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1 Introduction General

This document provides an overview of facilities layout training. It discusses various levels of design from pre-conceptual to detailed. Key considerations for layout include process requirements, safety, environmental conditions, and logistical needs. Location selection depends on factors like water depth, infrastructure, and metocean conditions. Layouts must also address philosophies around operations, maintenance, safety, and emergency response. The document demonstrates examples of plot plans, equipment layouts, piping and instrumentation diagrams, and other drawings used for conceptualizing and detailing the physical layout of offshore oil and gas facilities.

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ngtchung
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© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
150 views

1 Introduction General

This document provides an overview of facilities layout training. It discusses various levels of design from pre-conceptual to detailed. Key considerations for layout include process requirements, safety, environmental conditions, and logistical needs. Location selection depends on factors like water depth, infrastructure, and metocean conditions. Layouts must also address philosophies around operations, maintenance, safety, and emergency response. The document demonstrates examples of plot plans, equipment layouts, piping and instrumentation diagrams, and other drawings used for conceptualizing and detailing the physical layout of offshore oil and gas facilities.

Uploaded by

ngtchung
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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COURSE

FACILITIES LAYOUT TRAINING


INTRODUCTION & GENERAL

FACILITIES LAYOUT TRAINING COURSE


INTRODUCTION & GENERAL
The layout process

Field
Location

Field Layout

Facility
Layout

Equipment /
Piping Layout
2

INTRODUCTION & GENERAL


DEVELOPMENT CONCEPT SELECTION
Processing
Requirements
(BOD)

Water depth

Other
environmenta
l issues

Existing Infra
Structure
Economy
Pipelines
Processing Facility Nearby
Heliport
Onshore Base Facilities
Supply boats
Site Contingency /
emergency response (EER, oil spill)

Sub sea

Field
Deveopment
Concept

Floating

FPSO
SPAR
Semisub

CAPEX
OPEX
Value of production

Fixed
Artificial island
MOPUSTOR
Jacket supported complex
Integrated platform (GBS or jacket)
Minimal wellhead (STAR or equal)

INTRODUCTION & GENERAL


SAFETY ASPECTS / LAYOUT
Choise of a location

Impact of environment on facility

Site Contingency Plan

SELECTION OF LOCATION (Y / N)
Risk Assessments
Operation Philosophy

Division into fire zones

Main equipment / unit divisioning

Main spacing

Special
Studies

Development Concept

Field / platform
orientation is also an issue
here

PLOT PLAN

Special Studies

Additional Physical Protection

EQUIPMENT LAYOUT

INTRODUCTION & GENERAL


SAFETY ASPECTS / LAYOUT / ORIENTATION
Fixed installation

INTRODUCTION & GENERAL


LAYOUT AT DIFFERENT LEVELS OF DESIGN
Pre
Conceptual
Design

Plot plans
Conceptual
Design

FEED

Equipment
Layouts

Front End
Engineering
Design

Detailed
Design

INTRODUCTION & GENERAL


GENERAL APPOACH
Composition,
Production Data
Production Target
Basis of
Design

Regulations
& Standards

Process
Design /
Layout

Operation /
Maintenance
Philosophy/strategy

Layout
Philosophy &
Strategy

Safety
Philosophy /
Strategy

Other
philosophies /
strategies

HYSYS
Block diagrams
PFD's
P&ID's
Line Lists

Equipment
List

Equipment
Sizing
Preliminary
Layout

Detailed
Layout

INTRODUCTION & GENERAL


DETAILED CONSIDERATIONS
PROCESS &
EQUIPMENT
Equipment to perform
unit operations /
Alternatives

EQUIPMENT TYPES
(SPACE / ORIENTATION / LOCATION)

LOCATION
SPACE REQ. /
SPACING /
ACCESS REQ

SPACE REQUIREMENTS,
NON-PROCESS EQUIPMENT,
WORKING ENVIRONM / HUMAN FACTORS
WORK &
OPERATIONS
LAYOUT
Rooms, Workshops
Service facilities,
Non-process equipm.

INTRODUCTION & GENERAL


LOCATION OF INSTALLATION
Supporting structure and water depth:

In shallow waters, artificial islands are options

INTRODUCTION & GENERAL


LOCATION OF INSTALLATION
Wind rose for location is important for orientations

Example North Sea

Example Arabian Gulf

10

INTRODUCTION & GENERAL


LOCATION OF INSTALLATION
One additional factor ships traffic intensity:

11

INTRODUCTION & GENERAL


LOCATION OF INSTALLATION
Oil Logistics

OIL
LOGISTICS

Pipeline

Production
directly to
tanker

Production to
tank

Offloading
from tank

Submerged
Loading
System (SLS)

SPM
(Single Point
Mooring)

TANK

Tandem Hose
Offloading

Sub sea tank

Tank platform

FSO

For example SAL

Concrete
GBS

Steel tank

12

INTRODUCTION & GENERAL


LOCATION OF INSTALLATION
Offloading systems

SPM Calm Buoy

SPM rigid tower


13

INTRODUCTION & GENERAL


ENVIRONMENTAL CONDITIONS
Special specific sensitive areas
Water depth & tides (HAT, LAT)
Wind, Waves
Current
Marine growth
Sea ice / ice bergs
Snow & ice (ice load on structure)
Air / sea temperature
Humidity
Earthquake / seismic design conditions
14

INTRODUCTION & GENERAL


ENVIRONMENTAL CONDITIONS - STANDARDS
ISO 19901-1: Metocean Design & Operationg Considerations
ISO 19901-2: Seismic design
ISO 19901-3: Geotechnical & foundation design

15

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Maersk Oil, Gorm Field, Denmark

16

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Riser Platform, Denmark


17

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Integrated Deck on GBS


18

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Unmanned minimum platform, 4-legged jacket,


helideck

19

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Unmanned minimum platform, tripod column jacket,


no helideck

20

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Unmanned minimum platform, tripod column jacket,


helideck

21

INTRODUCTION & GENERAL


PLATFORM TYPES & JACKETS

Qatar, Al Shaheen, E-location


22

INTRODUCTION & GENERAL


SOME USUAL JACKET TYPES

23

INTRODUCTION & GENERAL


SITE CONTINGENCY PLAN
Two main issues to consider for the actual site:
Operational & Maintenance Support & logistics
Emergency Response support & logistics

24

SITE CONTINGENCY PLAN

OTHER REQUIRED STRATEGIES / PHILOSOPHIES


Operation / Maintenance philosophy / strategy
Safety philosophy / strategy
Human factors strategy/plan
Emergency shutdown Philosophy (ESD isolation/blowdown)
Active/passive fire protection Strategy
Expansion strategy
Rotating equipment selection philosophy / strategy
Major static equipment selection philosophy / strategy
Valve and actuator selection philosophy / strategy
Mechanical handling philosophy / strategy
25

OTHER REQUIRED PHILOSOPHIES / STRATEGIES

SAFETY PHILOSOPHY / STRATEGY


Ref. ISO 13702

FES (Fire & Explosion Strategy) incl. design fire loads and blast
pressures
EERS (Escape, Evacuation and rescue strategy)

26

OTHER REQUIRED PHILOSOPHIES / STRATEGIES


MECHANICAL HANDLING PHILOSOPHY / STRATEGY
Adress all equipment > 25 kg to be handled
Requirements for laydown areas
Transport routes
Requirements for cranes, permanent lifting appliances and
portable lifting equipment
Etc

27

CONCEPTUAL PROCESS LAYOUT


BLOCK DIAGRAM
Mixer
Storage
(tank)

cold pot. water


closed heating
medium system

Product

Mix / storage

pump

Heating (heat
exch)

Filling point

28

CONCEPTUAL PROCESS DESCRIPTION


PROCESS FLOW DIAGRAM (PFD)

29

CONCEPTUAL PROCESS DESCRIPTION


MAIN PROCESS SCHEMATIC
TEG

JT
IP
HP
NGL
REC

FUEL

EXPORT GAS

FUEL

MULTIPHASE FLUID
FROM WELL(S)

LP2

LP1
FUEL

V1
SALE

V2

LIFT

V3
STABILIZED CRUDE OIL FOR EXPORT

PRODUCED WATER TO
TREATMENT

30

CONCEPTUAL PROCESS DESCRIPTION


PIPING & INSTRUMENT DIAGRAM (P&ID)
P&IDs in oil&gas generally follows ISA S5.1
ISA S5.1 has 3 levels of detailing
Simplified diagram
Conceptual diagram
Detailed diagram

31

CONCEPTUAL PROCESS DESCRIPTION


P&ID SIMPLIFIED LEVEL (ISA S5.1)

32

CONCEPTUAL PROCESS DESCRIPTION


P&ID CONCEPTUAL LEVEL (ISA S5.1)

33

CONCEPTUAL PROCESS DESCRIPTION


P&ID DETAILED LEVEL (ISA S5.1)

34

PHYSICAL LAYOUT
PLOT PLAN

Plot plans
shows the
entire level
in one
drawing.
Unit / main
equipment
level

35

PHYSICAL LAYOUT
EQUIPMENT LAYOUT

Equipment
layout is a
unit plot
plan, i.e.
the plot
plan is
divided
into units /
modules.
Other than
main
equipment
also shown

36

PHYSICAL LAYOUT
HAZARDOUS AREA CLASSIFICATION

One drwg
per deck
level +
overall view

37

PHYSICAL LAYOUT
HAZARDOUS AREA CLASSIFICATION
In addition
to plan
views side
views
(elevations)
required
from more
than one
side

38

PHYSICAL LAYOUT
F&G DETECTOR LAYOUT

39

PHYSICAL LAYOUT
FIRE & SAFETY PLAN

40

PHYSICAL LAYOUT
DELUGE AREA PROTECTION DRAWING

41

PHYSICAL LAYOUT
FRAMING PLAN

42

LISTS
EQUIPMENT LIST
All equipment shown in layouts/plot plans are shown in
equipment list
First input to equipment list is from PFD/P&ID
Size/Weight is shown in the equipment lists
For pre-conceptual and conceptual designs, sizes are based on
experience and estimates
On day 3 we will revert to methods for estimation of
sizes/weights.

43

LISTS
EQUIPMENT LIST

44

THANK YOU

45

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