2011-10-09 Seat Inspection AD Cessna
2011-10-09 Seat Inspection AD Cessna
2011-10-09 Seat Inspection AD Cessna
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2010-1101; Directorate Identifier 2009-CE-013-AD; Amendment 39-16690;
AD 2011-10-09]
RIN 2120-AA64
Airworthiness Directives; Cessna Aircraft Company Models 150, 152, 170, 172, 175, 177, 180,
182, 185, 188, 190, 195, 206, 207, 210, T303, 336, and 337 Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
SUMMARY: We are superseding an existing airworthiness directive (AD) for Cessna Aircraft
Company (Cessna) 150, 152, 170, 172, 175, 177, 180, 182, 185, 188, 190, 195, 206, 207, 210, T303,
336, and 337 series airplanes. That AD currently requires repetitive inspections and replacement of
parts, if necessary, of the seat rail and seat rail holes; seat pin engagement; seat rollers, washers, and
axle bolts or bushings; wall thickness of roller housing and the tang; and lock pin springs. This new
AD requires retaining all of the actions from the previous AD and adding steps to the inspection
procedures in the previous AD. This AD was prompted by added steps to the inspection procedures,
added revised figures, and clarification of some of the existing steps. We are issuing this AD to
prevent seat slippage or the seat roller housing from departing the seat rail, which may consequently
cause the pilot/copilot to be unable to reach all the controls. This failure could lead to the pilot/copilot
losing control of the airplane.
DATES: This AD is effective June 17, 2011.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at
the Docket Management Facility between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation, any comments received, and
other information. The address for the Docket Office (phone: 800-647-5527) is Document
Management Facility, U.S. Department of Transportation, Docket Operations, M-30, West Building
Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE., Washington, DC 20590.
Labor cost
Parts cost
Cost per
product
Cost on U.S.
operators
Inspections of the
seat roller housings
and seat rail
1 work-hour X
$85 per hour =
$85
Not applicable
$85
$3,060,000
We estimate the following costs to do any necessary replacements that would be required based
on the results of the inspections. We have no way of determining the number of aircraft that might
need these replacements:
On-Condition Costs
Action
Labor cost
Parts cost
$395
$110
$280
$15
$100
AIRWORTHINESS DIRECTIVE
FAA
Aviation Safety
www.faa.gov/aircraft/safety/alerts/
www.gpoaccess.gov/fr/advanced.html
150A, 150B, 150C, 150D, 150E, 150F, 150G, 150H, 150J, 150K, 150L, 150M, A150K,
A150L, A150M, F150F, F150G, F150H, F150J, F150K, F150L, F150M, FA150K, FA150L,
FA150M, FRA150L, and FRA150M
(2)
(3)
(4)
172, 172A, 172B, 172C, 172D, 172E, 172F (USAF T-41A), 172G, 172H (USAF T-41A),
172I, 172K, 172L, 172M, 172N, 172P, 172Q, 172RG, F172D, F172E, F172F, F172G, F172H,
F172K, F172L, F172M, F172N, F172P, FR172E, FR172F, FR172G, FR172H, FR172J,
FR172K, P172D, R172E (USAF T-41B) (USAF T-41C and D), R172F (USAF T-41D),
R172G (USAF T-41C or D), R172H (USAF T-41D), R172J, and R172K
(5)
(6)
(7)
180, 180A, 180B, 180C, 180D, 180E, 180F, 180G, 180H, 180J, and 180K
(8)
182, 182A, 182B, 182C, 182D, 182E, 182F, 182G, 182H, 182J, 182K, 182L, 182M, 182N,
182P, 182Q, 182R, F182P, F182Q, FR182, R182, T182, and TR182
(9)
(10)
(11)
190
(12)
(13)
206, P206, P206A, P206B, P206C, P206D, P206E, TP206A, TP206B, TP206C, TP206D,
TP206E, TU206A, TU206B, TU206C, TU206D, TU206E, TU206F, TU206G, U206,
U206A,U206B, U206C, U206D, U206E, U206F, and U206G
(14)
(15)
210, 210-5 (205), 210-5A (205A), 210A, 210B, 210C, 210D, 210E, 210F, 210G, 210H, 210J,
210K, 210L, 210M, 210N, 210R, P210N, P210R, T210F, T210G, T210H, T210J, T210K,
T210L, T210M, T210N, and T210R
(16)
T303
(17)
336
(18)
337, 337A, 337B, 337C, 337D, 337E, 337F, 337G, 337H, F337E, F337F, F337G, F337H,
FT337E, FT337F, FT337GP, FT337HP, M337B, P337H, T337B, T337C, T337D, T337E,
T337F, T337G, T337H, and T337H-SP
Subject
(d) Joint Aircraft System Component (JASC)/Air Transport Association (ATA) of America Code
51; Standard Practices Structures.
Unsafe Condition
(e) This AD was prompted by reports of seats slipping on the rails where the primary latch pin
for the pilot/copilot seat is not properly engaged in the seat rail/track and reports of the seat roller
housing departing the seat rail. We are issuing this AD to prevent seat slippage or the seat roller
housing from departing the seat rail, which may consequently cause the pilot/copilot to be unable to
reach all the controls. This failure could lead to the pilot/copilot losing control of the airplane.
Compliance
(f) Comply with this AD within the compliance times specified, unless already done.
Actions
(g) For all airplanes, to address the unsafe condition described in paragraph (e) of this AD, you
must do the following actions on the seat rails; seat rollers, washers, and axle bolts or bushings; seat
roller housings and the tangs; and lock pin springs, unless already done, initially within the next 100
hours time-in-service (TIS) after the last inspection done following AD 87-20-03 R2 or within the
next 12 calendar months after the effective date of this
AD, whichever occurs first. Repetitively thereafter do the actions at intervals not to exceed every 100
hours TIS or every 12 months, whichever occurs first:
(1) Visually inspect the pilot and copilot seat rails for dirt and debris that may prevent
engagement of the seat locking pins. Before further flight, after any inspection where dirt or debris is
found, remove the dirt or debris found.
(2) Remove the seat from the seat rail.
(i) Remove the seat stops.
(ii) Disengage seat belt/shoulder harness from the seat, if necessary.
(iii) Raise vertical adjusting seats to maximum height.
(iv) Hold seat latches disengaged and slide the seat forward and aft to disengage rollers.
(v) Lift the seat out of the airplane.
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(3) Inspect the diameter of each seat locking pin engagement hole in the pilot and copilot seat
rails for excessive wear. Due to wear on the rail surface at the hole opening, we allow this
measurement 0.020 of an inch below the surface of the rail. You must take this measurement
somewhere between the surface of the rail or no more than 0.020 of an inch below the surface of the
rail.
(i) If the diameter of any of the holes is 0.42 of an inch or more (see figure 1), before further
flight, replace the rail.
(ii) Rail replacement does not terminate the repetitive actions required in paragraph (g) of this
AD.
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(4) Visually inspect the seat rollers for flat spots and inspect the rollers and washers for binding.
Assure all rollers and washers, which are meant to rotate, turn freely on their axles (or bushings if
installed).
(i) Before further flight, replace any rollers with flat spots and any worn washers.
(ii) Before further flight, remove and clean the parts if there is any binding between the bores of
the rollers, washers, or axles.
(iii) Do not lubricate the rollers, washers, or axles because the lubricant will attract dust and
other particles that may cause binding.
(5) Inspect the thickness of the tang (see figure 2 and figure 3). Due to wear of the tang chafing
against the seat rail, measure the tang thickness where the tang inner edges contact the seat rail.
(i) If the tang thickness measures less than 0.05 of an inch, before further flight replace the roller
housing.
(ii) Replacement of the roller housing does not terminate the repetitive actions required in
paragraph (g) of this AD.
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(6) Due to wear or deformation of the tangs, inspect the tang length from the inner edge of the
tang to the outer edge (the bend area) of the roller housing (see figure 4).
(i) The minimum measurement allowed for the remaining tang length is 0.230 inches remaining
on either of the tangs, from the inner edge of the tang to the outer edge (the bend area) of the roller
housing. If the measurement is less than 0.230 inches on either of the tangs, before further flight,
replace the roller housing.
(ii) Replacement of the roller housing does not terminate the repetitive actions required in
paragraph (g) of this AD.
(7) Inspect the springs that keep the lock pins in position in the rail holes for positive
engagement action. Before further flight, replace any spring that does not provide positive
engagement.
(8) Visually inspect the seat rails for cracks.
(i) If there are seat rail cracks that exceed the crack criteria in figure 5, before further flight,
replace the seat rail.
(ii) Replacement of the seat rail does not terminate the repetitive actions required in paragraph
(g) of this AD.
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