IPSS

INTER PLANT STANDARD STEEL INDUSTRY

SPECIFICATIONFORacROLLER
IPSS:1-03-007-03
TABLEMOTORS
(FirstRevision)

Formerly :

Corresponding IS does not exist

IPSS:1-03-007-85

0.FOREWORD

0.1This Inter Plant Standard (first revision) has been prepared by the Standards Committee on Rotating Electrical Machinery, IPSS 1:3 with
the active participation of representatives of steel plants, reputed consulting organizations and established manufacturers of ac Roller
Table Motors; and was adopted in January 2003.

0.2Inter Plant Standards for steel industry primarily aim at achieving rationalization and unification of parts and sub-assemblies used in steel
plant equipment and accessories and provide guidance in indenting stores or equipment for existing or new installations by individual steel
plants. For exercising effective control on inventories, it is advisable to select fewer number of sizes (or types) from among those mentioned
in this standard for the purpose of company standards of individual steel plants. It is not desirable to make deviations in technical
requirements.

0.3This Inter Plant Standard should be read in conjunction with IPSS:1-03-016-92 `Standard information for enquiry and order for electric
motors (first revision).

1.SCOPE

1.1This Inter Plant Standard covers the requirements of three phase squirrel cage induction motors including geared motors operating on
variable voltage, variable frequency source with large rate of switching operations used for roller table drives in rolling mills in the steel
plants.

1.2Class of Insulation The ac roller table motors shall have windings of class `H insulation (with enamel coating) unless otherwise
specified [see IS 1271:1985 Thermal evaluation and classification of electrical insulation (first revision)]

2.SITE CONDITIONS

The following shall constitute normal site conditions for the purpose of this standard:

2.1Ambient Temperature The reference ambient temperature shall be 40oC.

NOTE: For using motors at higher ambient temperature the guidance given in 7.3 shall be followed.

2.2Relative Humidity The maximum relative humidity shall be 100%. However, maximum ambient temperature and 100% relative humidity
may not occur simultaneously.

2.3Ambient Air Ambient air may contain fair amount of conductive dust.

2.4Altitude The altitude shall not exceed 1000 m.

2.5Form and Symmetry of Currents and Voltages of supply These shall conform to 3.2 of IS 325:1996 `Specification for three phase
induction motors (fourth revision) except when the motors are fed from static frequency convertors.

NOTE : Limits for wave form distortion for operation of motors from static frequency convertors are under consideration.

3.TERMINOLOGY - For the purpose of this standard, the following definition shall apply :

3.1Acceleration Value The acceleration value `B is a measure of the amount of acceleration work the motor is capable of doing during one
hour. Its value is determined as the product of total inertia (expressed in GD2) to be accelerated and the maximum number of starts per hour
of the motor without exceeding the permissible temperature limit. The unit of `B is kgm2/h.

NOTE 1 :For duty cycles involving electric braking, recommended equivalent number of starts are given below for guidance:

Jogging/inching operation is equivalent to 0.25 starts

One plug reversal is equivalent to 4 starts.

One dc Dynamic braking stop is equivalent to 2 starts.

One plug stop is equivalent to 3 starts.

NOTE 2 :For computation of the required acceleration value B, a recommended method is given below:

B = KZ GD2 , where
K = 0.25 for jogging/inching operation.
K = 1 for start (from `0' to 0.9 no to 0 rev/min)
K = 2 for dynamic braking (from 0.9 no to 0 rev/min)
K = 4 for plug reversal (from 0.9 no to 0.9 no rev/min)
Z = Required number of operations/hour,
GD2 = Total GD2 referred to the motor shaft, and
no = synchronous speed.

4. TYPE OF ENCLOSURE

4.1The degree of protection to be provided by the enclosure shall be IP 55 of IS 4691:1985 `Degrees of protection provided by enclosures for
rotating electrical machinery (first revision)' or better as required by the purchaser.

5. METHOD OF COOLING

5.1The method of cooling used shall be IC 0041 in accordance with IS 6362:1995 `Designation of methods of cooling of rotating electrical
machines'.

6. MOUNTING

6.1The mounting shall conform to any one of the designations IMB 3 or IMB 5 specified in IS 2253:1974 `Designations for types of construction
and mounting arrangement of rotating electrical machines (first revision)'.If specified, hollow shaft extension may be provided according to
the drawing provided by the purchaser.

7. RATED VOLTAGE, FREQUENCY AND PERFORMANCE VALUES

7.1Voltage and Frequency Variation - The motors shall be capable of delivering the rated output with :

i)The terminal voltage differing from its rated value by not more than +6%, -10% in general cases but in special cases if desired by the
purchaser.

ii)The frequency differing from its rated value by not more than +3 in general cases but in special cases if desired by the purchaser,
frequency fluctuation of +3%/-6% shall have to be provided, or

iii)Any combination of (i) and (ii).

In the case of continuous operation at extreme voltage limits, the temperaure-rise limits specified in Table-1 of IS 325:1996 shall not exceed
by more than 10oC. Motors, when operated under the extreme conditions of voltage and frequency variation, may not necessarily have their
performance in accordance with this standard.

7.1.1The motor shall be suitable for operating in the frequency range of 5-50 Hz with corresponding voltage variation for obtaining rated torque
when used for variable speed application.

7.1.2The motor shall be suitable for direct-on-line starting for non-invertor application.

7.2Performance Values - The performance values shall be as given inTable-1.

7.3Correction Factors for Acceleration Value - The rated acceleration value specified in col 7, 8 and 9 of Table-1, correspond to the
standard ambient temperature of 40oC.For higher ambient temperature, the following correction factors for acceleration values shall be
applied:

45oC-93% of the rated acceleration value at 40oC

50oC-85% of the rated acceleration value at 40oC

55oC-80% of the rated acceleration value at 40oC

60oC-75% of the rated acceleration value at 40oC

7.4The motors shall also be suitable for operation on static frequency convertors.

NOTE:Limits for waveform distortion for operation of motors from static frequency convertors are under consideration.

7.5The motors shall be suitable for type of duty S4, S5, S6 and S7 as specified in IS 12824:1989 `Type of duty and classes of rating assigned
to rotating electrical machines'.

7.6Stalled Rotor Withstand Time - Motors shall be suitable for a stalled rotor withstand time of either 3 minutes or 10 minutes as specified
by the purchaser when starting from cold under rated voltage conditions (see NOTE under Table-1).

8. DIMENSIONS

8.1The basic dimensions of foot-mounted and flange mounted ac roller table motors and their shaft extensions shall correspond to IS
1231:1974 `Dimensions of three-phase foot-mounted induction motors (third revision)' and IS 2223:1983 `Dimension of flange-mounted ac
induction motors (first revision)' respectively.

9.SPECIAL CONSTRUCTIONAL FEATURES

9.1Material of Body - Material of the motor body shall be cast iron grade FG-260 conforming to IS 210:1993 `Specification for grey iron
castings (fourth revision)', or SG iron conforming to IS 1865:1991 `Specification for iron castings with spheroidal or nodular graphite
(second revision)' or fabricated steel conforming to IS 2062:1992 `Steel for general structural purposes (fourth revision) (superseding IS
226:1975)'.

9.2For foot-mounted motors with cast iron/SG iron body, the feet shall be integrally cast with the body.

9.3Fins, if provided on the motor body, shall be circular.


9.4Separately screwed eyebolts or lifting lugs of suitable sizes shall be provided on the motor for the purpose of lifting.Eyebolts conforming to
IS 4190:1984 `Specification for eyebolts with collars' shall be used.

9.5Shaft Extension - All motors shall have a single shaft extension unless otherwise specified.

9.6Bearings - All bearings shall have an L10 life of at least 40000 h according to IS 3824 (P-1 to 4):1983 `Methods of evaluation of dynamic
load ratings of rolling bearings or minimum medium duty (C3) bearing should be provided. The bearings shall be selected so as to take
care of the thrust to which the motors are likely to be subjected. The actual thrust value shall be indicated by the user.

9.7Lubrication of Bearings - Regreasing facility through a grease nipple conforming to IS 4009(Parts 1 & 2):1981 `Specification for grease
nipples (first revision)', along with facility for excess grease removal shall be provided for motors of frame sizes 200 and larger.

9.8Fixing Bolts for End Shields - The minimum size of end shield fixing bolts shall be M8.The bolts shall have hexagonal heads.

9.9Terminals and Terminal Box - Unless otherwise specified, the motor shall be star connected and only 3 terminals of the motor windings
shall be brought out in the terminal box.

9.9.1The provisions of the terminal box shall be in accordance with clause 5 of IS 1231:1974.It shall be possible to turn the terminal box to any
of the four positions at 90o intervals to permit cable entry from any of these four positions.

9.10Interchangeability of Parts - The motors of identical rating supplied in a lot by the same supplier shall have the interchangeability in the
following parts:

a)Rotors,

b)End shield,

c)Bearing capsules

d)Bearing cups

e)Self cooling fans.

10.EARTHING

10.1Two separate earthing terminals of proper size suitable to receive galvanized iron conductor shall be provided on the bottom half of the
motor body. In addition to the two outside earthing terminals, provision for one more earthing terminal inside the terminal box is to be kept.
Size of earthing terminal shall conform to clause 12.2.2.2 of IS 3043 : 1987 `Code of practice for earthing (first revision).

11.TEMPERATURE-RISE TEST

11.1The temperature-rise test shall be carried out at full load in accordance with 22 of IS 325:1996 by subjecting the motor to the rated
acceleration value (B).The permissible limits of temperature-rise shall not exceed the relevant values given in Table-1 ofIS 325:1996.

11.2Temperature Rise Test Under Stalled Rotor Condition The temperature shall be measured by applying rated voltage to the motor
with rotor locked. The temperature-rise shall not exceed the permissible value for the relevant insulation class.

12. LIMITS OF VIBRATION

12.1Limits of vibration intensity shall be in accordance with normal class of Table 1 of IS 12075:1986 `Mechanical vibration of rotating electrical
machines with shaft heights 56 mm and higher measurement, evaluation and limits of vibration severity (with 1 amendment) (superseding
IS 4729:1968) '.

NOTE: The manufacturer shall indicate in the test certificate whether the rotor is balanced, with or without the coupling fixing key in the shaft.

13.LIMITS OF NOISE LEVEL

13.1The noise level shall not exceed the limits specified in IS 12065:1987 `Permissible limits of noise level for rotating electrical machines, if
required by the user.

14. TERMINAL MARKING

14.1Terminals shall be marked in accordance with IS 4728:1975 `Terminal marking and direction of rotation for rotating electrical machinery
(first revision)'.Identical markings shall be provided both on the leads and the terminal blocks.

15. RATING PLATE

15.1Rating plate made of stainless steel stating the following particulars shall be fixed on the body of the motor:

a)Reference to this interplant standard, i.e. IPSS:1-03-007-03

b)Rated output in kW,

c)Name of the manufacturer and trade mark,

d)Manufacturers serial number and frame reference,

e)Rated voltage and winding connection of the motor,

f)Rated current in A at rated voltage,

g)Speed in rev/min at rated output,

h)Rated frequency,

i)Class of insulation,

j) Type of duty,

k)Bearing designation,

l)Type of enclosure,

m)Mass of motor in kg,

n)Stalled rotor withstand time, and

o)Year of manufacture.

NOTE:An additional name plate may be used to indicate the designation of bearings, lubrication details (type, quantity and frequency).

16. TESTS

16.1The tests applicable to the motors covered by this standard shall be in accordance with Table-2.A certificate indicating the routine tests
conducted on each motor including thermal withstand capability shall be supplied with the motors.A proforma given in Appendix-A may
be used to indicate the results of type tests specified in Table-2. The manufacturer shall supply type test certificate with each order
whenever required by the user. The manufacturer will supply the air gap figure.

TABLE 2

TESTS ON ac ROLLER TABLE MOTORS

SL
No.
1.

3.

Measurement of winding resistance at ambient

temperature
Insulation resistance test (both before and after
the high voltage test)
High voltage test

4.

No Load Test

5.

Locked rotor test (for breakaway torque and

breakaway starting current)
Performance at the lowest and at the highest
frequency
Temperature-rise test (see 11.1)

2.

6.
7.
8.

9.

10.

11.

12.

13.

Test

Load test at rated voltage (for verification of

efficiency, power factor and slip as declared by
manufacturer)
S p e e d t o r q u e t e s t ( p u l l-u p , p u l l-o u t a n d
breakaway torque) over the entire range of 10 to
75 Hz with an interval of 5 Hz.
Over speed test (120% of the speed
corresponding to maximum frequency for two
minutes)
Mechanical inspection
a)Dimensional checking (including checking of
air gap)
b)Dismantle/Inspection/Reassembly
c)Balancing ofthe rotor
d) Mass of the motor
Stalled rotor withstand time test (for 3 minutes or
10 minutes as specified under rated voltage
condition)
Test for verification of acceleration value
(dynamic constant) of the motor. The acceleration
value (in kgm2/h) may be verified by subjecting
the motor to continuous plug reversals with a pure
inertia load coupled to the motor. The rate of plug
reversals to be adjusted depending on the
acceleration value specified and the inertia of
load. The steady state temperature-rise should be
within the limits specified for the insulation class.

Clause Ref.
InISs
21.3.1 of
IS 325:1996
24 of
IS 325:1996
23 of
IS 325:1996
21.3.1 of
IS 325:1996
21.3.1 of
IS 325:1996
-22 of
IS 325:1996
21.3.1 of
IS 325:1996

Classifica-tion
ofTest
Routine and
type test
Routine and
type test
Routine and
type test
Routine and
type test
Routine and
type test
Routine and
type test
Type test
Type test

--

Type test

25 of
IS 325:1996

Type test

--

Type test

--

Type test

--

Type test

TABLE - 1

PERFORMANCEVALUESOFacROLLERTABLEMOTORS

Nearest
Frame Size
as per IS

1
2
3
4

1
2
3

Synchronous speed at
50 Hz, rpm

Breakaway
Torque in
kgm at
415 V, 50 Hz

Breakaway
Starting
Current at
415 V, 50 Hz

Acceleration Value (B) in kgm2 /h

at
25%
CDF

(Clause 7.1, 7.2, 7.3 and 7.6)

Sl.
No.

40%
CDF

60%
CDF

100%
CDF

Maximum
GD2 of
Rotor in
kgm2

10

FOOT MOUNTED MOTORS

132 M
1000
2.4
nil
1200
nil
nil
nil
180 L
750
7
nil
3900
nil
nil
nil
180 L
600
7
nil
5700
nil
nil
nil
200 L
600
14
nil
8900
nil
nil
nil

225 S
U n d e rC o n s i d e r a t I o n

250 M
375
20
nil
22800
nil
nil
nil

FLANGEMOUNTEDMOTORS

FlangeDesignation

&FrameSize

F 265 B & 132 M

1000
2.4
nil
1200
nil
nil
nil
F 265 B & 132 M
600
2.4
nil
2600
nil
nil
nil
F 350 B & 200 L
600
14
nil
8900
nil
nil
nil

NOTE 1 : The values given in this Table are applicable for 10 minutes stalling time; relevant values for 3 minutes stalling time
under consideration.

NOTE 2: The value of rotor GD2 as given in column 10 is for general guidance only.

0.063
0.32
0.32
2

3.2

0.063
0.063
2

APPENDIX - A

(Clause 16)

PROFORMA FORTYPE TEST REPORT OF ac ROLLER TABLE MOTORS

CONFORMING TO IPSS:1-03-007-00(R1 D3 )

Name and Address of the Manufacturer

Purchaser

Purchaser's Order No.

Certificate No.

OrderAcceptance No.

Breakaway
Torque
in kgm

Rated
Voltage
in Volts

Winding
Connection

Breakaway
Starting
Current
in A
4

Rated Frequency
Range of Frequency
in Hz

Speed in
rpm at
Rated
Output
6

Frame Size/
Flange
Designation

Enclosure

Method
of
Cooling

NAME PLATE DATA

GD2 of
Rotor
in kgm2

11

Acceleration value
in kgm2/h

10

APPENDIX - A (Contd/-)

NAME PLATE DATA(Contd/-)

Stalled Rotor
Withstand Time

Locked
Rotor
Current

13

12

Type
of Duty

14

Mass
in kg

15

Rated
Output
in kW

16

Rated
Current in A
at Rated
Voltage
17

Class of
Insulation

18

Bearing
Designation

19

Year of
Lubrication
ManufacDetails

ture

20
21

APPENDIX - A (Contd/-)

TESTS

Stator Winding
Resistance
per phase

ohms at oC

Insulation Resistance

Before HV Test
After HV Test

M-ohm

M-ohm

Overspeed Test

Withstand
kV for
minutes

Tested at .. rev/min
for .. minutes

High
Voltage
Test

Stalled Rotor
Withstand Time

Rotor stalled for ....

minutes, Temperature-rise
at the end of the Test oC

APPENDIX - A (Contd/-)

8.LOAD TESTS

Loading
Condition

No Load
1/2 Load
3/4 Load
Full Load

Volts

Amperes

Watts

% Slip

Load

Power Factors
Guaranteed Test

Efficiency
Guaranteed Test

9.TEMPERATURE-RISE TEST

Hours
Run

Condition of Test

Line
Line
Volts
Amperes

Cooling
Air oC

Breakaway Torque in kgm with.Volts

Applied

Temperature-Rise oC Stator

Core by Thermometer
Windings by Resistance or Thermometer

Breakaway Starting Current (Locked Rotor)

with.volts applied

APPENDIX - A (Contd/-)

10.Performance at the lowest and at the Highest Frequency

SPEED TORQUE TEST

Torque in kgm

Speed in rev/min

Current in amperes

Lowest Frequency

Highest Frequency

11.Verification of Acceleration Value

Acceleration Value computed as per clause 3 and as per test carried out as specified in Sl.No.13 of Table-2 of
IPSS:1-03-007-00(R1D3)kgm2/h

Steady state temperature-riseoC