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Operating Instructions 830 v1-5

The document provides operating instructions for the BAUSER battery and time controller Type 830. It monitors battery capacity and registers operating hours, protecting the battery from over-discharge. It is adjustable to different battery types via a potentiometer and resets the battery capacity when certain voltage thresholds are exceeded. The controller also has an optional integrated service hour counter. It has multi-colored LEDs to display battery capacity and an LCD to display operating hours and service time remaining.

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Dusan Mijalkovic
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419 views1 page

Operating Instructions 830 v1-5

The document provides operating instructions for the BAUSER battery and time controller Type 830. It monitors battery capacity and registers operating hours, protecting the battery from over-discharge. It is adjustable to different battery types via a potentiometer and resets the battery capacity when certain voltage thresholds are exceeded. The controller also has an optional integrated service hour counter. It has multi-colored LEDs to display battery capacity and an LCD to display operating hours and service time remaining.

Uploaded by

Dusan Mijalkovic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Operating instructions

Battery and time controller Type 830


Please note!
Read this operating instructions carefully. In the event of questions, please contact your dealer or BAUSER directly. Pay attention to the battery manufacturer's
information and ensure that the installation and operating conditions described below are observed, since otherwise you may lose your warranty rights.
Note in particular the information on the valid protection conditions in the section Electrical connection or the protection regulations applicable in your country.
Type
830
830.1

Function
battery- and time controller
battery- and time controller with integrated service counter

Functions
The BAUSER battery- and time controller of type series 830 monitors the residual capacity at discharge of traction-batteries and it also registers operating hours. An
additional relay contact protects the battery against exhaustive discharge. Optionally the controller can be delivered with integrated service counter.
The controller is adjustable to the different battery types by the exhaustive discharge voltage via potentiometer on the rear of the unit. In order to activate a new
adjustment the unit has to be reset! The factory set standard discharge voltage is 1,73 V/cell. When choosing another adjustment we recommend to verify the correct
discharge voltage. The residual capacity of the battery is monitored via a multi LED display (2 red, 3 yellow, 5 green LEDs). If the residual capacity falls under the
limiting value pre-warning, one red LED starts flashing. When reaching the discharge voltage, the 2 red LEDs flash alternatively and the relay contact (pins 3+4)
opens. In order to complete e.g. a lifting operation, the relay contact can be closed one more time for approx. 30s by switching the key-operated switch off and on.
There are 2 possibilities to reset the controller:
- battery is separated from the vehicle: Reset voltage is 2,09V/cell (reset voltage has to be exceeded for approx. 4 sec.).
- battery remains in the vehicle while charging: The unit tracks battery recharge and even recognizes not fully charged batteries. Battery recharge is
indicated via flashing LEDs. In order to activate a new potentiometer adjustment a battery voltage of 2,35V/cell has to be exceeded.
The operating hours are indicated by a LC display. Type 830.1: The current status of the service down counter is indicated for a period of 5 sec. every time the unit is
turned on (or the key switch is turned on resp.). After termination of the service time (service counter = 0), the service counting status is indicated in the LC display
(flashes). The service counter is resetable via the reset button on the rear of the controller. The key switch turns on the LEDs and relay and enables the hour counter
inputs.
Exhaustive discharge voltage in V/cell (adjustable via potentiometer on the rear of the controller)
A
B
C
D
E
F
G
1,57
1,63
1,68
1,73
1,78
1,82
1,84

H
1,86

I
1,89

J
1,91

K
1,93

Delivery
The BAUSER battery- and time controller is delivered with mounting staff and plug connector
Mounting
The controller is applicable for flush mounting in a boarding dash (or similar application). Cutout 52mm (optionally with adapter for cutout 60mm
order code:... /735).
rear view:
1:
2:
3:
4:
5:
6:
7:
8:
M:
R:

hour counter input key-operated switch +


relay +
relay battery hour counter input +
battery +
battery +
adjustable potentiometer
reset button (option)

Electrical connection
The instrument must be installed by an authorised specialist. The relevant conditions must be observed, in particular the operating voltage of the controller must agree
with the rated voltage of the battery (see rating plate).
Check the correct polarity of the relay contacts !

Function and operation


1 = LED indication (2 red, 3 yellow, 5 green) = battery controller
2 = LC display = hour counter
Technical data:
Operating voltage (V) tolerance 25%:
Current consumption max. (mA):
EMC:
Vibration:
Shock:
Relay contact:
Signal inputs:
Display:
Counting range:
Time divergence:
Ambience:
Protection class:

12
24
50
35
emission EN 55011
immunity EN 50082-2

36
35

48
25

(in case of excess-voltages that are above the approved EMC/EMI protection, we recommend a shielding from custom's side)

EN 60068-2-34 (1g, 10-500Hz) / SAE J1378 (20g, 10-80Hz)


EN 60068-2-27 (30g, 18ms) / EN 60068-2-29 (25g, 6ms) / SAEJ 1378 (55g, 10 ms)

opens when reaching discharge voltage, voltage free, breaking capacity 12VDC/5A, 24VDC/5A, 36VDC/3A, 48VDC/2A

minimum pulse duration 0,5 sec.


multicolor 10-bar LED display (2 red, 3 yellow, 5 green) = battery controller
LC display (6 digits) = hour counter
hour counter up to 99999,9h
service counter (option) up to 9999h
max. 0,02%
-30C to +70C, max. 95% humidity
IP65 frontal

Bauser GmbH&CoKG, Julius Bauser Str., D-72186 Empfingen, Tel. 07485/181-0, Fax 07485/181-16, e-mail: [email protected], Internet: www.bauser-control.de

03/03 Rev.1.5

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