Nitocote EP415*

constructive solutions

Solvent free epoxy coating and lamination system

Uses

The fully cured coating is resistant to:

As a protective coating for concrete or metal storage tanks in

oil fields, refineries, the paper industry, water purifying plants,
tunnels and reservoirs. The system can be used with or
without a glass fibre reinforcement depending upon the need
for increased build or mechanical properties.

! Thioxtropic for easy application on vertical surfaces

Ammonium hydroxide
Detergents
Fatty acid (higher)
Hydrochloric acid 30%
Lactic acid 10%
Nitric acid 10%
Oil, mineral
Petrol
Sodium hypochlorite 10%
Sulphuric acid 20%
Water
Seawater

! Locally produced for Middle East conditions

Note *:

Advantages
! Excellent chemical and abrasion resistance
! Can be used on steel or concrete substrates
! Solvent free

Description
Nitocote EP415 is a two-component, solvent free, high build
epoxy resin specially formulated to provide a thixotropic
coating suitable for application to vertical surfaces. The cured
coating is clear and light in colour so that the glass fibre
reinforcement is visible.
A special high-build version for increased protection is also
available.
Nitocote EP415 is supplied in pre-weighed packs ready for
onsite mixing and use.
Design criteria
Nitocote EP415 is designed for application in two coats to
achieve a minimum dry film thickness of 500 microns. To
achieve the correct protective properties, Nitocote EP415 must
be applied on to the substrate at the coverage rates
recommended.
Properties
Solid content by weight
Specific gravity
Pot life(min)
@ 20C
@ 35C

:
:
:
:

100%
1.15
Standard
60 mins
15 mins

Tropical
240 mins
90 mins

Slight attack*
No attack
Slight attack*
No attack
No attack
No attack
No attack
No attack
Slight attack*
No attack
No attack
No attack

Indicates slight attack under continuous immersion,

but Nitocote EP415 will withstand lengthy exposure
to chemical splash and spray. Attack refers to any
etching or swelling observed but ignores
discoloration.

The local Fosroc office should be consulted for resistance to

specific chemicals.
Specification
Epoxy coating and lamination system
The chemical and abrasion resistant coating shall be
Nitocote EP415, a two-component solvent free epoxy suitable
for application with glass fibre reinforcement to provide a
tough, impermeable and chemically resistant system.
Instructions for use
Preparation
Concrete surfaces
All surfaces must be dry, smooth, sound and free from debris
and loose material. Surfaces must be free from contamination
such as dust, loose particles and organic growth. Oil and
grease penetration should be removed by hot compressed
air treatment. Concrete surfaces must be fully cured, laitancefree and free from any traces of shuttering release oils and
curing compounds. This is best achieved by sand/grit
blasting.

Nitocote EP415*

All blow holes and imperfections should be filled with

Nitomortar FC.

Nitocote EP415*
All surfaces should then be primed with Nitoprime 25 (fast
curing for low temperatures) or Nitoprime 31 (normal curing)
Both primers are two component, solvent free, epoxy based
primers, supplied in pre-weighed quantities ready for mixing.
Complete packs should be mixed and applied in a thin,
continuous film using a brush or short haired quality wool
roller. The primer should be touch dry but allowed to cure for
no more than 24 hours at 20C and 12 hours at 35C before
the application of Nitocote EP415. The pot life of Nitoprime 25
is 80 minutes at 20C, 30 minutes at 35C.
Steel surfaces
All surfaces should be grit blasted to meet the requirements of
SA21/2. The application work should be programmed so that
newly cleaned steel is primed before the formation of rust or
scale with Nitoprime 25. Nitoprime 25 is a two component
solvent based epoxy primer. Before application the two
components should be thoroughly mixed for 2 minutes and
applied by brush in a thin continuous film. The Nitocote EP415
can be applied once the primer has become tack-free (5 hours
at 20C or 1.5 hours at 35C).
Mixing
The individual components of Nitocote EP415 should be
thoroughly stirred before the two are mixed together. The entire
contents of the base container should be poured into the
hardener container and the two materials mixed thoroughly for
at least 3 minutes. The use of a heavy duty slow speed drill
fitted with Fosroc MR3 is desirable.
Application
Number of coats
Theoretical application
rate per coat
Theoretical wet film
thickness per coat
Overcoating times
@20C
@35C
Touch dry
@20C
@35C
Full cure
@20C
@35C

The mixed Nitocote EP415 should be applied by a nylon brush

and finally smooth out with a steel trowel to achieve a uniform
coating with a wet film thickness not less than 250 microns.
Any movement joints in the structure should be expressed
through the coating and sealed with an appropriate sealant.
The second coat may be applied as soon as the first coat has
initially dried within the time limits specified.
Use of glass fibre reinforcement
Nitocote EP415 may be used in conjunction with glass fibre
cloth to increase thickness or, where necessary, bridge fine
cracks in the substrate. The cloth should be laid directly on the
first coat whilst wet and should be pressed in and smoothed
out with a stiff nylon brush or split washer roller. A second coat
should then be applied, observing the correct recoating time
and achieving the 250 microns thickness.
Suitable cloth is open weave 110 g/m2 glass cloth.
Repairing and overcoating
Areas which have previously been coated with Nitocote EP415
and subsequently damaged can be readily overcoated. The
existing coated surface must be well abraded, suing sand
blasting or wet applied abrasive paper, to ensure a good bond.
Overcoating may then be carried out as for new work.
Cleaning
Nitoprime 25 and Nitocote EP415 should be removed from
tools and equipment with Solvent 102 immediately after use.
Cured material can only be removed mechanically.
Limitations

0.25 litres per m2

250 microns

:
:

Standard
3-18 hrs
1-6 hrs

Tropical
12-36 hrs
3-18 hrs

:
:

3 hrs
1 hr

6 hrs
3 hrs

:
:

7 days
4 days

10 days
7 days

Although Nitocote EP415 may be applied at temperatures down

to 7C, the curing time increases significantly in the lower
ranges. For cold weather working it is recommended that
materials are stored in a heated building and only removed
immediately before use. Nitocote EP415 should not be applied
when relative humidity is greater than 85%. Accelerated heating
must not be used.
Technical support
Fosroc offers a comprehensive range of high performance,
high quality products suitable for use within all aspects of the
concrete repair and protection industry. In addition, the company
offers a technical support package to specifiers, end users
and contractors, as well as on-site assistance all over the
world.

Nitocote EP415 - Page 2 of 4

Nitocote EP415*
Estimating

Fire

Supply

Nitocote EP415 is non-flammable.

Nitocote EP415
Nitoprime 25
Solvent 102

:
:
:

4 ltr packs
1 and 4 litre packs
5 litre cans

:
:

4.0 m2/ litre @ 250 microns wft

4.0 - 5.0 m2/litre

Coverage
Nitocote EP415
Nitoprime 25

Nitoprime 25 and Solvent 102 are flammable. Keep away from

sources of ignition. No smoking. In the event of fire, extinguish
with CO2 or foam. Do not use a water jet.
Flash points

The coverage figures are theoretical due to wastage factors

and the variety and nature of possible substrates, practical
coverage figures may be substantially reduced.

Nitoprime 25
Solvent 102

:
:

55C
33C

For further information, consult the Product Material Safety

Data Sheet.

Storage
Shelf life
All products have a shelf life of 12 months if kept in a dry store
between 5C and 30C in the original, unopened containers.
Storage conditions
Storage in dry conditions at temperatures between 5C and
30C in the original, unopened containers. If stored at high
temperatures, the shelf life will be reduced. Nitocote EP415
should be protected from frost.
Precautions
Health and safety
Nitocote EP415, Nitoprime 25 and Solvent 102 should not come
in contact with the skin and eyes, or be swallowed. When using
these materials, ensure adequate ventilation and avoid
inhalation of vapours. If working in confined areas, then suitable
respiratory protective equipment must be worn.
Some people are sensitive to resins, hardeners and solvents.
Wear suitable protective clothing, gloves and eye protection.
The use of barrier creams provides additional protection. In
case of contact with the skin, remove immediately with suitable
resin removing cream, then cleanse with soap and water. Do
not use solvent.
In case of contact with eyes, rinse immediately with plenty of
clean water and seek medical advice. If swallowed, seek
medical attention immediately do not induce vomiting.

Nitocote EP415 - Page 3 of 4

Nitocote EP415*
Additional Information
Fosroc manufactures a wide range of complementary
products which include :
! waterproofing membranes & waterstops
! joint sealants & filler boards
! cementitious & epoxy grouts
! specialised flooring materials
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and
refurbishment of damaged concrete. Fosrocs Systematic
Approach to concrete repair features the following :
! hand-placed repair mortars
! spray grade repair mortars
! fluid micro-concretes
! chemically resistant epoxy mortars
! anti-carbonation/anti-chloride protective coatings
! chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.

* Denotes the trademark of Fosroc International Limited

See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the users
responsibility to obtain the recent version. Refer to www.fosroc.com.

Al Gurg Fosroc
LLC
Post Box 657, Dubai
United Arab Emirates

www.fosroc.com

Head Office
telephone: (+9714) 2039699

fax: (+9714) 2859649

email: [email protected]

Regional offices
Abu Dhabi, Al Gurg Fosroc
Bahrain, YBA Kanoo

telephone: 673 1779

telephone: 17735454

fax: 673 1449

fax: 17732828

email: [email protected]
email: [email protected]

Kuwait, Boodai
Oman, Al Amana
Qatar, Tadmur

telephone: 4817618
telephone: 24815080
telephone: 4500607

fax: 4832124
fax: 24817554
fax: 4500543

email: [email protected]
email: [email protected]
email: [email protected]

UAE/0401/00/A