Plastic Theory of Bending - Materials - Engineering Reference With Worked Examples PDF
Plastic Theory of Bending - Materials - Engineering Reference With Worked Examples PDF
PlasticTheoryofBending
DescribesBendingabovetheyieldStressforelasticmaterials(MildSteel).
Introduction
BendingBeyondTheYieldStress.
MostEngineeringdesignisbasedonthe"ElasticTheoryofBending"andthemethodistocalculatethemaximum
Stresseswhichoccur,andtothenkeepthemwithintheworkingStressesinbothcompressionandTension.These
workingStressesarecalculatedfromtheYield(orultimate)StressandaFactorofSafety.Thisapproachisalittle
unrealisticsinceMildSteelStructuresdonotfailwhentheedgeStressofanycrosssectionreachestheYieldpoint,and
willcontinuetowithstandtheloadaslongasthecentralcoreofthesectionremainswithintheElasticState.
Contents
1. Introduction
2. AssumptionsInThePlastic
Theory.
3. TheMomentOfResistance
AtAPlasticHinge.
4. MomentsOfResistanceFor
VariousCrosssections.
5. CollapseLoads
6. CombinedBendingAnd
PlasticBendingOfBeams
Astheloadonaparticularbeamisgraduallyincreased,thegreatestStresseswilloccurattheextremefibresofthe
"weakest"section(Note:InsomeSteelswhentheelasticlimitisreachedthereisamarkedreductioninStressandin
anycalculationsthelowerYieldStressistakenSeegraph).Theseouterfibresaresaidtobeintheplasticstate,and
anyincreaseinloadingwillresultinaconsiderableincreaseinStrainandhencedeflectionatthatsectionoftheBeam.
TherewillalsobearedistributionofStress.WithMildSteelthisincreaseinStraincantakeplacewithouttheStressrising
abovetheyieldpoint(i.e.anyStrainHardeningeffectscanbeneglectedandtheplasticStrainatyieldisintheorderof
1020timestheElasticStrain).
ItcanthereforebeassumedthattheStressintheplasticregionisConstant.Whenthewholecrosssectionatanypoint
inastructurebecomesPlastic,nofurtherincreaseinthemomentofresistanceispossiblewithoutexcessiveStrain
(equivalenttoanincreaseintheCurvatureatthatsection)andaplastichingehasbeendevelopedoneormoresuch
hingesarerequiredforacompletecollapse.Thenumberdependsuponthetypeofstructureandwhetheritis,for
example,asimplysupportedbeam,abuiltinbeamorarigidframe.Thevalueoftheloadrequiredtoproducethisstateis
calledtheCollapseLoad,andtheratiooftheCollapseLoadtotheWorkingLoadiscalledtheLoadFactor.Inplastic
designthisfactorisusedinsteadofthenormalFactorofSafety.
AssumptionsInThePlasticTheory.
TherequirementistocalculatetheBendingMomentneededtoformaPlastichingeinanyparticularcrosssection,andto
determinethedistributionofBendingMomentalongthebeamattheCollapseLoad.Todothisitisnormaltomakethe
followingassumptions:
ThatthematerialexhibitsamarkedyieldandcanundergoconsiderableStrainatYieldwithoutanyfurtherincreasein
Stress.IneffectthislimitsthetheorytoapplicationsusingMildSteelsasthematerialhasadropinStressatYield.The
loweryieldstressisusedincalculations.
TheYieldStressisthesameinTensionandCompression.
TransversecrosssectionsremainplanesothattheStrainisproportionaltothedistancefromtheNeutralAxis.However,
inthePlasticregiontheStresswillremainConstantandisnotproportionaltotheStrain.
OnceaPlasticHingehasdevelopedatanycrosssection,theMomentofResistanceatthatpointwillremainConstant
untilthecollapseofthewholestructurehastakeneffect.ThiswillonlyhappenwhentherequirednumberofPlastic
Hingesatotherpointshavedeveloped.
TheMomentOfResistanceAtAPlasticHinge.
ThediagramshowsthevariationsinStressandStraininabeamofsymmetricalcrosssectionsubjectedtoaworkingload.
DirectStress
7. CollapseLoadsInPortal
Frames
8. PageComments
(a)UsingtheformulafromtheSimpleTheoryofBending,themaximumworkingStressis
StrainareproportionaltothedistancefromtheNeutralAxis.
.NotethattheStressand
(b)TheloadhasbeenincreasedsothattheextremefibresYieldandthebeamisinapartialPlasticstate.Notethat
isthelowerYieldStress.
(c)TheLoadisincreasedfurtheruntilafullyPlasticStateisobtained.Itisnowassumedthatthestress isuniform
overthewholecrosssection.Infactthisisnotstrictlytrue,sincetherewillbeaverysmallelasticregionaroundthe
NeutralAxis(shownonthediagram)buttheeffectofthisonthevalueoftheMomentofResistanceisverysmalland
canbeneglected.
MomentsOfResistanceForVariousCrosssections.
a)RectangularSection
IfthewidthisbandthedepthdthentheTotalloadsaboveandbelowtheNeutralAxisareboth
fromtheNeutralAxis.Hence,thePlasticMomentisgivenby:
eachactingat
(2)
ThiscanbecomparedwithaWorkingMomentof:
(3)
ThishasbeencalculatedfromtheElasticTheoryfromwhich:
(4)
AndZistheNormalSectionModulus.
Theratio
iscalledtheShapeFactorSsinceitdependsonlyupontheShapeofthecrosssection.Forarectangular
section,fromequations(1)and(3):
(5)
Andfromequations(2)and(3)TheNormalFactorofSafetybasedontheinitialYieldequals:
(6)
Andfrom(1)and(2)
(7)
Notethattheequations(5)and(6)applytoanycrosssection.
b)Isection
TheShapefactorwillvaryslightlywiththeproportionsofflangetoweb.TheaveragevalueforSisabout1.15.
c)UnsymmetricalSections
IfAistheTotalAreaofacrosssection,thenitisclearthatforpurePlasticBendingthe"NeutralAxis"mustdividetheareain
half.IftheCentroidsofthesehalvesare
atadistanceapartof
,
then:
(8)
Butatfirstyield.
(9)
(10)
ExampleMomentsOfResistanceForRectangularCross
sections
Problem
ASteelbarofrectangularcrosssection3in.by1.25in.isusedasasimply
supportedbeamoveraspanof48in.withacentralload.IftheyieldStressis18tons/sq.in.andthelongedgesof
thesectionarevertical,(a)findtheloadwhenyieldingfirstoccurs.
[imperial]
Assumingthatafurtherincreaseinloadcausesyieldingtospreadinwardstowardstheneutralaxis,withthestressinthe
yieldedpartremainingat18tons/sq.in.,(b)findtheloadrequiredtocauseyieldingtoadepthof0.5in.atthetopand
bottomofthesectionatmidspan.(c)Findalsothelengthofbeamoverwhichyieldinghasoccurred.(U.L.)
Workings
If
tonsistheloadatfirstyield,thenfromequation(3):
(1)
(2)
(3)
UnderahigherloadWthecentralsectionofthebeamisinapartiallyPlasticstate,thestressdistributionbeing
similartotheouter1/2in.oneachsideoftheneutralaxisbeingunderconstantstressof18tons/sq.in.withnodropof
stressatyield.TheMomentofResistancecalculatedfromthestressdiagramis:
(4)
(5)
(6)
Usingequation(12).AtfirstyieldtheMomentofResistanceis
andif
thisoccursatadistancexfromeitherendunderacentralloadWthen:
(7)
Thelengthofbeamoverwhichyieldingoccurs
Solution
(a)
(b)
(c)Thelengthofbeamoverwhichyieldingoccurs
CollapseLoads
OncetheMomentsofResistanceataplastichingeinasectionofabeamhasbeenfounditisnecessarytodecidefromthe
conditionsatthesupports,howmanyhingesarerequiredtocauseCollapse.Ifthereareanumberofpointsof"local"
maximumbendingmomentsalongthebeam(Underworkingloadconditions),itisclearthatthefirstplastichingewilloccurat
thenumericalmaximumpoint.Iffurtherplastichingesarerequiredforcollapse,thenthesewilloccuratthenextlowervalue
chosenfromtheremaininglocalmaxima.Whensufficientplastichingeshavebeenformedtoconvertthestructureintoa
mechanism(i.e.thehingesareconsideredtobepinjoints),thencollapsewilloccur.
Thecaseofasinglebeamsupportedinthreedifferentwayswillnowbeexamined.
a)ASimplySupportedBeam.
Lettheloaddividethelengthintheratioofa:b.ThereisonlyonepointofMaximumBendingMoment(i.e.Wab/lunderthe
load)andthecollapseconditionswillbereachedwhenaPlasticHingeisformedatthispoint,
Example:
1 2 3
TheBendingMomentatthehingeis
,andhencethecollapseLoadisgivenby:
(11)
UsingEquation(#6)
(12)
But
whereWistheworkingLoad.
Rearranging:
(13)
(14)
Thisisthesimpleresultwhichwillalwaysbeobtainedwhenonlyoneplastichingeisrequiredforcollapse.Foragivenmaterial
andworkingstressitcanbeseenthattheloadfactorisgreaterbytheShapeFactor,thanthenormalfactorofsafetyusedon
elasticdesign(thisconsidersthatfailureoccursatfirstyield).ItcanalsobeseenthatdifferentloadFactorswillbeobtained
from,say,rectangularandIsections,evenunderthesamesystemofloading.Alternatively,bybasingthedesignona
constantloadfactortheworkingStressmaybevariedtosuittheparticularsection.
(15)
(16)
(17)
Theresultsobtainedfordistributedloadsandforsimplecantileversarealsoasinequations(29and(30).
b)ProppedCantilever
ThefollowingdiagramshowsacantileverwhichiscarryingacentralloadW,andwhichisproppedatthefreeendtothesame
heightasthefixedend.
Theloadonthepropunderelasticconditionsis
(Seepagesonthedeflectionofbeams).TheBendingMoment
diagramisshownimmediatelyunderneath.Therearelocalmaximaatthefixedendandundertheload,andagradualincrease
inloadwillcauseaplastichingetoformatthefixedendfirstasthecentralB.M.issomewhatless.However,duetothe
supportatthefreeend,collapseconditionswillnotbereacheduntilasecondplastichingehasformedundertheload.Atthat
pointtheB.M.'satthecentreandfixedendwillbethesameandnumericallyequalto
.Thedistributionisshownonthe
lowerdiagram.NotethattheshapeoftheB.M.diagramatthecollapseconditionsisnotsimilartothatatWorkingconditions.
ThisisduetotheredistributionofStressandStrainwhenaplastichingeisformed.Thevalueof
isassumedtobethe
sameateachhinge.IfPistheloadonthepropatcollapse,thenequatingthenumericalvalueoftheB.M.'satthefixedend
andthecentregives:
(18)
(19)
(20)
UnderworkingconditionsthemaximumBendingMomentis:
(21)
Usingequation(#27)
(22)
andfromequation(6)
(23)
Substitutingfromequation(#28)
(24)
HencetheLoadFactorLis:
(25)
Thisisanincreaseof9:8overasimplysupportedbeamunderthesameworkingconditions.
c)BuiltinBeamwithaUniformlydistributedLoad.
ForcollapsetooccurthreePlasticHingesmustbeformed,andastheloadingissymmetrical,thesewillbeateitherendandin
thecentre.TheBendingMomentdiagramatcollapseisthenconstructedbymakingthevaluesatthesepointsequalto
.
Byinspectionitcanbeseenthatthereactionsattheendsare
andhenceatthecentre:
(26)
fromwhich:
(27)
Fromtheelastictheory:
(28)
Substitutinginequation(#34)
(29)
Substitutingfromequation(#35)
(30)
(31)
Forallcasesofbuiltinbeamsthecollapseloadisnotalwaysaffectedbyanysinkingofthesupportsorlackofrigidityatthe
fixedends,providedthattherigidityissufficienttoallowthefullyplasticmomenttodevelop.
ExampleApplicationofCollapseLoads
[imperial]
Problem
A12in.by4in.BritishStandardBeamiscarriedoveraspanof20ft.andhasrigidlybuiltinends.Findthemaximumpoint
loadwhichcanbecarriedat8ft.fromoneendandthemaximumworkingstresswhichwillhavebeensetup.
Workings
(8)
UnderElasticconditionsthemaximumBendingMomentwillbeattheendnearesttotheload.Hence:
(9)
Atcollapsehingesmustbeformedateachendandundertheloadanditcanbeseenthatthecollapseload
equatingthenumericalvalueoftheBendingMoments.
isfoundby
(10)
(11)
Sincetheloadfactoris1.8xWorkingLoad.
(12)
fromequation(40)
(13)
(14)
Example:
(15)
ItisnowpossibletocalculatetheworkingStressfrom:
(16)
(17)
Solution
CombinedBendingAndDirectStress
WhenaBeamorColumnissubjectedtoanaxialStressaswellasaBendingStress,theneutralaxiswillbedisplacedtoone
sideofthecentroid.(a)inthefollowingdiagramshowsthevariationinworkingStress.Anincreaseinloadwillcausethestress
toreachtheYieldPointononesidefirstandthentospreadacrossthesectiontogiveafullyplasticstate(c).
Itcanbeseenthatthedisplacementoftheneutralaxisintheplasticstateisgivenbyh,where:
(32)
Wherebisthewidthofthesectionneartothecentroidaxis.Theplasticmomentofresistanceisgivenby:
(33)
(34)
(35)
Comparingthistoequation(6)itcanbeseenthattheplasticmomenthasbeenreducedbyatermdependingupontheAxial
Load,theLoadFactorandtheShapeofthesection.Thepermissibleworkingmomentforasinglehingeisthenobtainedfrom
bydividingbytheLoadFactorL.
(36)
ExampleApplicationofCombinedBendingAndDirectStress
[imperial]
Problem
A12in.by5in.BritishStandardBeamhastowithstandanaxialloadof10tons.Ifaloadfactorof1.8istobeapplied,
determinethemaximumpermissibleBendingMoment.
Workings
(18)
AtCollapsetheaxialloadis1.8X10=18tonswhichrequiresadepthofWebof
spacedequallyaaboutthecentroidi.e.1.705oneitherside(hofequation(#49)).
.Thiswillbe
Thereductionin
isgivenbytheproductofhalftheaxialloadandthedistancebetweenthecentresofareasofeach
halfload(i.e.GHCDJKintheabovediagram)
(19)
Example:
1 2
(20)
(21)
Notethatthereductionin
inthiscaseisonlyabout
tons/sq.in.,thepermissibleBendingStressisgivenby:
%,whereasontheelastictheory,withaworkingstressof10
(22)
(23)
Andthereductionin
duetotheexistenceoftheaxialloadis:
(24)
Solution
CollapseLoadsInPortalFrames
Inaframeworkwithrigidjoints,underanyappliedload,pointsofmaximumBendingMomentwilloccuratthejoints.Atcollapse
someorallofthejointswillbecomePlasticHinges.
Thediagramshowsaportalframeofheighthandspanl.ItisunderacentralverticalloadVandahorizontalloadH.Plastic
hingesmayforminanycombinationatthepointsABCDandE.ItshouldbenotedthatifAandEarepinjointed,theywill
rotateunderzeroBendingMoment.
Acollapseconditionisreachedwhensufficienthingesareformedtocreatea"mechanism".Theonlythreeformsofcollapse
mechanismare:
BeamCollapsewithhingesatB,CandD.
SwayCollapsewithhingesatA,B,DandE
CombinedCollapsewithhingesatA,C,D,andE
Ifonelinkofthemechanismisgivenarotationof (undertheactionoftheplasticmoment
),thenthevalueofthe
collapseloadcanbecalculatedbytheprincipleofwork,choosingtheleastloadforallthepossiblemechanisms.
Somestandardcasesareconsideredbelow.Toallowfordifferentsectionbeamstheplasticmomentswillbeindicatedas
follows:
forthestanchionsABandDE.
forthebeamBD
forthecornersBandD.
a)HingedBasePortal
VerticalLoadonly.ThesymmetricalBeamCollapsewillapply.Ajointrotationof willoccuratBandDwhichequates
to
atC.IfitisassumedthatthewholeStraintakesplaceunderaconstantcollapseloadandneglectingany
elasticstrain,thentheworkdonebytheLoadis
,andtheenergydissipatedintheplastichingesis
.ButworkdonemustequalEnergydissipated.
HorizontalLoadonly.Thiswillproducea"SwayCollapsewithrotationsof occurringatBandD.EquatingtheWork
donebytheloadandattheplastichinges:
(37)
(38)
CombinedLoad.GenerallytherewillbenorotationatthepointBandcollapsewillbebyformingplastichingesatCand
D.TheworkEnergyequationnowbecomes:
(39)
(40)
Itcanbeshownthatifthesectionisuniformthroughout,thenif
loadisgivenbyequation(#62)
,collapsewilloccurbySway.TheCollapse
b)FixedBasePortal
VerticalLoadingonly.Thebeamcollapsesinthesamewayasthehingedbaseportalframe.Hence:
(41)
HorizontalLoadOnly.Swaycollapsenowrequirestheformationof4hingesandtheworkequationis:
(42)
(43)
CombinedLoading.Thecombinedcollapsemechanismgives:
(44)
(45)
Foraneconomicaldesignequation(#69)andeither(#67)or(#65)shouldbesatisfiedsimultaneously.
ExampleCollapseLoadsInHingedBasePortalFrames
[imperial]
Problem
Ifintheabovediagram
whenthePlasticmoment
obtainanexpressionforthehorizontalandverticalcollapseloads
isthesameforthebeamandthestanchions.
Workings
Fromequation(#69)
(25)
(26)
(27)
Iftheothertwomodesofcollapsearecheckedthenitwillbefoundthattheybothrequirehighercollapseloadsand
consequentlythecombinedcollapsemechanismgivestheleastload.
Themosteconomicalsectionsforagivenloadarecalculatedbysatisfyingequations(#67)and(#69)simultaneously.
Solution
LastModified:24Nov11@14:40PageRendered:2014021016:44:08
Example:
1 2 3