Sodium and Potassium Silicates Brochure ENG Oct 2004
Sodium and Potassium Silicates Brochure ENG Oct 2004
Sodium and Potassium Silicates Brochure ENG Oct 2004
M2O . x SiO2 +
C02 (M = Na, K)
Introduction
Contents
3 Chemical properties of
soluble silicates
- pH behavior and buffering capacity
- stability of silicate solutions
- reactions with acids (sol and gel formation)
- reaction with acid forming products
("In-situ"gel formation)
- precipitation reactions, reaction with metal ions
- interaction with organic compounds
- adsorption
- complex formation
6 Applications
11
14
8 Production locations
15
Sand
Caustic
soda
Premix
Water
Reactor
Temporary
storage
Filter
Final
storage
1
The production
process
Sand
Soda
ash
Furnace
Sodiumsilicate lumps
Dissolver
2 MOH +
x SiO 2 M 2O . x SiO 2 + H 2O
Temporary
storage
Filter
Final
storage
Raw materials
The main raw materials for the production of alkali silicates
are quartz sand (or other silica sources), alkali carbonates
(e.g. soda ash Na2CO3, potash K2CO3), alkali hydroxides
(e.g. NaOH, KOH), water and fuels / energy, e.g. oil, gas,
electricity). Filter aids (mostly from natural sources) may
also be used.
2
Physical properties
of soluble silicates
Ratio
Density
At a given ratio, the density of a solution is defined by
the concentration or total solids content. The higher the
ratio, the lower the density at a given concentration. In
the silicates industry, density has long been expressed
in degrees Baum which can be converted to specific
gravity using the following formula:
Fig. 1
1:2.0
1:2.5
1:3.0
1:3.5
10000
1000
1:1.5
100
10
1.0
0.1
0.01
10
12
14
16
18
20
% Na 0
2
Viscosity
The viscosity of a sodium silicate solution is a function of
concentration, density, ratio and temperature. Figure 1
shows that the viscosity strongly increases with increasing
ratio. High ratio solutions will increase in viscosity until
they become semisolid. Comparison of viscosity at constant
solids content at different ratios shows that silicate
solutions are at a minimum viscosity at 2.00 weight ratio.
Viscosity increases as the weight ratio of the sodium silicate
product becomes either more siliceous or more alkaline
(Figure 2).
Fig. 2
Fig. 3
11
10
10
46% solids
9
8
6
42
30
43
2O
Na
44
Viscosity-poises.
45
,9%
10
io,
Rat
2.9
Viscosity-poises at 20 C.
5
4
3
40
3.
22
2.
0R
Ra
tio
ati
, 9,
o, 1
2%
4,5
Na2
%N
O
a2O
41
2
1
0
29
38
30
34
1:1.0
2
1
36
1:1.8
1:2.6
1:3.4
2O
Na
3,7%
tio, 1
2.4 Ra
0
10
20
30
40
50
60
70
80
Temperature C
Potassium
Potassium silicate solutions are similar to solutions of sodium
silicate. One significant difference, however, is that potassium
silicate solutions are somewhat more viscous than corresponding
sodium silicate solutions at equal concentrations.
But, like sodium silicate, the viscosity of solutions is affected by
ratio, concentration, and temperature.
3
Chemical
properties of
soluble silicates
Fig. 4
pH value
13
1.60
2.00
12
2.50
2.88
3.27
11
10
0
100
Grams per 1000 g water
200
300
Fig. 5
3.5% SIO2
1.000
15%
1%
3.5%
100
10
1
0
6
pH
Adsorption
10.000
15%
10
11
Complex formation
Silicates react with multivalent metal ions in solution to
form complexes, thus inactivating these ions. The result
is an enhancement of the action of surfactants in
detergents (builder action).
4
Properties of
potassium silicates
vs. sodium silicates
A convenient source of
potassium
Where potassium is a necessary ingredient, it is often
convenient to introduce it as silicate. This is important
in certain catalyst gels, welding rod coatings and
concentrated liquid detergents.
No efflorescence
Potassium silicate coatings are less likely to develop a
conspicuous white carbonate film, or efflorescence, on
exposure to the atmosphere.
Consequently, potassium silicate is preferred for
decorative coatings, paints and ceramic binders.
Si(OH)4
Q0
SiO
Greater refractoriness
Q1
SiO
Si(OH)2
Higher solubility
Potassium silicates are often used in the formulation of
liquid, heavy duty detergents and in built liquid and
paste potassium soaps because of their greater
solubility and compatibility with other ingredients.
SiOSi(OH)3
SiO
SiOSi OH
SiO
Q2
Q3
5
Chemistry of
silicate solutions
Si(OH)4
80
70
70
60
60
50
50
40
30
monosilicate
chains and
cyclic trimers
20
larges
rings
40
30
branched rings
and increasingly
complex structures
"Polysilicate Anions"
20
10
10
ratio
SiO2
Na 2O
0.5
1.0
ortho- metasilicate silicate
2.0
disilicate
3.0
trisilicate
4.0
Si O-+HO Si
Si O Si
+OH-
6
Applications
Bleaching of pulp
Hydrogen peroxide bleaching is an established technology
for pulp bleaching, offering an alternative to chlorine-based
bleaching processes. PQ Europe silicates are an important
component in hydrogen peroxide bleach liquors.
In this function, the silicates act to stabilize the peroxide,
resulting in brighter pulp at a lower cost. The sodium
silicates deactivate metals such as iron, copper, and
manganese, which catalyze the decomposition of hydrogen
peroxide. In addition, silicates buffer the bleach liquor at
the pH at which the peroxide is most effective.
For more information we refer to our brochure 'Waterglass
in Bleaching of Mechanical Pulps'.
Deinking of wastepaper
PQ Europe sodium silicates are key ingredients in deinking
formulations. They help remove inks from the paper surface
and enhance dispersion which prevents the ink particles
from redepositing on the fibers.
Silicates also contribute alkalinity to the deinking
operation, and they allow the process to be carried out at a
lower pH than possible when using caustic soda alone.
Deinking at a lower pH minimizes alkali darkening, which
tends to be a problem with mechanical pulps.
Silicates also stabilize hydrogen peroxide which may be
added to deinking formulations. Silicates work efficiently in
both washing and flotation deinking processes, and with a
variety of inks and papers, including newsprint, colored or
varnished magazine stock, and rotogravure stocks.
For more information we refer to our deinking brochures.
Detergency
As detergent builders in spray-dried, agglomerated, or
dry-blended formulations, PQ Europe sodium silicates offer
several properties to enhance detergents:
Corrosion inhibition
The polysilicate ion forms a physical barrier to alkali
attack and protects sensitive glazed dishware, glass,
and metallic surfaces, including metal pipes.
10
Adhesives
For materials such as paper and foil, PQ Europe sodium
silicate adhesives offer several advantages:
Drilling fluids
Drilling operators are able to replace oil based muds with
water based muds that contain soluble silicates to stabilize
shale and clay sections in a cost effective way. This allows
them to comply with increasingly stringent environmental
regulations while maintaining borehole stability.
The stabilization mechanism is the result of the in-situ
gelation and precipitation of silicates when exposed to
neutral shale pore fluid and/or polyvalent ions.
The relationship between silicate ratio and a number of
drilling mud properties is listed in the figure below. Higher
ratio, more polymeric materials typically form gels more
readily and inhibit shale better than lower ratio products,
but are less stable in brines and salt water. A compromise
between shale inhibition and salt water stability is usually
found in a 2.0 ratio product.
Water treatment
Activated silica is an excellent, cost effective polymer acting
as a co-flocculant in cleaning industrial water, removal of
humus in drinking water and cleaning of water in disposal
plants.
For all of these applications, activated silica can replace
polyacrylamide products.
Used in conjunction with alum, ferric salts, and other
primary coagulants, activated silica increases the speed of
floc formation, as well as floc size, density, and stability.
Activated silica offers more efficient coagulation at low
temperatures and can also act as a filter aid. Many
industries achieve a clear effluent by using activated silica
to capture finely divided impurities into fast-forming floc.
The floc is separated from the water by sedimentation
and/or filtration.
Shale inhibition
Higher
Lower
Calcium Stability
Low
Higher
Lower
Higher
pH
Lower
1.6
2.0
2.4
2.8
3.2
SiO : Na O RATIO
2
11
Foundry binders
PQ Europe sodium silicates are well known as environmentally sound foundry sand binders.
The use of inorganic sodium silicate binder systems
promotes cleaner foundry environments because these
binder systems are nontoxic, produce essentially no fumes,
are odor-free, and are easy to use.
Sodium silicate binders are set by reaction with CO2 gas or
reaction with other acid producing compounds such as
aliphatic organic esters. The only source of fumes in these
processes are the ester catalysts, which are used in very
small amounts, and additives, which are used to improve
shakeout and humidity resistance. Reclamation of silicatebound sands is widely practiced. Spent sands from sodium
silicate castings are low in residual organics, which permits
easier and less expensive disposal.
Grouting
Grouting, or soil solidification, combines PQ Europe sodium
silicates with one or more chemicals that will react with the
silicate to form a grout-gel bond. Sodium silicate and a
gelling agent (sodium aluminate or esters) are mixed and
injected into the ground to react and form an instant grout.
Grouting can be used in several situations:
12
Survey of applications
of PQ Europe silicates
Sodium silicates
Application
Silicate function
Principal benefit
Corrosion protection,
detergency
Detergency, corrosion
protection
Detergents
Household laundry, powders
and autodish
Liquid detergents and cleaners
Dispersion, buffer
Chemical reaction
Detergency
Flocculation
Conserves peroxide
Ink removal
Clearer effluent
Adhesion
Chemical reaction
Flocculant
Corrosion prevention
Iron and manganese stabilization
Film formation
Chemical reaction
Reduces permeability
Economical binder
Accelerates setting
Chemical reaction
Buffering
Conserves peroxide
Dye fixation
Binder
Dispersion
Improves strength
Reduces water
Colloidal control
Chemical reaction
Chemical reaction
Dispersion
Binder
Binder
Separation aid
Fast set
Increases green strength
Paper board
Spiral-wound tubes
Water treatment
Construction
Hardening concrete
Soil solidification/grouting
Sprayed concrete
Textiles
Peroxide bleaching
Pad-batch dyeing
Ceramics
Refractory cements
Slurry thinners
Petroleum processing
Drilling muds
Corrosion prevention
Emulsion breaking
Metals
Ore beneficiation
Foundry molds and core binders
Pelletizing/briquetting
Potassium silicates
Application
Silicate function
Principal benefit
Welding electrodes
Binder
Industrial cleaners
Sequestration, corrosion
inhibition
Binder
Gel formation
Nutrient
Improves melting
properties
Detergency
Non blooming
Specialty fertilizers
13
7
Storing and
handling PQ Europe
liquid silicates
Storage
Pumps
Pumps for handling liquid silicates should be selected on
the basis of the viscosity of the product(s) to be handled,
temperature conditions, required flow rates and piping
system characteristics.
Pumps should be equipped with casing drains to permit
draining and washing when the need arises. Ordinary iron
pump bushings are satisfactory. Mechanical seals can also
be applied. Carbon graphite bushings should not be used.
NOTE: It is suggested that you consult your pump supplier
for additional information and assistance needed to select
the proper type and size of the pump for the silicate
products you process.
Packaging
Tank location
Whenever possible it is desirable to locate liquid
silicate storage tanks in a heated building area, to
minimize the possibility of the silicate freezing and to
avoid pumping problems in cold weather due to the
products' increased viscosity. Storage temperature of
liquid silicates should not exceed 60 C.
NOTE: The freezing point of sodium and potassium
silicate solutions is near that of water. If they freeze,
a separation of the silicate constituent can occur.
Remixing by normal procedures may not be
sufficient to reconstitute the solution to its original
properties. Therefore, it is necessary to make
adequate provisions with storage and handling
equipment to prevent freezing.
14
Tank maintenance
It is advised to clean tanks once a year if they are
used to store liquid silicates with ratios > 2.6.
8
Production
locations
Finland
France
Germany
Germany
Italy
The Netherlands
The Netherlands
Norway
Sweden
Naantali
Lamotte
Worms
Wurzen
Livorno
Maastricht
Winschoten
Glomfjord
Karlstad
15
Head Office
PQ Europe
De Brand 24
P.O. Box 664
3800 AR Amersfoort
The Netherlands
tel. +31 33 450 9030
fax. +31 33 450 9031
Production locations
Finland
PQ Finland Oy
The Netherlands
PQ Nederland B.V.
Satamatie 2
21100 Naantali
Finland
Ankerkade 111
6222 NL Maastricht
The Netherlands
France
PQ France S.A.S.
PQ Nederland B.V.
Usine de Lamotte
B.P. 30
60350 Trosly Breuil
France
P. van Dijkstraat 9
9672 AJ Winschoten
P.O. Box 166
9670 AD Winschoten
The Netherlands
Germany
PQ Potters Europe GmbH
Norway
PQ Norge Silicates AS
Werk Worms
Mainzer Strae 184
67547 Worms
Germany
Nedre Industriomrde
8161 Glomfjord
P.O. Box 107
8160 Glomfjord
Norway
Italy
PQ Italy S.r.l.
Sweden
PQ Sweden AB
Tegelbruksgatan 4
65672 Skattkrr
P.O. Box 414
65109 Karlstad
Sweden