample configuration
4-69
08.99
12.95
Design:
Infeed module
1 2-axis CCU box with CCU1
3 power sections with plug-in axis extension unit (1-axis module)
1 power section with 611D closed-loop control module (1-axis module)
Fig. 4-19
Connecting cables
Table 4-14
Order number
Module width in mm to be
bridged
Comment
6SN1161-1CA00-0BA1
50
6FC5247-0AA28-0AA0
GWE: 462008006403
50
50
4-70
5 Axis Extension
5.1 Plug-in axis extension unit
12.95
Axis Extension
5.1
Application
The plug-in axis extension unit is installed in a SIMODRIVE 611 power module
and then connected to the axis extension terminal X304-X306 on the SINUMERIK 810D. The plug-in unit is designed for use in 1-axis and 2-axis power
modules.
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 5-1
810D
Power section
Note
In the case of power section modules of more than 50 mm in width with integrated device bus, the free end of the device bus must be inserted in the
24-way device bus connector on the module.
5-71
5 Axis Extension
5.1 Plug-in axis extension unit
12.95
SIMODRIVE 611
Power section
Fig. 5-2
Ribbon
cable connectors
There are two connectors on the axis extension unit, X301 and X302. You must
connect up X301 if the unit is inserted in a 1-axis power section. If you are using
a 2-axis power section, use connector C301 for the first axis and connector
X302 for the second axis.
Table 5-1
5-72
X301
1st axis
1st axis
X302
Free
2nd axis
5 Axis Extension
5.1 Plug-in axis extension unit
12.95
Connection
1. Push the ribbon cable for connector X301 through the slot on the front panel
with the notch facing forwards and connect.
2. Attach the ribbon cable for connector X302 (for 2nd axis if applicable).
Front plate
Notch
X302
301 302
X301
Ribbon cable
Metal cover
Fig. 5-3
3. Once you have inserted the axis extension unit and made the connection to
the CCU1/CCU2/CCU2-H, push any excess cable into the space provided
under the metal cover on the axis extension unit.
5-73
5 Axis Extension
5.2 Axis extension with SIMODRIVE 611D control module
5.2
12.95
Application
The axis extension variant based on the SIMODRIVE 611D closed-loop control
module must be used if the standard number of measuring channels on the
SINUMERIK 810D is insufficient.
Installation
The SIMODRIVE 611D module must be installed as the first module directly on
the right of the SINUMERIK 810D. All screws on the DC-link bars must be tightened (note tightening torque!) when they are connected.
Connection
Cable set:
Device bus and drive bus
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 5-4
810D
Power section
Note
To ensure CE-compliant installation you must use shielded motor cables in
combination with the shield support plates provided for SIMODRIVE
power section modules, see
References:
/PJ2/ SIMODRIVE Planning Guide
5-74
5 Axis Extension
5.2 Axis extension with SIMODRIVE 611D control module
12.95
62
54
Fig. 5-5
105
5-75
5 Axis Extension
5.2 Axis extension with SIMODRIVE 611D control module
04.00
12.95
Notes
5-76
05.99
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
I/O Modules
6.1
Brief description
The single I/O module has 64 inputs and 32 short-circuit proof outputs (floating).
Each output has a load rating of 0.5 A. The simultaneity factor equals 75%.
You can connect a total of 3 EFP modules to the SINUMERIK 810D control; you
may also combine them with SIMATIC-S7-300 module chains.
Connection to
the 810D
6ES7 3683jjj00AA0
X111
810D
X3 IN
X3 OUT
EFP
X404
32 E
IN
OUT
X3
EFP
IN
X3
EFP
6ES7 3683jjj00AA0
6ES7 3683jjj00AA0
6FC5 4110AA800AA0, length 150mm
Ribbon cable
Ribbon cable
X405
32 E
X402
32 A
Fig. 6-1
OUT
Ribbon cable
IN
OUT
X3
EFP
SINUMERIK 810D
IM 361 or a second EFP
Terminal strip converter
6-77
05.98
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
Ventilation clearance 50 mm
70
SHIELD
M24Lo.
P24Logic
Space for
front
connector
374
360
SHIELD
M24Po
P24Power
Ventilation clearance 50 mm
25
Fig. 6-2
EMC measures
6-78
135
25
The EFP module features an equipotential bonding terminal on the front panel.
You must connect a low-resistance, fine-cored conductor with a cross-section of
at least 10 mm2 to the grounding bar (see Section 2.1.6) as an interference current discharger. The connection must be as short as possible. When a joint protective and interference discharge system is used, it must meet the PE conductor specifications stipulated in VDE 0100 and VDE 0160.
07.96
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
Technical data
Table 6-1
Supply voltage
for LOGIC (X1) and POWER (X5)
Rated value
Perm. range
Ripple
Reverse voltage
protection
Fusing
Power consumption
LOGIC
POWER
LOGIC
POWER
Power loss
24 V DC
18.5 ... 30.2 V
3.6 V pp
yes
LOGIC: 1 A/250 V
POWER: no
typ: 0.3 A, max. 1 A
max: 12 A
typ: 7.2 VA, max. 30.2 VA
max: 362 VA
Inputs
No. of inputs
Signal level for 0 signal
Signal level for 1 signal
Galvanic isolation
Input current 1 signal
Input current 0 signal
Delay time TPHL
Delay time TPLH
Noise immunity (DIN 57847)
Cable length terminal block
64 digital inputs
3 V to +5 V
+15 V to +30 V
yes (optocoupler)
2 15 mA, typ: 6 mA
9 mA to 1 mA
0.5 to 3 ms
0.5 to 3 ms
2 kV
max 3 m
No. of outputs
Signal level for 0 signal
Signal level for 1 signal
Galvanic isolation
Short-circuit-proof
Max. output current
32 digital outputs
Open
UPower 0.5 V
yes (optocoupler)
yes
ohmic: 0.6 A
inductive: 0.6 A
Lamp: 6 W
Ohmic load: 100 Hz
Inductive load: 2 Hz
Lamp load: 11 Hz
2 kV
max 3 m
Outputs
Operating frequency
Module-specific shutdown
Simultaneity factor
Sum of all rated currents, each within the
0.5 A group
75%
Weight
1.7 kg
IP 20
Class 12
Temperature range
Storage:
Operation:
40C to +70C
0C to +55C
6-79
12.98
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
Connection of
the electronics
power supply
The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type terminal connector (2.5mm2) to X1.
SHIELD (pin 3)
M24Logic (pin 2)
P24Logic (pin 1)
Table 6-2
Pin
Name
Type
SHIELD
M24 Logic
VI
P24 Logic
VI
Signal names
P24 Logic
M24 Logic
Signal type
VI
Connection of the
load power supply
Voltage Input
The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type terminal connector (2.5 mm2) to X5.
SHIELD (pin 3)
M24 Power (pin 2)
P24 Power (pin 1)
Table 6-3
Pin
Name
Type
SHIELD
M24 Power
VI
P24 Power
VI
Signal names
P24 Power
M24 Power
Signal type
VI
6-80
Voltage Input
04.00
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
Connection of
inputs/outputs
The inputs and outputs are connected by means of ribbon cables of max. 3 m in
length. You can use the following 34-way terminal strip converters for this purpose:
see References:
/Z/ Catalog NCZ
Terminal strip converter, without LED: 6FC9302-2AA
Terminal strip converter, with red LED: 6FC9302-2AB (0.5 A)
6FC9302-2AL (2 A)
Terminal strip converter, with
green LED:
6FC9302-2BB01
The connector pin assignment of the ribbon cable is compatible with the I/O
modules (logic modules) on the SINUMERIK 810D.
Meaning of
LEDs
X402
Outputs 0-31
Connection of outputs
Green LED:
Red LED:
5 V Power OK
Group error
Connector name:
Connector type:
Length of ribbon cable:
Note
The outputs must be protected against surge voltages by means of external
inductive loads (free-wheeling diodes, RC elements, ...).
Not assigned
Not assigned
OUT00
OUT01
OUT02
OUT03
OUT04
OUT05
OUT06
10
OUT07
11
OUT10
12
OUT11
13
OUT12
14
OUT13
15
OUT14
16
OUT15
17
OUT16
18
OUT17
19
OUT20
20
OUT21
21
OUT22
22
OUT23
23
OUT24
24
OUT25
25
OUT26
26
OUT27
27
OUT30
28
OUT31
29
OUT32
30
OUT33
31
OUT34
32
OUT35
33
OUT36
34
OUT37
Signal names
OUTi[j]
Signal type
O
Output
6-81
6 I/O Modules
6.1 Single I/O module (EFP)
X404
Inputs 031
12.95
Not assigned
INP00
INP02
Not assigned
INP01
INP03
INP04
INP05
INP06
10
INP07
11
INP10
12
INP11
13
INP12
14
INP13
15
INP14
16
INP15
17
INP16
18
INP17
19
INP20
20
INP21
21
INP22
22
INP23
23
INP24
24
INP25
25
INP26
26
INP27
27
INP30
28
INP31
29
INP32
30
INP33
31
INP34
32
INP35
33
INP36
34
INP37
Signal names
X405
Inputs 3263
6-82
INPi[j]
Signal type
Input
Not assigned
INP40
INP42
Not assigned
INP41
INP43
INP44
INP45
INP46
10
INP47
11
INP50
12
INP51
13
INP52
14
INP53
15
INP54
16
INP55
17
INP56
18
INP57
19
INP60
20
INP61
21
INP62
22
INP63
23
INP64
24
INP65
25
INP66
26
INP67
07.96
12.95
6 I/O Modules
6.1 Single I/O module (EFP)
27
INP70
28
INP71
29
INP72
30
INP73
31
INP74
32
INP75
33
INP76
34
INP77
Signal names
INPi[j]
Signal type
Address space
I
Input
The 810D single I/Os as viewed by the PLC are the same as an S7-300 I/O
chain with the following configuration:
X3 IN
X404
X405
X406
X3 OUT
32 inputs 031
32 inputs 3263
32 outputs 031
6-83
6 I/O Modules
6.1 Single I/O module (EFP)
12.95
Chain 1
X111
P bus
Chain 2
Chain 3
SINUMERIK
810D with
integrated
AS314
EFP
EFP
EFP
Fig. 6-3
6-84
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
05.99
12.95
6.2
Brief description
Connection to the
810D
6-85
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
6ES7 3683jjj00AA0
X111
810D
6-86
IN OUT
DSB
IN OUT
DSB
SINUMERIK 810D
6ES7 3683jjj00AA0
X110X117
32 inputs
X100
X120X125
3 x 8 2 A outputs
X201
X203
X205
X207
X209
X202
X204
X206
X208
X210
OUT
Fig. 6-4
DSB
6ES7 3683jjj00AA0
IN
DSB
IN OUT
05.99
05.99
12.95
05.99
12.95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Single I/Os
Display
P/K bus
IN
INP00 INP37
32I
1U
X100
2U
OUT
INP40 INP77
32I
3U
X120
X121
32O
OUT00 OUT27
X122
OUT30/32/34/36/37
X123
1U
2U
OUT31/33/35
X124
X125
Fuse module
Drive module
Shutdown +
reversing circuit
Current measurement
settable between
18 A
X201
(C1)
X202
X203
(C2)
X204
X205
(C3)
Shutdown
X206
X207
(C4)
X208
X209
(C5)
X210
Fig. 6-5
3U
6-87
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
05.99
12.95
X106
X1
SHIELD
M24
5V FAULT
SHIELD
P24 POWER
X117
M24
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24 LOGIC
P24
4
11
X116
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
0
P24
0
1
IN
OUT
11
X115
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
POWER OK
8A
1A
C4
8A
8A
1A
C2
8A
P24
2
P24
1
P24
2
P24
1
P24
0
8A
X113
P24
7
P24
6
P24
5
11
X112
P24
3
P24
2
P24
1
P24
2
P24
1
0
INPUT
063 0
P24
0
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24
4
1
11
X111
P24
7
P24
3
11
X110
1
0
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
031
INPUT 0
0
OUTPUT
031 0
2
0
P24
3263
0 INPUT
1
25
11
25
100
268
6-88
P24
4
1
P24
6
P24
5
P24
4
11
P24
0
Fig. 6-6
P24
3
P24
7
P24
3
P24
0
1A
C1
CURRENT
LIMIT
11
X114
1A
C3
P24
4
P24
4
1A
C5
440
466
480
150
05.99
12.95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Technical data
Technical data for distribution board
Table 6-4
Supply voltage
for LOGIC (X1) and POWER (X5)
Rated value
Perm. range
Ripple
Reverse voltage
protection
Fusing
Power consumption
LOGIC
POWER
LOGIC
POWER
Power loss
Supply lead fuse
24 V DC
18.5 ... 30.2 V
3.6 V pp
yes
LOGIC: 1 A/250 V
POWER: no
Typ: 0.3 A , max: 1 A
max. 2 A
Typ: 7.2 W, max: 30.2 W
max. 30 W
3A
Inputs
No. of inputs
Signal level for 0 signal
Signal level for 1 signal
Galvanic isolation
Input current 1 signal
Input current 0 signal
Delay time TPHL
Delay time TPLH
Noise immunity (DIN 57847)
Cable length terminal block
Outputs
Basic module: No. of outputs
Number per incoming supply
Simultaneity factor
Galvanic isolation
Short-circuit-proof
Output current
Drive module: No. of outputs
Number of incoming supplies
Galvanic isolation
Short-circuit-proof
Output current
Noise immunity (DIN 57847)
Cable length terminal block
24 relay outputs
(freely assignable)
8 outputs
50%
yes (relay)
no (line-side fuse or 10 A
m.c.b. required)
max. 2 A
5 three-phase outputs
5 separate
yes (contactor)
yes (internal fuse)
max. 8 A
2 kV
max. 3 m
Overtemperature protection
Module-specific shutdown
50%
Weight
1.7 kg
Class 12
Temperature range
Storage:
Operation:
40C to +70C
0C to +55C
6-89
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
05.99
12.95
Terminals
X106
SHIELD
X1
M24
5V FAULT
SHIELD
P24 POWER
X117
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
M24
P24 LOGIC
P24
4
P24
4
1
11
X116
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
IN
P24
0
P24
0
1
11
X115
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24
4
POWER OK
1A
C5
8A
1A
C4
8A
8A
1A
C2
8A
1A
C1
CURRENT
LIMIT
P24
2
P24
1
P24
0
P24
0
P24
7
P24
4
P24
4
11
X112
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
0
P24
0
0
INPUT
063 0
11
X111
P24
7
P24
7
P24
6
P24
5
P24
6
P24
5
P24
4
P24
4
1
P24
6
P24
5
11
X113
P24
6
P24
5
11
X110
1
0
P24
3
P24
3
P24
2
P24
1
P24
2
P24
1
P24
031
INPUT 0
0
OUTPUT
031 0
2
0
P24
3263
0 INPUT
1
6-90
P24
2
P24
1
P24
7
Fig. 6-7
P24
3
P24
3
8A
11
X114
1A
C3
OUT
11
05.99
12.95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
X201 (C1)
U1 V1 W1
X203 (C2)
U1 V1 W1
X100
13 2M
3M 3U 2M 2U 1M 1U
12 2M
X121 (1U)
11 2M
X209 (C5)
U1 V1 W1
10 2M
07 1M
06 1M
05 1M
X120 (1U)
04 1M
03 1M
02 1M
01 1M
00 1M
X210 (C5)
X208 (C4)
X206 (C3)
W2 V2 U2
W2 V2 U2
X125 (3U)
27 3M
Fig. 6-9
X207 (C4)
U1 V1 W1
X122 (2U)
Fig. 6-8
X205 (C3)
U1 V1 W1
26 3M
25 3M
X204 (C2)
W2 V2 U2
24 3M
23 3M
22 3M
X202 (C1)
W2 V2 U2
X124 (3U)
21 3M
W2 V2 U2
20 3M
X123 (2U)
17 2M
16 2M
15 2M
14 2M
6-91
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Connection of
the electronics
power supply
05.99
12.95
The 24 V DC supply is connected via a 3-way, angled Phoenix screw-type terminal connector (2.5 mm2) to X1.
SHIELD (pin 3)
M24Logic (pin 2)
P24Logic (pin 1)
X1
Table 6-5
Pin
Name
Type
SHIELD
M24 Logic
VI
P24 Logic
VI
Signal names
P24 Logic
M24 Logic
Signal type
VI
Connection of the
load power supply
Voltage Input
X106
Table 6-6
Pin
Name
Type
SHIELD
M24 Power
VI
P24 Power
VI
Signal names
P24 Power
M24 Power
Signal type
VI
6-92
Voltage Input
05.99
12.95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
+24 V
EMERGENCY
STOP
...
Safety switch
DSB
Fig. 6-10
Meaning of LEDs
X106
P24 Power
M24 Power
Example circuit showing how to include the DSB in the EMERGENCY STOP
loop
Red LED:
Group error
Green LED:
The control status of the inputs and outputs is indicated via 96 LEDs.
Green LED:
INPUT 0-63
Green LED:
OUTPUT 0-31
6-93
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Connection of
inputs/outputs
05.99
12.95
Inputs and outputs are connected via 10-way screw-type terminal connectors
(1.5 mm2) to X110-X117.
Table 6-7
Pin
Name
XX
Input
P24
Supply voltage
Shield
Shield
XX
Input
P24
Supply voltage
XX
Input
P24
Supply voltage
Shield
Shield
XX
Input
10
P24
Supply voltage
Type
I
VO1)
I
VO1)
I
VO1)
I
VO1)
XX
Input
12
P24
Supply voltage
13
Shield
Shield
14
XX
Input
15
P24
Supply voltage
16
XX
Input
17
P24
Supply voltage
18
Shield
Shield
19
XX
Input
20
P24
Supply voltage
VO1)
I
VO1)
I
VO1)
I
VO1)
Signal type
VO
Voltage Output
Input
1)
6-94
I 215 mA
Input
P24 supply
05.99
12.95
Incoming supply
for relay outputs
X120X125
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
The incoming supply for the 24 relay outputs X120-X125 is connected via
a 6-way Phoenix screw-type terminal connector (4 mm2) to X100.
Note
Line-side fuse required (10 A m.c.b.)
Table 6-8
Pin
Connection of
relay outputs
Name
Type
3M
VI
3U
VI
2M
VI
2U
VI
1M
VI
1U
VI
The relay outputs are connected via six 12-way Phoenix screw-type terminal
connectors (2.5 mm2) to X120-X125.
Note
If required, connect inductive loads (e.g. with diodes, varistors, RC elements) to prevent excessive transient voltages.
Table 6-9
Pin
Name
Type
Reference potential
XX
Output voltage
Shield
Shield
Reference potential
XX
Output voltage
Shield
Shield
Reference potential
XX
Output voltage
Shield
Shield
10
Reference potential
11
XX
Output voltage
12
Shield
Shield
6-95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Incoming supply
for contactor
outputs X202,
X204, X206, X208,
X210
05.99
12.95
The incoming supply for the 5 motor-controlling contactor outputs X202, X204,
X206, X208, X210 is provided as described below with:
Pin
Name
Type
U1
VI
V1
VI
W1
VI
Unassigned
Contactor outputs are connected via five 4-way Phoenix screw-type terminal
connectors (2.5 mm2) to X202, X204, X206, X208, X210.
Note
If required, connect inductive loads (e.g. with diodes, varistors, RC elements) to prevent excessive transient voltages.
Table 6-11
Pin
EMC measures
6-96
Name
Type
U2
V2
W2
Shield
05.99
12.95
Assignment of
signal names
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Connector
Name
Type
X110.11
INP 4[0]
X110.14
INP 4[1]
X110.16
INP 4[2]
X110.19
INP 4[3]
X111.11
INP 4[4]
X111.14
INP 4[5]
X111.16
INP 4[6]
X111.19
INP 4[7]
X112.11
INP 5[0]
X112.14
INP 5[1]
X112.16
INP 5[2]
X112.19
INP 5[3]
Remarks
X113.11
INP 5[4]
X113.14
INP 5[5]
X113.16
INP 5[6]
X113.19
INP 5[7]
X114.11
INP 6[0]
X114.14
INP 6[1]
X114.16
INP 6[2]
X114.19
INP 6[3]
X115.11
INP 6[4]
X115.14
INP 6[5]
X115.16
INP 6[6]
X115.19
INP 6[7]
X116.11
INP 7[0]
X116.14
INP 7[1]
X116.16
INP 7[2]
X116.19
INP 7[3]
X117.11
INP 7[4]
X117.14
INP 7[5]
X117.16
INP 7[6]
X117.19
INP 7[7]
Signal names
INPi[j]
Signal type
I
Input
6-97
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
05.99
12.95
Connector
Name
Type
X110.1
INP 0[0]
X110.4
INP 0[1]
X110.6
INP 0[2]
X110.9
INP 0[3]
X111.1
INP 0[4]
X111.4
INP 0[5]
X111.6
INP 0[6]
X111.9
INP 0[7]
X112.1
INP 1[0]
X112.4
INP 1[1]
X112.6
INP 1[2]
X112.9
INP 1[3]
X113.1
INP 1[4]
X113.4
INP 1[5]
X113.6
INP 1[6]
X113.9
INP 1[7]
X114.1
INP 2[0]
X114.4
INP 2[1]
X114.6
INP 2[2]
X114.9
INP 2[3]
X115.1
INP 2[4]
X115.4
INP 2[5]
X115.6
INP 2[6]
X115.9
INP 2[7]
X116.1
INP 3[0]
X116.4
INP 3[1]
X116.6
INP 3[2]
X116.9
INP 3[3]
X117.1
INP 3[4]
X117.4
INP 3[5]
X117.6
INP 3[6]
X117.9
INP 3[7]
Remarks
Signal names
INPi[j]
Signal type
I
6-98
Input
05.99
12.95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Connector
Name
Type
X120.2
OUT 0[0]
X120.5
OUT 0[1]
X120.8
OUT 0[2]
X120.11
OUT 0[3]
X121.2
OUT 0[4]
X121.5
OUT 0[5]
X121.8
OUT 0[6]
X121.11
OUT 0[7]
X122.2
OUT 1[0]
X122.5
OUT 1[1]
X122.8
OUT 1[2]
X122.11
OUT 1[3]
X123.2
OUT 1[4]
X123.5
OUT 1[5]
X123.8
OUT 1[6]
X123.11
OUT 1[7]
X124.2
OUT 2[0]
X124.5
OUT 2[1]
X124.8
OUT 2[2]
X124.11
OUT 2[3]
X125.2
OUT 2[4]
X125.5
OUT 2[5]
Remarks
X125.8
OUT 2[6]
X125.11
OUT 2[7]
X202
OUT 3[0]
CW rotation, channel 1
X202
OUT 3[1]
X204
OUT 3[2]
CW rotation, channel 2
X204
OUT 3[3]
X206
OUT 3[4]
CW rotation, channel 3
X206
OUT 3[5]
X208
OUT 3[6]
CW rotation, channel 4
X210
OUT 3[7]
CW rotation, channel 5
Signal names
OUTi[j]
Signal type
O
Output
6-99
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Example
05.99
12.95
Address
Declaration
Name
Type
0.0
Initial
value
in
EMERGENCY_STOP
BOOL
FALSE
0.1
in
MOTOR_PROTECTION_TRIPPED
BOOL
FALSE
0.2
in
ON_CONDITION
BOOL
FALSE
2.0
out
MACHINE_CONDITION
BOOL
FALSE
2.1
out
Comment
in_out
temp
Block:
FC35
AUX_DRIVE
Network:
AUX_DRIVE 1
A
JC
#MOTOR_PROTECTION_TRIPPED
M1
A
S
#ON_CONDITION
#AUX_DRIVE_ON
A
O
JC
R
#EMERGENCY_STOP
#MOTOR_PROTECTION_TRIPPED
#MACHINE_CONDITION
#AUX_DRIVE_ON
A
JC
#MOTOR_PROTECTION_TRIPPED
#AUX_DRIVE_ON
//
//
//
M1:
The motor circuit is therefore cut off in the event of overcurrent. The tolerance
for the current settings is 10%.
6-100
Warning
No motor shutdown function is implemented in the hardware.
05.99
12.95
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
Address
assignments
Table 6-15
Rack 1
Rack 2
Rack 3
Assignment
I 32.0I 35.7
I 64.0I 67.7
I 96.0I 99.7
I 36.0I 39.2
I 68.0I 71.2
I 100.0I 102.2
I 39.3I 39.7
I 71.3I 71.7
I 102.3I 103.7
O 40.0O 42.7
O 72.0O 74.7
O 104.0O 106.7
Relay outputs
O 43.0
O 75.0
O 107.0
1 motor circuit
O 43.1
O 75.1
O 107.1
O 43.2
O 75.2
O 107.2
2 motor circuit
O 43.3
O 75.3
O 107.3
O 43.4
O 75.4
O 107.4
3 motor circuit
O 43.5
O 75.5
O 107.5
O 43.6
O 75.6
O 107.6
4 motor circuit
O 43.7
O 75.7
O 107.7
5 motor circuit
6-101
6 I/O Modules
6.2 DSB with 5 incoming supplies for drive module
04.00
12.95
Notes
6-102
05.99
12.95
6FC5 211-0AA00-0AA0
X20: Interface to drive bus
2.5mm2
24V
0V
4 3 21
Shielding plate
100
PE
conductor
terminal
74.4
Connection to
the drive bus
The terminal block is connected to terminal X20 on the drive bus of the last
drive module via a round cable. These cables are available in different lengths
(cable lengths 1 m, 2 m, 5 m and 10 m). You can operate a maximum of 2 terminal blocks (according to the available NCK addresses for high-speed analog
and digital I/Os). The round cables are also used to connect individual terminal
blocks.
Important
Please make sure that the total length of cable connections does not exceed
10 m.
7-103
07.96
12.95
611D closed-loop
control module
Terminator
Drive bus, max.
length 10 m
SIEMENS
SIMODRIVE
Mains Supply
(I/RF or OI)
Fig. 7-2
810D
Power section
Note:
In the event of EMC-related problems, the shield
of the drive bus cable must be bonded to the
drive module (top).
Terminator
The terminator for the drive bus must be inserted in slot X21 on the last NCU
terminal block.
PE conductor
When a joint protective and interference discharge system is used, it must meet
the PE conductor specifications stipulated in VDE 0100 and VDE 0160.
For PE conductor connection, see Fig. Front view of NCU terminal block on
previous page.
EMC measures
DMP compact
modules
7-104
A maximum of 8 DMP compact modules can be connected for each NCU terminal block.
12.95
Module type
Max. number
Differentiation
Digital inputs
Monitoring
functions
I/O devices
Number
Digital inputs
32
Digital outputs
32
Analog inputs
Analog outputs
Important
A total of 4 analog outputs and 4 analog inputs may be inserted simultaneously
for each NCU terminal block.
Caution
If the load power supply for the DMP compact modules is disconnected during
operation, then the outputs do not switch through reliably again when the load
power supply is connected again. If you cannot avoid disconnecting the supply
during operation, then you must ensure that the DMP outputs are reset via the
PLC program as the load supply voltage is disconnected. The outputs must be
reset when the voltage is switched on again.
S +5 V monitor
S Temperature monitor 60C "3C
S Configuration monitor
S Sign-of-life monitor (watchdog) for microcontroller
S Sign-of-life monitor for NC
Error
Sensing
Effect
Undervoltage
(< 4.75 V)
Limit monitor
Ambient temperature
Temperature sensor
Cyclical message
7-105
12.95
Watchdog
Time recording
HW combination
HW configuration
The binary and analog outputs are switched to a safe state (0V at output) by the
signal XOUTDS in response to disturbances or errors in the NCU or the microcontroller or a power failure!
Power supply
X9
Pin
Name
Type
P24 ext
VI
P24 ext
VI
M24 ext
VI
M24 ext
VI
Signal names
P24 ext
M24 ext
Signal type
VI
X / X21
X20
X11X18
7-106
Voltage Input
Module connector
Connector designation: X11 ... X18 (slots 1 ... 8)
Connector type:
30-way plug connector ELCO Microleaf
05.99
12.95
Table 7-2
Mechanical data
Dimensions
Height
Width
Depth
100 mm
257 mm
40 mm
Environmental conditions
Temperature ranges
Service/operation
Limit values
Temperature change
Storage/transport
0...55 C
within 1 minute
20...60 C
max. 0.2 K
max. 0.1 %
7-107
04.00
12.95
Notes
7-108
12.95
1.5
0V
X3
Status
LEDs
Labelling
strips
Fastening
screw
X3
0
.
.
7
LOW byte
0
.
.
7
HIGH byte
Inputs
IN 0 ... IN 7
LOW byte
Interfaces
P M 7 6 5
4 3 2 1 0
0 1 2 3 4
5 6 7 M P X2
X1
X2
Fig. 8-1
Inputs
IN 7 ... IN 0
HIGH byte
1.5
0V
8-109
Table 8-1
12.95
Number of inputs
16 digital inputs
Galvanic isolation
yes
24 V DC
20.4 V to 28.8 V
3.6 Vpp
24 V DC
Input voltage
- for 0 signal
- for 1 signal
Input current with 1 signal
+2 mA to +5 mA
Delay time
for tpLH
tpLH = typ 1 ms
Delay time
for tpHL
tpHL = typ 1 ms
Cable length
max. 30 m
Weight
8-110
3 to +5 V
+13 V to +33 V
approx. 125 g
IP20
12.95
8.2
24 VLOAD DC 1.5
0V
X3
Status
LEDs
Labelling
strips
X3
0
.
.
7
LOW byte
0
.
.
7
HIGH byte
Fastening
screw
Outputs
OUT 0 ... OUT 7
LOW byte
Interfaces
P M 7 6 5
4 3 2 1 0
0 1 2 3 4
5 6 7 M P X2
X1
X2
Fig. 8-2
Outputs
OUT 7 ... OUT 0
HIGH byte
0V
24 VLOAD DC 1.5
Display elements
Output ON.
Number of outputs
16 digital outputs
Galvanic isolation
yes
24 V DC
20.4 V to 28.8 V
3.6 Vpp
open
VLoad 250 mV
8-111
Table 8-2
12.95
500 mA
5W
500 mA
Short-circuit protection
yes
Power loss at 30 V
max. 3.8 W
50%
Delay time
for tpLH
Delay time
for tpHL
Cable length
max. 50 m
Weight
100 Hz
11 Hz
2 Hz
approx. 160 g
IP20
Important
With product version C and later, a new output driver is installed on the DMP
Compact Module 16 O. The following new operating response must be noted:
In the event of a fault initiated by overcurrent or a short circuit, the outputs
switch through again automatically once the fault has been cleared. (With earlier versions: Disabling with storage until the output is activated again by the
PLC user program).
With a short circuit on one output, the three other outputs of the same half-byte
might be disabled as well.
There is no mutual interaction in normal operation at currents of < 0.7 A.
One power supply feeds 8 outputs in each case. For each set of
8 outputs (2 x outputs 0 ... 7) the sum of the output currents must not exceed 2
A (corresponding to a simultaneity factor of 50% when the individual outputs are
fully loaded). All 16 outputs can be loaded simultaneously, e.g. with 0.25 A.
8-112
Important
Switching voltage peaks must be suppressed by external free-wheeling diodes
when inductive loads are used.
12.95
8.3
24 VLOAD DC 2.5
0V
X3
Status
LEDs
X3
P M7 6 5 4
X2
0 1 2 3 MP
Outputs
OUT 7 ... OUT 4
0
.
.
7
Labelling
strips
X1
Fastening
screw
X2
Outputs
OUT 0 ... OUT 3
0V
24 VLOAD DC 2.5
Fig. 8-3
Interfaces
Terminal
7/3
6/2
5/1
4/0
X3
24 V
0V
OUT 7
OUT 6
OUT 5
OUT 4
X2
24 V
0V
OUT 3
OUT 2
OUT 1
OUT 0
Display elements
8 LEDs as a status display for the logical states of the outputs. On product version B and later, the LEDs go out if the load voltage fails.
LEDs illuminated:
Output ON.
8-113
Table 8-3
12.95
Number of outputs
8 digital outputs
Galvanic isolation
yes
24 V DC
20.4 V to 28.8 V
3.6 Vpp
open
VLoad 80 mV
2000 mA
25 W
2000 mA
Short-circuit protection
yes
Power loss at 30 V
max. 3.1 W
100 Hz
11 Hz
2 Hz
50%
Delay time
for tpLH
Delay time
for tpHL
Cable length
max. 50 m
Weight
approx. 145 g
IP20
One power supply feeds 4 outputs in each case. The sum of the output currents
for 4 outputs (outputs 0 ... 3 and 4 ... 7) must not exceed 4 A (corresponding to
a simultaneity factor of 50% when the individual outputs are fully loaded). All 8
outputs can be loaded simultaneously, e.g. with 1 A.
8-114
Important
Switching voltage peaks must be suppressed by external free-wheeling diodes
when inductive loads are used.
12.95
8.4
P1 P2 M1 M2
24 V DC
2.5
0V
X3
Status
LEDs
Terminals
POWER
SUPPLY
O.K.
Labelling
strips
ANALOG
IN
Fastening
screw
S1
X1
S2
1
3 2
X2
2.5
Fig. 8-4
Interfaces
6 . . 1
1
2
Terminal:
6, 1 Shield
2
Current source for
PT100
3
Analog input In+
4
Analog input In
5
Ground
Display elements
Jumpering
S1:
S2:
8-115
Typical
circuits
12.95
X2
M +
S
5 4 3 2 1
S M +
S
6 5 4 3 2 1
Differential input
(common-mode faults
are suppressed)
Unipolar
(Standard)
S
6
X2
M + I S
5 4 3 2 1
S
6
X2
M + I S
5 4 3 2 1
PT100 with
4way connection
Fig. 8-5
Note
Number of inputs
1 analog input
Galvanic isolation
yes
- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
45 mA
2.5 mA
Connection of sensors
see below
12 bits + sign
yes
Basic errors
"0.2%
Operational limits (0
C
to 60
C)
"0.5%
max.
Weight
8-116
PT100 with
2way connection
30 m
approx. 150 g
IP20
12.95
The DMP Compact Module 1 I Analog serves to input and digitize analog voltage values. This voltage value is measured by a floating differential input.
PT100 resistance thermometers can be connected in conjunction with the integrated stabilized power supply (2.5 mA).
Table 8-5
Input word
Significance
IB m
IB m+1
VZ
211
210
29
28
27
26
24
0
23
22
21
0 0R
PF
10 V range
500 mV range
19.995 V
999.76 mV
10.005 V
500.24 mV
10 V
500 mV
9.995 V
499.76 mV
0.005 V
0.24 mV
0V
0 mV
0.005 V
0.24 mV
9.995 V
499.76 mV
:
Digital value
10 V
500 mV
10.005 V
500.24 mV
19.995 V
999.76 mV
:
1
:
0
= always 0
OR= Overflow bit, input voltage is higher than 20 V or 1 V (double input range)
PF = Failure of analog section power supply
8-117
8.5
12.95
P1 P2 M1 M2
24 V DC
2.5
0V
X3
Status
LEDs
Terminals
POWER
SUPPLY
O.K.
Labelling
strips
ANALOG
IN
Fastening
screw
S1
X1
S2
1
3 2
X2
2.5
Fig. 8-6
Interfaces
6 . . 1
1
2
Terminal:
6, 1 Shield
2
Ground
3
Analog input In+
4
Analog input In
5
Ground
Display elements
8-118
12.95
Typical
circuits
S
6
X2
M + M S
5 4 3 2 1
Fig. 8-7
Table 8-6
S
6
X2
M + M S
5 4 3 2 1
Differential input
(common-mode faults
are suppressed)
Unipolar
(Standard)
Number of inputs
1 analog input
Galvanic isolation
Supply voltage VLOAD
yes
- Rated value
- Perm. range
- Ripple
24 V DC
20.4 V to 28.8 V
3.6 Vpp
"10 V
85 mA
Connection of sensors
see below
11 bits + sign
C
including zero
max.
"0.6%
30 m
approx. 160 g
IP20
The DMP Compact Module 1 I NC Analog serves to input and digitize analog
voltage values. This voltage value is measured by a floating differential input.
Analog value
representation
8-119
Table 8-7
Input word
IB m
7
Significance
IB m+1
2
VZ 210 29 28 27 26 25 2
23 22 21 2
0 0
PF
+/ 10V range
9.995 V
0.005 V
0V
0.005 V
Digital value
12.95
9.995 V
10 V
= Always 0
8-120
12.95
8.6
P1
P2 M1 M2
24 V DC
0V
X3
Status
LEDs
1.5
Terminals
POWER
SUPPLY
O.K.
Labelling
strips
ANALOG
OUT
Fastening
screw
X1
4
X2
2.5
Fig. 8-8
Interfaces
Terminal:
1, 4 ... shield
2 ... analog output Out+
3 ... analog output Out
Display elements
8-121
Table 8-8
12.95
Number of outputs
1 analog output
Galvanic isolation
yes
24 V DC
20.4 V to 28.8 V
3.6 Vpp
60 mA
DC "10 V
"3 mA
Output current
min. 3.3 k
13 bits + sign
Short-circuit protection
yes
max. 30 m
Weight
approx. 140 g
IP20
Table 8-9
Output
word
OB m
Significance
7 6 5 4 3 2 1 0
VZ 212 211 210 29 28 27 26
7 6 5 4 3 2
25 24 23 22 21 20
+9.9988 V
+1.22 mV
0V
1.22 mV
10 V
Digital
value
Analog
output
voltage
OB m+1
0
always 0
8-122
12.95
Safety Notices
Warning
Hazardous voltages are present in this electrical equipment during operation.
Failure to properly maintain the equipment can result in death, severe personal
injury or substantial property damage.
For this reason, please strictly observe all safety instructions in this Section and
on the product itself when carrying out maintenance procedures.
S Disconnect the unit from the power supply before you commence any maintenance work (except battery replacement).
Warning
Hazardous voltage is still present for at least 5 minutes on all modules after all
voltage sources have been disconnected.
See Instruction Manual.
9-123
05.98
12.95
9.2
Caution
You must never attempt to reactivate discharged batteries by heating them, etc.
Charging batteries may cause them to leak and/or explode.
Failure to observe the above warning may result in personal injury or property
damage.
Battery-backed SRAMS and clock batteries are installed on the CCU module
and the MMC101/102. The back-up voltage is monitored by the control system
which outputs a monitoring signal. Once the monitor has responded, you have a
period of 6 weeks to change the battery. The battery on the SINUMERIK 810D
can be replaced without risk of data loss after disconnection of the control
power and removal of the CCU module, since the data are backed up over of a
period of approximately 15 minutes.
Battery life
Battery
Fig. 9-1
9-124
07.96
12.95
Replacement of
battery on the CCU
module
The battery is located on the CCU module (see Fig. 9-1). Before removing the
CCU module, please note the prescribed measures for handling ESD components in the preface of this Planning Guide.
Warning
Printed circuit boards contain components which can be destroyed by electrostatic discharge. Before you touch a PCB, make sure that your own body has
been electrostatically discharged. To discharge your body, touch a conductive,
grounded object (e.g. the unpainted metal parts of the switching cabinet,
ground contact of outlet).
9-125
04.00
12.95
Notes
9-126
Abbreviations
AS PARAM
CCU
DMP
EFP
EMC
Electromagnetic Compatibility
EnDat
ESD
FDD
Feed Drive
HD
Hard Disk
HHU
Handheld Unit
HMI
Human Machine Interface: SINUMERIK operating functions for operating, programming and simulating. The meaning of HMI is identical with MMC.
IM
IM Address
I/RF
ISA
K Bus
Communication Bus
LED
LT
MCP
A-127
08.97
12.95
A Abbreviations
MLFB
MMC
MPI
Multi-Point Interface
MS
MSD
NC
Numerical Control
NMI
Non-Maskable Interrupt
OI
OP
Operator Panel
OPI
P Bus
I/O Bus
PCMCIA
PER
I/O module
PG
Programming Device
PLC
PS
SM
SW
Software
UI
User Interfaces
VGA
A-128
References
General Documentation
/BU/
SINUMERIK 840D/840Di/810D/802S, C, D
Ordering Information
Catalog NC 60
Order No.: E86060K4460A101A8 7600
/ST7/
SIMATIC
SIMATIC S7 Programmable Logic Controllers
Catalog ST 70
Order No.: E86 060K4670A111A3
/Z/
Electronic Documentation
/CD6/
B-129
10.00
12.95
B References
User documentation
/AUE/
/AUK/
/AUP/
/BA/
/BAE/
/BAH/
/BAK/
/BAM/
/KAM/
B-130
SINUMERIK 840D/810D/FM-NC
AutoTurn Graphic Programming System
Part 2: Setup
Order No.: 6FC5 2984AA500BP2
SINUMERIK 840D/810D/FM-NC
AutoTurn Graphic Programming System
Part 1: Programming
Order No.: 6FC5 2984AA400BP2
SINUMERIK 840D/840Di/810D/FM-NC
Operators Guide
Order No.: 6FC5 2986AA000BP0
(07.99 Edition)
(07.99 Edition)
(07.99 Edition)
(10.00 Edition)
(04.96 Edition)
SINUMERIK 840D/840Di/810D
Operators Guide HT 6 (HPU new)
Order No.: 6FC5 2980AD600BP0
(06.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Short Operation Guide
Order No.: 6FC5 2986AA100BP0
(10.00 Edition)
SINUMERIK 840D/810D
Operators Guide ManualTurn
Order No.: 6FC5 2985AD000BP0
(02.00 Edition)
SINUMERIK 840D/810D
Short Guide ManualTurn
Order No.: 6FC5 2982AD400BP0
(11.98 Edition)
10.00
12.95
/BAS/
/KAS/
/BAP/
/BNM/
/DA/
/PG/
/PGA/
/PGK/
/PGZ/
B References
SINUMERIK 840D/810D
Operators Guide ShopMill
Order No.: 6FC5 2985AD100BP1
(08.00 Edition)
SINUMERIK 840D/810D
Short Guide ShopMill
Order No.: 6FC5 2982AD300BP0
(01.98 Edition)
SINUMERIK 840D/840Di/810D
Operators Guide Handheld Programming Unit
Order No.: 6FC5 2985AD200BP1
(04.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Users Guide Measuring Cycles
Order No.: 6FC5 2985AA700BP2
(06.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Diagnostics Guide
Order No.: 6FC5 2986AA200BP0
(10.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Programming Guide Fundamentals
Order No.: 6FC5 2986AB000BP0
(10.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Programming Guide Advanced
Order No.: 6FC5 2986AB100BP0
(10.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Short Guide Programming
Order No.: 6FC5 2986AB300BP0
(10.00 Edition)
SINUMERIK 840D/840Di/810D/FM-NC
Programming Guide Cycles
Order No.: 6FC5 2986AB400BP0
(10.00 Edition)
/PI /
PCIN 4.4
Software for Data Transfer to/from MMC Module
Order No.: 6FX2 060 4AA004XB0 (German, English, French)
Order from: WK Frth
/SYI/
SINUMERIK 840Di
System Overview
Order No.: 6FC5 2985AE400BP0
(01.00 Edition)
B-131
10.00
12.95
B References
Manufacturer/Service Documentation
a) Lists
/LIS/
SINUMERIK 840D/840Di/810D/FM-NC
SIMODRIVE 611D
Lists
Order No.: 6FC5 2976AB700BP0
(10.00 Edition)
b) Hardware
/BH/
/BHA/
/EMV/
/PHC/
/PHD/
/PHF/
/PMH/
B-132
SINUMERIK 840D/840Di/810D/FM-NC
Operator Components Manual (HW)
Order No.: 6FC5 2976AA500BP0
SIMODRIVE Sensor
Absolute Encoder with PROFIBUS-DP
User Guide (HW)
Order No.: 6SN11970AB100YP1
(10.00 Edition)
(02.99 Edition)
(06.99 Edition)
SINUMERIK 810D
Configuring Manual (HW)
Order No.: 6FC5 2974AD100BP0
(10.00 Edition)
SINUMERIK 840D
NCU 561.2573.2 Configuring Manual (HW)
Order No.: 6FC5 2976AC100BP0
(10.00 Edition)
SINUMERIK FM-NC
NCU 570 Configuring Manual (HW)
Order No.: 6FC5 2973AC000BP0
(04.96 Edition)
SIMODRIVE Sensor
Measuring System for Main Spindle Drives
Configuring/Installation Guide, SIMAG-H (HW)
Order No.: 6SN11970AB300BP0
(05.99 Edition)
10.00
12.95
B References
c) Software
/FB1/
SINUMERIK 840D/840Di/810D/FM-NC
Description of Functions, Basic Machine (Part 1) (10.00 Edition)
(the various sections are listed below)
Order No.: 6FC5 2976AC200BP0
A2
A3
B1
B2
D1
D2
F1
G2
H2
K1
K2
K4
N2
P1
P3
R1
S1
V1
W1
/FB2/
SINUMERIK 840D/840Di/810D(CCU2)/FM-NC
Description of Functions, Extended Functions (Part 2) (10.00 Edition)
including FM-NC: Turning, Stepper Motor
(the various sections are listed below)
Order No.: 6FC5 2976AC300BP0
A4
B3
B4
F3
H1
K3
K5
L1
M1
M5
N3
N4
P2
P5
R2
S3
S5
S6
S7
T1
W3
W4
B-133
10.00
12.95
B References
/FB3/
SINUMERIK 840D/840Di/810D(CCU2)/FM-NC
Description of Functions, Special Functions (Part 3) (10.00 Edition)
(the various sections are listed below)
Order No.: 6FC5 2976AC800BP0
F2
G1
G3
K6
M3
S8
T3
V2
W5
TE1
TE2
TE3
TE4
TE5
TE6
/FBA/
/FBAN/
/FBD/
(10.00 Edition)
SINUMERIK 840D
Description of Functions Digitizing
Order No.: 6FC5 2974AC500BP0
DI1
DI2
DI3
DI4
B-134
(02.00 Edition)
(07.99 Edition)
Start-Up
Scanning with Tactile Sensors (scancad scan)
Scanning with Lasers (scancad laser)
Milling Program Generation (scancad mill)
10.00
12.95
B References
/FBDN/
/FBFA/
SINUMERIK 840D/840Di/810D
Description of Functions
ISO Dialects for SINUMERIK
Order No.: 6FC5 2976AE100BP0
/FBHLA/
/FBMA/
/FBO/
/FBR/
(02.00 Edition)
SINUMERIK 840D/810D/FM-NC
Description of Functions
Configuring of Operator Interface OP 030
(the various sections are listed below)
Order No.: 6FC5 2973AC400BP0
(03.96 Edition)
Operators Guide
Development Environment (Configuring Package)
Online only: Configuring Syntax (Configuring Package)
Introduction to Configuring of Operator Interface
Screen Kit: Software Update and Configuration
SINUMERIK 840D
Description of Functions C-PLC Programming
Order No.: 6FC5 2973AB600BP0
SINUMERIK 840D/810D
Description of Functions
SINCOM Computer Link
Order No.: 6FC5 2975AD600BP0
NFL
NPL
/FBSI/
(08.99 Edition)
SINUMERIK 840D/810D
Description of Functions ManualTurn
Order No.: 6FC5 2975AD500BP0
BA
EU
PS
PSE
IK
/FBP/
(10.00 Edition)
(03.96 Edition)
(02.00 Edition)
B-135
10.00
12.95
B References
/FBSP/
SINUMERIK 840D/810D
Description of Functions ShopMill
Order No.: 6FC5 2975AD800BP1
/FBST/
SIMATIC
FM STEPDRIVE/SIMOSTEP
Description of Functions
Order No.: 6SN1 1970AA700YP3
/FBSY/
SINUMERIK 840D/840Di/810D(CCU2)
Description of Functions Synchronized Actions
for Wood, Glass, Ceramics, Presses
Order No.: 6FC5 2976AD400BP0
/FBTD/
SINUMERIK 840D/810D
Description of Functions
Tool Information SINTDI with Online Help
Order No.: 6FC5 2975AE000BP0
(08.00 Edition)
(11.98 Edition)
(10.00 Edition)
(04.99 Edition)
/FBU/
/FBW/
SINUMERIK 840D/840Di/810D
Description of Functions Tool Management
Order No.: 6FC5 2975AC600BP2
(07.00 Edition)
SINUMERIK 840Di
Manual
Order No.: 6FC5 2975AE600BP0
(06.00 Edition)
/HBI/
/IK/
SINUMERIK 840D/810D/FM-NC
Screen Kit MMC 100/Unit Operator Panel
(06.96 Edition)
Description of Functions: Software Update and Configuration
Order No.: 6FC5 2973EA100BP1
/KBU/
B-136
(05.00 Edition)
10.00
12.95
B References
/PJLM/
SIMODRIVE
Planning Guide Linear Motors
(05.00 Edition)
(on request)
ALL
General Information about Linear Motors
1FN1
1FN1 Three-Phase AC Linear Motor
1FN3
1FN3 Three-Phase AC Linear Motor
CON
Connections
Order No.: 6SN1 1970AB700BP1
/PJM/
SIMODRIVE
Planning Guide Motors
Three-Phase AC Motors for Feed and
Main Spindle Drives
Order No.: 6SN1 1970AA200BP4
/PJMS/
/PJU/
SIMODRIVE
Planning Guide 1FE1 Synchronous Built-In Motors
Three-Phase AC Motors for Main Spindle Drives
Order No.: (on request)
SIMODRIVE 611A/611D
Planning Guide Inverters
Transistor PWM Inverters for
AC Feed Drives and AC Main Spindle Drives
(09.00 Edition)
(03.00 Edition)
(08.98 Edition)
/POS1/
SIMODRIVE POSMO A
(02.00 Edition)
Distributed Positioning Motor on PROFIBUS DP, User Manual
Order No.: 6SN21970AA000BP1
/POS2/
SIMODRIVE POSMO A
Installation Instructions (enclosed with POSMO A)
Order No.: 462 008 0815 00
(12.98 Edition)
/POS3/
(09.00 Edition)
/S7H/
SIMATIC S7300
Manual: Assembly, CPU Data (HW)
Reference Manual: Module Data
Order No.: 6ES7 3988AA038AA0
(10.98 Edition)
/S7HT/
SIMATIC S7300
Manual: STEP 7, Basic Information, V. 3.1
Order No.: 6ES7 8104CA028AA0
(03.97 Edition)
B-137
10.00
12.95
B References
/S7HR/
SIMATIC S7300
Manual: STEP 7, Reference Manuals, V. 3.1
Order No.: 6ES7 8104CA028AR0
(03.97 Edition)
/S7S/
SIMATIC S7300
FM 353 Step Drive Positioning Module
Order in conjunction with Configuring Package
(04.97 Edition)
/S7L/
SIMATIC S7300
FM 354 Servo Drive Positioning Module
Order in conjunction with Configuring Package
(04.97 Edition)
/S7M/
SIMATIC S7300
(10.99 Edition)
FM 357 Multi-Axis Module for Servo and Stepper Drives
Order in conjunction with Configuring Package
/SHM/
SIMODRIVE 611
Manual Single-Axis Positioning for MCU 172A
Order No.: 6SN 11974MA000BP0
/SP/
SIMODRIVE 611A/611D,
SimoPro 3.1
Program for Configuring Machine-Tool Drives
Order No.: 6SC6 1116PC000AAj
Order from: WK Frth
(01.98 Edition)
d) Installation and
start-up
/IAA/
SIMODRIVE 611A
Installation and Start-Up Guide
Order No.: 6SN 11970AA600BP5
(09.00 Edition)
/IAC/
SINUMERIK 810D
Installation and Start-Up Guide
(10.00 Edition)
(incl. description of SIMODRIVE 611D start-up software)
Order No.: 6FC5 2974AD200BP0
/IAD/
/IAF/
SINUMERIK FM-NC
Installation and Start-Up Guide
Order No.: 6FC5 2973AB000BP0
B-138
(04.96 Edition)
10.00
12.95
/IAM/
B References
SINUMERIK 840D/840Di/810D
MMC/HMI Installation and Start-Up Guide
Order No.: 6FC5 2976AE200BP0
IM1
IM3
IM4
HE1
BE1
(10.00 Edition)
B-139
B References
10.00
04.00
12.95
Notes
B-140
08.99
12.95
EC Declaration of Conformity
C-141
04.00
12.95
Notes
C-142
08.99
12.95
Machine
contr. panel
MS
a u
Fil- i p
ter n p
**) s l
y
SIN.
810D
QWERTY
keyboard
611
Pow.
sect.
mod.
El. handwheel
Terminal
strips
810D
I/Os
810D
I/Os
*)
Machine base
810D
I/Os
G
M
G
M
NCK
I/Os
Reactor
Line terminal
S All components which are authorized for the SINUMERIK 810D module network according to ordering information comply with Directive 89/336/EEC
within the network.
C-143
08.99
12.95
Test subject:
Radio interference
5)
EN 61000-4-6
EN 61000-4-8
EN 61000-4-2
EN 61000-4-4
6)
7)
8)
9)
1)
3)
Test subject:
Radiated high-frequency interference
(amplitude-modulated)
Radiated high-frequency interference
(pulse-modulated)
Conducted disturbances induced by RF fields
Magnetic fields
Static discharge
Electrical fast transient bursts
EN 61800-3
10)
Re 7):
Re 8):
Re 9):
Re 10):
*)
C-144
Index
Conversion for external cooling,
2-axis CCU box, 3-40
Current reduction, 4-65, 4-67
Numbers
3-axis CCU box, 4-65, 4-67
6th axis, CCU1, 4-69
810D components, 1-11
A
Air pressure, 2-23
Ambient climatic conditions, 2-23
Ambient conditions, 2-21
Ambient mechanical conditions, 2-23
Assembling the 810D, 3-37
Assembly guidelines, 2-29
Axis extension, 1-17, 5-71
Axis extension with SIMODRIVE 611D closedloop control module, 5-74
B
Backup batteries, 2-24
Battery replacement, 9-124
C
Cable distributor, 4-53
Cable distributor interfaces, location, 4-54
Cable distributor, terminal assignment, 4-55
Cable set for 611D closed-loop
control module, 5-75
CCU box, installation, 3-36
CCU, installation, 3-37
CCU1: 6th axis, 4-69
Combinations, 1-18
Components of the SINUMERIK 810D, 4-43
Connecting cables, 4-60
Connecting leads, 1-16
Connection conditions, 2-21
Connection configuration for the MPI bus, HHU,
HPU, 1-14
Connection configuration with PLC I/Os and NCU
terminal block, 1-15
Connectors, 4-54
Control elements, 4-52
D
DAC test sockets, 4-52
DC supply, 2-27
Description of the SINUMERIK 810D, 4-43
Design of the SINUMERIK 810D, 3-35
Device bus, X151, 4-48
Dimension drawing of 2-axis CCU box, 3-39
Display elements, 4-52
Distribution board
Connections, 6-86
with 5 incoming supplies for drive module
Address assignments, 6-101
Assignment of signal names, 6-97
Connection of contactor outputs, 6-96
Connection of inputs/outputs, 6-94
Connection of relay outputs, 6-95
Connection of the electronics supply, 6-92
Connection of the load power supply, 6-92
EMC, 6-96
Example, 6-100
Incoming supply for contactor outputs
X202, X204, X206, X208, X210, 6-96
Incoming supply for relay outputs
X120X125, 6-95
Technical data, 6-89
Terminals, 6-90
with 5 inputs for drive module, Meaning of
LEDs, 6-93
DMP compact module 1 I analog, 8-115
DMP compact module 1 I NC analog, 8-118
DMP compact module 1 O analog, 8-121
DMP compact module 16 I, 8-109
DMP compact module 16 O, 8-111
DMP compact module 8 O, 8-113
DMP compact modules, 8-109
Drive bus, X130, 4-48
Dust, 2-25
E
Earthing concept, 2-28
EC Declaration of Conformity, C-141
Electromagnetic compatibility, 2-22
Index-145
04.00
12.95
EMC, 2-22
Encoder cables, connection, 3-41
ESD symbol, 1-20
F
Filter modules, 2-29
I
I/O device interface, X121, 4-47
Incremental measuring systems, 4-58
Installing the SINUMERIK 810D, 3-36
Integrated power sections, 4-65, 4-67
Interfaces for
servicing/Start-up/Maintenance, 2-30
Interfaces for user, 2-30
Interfaces on the SINUMERIK 810D, 4-45
Interfaces, description, 4-47
Interference immunity, 2-22
Interpretable encoder systems, 4-58
L
L2-DP interface, X102, 4-47
Labels, 1-19
Location of interfaces, 4-46
M
Mains connection, 2-26
Mains infeed, 3-42
Maintenance, 9-123
Markings, 1-19
Measuring channels, 4-60
Measuring system, 4-57
Measuring system, indirect, FDD, 4-60
Measuring system, indirect, MSD, 4-63
Measuring system,direct,FDD, 4-62
Measuring system,direct,MSD, 4-64
Measuring systems, absolute (EnDat), 4-59
Mechanical data, 2-31
Motor cables, connection, 3-41
Motor connection, 4-57
Motor measuring system, 4-57
MPI connecting cable, 2-32
MPI connector, 2-32
MPI interface, X122, 4-48
Index-146
N
NCU terminal block, 7-103
Connection, 7-104
DMP compact modules, 7-104
EMC measures, 7-104
PE conductor, 7-104
Power supply, 7-106
Terminator, 7-104
X11X18, 7-106
X20/X21, 7-106
NCU terminal box, Monitoring functions, 7-105
O
Overview display of 810D, 1-13
Overview of interfaces, 4-45
P
P bus, X111, 4-47
PCMCIA card (memory card), 4-68
PLC module, 4-68
Plug-in axis extension unit, 5-71
Pollutants, 2-25
Position sensing, direct, MSD, 4-64
Position sensing, indirect, MSD, 4-63
Position sensing,direct,FDD, 4-62
Position sensing,indirect,FDD, 4-61
Power consumption, 2-26
Power loss calculation, 2-26
Power modules, 1-18
Power supply, 2-26
Protective separation, 2-30
R
Radiated emissions, 2-22
Rated load cycles FDD, 4-65, 4-67
Rated load cycles MSD, 4-66
References, B-129
Relative air humidity, 7-107
relative air humidity , 2-23
Restrictions vis--vis 611D standard closed-loop
control, 4-44
RI suppression measures, 2-29
Ribbon cable, 5-73
Ribbon cable connectors, 5-72
04.00
12.95
V
Vibrational stressing, 2-23
X
X102, 4-47
X111, 4-47
X113, 4-47
X114, 4-47
X121, 4-47
X122, 4-48
X130, 4-48
X131, 4-48
X151, 4-48
X304, X305, X306, 4-49
X341, X342, X351, X352, 4-49
X411X416, 4-49
X431, 4-50
Index-147
04.00
12.95
Notes
Index-148
Suggestions
SIEMENS AG
A&D MC BMS
P. O. Box 3180
Corrections
For Publication/Manual:
D91050 Erlangen
(Tel. 0180 / 525 8008 / 5009 [Hotline]
Fax +49 9131 / 98 1145
email: motioncontrol.docu@erlf.siemens.de)
Manufacturer/Service Documentation
Manual
From
Order No.:
Edition:
Name
Company/Department
6FC5 297-4AD10-0BP0
10.00
Address
Telephone:
Telefax:
SINUMERIK 810D
Software Version 4
Configuring CCU1/CCU2