Journal of Engineering and Applied Sciences

Volume 3, December 2011

2011 Cenresin Publications
www.cenresinpub.org

DETERMINATION OF DRILLING BIT PERFORMANCE USING COST PER FOOT AND

BREAKEVEN EQUATIONS
1
1

Oloro J., 2 Ukrapor F. and 3Ikhalea .A.

Delta State University, Department of Petroleum Engineering, Oleh Campus

Delta State University, Department of Mechanical Engineering, Oleh Campus
3
Delta State University, Department of Petroleum Engineering, Oleh Campus
[email protected]; [email protected]

ABSTRACT
This paper is to determine the drilling bit performance, using cost per foot and breakeven
equations.Opukushi-38 well of Shell Petroleum Development Company(SPDC) was used as a
case study.Nine drill bits were used to drill this well to a total depth of 13,500ft.They were
evaluated using cost per foot and breakeven equation base on their makers and their
average cost per foot was calculated.From the results obtained, the average cost per foot for
Hughes security, smith and redhcal bits were $34.57/ft,$11.441/ft,$36.35/ft and $39.77/ft
respectively.Base on evaluation of bit performance using cost per foot,it could be said that
Hughes bit with $34.57/ft has better performance than the other bits since it has the lowest
cost per foot.If Hughes bit were used in Opukushi-38 to drill to total,a total cost$6,000 will
drill for 75.3hours to produce forage of 2,455.2ft in order to breakeven the cost per foot or
less of Hughes with the best performance in the offset well.
Key words: Bit, Drilling, Performance, Holes
INTRODUCTION
Drilling is a process of making or boring holes into the earth for the purpose of producing
hydrocarbon in a commercial quantity. During drilling, the tool called the BIT performs the
basic function of making or boring hole into the earth. The drill bit is what actually cut into
the rock in an oil or gas well located at the tip of the drill string, below the drill collar and drill
pipe. The drill bit may consist of two or three cones made up of the hardest of materials
(usually steel, tungsten carbide and or synthetic or natural diamonds) and sharp teeth that
cut into the rock formation. In contrast to percussion drilling, which consist of continuously
dropping a heavy weight bit in the well bore to chip away the rock rotary drilling uses a drill
bit to grind, cut scrap and crush the rock at the bottom of the well. The most popular choice
of drilling for oil and gas (rotary drilling), includes a drill bit, drill collar, the rotary equipment
and the pressure control equipment. The vital part of the rig (the bit) must be in a good
condition. There must be weight on it, which is the function of the drill collar, to enable it drill
through rocks. And it must get a helping hand from the drilling fluid due to its hydraulic
power it provides (Estes, J. C, November 1971). The drilling fluid must be a good condition
to ensure proper bottom cleaning, lubricating the drill string and to cool the bit. These factors
and many more enhance better bit performance. If we have bits that would not wear out,
or that would drill perfectly no matter how operated we would not need a drillers and tool
pushers. Unfortunately, bit do wear out, often too quickly and sometimes unanticipated
problems do occur.
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Determination of Drilling Bit Performance Using Cost Per Foot and

Breakeven Equations

Oloro J., Ukrapor F. and Ikhalea .A.

The grading of bits and subsequent evaluation plays an important role in the drilling
operation. Bit evaluation is particularly critical today because of the high drilling cost and
severe drilling conditions encountered in wells. As drilling companies are in the business to
maximize profit, the drilling bit performance also dictates the drilling cost and profit. Bit
selection is the choosing and using of the bit that seems most suitable or likely to make the
greatest contribution to the progress of drilling to the total depth. Evaluation of bit is a
careful exercise carried out to ascertain the capacity and efficiency of bit to drill a given hole
section. This will enable the right choice of bit referred to as bit selection to be made for
overall drilling efficiency. Bit evaluation is based often on some performance criteria such as
total rotating hours, total footage or maximum penetration rate. To make efficient use of
newer bits will require that more emphasis be placed on cost per foot as a basis for
performance evaluation. The use of this parameters provide a possible way to achieving an
optimum relationship between penetration rate, rig cost, trip time and bit cost (Peter J.
Martins ,February 2007). The aim of this paper is to evaluate drill bit performance using
cost per foot and breakeven equation to establish cost saving as the economics evaluation of
bit. In this paper, opukushi-038 well will be used as a case study.This well is located 65km
south of Warri in the Western swamp depo-belt of Niger-Delta, was drilled on may 20,2003.
the well was proposed to be drilled to a depth of 13870ft but was later drilled to 13500ft,
where hydrocarbon was found. The well was spunded on May 22nd, 2003 and was drilled to
the total depth with ten drilling bits.
BIT DEVELOPMENT
These deals with the various stage of advancement in the different types of bits used in oil
and gas wells. These advancements include such items, which include:
(a) Development of the roller cone bit (b) Multiple cone (c) Diamond bit drilling (d)
Polycrystalline (PDC) bit
DRAG BIT (fishtail)
The drag bit is the oldest rotary tool still used by the drilling industry. In 1947, this bit was
later modified by bringing watercourse through the blade of the bit to the outlet. This was
done by the inventor of the bit prototype. A drag bit usually designed for use in soft
formation such as sand, clay or more soft rock. However, they will not work well in course
gravel not hard rock formation. Whenever possible, they should be used to drill pilot holes
because they produce cuttings that are easiest to log(Gatline C. ,May 1957).Fig 1 below is a
drag bit

Fig 1:Drag bit

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Journal of Engineering and Applied Sciences

Volume 3, December 2011

DIAMOND BIT
Diamonds embedded in a matrix have been used since the early Chinese dynasties. However,
modern usage for mineral exploration came into common use in the early 1900s.The
diamond natural wear resistance makes it competitive in todays drilling practices even at
their higher prices. Diamond bits are use in conventional rotary, turbine and coring
operations. Diamond bit designs and applications must be understood to obtain optimum
result at economical rates. The combinations of fluid hydraulic blended with selection and
arrangement of diamonds enables this goal to be met in most formation types. A matrix
structure is embedded with diamond and contains waterways from the bit throat to the
exterior of the bit. The drilling fluid should flow across the faces of the bit to clear the
cuttings and cool the diamonds. Rock failure mechanism with a diamond bit is slightly
different from the milled tooth or insert bit. The diamond is embedded in the formation and
then dragged across the face of the rock without being lifted and re-embedded, as would be
the case with roller cone bit. The diamond bit can be design for soft, medium and hard rock
formation.
POLYCRYSTALLINE DIAMOND BITS (PDC)
A new generation of bit technology began in 1973 when general electric company introduced
the stratapax drill blank. This technology has been licensed to drill manufactures that now
produce their own proprietary PDC (polycrystalline diamond compact) bits,as shown in fig2
below. Drill blank consist of a layer of polycrystalline, man made diamond and cemented
tungsten carbide produce as an integral blank by a high temperature, high pressure
technique. The resulting blank nearly the hardness and greater abrasion resistance of natural
diamond and is complemented by the strength and impact resistance of cemented tungsten
carbide. Blanks are used as drag cutting elements to bits for drilling and mining application.

Fig2: Polycrystalline diamond compact

The cutters attached to the bit by proprietary techniques, matrix bodies appear to be more
erosion resistant. Shape of the PDC cutter is becoming an important consideration. PDC
designs are generally based on high or low RPM applications i.e turbine is rotary drilling.
Turbine applications use more blanks to compensate for friction related wear consideration.
The bit is tapered to allow placement of the cutters PDC bit for rotary applications have fewer
cutter and a somewhat flat design. Most manufacturers use the original circular design.
However, effort is being given to research and development of alternative shapes to enhance
the design and improve drilling performance.
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Determination of Drilling Bit Performance Using Cost Per Foot and

Breakeven Equations

Oloro J., Ukrapor F. and Ikhalea .A.

BIT CLASSIFICATION
Bits are classified into soft, medium and hard formation drill bit. Because of the varying
nature of the formation being drilled, bit is designed to have drilling optimum performance
for different formation. Under the classification of bit into soft, medium and hard formation
bit.
Soft formation drill bits
These drill bit are constructed with widely spaced teeth, low bearing capacity with large
setoff, which makes them to be very effective in soft formation. These bits are usually used
with high pump velocity, and less weight to enhance good performance. They are usually
used in formation such as shale, soft limestone and unconsolidated formations.
Medium formation drill bit
The medium formation bit is similar to the soft formation bits but with shorter bit streaks and
little or relatively closely spaced teeth compared to the soft formation bit.
Hard formation bits
They are made of tungsten carbide button like insert teeth are widely spaced. They are
constructed using heavy-duty bearing, hard shell. Some soft formation tungsten carbide
inserts bit have been currently designed and being used in the oil industry for soft
formations. It is just a matter of designing a large offset (En. Wikipedia Org/Wiki/Drillingrig).
.
METHOD OF EVOLUTION OF DRILLING BIT PERFORMANCE
The performance of a drilling bit in a hole or a given formation can be evaluated by using the
following methods below:1. Bit dullness 2. Well bit record and geological information 3. Cost per foot
4. Breakeven calculation
BIT DULLNESS GRADING
Grading the condition of a dull bit means estimating how much wear it has received. The
wear a bit had received can be judge in terms of tooth wear bearing and gauge condition.
WELL BIT RECORDS AND GEOLOGICAL INFORMATION
The drilling from an offset and geological information can given useful guides for the
evaluation of drill bits since logs from such wells can logs be used to provide an estimate of
the strength of rock, which in turn provides a guide for evaluating and selecting the proper
bit type. In addition to toxic data, cation exchange capacity (CEC) derived from gamma logs
can help in bit evaluation. The cation exchange capacity (CEC) is a measure of shale
reactivity estimated by dividing gamma ray API units by four. Value above 28 indicate a
potential for bit balling in hydra table clays or shale for (CEC) of 20 or above, a fish tail
design is recommended, while reading between 28 and 10 indicate a large cutter bit will

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Journal of Engineering and Applied Sciences

Volume 3, December 2011

made hole best. In the absence of sample sand shale limestone, dolomite and anhydrite
percentage can be calculate from gamma ray, sonic density and neuron porosity curve.
COST PER FOOT
The most realistic and approved method for evaluation of drilling bit performance by IADC
was for cost of foot. Using this parameter, it is possible to achieve an optimum relationship
between penetration rates bit cost. The drilling cost per foot as related to these variables can
be determined by the equation.
C=
--------1.0
Where C=Drilling cost per foot ($/ft)
B=Bit cost ($)
R=Rig operating cost ($/hr)
T=Rotating or drilling time
t=Trip time (hrs)
F=Footage drilled by bit (ft)
from the equation, it shows that cost per foot is controlled by a number of variable for a
given bit cost (B) and hole depth (ft), cost per foot will be highly sensitive to change in rig
cost per hour (R), trip time (t) and rotating time (T).
The principle for evaluation of bit on the basis of cost/ft in a given formation of a hole section
is usually comparative where a bit with the minimum value of cost per foot deemed to have
the best performance.
BREAK EVEN CALCULATION:
This is a method of bit selection based on minimum cost analysis from an offset wells. The
procedure for this technique is simply as following (Rob Arfele, March 2002):i. Select the offset control wells
ii. Obtain bit records from the offset wells
iii. Determine the rig cost for the prospect wells
iv. Select the condition that gave the lowest cost per foot result using the breakeven
calculation equation to determine the best bit with minimum cost per foot to be run on a
given interval using the formula
T2=
--------------------2.0
Where
T2 = Rotating time for replacement bit (hrs)
B2 = Cost price of replacement bit ($)
R = Rig cost ($/hr)
t = trip time (hrs)
C = Cost per foot for prior bit ($ ft)
Once the breakeven hour has been calculated (T2) the footage drilled by the replace bit can
then be determined using the formula
F2 = (F/t) * T2
Where
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Determination of Drilling Bit Performance Using Cost Per Foot and

Breakeven Equations

Oloro J., Ukrapor F. and Ikhalea .A.

F2 = Footage for replacement bit

F/t = Penetration rate for prior bit
T2 = Breakeven hours
RESULTS
COST PER FOOT CALCULATIONS
1. Cost per foot calculation for 16 MAXGT-03 (HUGHES) bit used for the well opukushi038
C=
--------------1.0
Where B = $ 6500, R = $ 935/hr, T = 75 hrs, t = 9 hrs and f = 2541ft
C=
=$34.57/ft
2.
Cost per foot calculation for 12 MGGH + CDL (SMITH) bit used for the well
opukushi-038
Where B = $ 4577, R = $935/hr, T = 34hrs, t = 10.4hrs and F = 1261
C=
= $36.55/ft
3.
Cost per foot calculation for 12 MGGH + ODC (SMITH) bit used for the well
opukushi 038.
Where B = $ 4577, R = $ 935/ft, T = 50 hrs, t = 14hrs and F = 1353ft
C=
= $ 47.61/ft
Cost per foot calculation for 12 SS82 (SECURITY) bit used for the well opukushi038
Where B = $ 6000, R = $ 935/ft, T = 40.3 hrs, t = 16. 3hrs and F = 515ft
C=
4.

= $ 114.41/ft
5.
Cost per foot calculation for 12 GEODM40HPX (SMITH) bit used for the well
opukushi-038
Where B = $2500 R = $ 935/ft, T = 38.5 hrs, t = 18hrs and F = 1209ft.
C=
= $45.76/ft
6.
Cost per foot calculation for 12 GEOD4HPX (SMITH) bit used for the well opukushi038
Where B = $2500 R = $ 935/ft, T = 70 hrs, t = 21.3hrs and F = 2300ft.
C=
7.

= $ 38.20
Cost per foot calculation for 12 DS130HG (REEDHYCAL) bit used for the well
opukushi-038
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Journal of Engineering and Applied Sciences

Volume 3, December 2011

Where B = $1000 R = $ 935/ft, T = 91.8hrs, t = 23.5hrs and F = 1757ft.

C=
= $61.93/ft
8.
Cost per foot calculation for 8 DSI65DG (REEDHYCAL) bit used for the well
opukushi-038
Where B = $5200, R = $ 935/ft, T = 33.4hrs, t = 25HRS, and F = 1388ft.
C=
= $43.09/ft
Cost per foot calculation for 8 DSI65DG (REEDHYCAL) bit used for the well
opukushi-038
Where B = $5200, R = $ 935/ft, T = 62hrs, t = 28.3hrs, and F = 1176ft.
C=

9.

= $76.22/ft
BREAKEVEN CALCULATION
Another approach is required for evaluation if only the record for one bit is available. This
involves setting up a breakeven calculation to determine what would be required by another
type of bit to obtain the same cost/ft or less as that of the bit with the best performance a
terms of cost per foot.
Performance data of the offset well bit No. 1 (Hughes)
Total rotating time = 78 hours
Trip time = 9 hours
Rig operating cost = $ 935/ft
Bit cost = $ 935/ft
Footage drilling = 2541ft
Using the drilling equation, the cost per foot achieved this section of the offset well is
calculated to be $ 34.5/ft. if a bit can result in the same value it will breakeven.
Breakeven formula
T2=
T2 = Rotating hours for replacement bit (hrs)
B2 = Replacement bit cost ($)
R = Rig operating cost ($/hr)
t = trip time (hrs)
C = Drilling cost per foot ($/ft)
(F/t) = Percentage rate of bit
F2 = (F/t) * T2
F2 = footage needed to be drilled by replacement bit to breakeven for example
Estimating a breakeven for a 81/2 B*445 (Hughes) bit which cost $6000 for
replacement at a trip time of 9 hours. Using the breakeven formula for rotation hours of
replacement bit (T2)
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Determination of Drilling Bit Performance Using Cost Per Foot and

Breakeven Equations

Oloro J., Ukrapor F. and Ikhalea .A.

From equation above

T2=
= 75.36 hrs
CONCLUSION
It was concluded that Hughes bit was quite better than the security bit, four smith bits and
three Reedhycal bits used in Opukushi 038 well. The Hughes bit has the best performance
due to the fact that Hughes bit the lowest cost per foot amongst all the bits used to drill the
same well. From a breakeven analysis made for a new bit 81/2 B*445 (Hughes) bit which
cost $ 6000 will drill for 75.3 hours to produce a footage of 2455.2ft in order to breakeven
the cost per foot or less of Hughes bit run no.1 in the bit offset well
RECOMMENATION
This project research is seizing this opportunity to call on both the bit manufacturer and icon
to try and digitize a program for the bit so as to be able to drill alternatively through different
formation. By bringing forward the soft formation teeth of the bit when it encounters soft
formation. Medium formation bit teeth for medium formation and hard formation teeth for a
hard formation. And this can be properly done if the formation is geologically study very well.
It is also recommended that the various drilling companies/manufactures should not hide
their data most especially from student on research work, because the end result is for the
betterment of the world at large. The world is now a global village in which we need one
another to develop our society, for the benefit of all. The mind should be reoriented from the
age long random selection of bit base only on experience but on a proper guard of bit
selection to have the best drilling bit performance for minimum cost and maximum profit.
REFERENCES
Estes, J. C (November 1971) Selecting the proper rotary bit JPT volume 2 page 8.
Peter J. Martins (February 2007) Steerable Bits Energy and Publication Journal Volume 2,
Page 89.
Gatline C. (May 1957) How rotary speed bit weight affect rotary drilling rate oil and gas
journal volume 3 page 198.
En. Wikipedia Org/Wiki/Drilling- rig.
Rob Arfele (March 2002) Evaluation of bit specific energy well drilling and completion
journal volume 3 page 18.

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