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Helica Spring Data For Die Lifting For Hemming Tool

This document contains technical specifications and calculations for helical springs used in die lifting and cushioning for a hemming tool. It includes the modulus of rigidity, wire diameter, coil dimensions, number of coils, spring rate, and maximum load calculations for springs made of IS:4454 cold rolled steel with diameters ranging from 3mm to 9mm. Sample calculations are shown for one spring with a 9mm wire diameter.

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sachmaya
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57 views

Helica Spring Data For Die Lifting For Hemming Tool

This document contains technical specifications and calculations for helical springs used in die lifting and cushioning for a hemming tool. It includes the modulus of rigidity, wire diameter, coil dimensions, number of coils, spring rate, and maximum load calculations for springs made of IS:4454 cold rolled steel with diameters ranging from 3mm to 9mm. Sample calculations are shown for one spring with a 9mm wire diameter.

Uploaded by

sachmaya
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Sheet1

Helica Spring Data For Die Lifting for Hemming Tool


G
E
d
ID
Dm
D
Wc
C
f
p
Lo
Ls
m
K
P

Lw

MOC IS:4454 (Cold Rolled)


Modulus of Rigidity
Modulus of Elasticity.
Wire Diameter
Inside Dia of Spring
Mean Dia of Spring
OD of Spring
No of Working Coils
Spring Index
Deflection
Pitch of Coils (Closed & Ground)
Free Length
Solid Length
Max. Deflection
Spring Rate
Max. Load Spring Can take
Total Weight of Punch Holder
Punch Holder Weight on 1 Spring
Deflection Due to Die Weight (02 Nos)
Compression Remain
Pitch Angle
Wire Length

8000 Kg/mm2

ID+d
ID+d*2
Dm/d
(Lo-2d)/Wc
(Wcxp+2d)
(Wc+2)d
Lo-Ls
Gd4/8xDm3xWc
kx

tan-1(p/xDm)
D(Wc/Cos()+Nia)

8 mm
82 mm
90 mm
98
7.5
11.3
28.5
230
72
158
0.75
118.4
110
55
73.4
84.6
-0.1
2318.6

Kg/mm
Kg
Kg
mm
mm

http://books.google.co.in/books?id=VrluFvnrLKkC&pg=PA463&lpg=PA463&dq=modulus+of+rigidity+for+is4454

Helical Spring Data For Die Lifting for Hemming Tool-02


G
E
d
ID
Dm
D
Wc
C
f
p
Lo
Ls
m
K
P

MOC IS:4454 (Cold Rolled)


Modulus of Rigidity
Modulus of Elasticity.
Wire Diameter
Inside Dia of Spring
Mean Dia of Spring
OD of Spring
No of Working Coils
Spring Index
Deflection
Pitch of Coils (Closed & Ground)
Free Length
Solid Length
Max. Deflection
Spring Rate
Max. Load Spring Can take
Total Weight of Punch Holder

8000 Kg/mm2

ID+d
ID+d*2
Dm/d
(Lo-2d)/Wc
(Wcxp+2d)
(Wc+2)d
Lo-Ls
4
Gd /8xDm3xWc
kx

Page 1

8 mm
76 mm
84 mm
92
5
10.5
36.8
200
52
148
1.38 Kg/mm
204.6 Kg
110 Kg

Sheet1

Lw

Punch Holder Weight on 1 Spring


Deflection Due to Die Weight for one Spring
Compression Remain
Pitch Angle
Wire Length

tan-1(p/xDm)
D(Wc/Cos()+Nia)

55
39.8 mm
108.2 mm
-0.1
1456.0

Helical Spring Data For Die Cushion for Hemming Tool


G
E
d
ID
Dm
D
Wc
C
f
p
Lo
Ls
m
K
P

Lw

MOC IS:4454 (Cold Rolled)


Modulus of Rigidity
Modulus of Elasticity.
Wire Diameter
Inside Dia of Spring
Mean Dia of Spring
OD of Spring
No of Working Coils
Spring Index
Deflection
Pitch of Coils (Closed & Ground)
Free Length
Solid Length
Max. Deflection
Spring Rate
Max. Load Spring Can take
Total Weight of Punch Holder
Punch Holder Weight on 1 Spring
Deflection Due to Die Weight (02 Nos)
Compression Remain
Pitch Angle
Wire Length

8000 Kg/mm2

ID+d
ID+d*2
Dm/d

3 mm
11.5 mm
14.5 mm
17.5
7
4.8

(Lo-2d)/Wc
(Wcxp+2d)
(Wc+2)d
Lo-Ls
Gd4/8xDm3xWc
kx

5.57
45
27
18
3.80
68.3
38
3.454545455
0.9
17.1
tan-1(p/xDm)
-0.1
D(Wc/Cos()+Nia)
388.7

Kg/mm
Kg
Kg
mm
mm

Helical Spring Data For Die Lifting for Hemming Tool-02


G
E
d
ID
Dm
D
Wc
C
f
p
Lo
Ls
m

MOC IS:4454 (Cold Rolled)


Modulus of Rigidity
Modulus of Elasticity.
Wire Diameter
Inside Dia of Spring
Mean Dia of Spring
OD of Spring
No of Working Coils
Spring Index
Deflection
Pitch of Coils (Closed & Ground)
Free Length
Solid Length
Max. Deflection

8000 Kg/mm2

ID+d
ID+d*2
Dm/d
(Lo-2d)/Wc
(Wcxp+2d)
(Wc+2)d
Lo-Ls
Page 2

7 mm
76 mm
83 mm
90
5
11.9
37.2
200
45.5
154.5

Sheet1
K
P

Lw

Spring Rate
Max. Load Spring Can take
Total Weight of Punch Holder
Punch Holder Weight on 1 Spring
Deflection Due to Die Weight for one Spring
Compression Remain
Pitch Angle
Wire Length

Gd4/8xDm3xWc
kx

tan-1(p/xDm)
D(Wc/Cos()+Nia)

0.84
129.8
110
55
65.5
89.0
-0.1
1424.8

Kg/mm
Kg
Kg
mm
mm

Sample Calculation for Helical Spring


Helical Spring Data For Die Lifting for Hemming Tool-02 (W.D.-9)
G
E
d
ID
Dm
D
Wc
C
f
p
Lo
Ls
m
K
P

Lw

MOC IS:4454 (Cold Rolled)


Modulus of Rigidity
Modulus of Elasticity.
Wire Diameter
Inside Dia of Spring
Mean Dia of Spring
OD of Spring
No of Working Coils
Spring Index
Deflection
Pitch of Coils (Closed & Ground)
Free Length
Solid Length
Max. Deflection
Spring Rate
Max. Load Spring Can take
Total Weight of Punch Holder
Punch Holder Weight on 1 Spring
Deflection Due to Die Weight for one Spring
Length after Deflection
Compression Remain
Pitch Angle
Wire Length

Page 3

8000 Kg/mm2

ID+d
ID+d*2
Dm/d
(Lo-2d)/Wc
(Wcxp+2d)
(Wc+2)d
Lo-Ls
Gd4/8xDm3xWc
kx

tan-1(p/xDm)
D(Wc/Cos()+Nia)

9 mm
76 mm
85 mm
94
5
9.4
32.4
180
58.5
121.5
2.14
259.6
110
55
25.7
154.3
95.8
-0.1
1485.5

Kg/mm
Kg
Kg
mm
mm

Sheet1

156.5838623

modulus+of+rigidity+for+is4454+gr-II&source=bl&ots=Y7iBCU1miJ&sig=BsVzSSK2rKbn8kvLYnw2gkK3MwI&hl=en&ei=g_6PTse2IovzrQePib

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160.2066406

141

11.5

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134.5100271

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3MwI&hl=en&ei=g_6PTse2IovzrQePib2YAQ&sa=X&oi=book_result&ct=result&resnum=10&ved=0CFEQ6AEwCQ#v=onepage&q&f=false

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EQ6AEwCQ#v=onepage&q&f=false

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