Liq Brochure 91-6020 PDF

Installation & Calibration Equipment
Sensor & Instrument Mounting, Accessories, Systems and More
Visualize > Analyze > Optimize
INSTALLATION & CALIBRATION EQUIPMENT
Emerson Process Management offers a variety of

Rosemount Analytical accessories to fit many
requirements. This brochure includes mounting tees, ball
valve kits, and other configurations used for mounting
conductivity, pH, ORP and amperometric (dissolved
oxygen, chlorine, and ozone) sensors and instruments.
Please note that each mounting accessory is only valid for
the stated sensor(s). Also included is information on
instrument mounting, cables, junction boxes and various
chemicals. The accessories in this brochure can be used in
a wide variety of applications commonly found in the
following industries:
> Chemical
> Food and Beverage
> Water and Wastewater Treatment
> Power
> Water Treatment
> Utilities
> Pulp and Paper
> Metals and Mining
> Hydrocarbon Processing
> Textile
> Pharmaceutical
TABLE OF CONTENTS
Mounting Recommendations for Sensors includes best practices for in-line and tank mounting............................4-5
Insertion Sensor Mounting including tees, low flow cells, handrail mounting, floating balls,
jet spray cleaner, mounting adapters, and process connectors.............................................................................6-18
Retraction Assemblies including ball valve kits, retraction assemblies
for higher pressures, and a rotary retraction unit ...............................................................................................19-27
Instrument Mounting with mounting brackets for wall, pipe, or panel mount....................................................28-30
Wiring Accessories includes best practices for cable lengths. Also includes junction boxes,
extension cables, VP connector cables and cable glands ....................................................................................31-37
Calibration Accessories with pH buffer solutions and conductivity standard solutions
Also included is a conductivity validation unit, a pH benchtop calibration unit,
a pH simulator, and VP plug simulator for pH and conductivity..........................................................................38-40
Flow Accessories including rotameters and a constant head flow controller.......................................................41-42
Tags for Sensors and Instruments ............................................................................................................................43
Sample Cooler.........................................................................................................................................................43
Special Parts and Assemblies including examples of customer requested panels with sensors,
flow cells, instruments, and sample cooling system mounted for easy installation.............................................44-45
Certificates for Sensors, Instruments and Chemicals including Certificate of Calibration,
Electronic Calibration, Loop Calibration, & Material Certificates. .............................................................................46
Index for quick and easy searching for parts by number or description....................................................................47
CHOOSING THE RIGHT MOUNTING SOLUTION
VP CONNECTOR SHOWN; SENSORS ARE

ALSO AVAILABLE WITH INTEGRAL CABLE
PROCESS END (FRONT END)
THREADS, CLOSEST TO
SENSING/MEASURING END
OF THE SENSOR
BACK END PROCESS THREADS, CLOSEST

TO CABLE OR VP CONNECTOR
Figure 1. The 3900 general purpose pH sensor is offered with 1 inch MNPT
threads in two locations: one on the process end and one on the cable end. It also
has a 3/4 MNPT process end thread.
Understanding sensor process

connections:
process connector (sold separately) to allow variable

insertion depths for the sensor and easy sensor
removal without twisting the cable.
Rosemount Analytical sensors are offered with a wide

variety of threaded process connections.
Ordering Information
The sensor shown above is a 3900 pH sensor. All sensors

use similar terminology for process connection threads.
Note that not all sensors are offered with front and back
end threads. Below are examples of sensors using other
types of sensor-to-process connection threads.
The sensors shown in Figures 2 and 3 are much
different than the sensor shown in Figure 1. Figure 2 is
a 228 Toroidal sensor with 3/4" MNPT threads and is
also available with 5/8" UNC threads. Figure 3 shows a
non-threaded 3300HT pH sensor which is used with a
All sensors used with the accessories mentioned in this

catalog must be purchased separately. Also, please note
that additional accessory items must be purchased
along with the stated mounting accessories in order for
the complete mounting to be accomplished. Please
consult your local representative for more information
about sensors or consult the factory at 1-800-854-8257
(in the U.S.) or 1-949-757-8500 (outside of the U.S.).
You can also visit us at RosemountAnalytical.com.
Process connector required for

connection of sensor to process.
Figure 2. The 228 Toroidal Conductivity Sensor is offered

with back end process threads only.
Figure 3. The 3300HT sensor is offered without process

threads. A compression fit, process connector is used on
the sensor body and gives the user flexibility for insertion.
Retractable sensors (a longer version of what is shown
above) are also offered without process threads. This is so
the sensor can be mounted through a ball valve.
MOUNTING RECOMMENDATIONS FOR SENSORS
Sensors mounted in
tees and flow cells:
> Air bubbles accumulating on sensors will cause erroneous or erratic readings.
> To prevent leakage, wrap the sensor threads with pipe

tape before inserting into its mounting.
> Do not over tighten the sensor when installing. Hand
tighten the sensor, and then tighten with a wrench.
> To control air bubble formation, apply a small amount

of back pressure to the flow cell or pipe.
> All sensor cables should be run through a conduit to
protect the back end from moisture intrusion.
> The electrodes must be completely submerged in the

process liquid to measure properly
Figure 4. pH sensor recommended mounting orientation. pH sensors should be mounted at least 10 from the
horizontal to ensure correct measurement. Sensors can
also be mounted vertically.
Figure 5. Chlorine, dissolved oxygen, and ozone sensor

recommended mounting orientation. Chlorine, dissolved
oxygen, ozone sensors should be mounted vertically or
within 45 of the horizontal position. Also, these sensors
have recommended flow rates that should be observed.
Check instruction manual for more information on recommended flow rates.
Figure 6. Conductivity (contacting) sensors should have at

least 1/4 in. (0.6 cm) clearance between electrodes and
piping (as shown in both illustrations above). The recommended sensor orientation is either horizontal or no more than
30 below horizontal. It is best that the inlet flow is facing the
sensor to ensure full pipe and minimal air bubbles.
MOUNTING RECOMMENDATIONS FOR SENSORS
Measured Conductivity
Conductivity (toroidal) sensors should be kept at a far

enough distance between sensor and pipe wall to ensure
the pipe wall does not interfere with the reading. If
clearance is too small, the sensor should be calibrated
while in the pipe. The sensor should be completely

submerged in liquid. Mounting the sensor in a vertical
pipe run with the flow from bottom to top is best. If the
sensor must be mounted in a horizontal pipe run, orient
the sensor in the 3 oclock or 9 oclock position.
Metal Pipe
True
Conductivity
Plastic Pipe
3/4 to 1 Toroidal
Sensor diameter
Distance to Wall
Figure 7. The measured toroidal conductivity value can be
affected when installed close to a pipe wall.
Figure 8. Correct sensor orientation
Sensors submerged in tanks,

ponds, or basins
> The electrodes must be completely submerged in the

process liquid to measure properly.
> To prevent leakage, wrap the sensor threads with pipe

tape before inserting into its mounting part.
> All sensor cables should be run through a pipe conduit;

do not use the sensors cable to dangle the sensor into
the tank, pond, or basin.
> Do not over tighten the sensor when installing. Hand

tighten the sensor, and then tighten one or two (12)
turns with a wrench.
Incorrect Installation
Correct Installation
Do not install sensor by hanging it directly into water.
Always install sensor using pipe conduit.
Figure 9. Correct sensor installation is critical to to proper sensor performance.
INSERTION SENSOR MOUNTING
The mounting parts contained in this section include inline tees, low flow cells, a handrail mounting assembly, a
floating ball system, a jet spray cleaner, mounting
adapters, and process connectors. The in-line tees are
offered in various configurations to assist in easy sensor
insertion and removal without twisting cables. The low
flow cells are available for sidestream samples with 1/4"
OD tubing. The handrail mounting assembly is available
with all the parts needed to install a sensor into a pond
MEASUREMENT
TYPE
or basin; the jet-spray cleaner can be used with this

assembly for dirty applications. The floating ball system
can be used as an alternative method of installing a
sensor into a pond or basin. Many mounting adapters
are offered for tank and pipe insertion, as well as for
submersion applications. The process connectors are
offered specifically for use with metal body sensors for
insertion, submersion, and retractable applications.
Sensor Product Numbers*
pH and ORP
389, 396, 396P, TF396, 3300HT, 3500, 3900, Hx338, 3800, RB546
Conductivity
140, 400, 228
Dissolved Oxygen
499ADO, 499ATRDO
Ozone
499AOZ
Chlorine
499ACL, 498Cl
* Sensors with integral cable or VP connector can be used.
IN-LINE TEES
These versatile in-line tees can be used with Rosemount

Analytical pH, ORP, conductivity, dissolved oxygen,
ozone, and chlorine sensors having 1-inch process
connections. Compatible sensor models are listed in the
table below. Tees can be installed directly in process
piping or in slip streams. PN 23567-00 and PN 91524003, -04, and -05 have union fittings that allow the sensor
In-Line Tees
to be removed without the need to unscrew it, thus

eliminating the possibility of the cable becoming twisted
and damaged. Tees are offered in PVC and CPVC and can
connect to , 1, and 1 inch process lines.
Always install tees so that the sensor is completely
submerged in the process liquid, and allow enough
headroom to remove the sensor.
In-Line Tee Part Number

2002011
23567-00
Size
915240-03
915240-04
1.5"
Process Connection Ends
2.0"
1.0" thread
Material
1.5" socket
.75" threads
CPVC, Schedule 80
O-ring or Gasket Material

Maximum rating
915240-05
1.0" threads
1.5" threads
PVC, Schedule 80
Buna N
150 psig (1136 kPa)

@150F (65C)
65 psig (549 kPa)

@ 122F (50C)
60 psig (515 kPa) at 120F (49C)
Compatible Sensor Models*

pH and ORP
396P, 389, 3500, 3900
396P, 389, 3500,

3900 using adapter PN S10283-LQD
Conductivity
150
Dissolved Oxygen
499ADO
499ADO
Ozone
499AOZ
499AOZ
Chlorine
499ACl
499ACl
*Note: All sensor models noted in this graph are listed with integral cables.
The sensor models with the VP connectors can also be used.
Figure 10. When using sensor Model 3900VP

with Tee PN 915240-03, -04, or -05, order
adapter PN S10283-LQD (top of photo)
Direct mount into tee threads

IN-LINE TEE (PN 2002011)
PRESSURE/TEMPERATURE
SPECIFICATIONS
psig (kPa)
F (C)
150 (1136)
150 (65)
128 (984)
160 (71)
102 (805)
170 (77)
80 (653)
180 (82)
57 (494)
200 (93)
48 (432)
210 (99)
Figure 12. 389 pH sensor in

PN 2002011 Tee
FIGURE 11. 112 in. tee with 1 in. threaded process

connection (PN 2002011) shown with TUpH 396P
mounted for angle or straight process flow.
Figure 13. Sensor tip in
process stream flow path.
IN-LINE TEES
Tees with union adapters offer quick and easy access and eliminate damage from cable twisting.
Figure 14. 1 in. tee with 1 in. socket process connection (PN 23567-00)
shown with a Model 499A amperometric sensor. The tee assembly is offered with
a sensor mounting adapter that allows the user to remove the sensor without twisting
the cable.
Figure 17. 2 in. tee with , 1, or 1 in. threaded process connections (PN
915240-03, -04, -05 respectively) shown with a Model 499A amperometric
sensor. The tee assembly is offered with a sensor mounting adapter that allows the
user to remove the sensor without twisting the cable.
Figure 15. 499ACL sensor

in PN 23567-00 Tee

process stream flow path.
Figure 18. PERpH-X

3500VP pH sensor in PN
915240-03 Tee

process stream flow path
Figure 20. 3900VP pH sensor

in PN 915240-03 Tee with
adapter PN S10293-LDQ

process stream flow path
LOW FLOW CELLS
Emerson offers a variety of low flow cells for sidestream

applications where it is impractical to divert a large
volume of sample, particularly if the sample must be
sent to waste. Choose a transparent plastic or stainless
steel bodyboth have inch FPT process connections.
Plastic flow cells PN 24091-00, -01, and -02 are also
supplied with inch MPT to inch OD tubing fittings
Low Flow Cells
PN 24091-00
PN 24091-01
Process Connection
Wetted Materials
and have a union connection that allows easy removal of

the sensor.
Valved rotameters are also available (see page 41) to
adjust and measure sample flow in sidestream
installations. Accurate control of flow is especially
important when measuring dissolved oxygen, chlorine,
and ozone.
PN 24091-02
S10240 (SQ 7716 )
S10290 (SQ 7637)
1/4 inch 316 SST male tube connector

Body and Nut - Polycarbonate/polyester blend;
1/4" Fittings - 316 SST; O-ring - Silicone
Maximum Temperature
Maximum Pressure
316 SST
158F (70C)
Consult Factory
90 psig (621 kPa)
Consult Factory
Sensor Threaded Connection
1 inch
1 inch
3/4 inch
1 inch
3/4 inch
Special features
None
Bubble shedding nozzle
None
pH and ORP Sensors
396P, 389, 3500, 3900
RB-546
396P, 389, 3500, 3900
Conductivity Sensors
400, 400 VP
400, 400 VP
499ATrDO, 499ADO
499ADO
499A DO
Ozone
499AOZ
Chlorine
499ACL
498CL, 499ACL
Order as a special request only
Dissolved Oxygen
*Note: All sensor models noted in this graph are listed with integral cables. The sensor models with the VP designation can also be used.
Figure 22. PN 24091-00

with 3900VP pH sensor
Figure 23. Low Flow Cell (PN 24091-00,

24091-01 or 24091-02) dimensions
Figure 24. PN S10290

with 400VP sensor
Figure 25. Metal Low Flow Cell

(PN S10240 and S10290) dimensions
HANDRAIL MOUNTING
Use a handrail mounting assembly whenever a pH, ORP,

or dissolved oxygen sensor must be installed in a tank,
aeration basin, pond, or open channel. Two versions are
available. PN 11275-01 consists of a 13-ft (4.0-m) long
PVC pipe with a 45 bend about two feet (0.6 m) from
the lower end where the sensor is connected. The angle
allows bubbles to slide off the sensor. Clamps attach
the pipe to a frame that can be bolted to a handrail.
The pipe insertion depth is adjustable. The HRMS

consists of a 1 inch pipe clamp held by a clevis and
pin assembly, which can be attached to a railing. The
user supplies the 1 inch pipe. The clamp can be
rotated from side to side and up and down and locked
in place once the pipe is in the desired position. The
sensor attaches to the pipe using either a threaded
adapter (HRMS-02) or a union coupling (HRMS-01).
Handrail Mounting Assemblies

Part Number 11275-01 HRMS-01*** HMRS-02***
Process Connection
Mounting brackets for Various Sizes of Handrails
Wetted Materials
Temperature Rating
PVC
NA
NA
140F (60C) max.
NA
NA
Compatible Sensors*
pH and ORP Sensors
396P, 389, 3500, 3900
Dissolved Oxygen Sensors

Optional Accessory
499ADO**
Jet Spray Cleaner (see pg 13)
* Note: All sensor models noted in this graph are listed with integral cables. The sensor models with the VP
connector can also be used.
HINT: Using a sensor with a VP connector and

cable will allow for easier access to the sensor
when cleaning or calibration is necessary.
** If used with the Handrail Mounting Assembly in a tank, the correct measurement can only be made if there is a
continuous flow or movement past the membrane of the sensor. These sensors will not operate properly in
standing liquid.
*** 1 1/2 inch pipe not supplied in these systems.
Figure 26. Photo on left shows sensor being dangled into the pond, an incorrect installation. Photo on
right shows correct sensor mounting sensor is threaded into a pipe conduit while cable is run through the
pipe of the Handrail Mounting Assembly.
10
Figure 27. HRMS-01 shown with usersupplied 1-1/2" pipe (top) and assembled (bottom).
HANDRAIL MOUNTING ASSEMBLY
Figure 28. Handrail Mounting Assembly (PN 11275-01) shown with Model 499A Dissolved Oxygen Sensor.
11
FLOATING BALL SYSTEM
The floating ball system when used with the HRMS

provides a convenient way of keeping the sensor a fixed
distance below the surface of a pond or basin
independent of the water level. The system
accommodates any sensor having 1-inch back facing
threads. The sensor attaches to the bottom of the float
through a union coupling, and the sensor is held a 45
angle allows air bubbles to side off the sensor. The float
can be readily inflated using a hand pump.
Floating Ball System

Part No.
Description
BB11-01
For Model 499ADO; includes sensor union adapter
BB11-03
For any sensor with a 1 inch rear-facing MNPT

connection; includes union adapter
Wetted Material: Flexible PVC, rigid PVC

Temperature Range: 32F to 140F (0C to 60C)
Size (Diameter x Length): 11 x 13 inches (28 x 33 cm)
Maximum Inflation Pressure: 2.1 psig (0.15 bar)
Maximum Circumference: 34-1/2 inches (88.0 cm)
Buoyancy: 27lbs (12 kg)
Minimum Sensor Insertion Depth Into Process:
BB11-01 with 499ADO sensor: 13 inches (33 cm)
BB11-03 with standard 1 inch sensor: 17 inches (43 cm)
Pipe Boom Support Arm: 1-1/2 inch Sch 80 PVC pipe
(by others)
Sensor Compatibility: 1 inch MNPT on sensor cable end
Figure 29. Assembled

Floating Ball BB11-01 for
the 499ADO dissolved
oxygen sensor
12
Figure 30. Floating Ball and

Sensor with 1 inch Rear Facing
MNPT Connection
JET SPRAY CLEANER
The jet spray cleaner is intended for use with pH, ORP, or
oxygen sensors. It directs a spray of air, water, or other
cleaning fluid at the end of the sensor flushing away
suspended solids that have accumulated there. The
cleaner can be used only if the sensor is installed in a
tank or basin. It is not suitable for in-pipe installations.
Cleaning frequency and spray duration is controlled by
an interval timer in the analyzer. During cleaning the
analyzer can be programmed to hold the last reading,
thus avoiding spurious outputs and relay actions. Hold
can be continued beyond the end of the cleaning
period, allowing the sensor time to stabilize before the

analyzer returns to normal operation.
Cleaning intervals and frequency as well as the best
cleaning agent can be determined only by experience.
Several trials will likely be necessary to determine the
best program.
Jet Spray Cleaner

Part Number 12707-00
Timer: supplied By
user or uTilize
Timer funcTion
inside rosemounT
AnAlyTicAl
insTrumenTs
Process Connection
2" NPT threads OR use sensor/conduit
Wetted Materials
316 SST, polypropylene, PVC
Maximum Pressure
50 psig (446 Kpa)
Compatible sensors*
pH and ORP
396P, 389, 3900, 3500
Chlorine, dissolved
oxygen, and ozone
499ACL, 499ADO, 499AOZ
*Note: All sensor models noted in this graph are listed with integral
cables. The sensor models with the VP designation can also be used.
Figure 32. Jet Spray Cleaner shown

with Model 3900 pH sensor using the
front threads to connect to the
cleaner and the back threads to
connect to a watertight pipe conduit
Figure 31. Example of Jet Spray Cleaner with timer and

solenoid valve for interval timed cleaning
Typical install uses
these threads
13
MOUNTING ADAPTERS THREADED CONNECTIONS
Use these adapters to install sensors

with back facing threads into
process piping or sample tees. The
sensor screws into a plastic adapter
that is held in the process connector
by a union nut. The rear of the
adapter is threaded for a conduit
connection, if required. The union
connection allows the sensor to be
removed without the danger of
twisting and damaging the cable.
Mounting
Adapters
ADAPTER
23242-02
23242-03
2001990
Materials of
Construction
316 SST,
PEEK, Viton
316 SST,
PEEK, Viton
CPVC, PEEK,
Viton
Process Connection
1-1/2" MNPT
1-1/2" MNPT
2" MNPT
Sensor Adapter/
Union Thread Size
1" x 3/4" FPT
3/4" x 5/8 11 UNC
3/4" x 3/4" FPT
Temperature,
Maximum
392F (200C)
392F (200C)
100F(38C) at
100 psig (791 kPa abs)
OR
185F (85C) at
45 psig (412 kPa abs)
Pressure,
Maximum
295 psig
295 psig
(2135 kPa abs) (2135 kPa abs)
100 psig
(791 kPa abs)

pH and ORP
Conductivity
389, 396P
3500, 3900
228-21
228-20
228-21
*Note: Most sensor models noted in this graph are listed with integral cables. The
sensor models with the VP designation can also be used.
Figure 33. 3500

PERpH-X pH sensor
with adapter
PN 23242-02
Figure 34. 228

Toroidal Conductivity
sensor with adapter
PN 23242-02 (or -03)
A
Sensor*
396P
389
3900
3500
Figure 35. The 228 Toroidal Conductivity

Sensor with Adapter PN 23242-03
A Dimension
inches
mm
3.5
88.9
3.75
95.2
4.5
114.3
5.5
139.7
*The VP connector
versions can also
be used.
Figure 36. The 396P pH Sensor with Adapter

PN 23242-02. Can also be used for connection
to a 228-21 toroidal conductivity sensor using
the reversible PEEK adapter.
14
Figure 37. Adapter

PN 2001990 with 228-21
Toroidal Conductivity sensor
MOUNTING ADAPTERS SUBMERSION
Use this adapter to connect sensors with 1 inch back

facing threads to standpipes for installation in tanks
and basins.
ADAPTER
Materials of
Construction
9320057
PVC, Sch 80
Process Connection
1" FNPT
Sensor Adapter/
Union Thread Size
1" FNPT
Temperature,
Maximum
Ambient

pH and ORP
Conductivity
Figure 39. 499ADOVP

Dissolved Oxygen Sensor
with adapter PN 9320057
Figure 38. Example of pipe mounting sensor with mounting
adapter PN 9320057.
15
389, 396P,
3500, 3900
-
Dissolved Oxygen
499ADO
Ozone
499AOZ
Chlorine
499ACL
*Note: Most sensor models noted in this

graph are listed with integral cables. The
sensor models with the VP designation
can also be used.
MOUNTING ADAPTERS TRI-CLAMP CONNECTIONS
Use these adapters to install threaded sensors into 1

inch or 2 inch Tri-Clamp process connections
Mounting Adapters
ADAPTER
S10021 (SQ8940)
SQP-10098-LQD*
SQ 10904A & B
Materials of Construction
316 SST, 16 Ra finish
316 SST
304 SST
1.5" Tri-Clamp
2" Tri-Clamp
2" (A) or 1.5" (B) Tri-Clamp
PG 13.5
1"
1" FNPT
3800, Hx338
385+, 396, 396R, 398R,

TF396, 398, 3300HT, 3400HT
389, 396P, 3500, 3900
Process Connection
Sensor Adapter/Union Thread Size
Compatible Sensor Models**
pH and ORP
Conductivity
Dissolved Oxygen
Hx438
* Formerly PN 23513-00
**Note: Most sensor models noted in this graph are listed with integral cables.
The sensor models with the VP connection can also be used.
Figure 40. SQ10904 1.5" Tri-Clamp

adapter (bottom) and 2" adapter (top)
Figure 42. PN SQP-10098-LQD Compression fitting with

Tri-Clamp Flange shown on TF396 sensor
Figure 41. 396P TUpH sensors shown with

1 inch threaded, 1.5 and 2 inch Tri-Clamp
adapters
16
PROCESS CONNECTORS FOR 1 INCH SENSOR TUBES
Certain models of pH and ORP sensors lack threads and

must be installed in the process piping using one of the
fittings shown below. The sensor slides into the fitting,
and a nut and ferrule tightened against the sensor tube
holds the sensor in place. The insertion depth is
adjustable. A collar on the tube prevents the sensor from
being ejected by the process pressure if the nut is not

sufficiently tightened. The fittings are available with 1-in
MPT and 2-in Tri-Clamp process connections. To prevent
the sensor from turning and twisting the cable while a
threaded fitting is being installed or removed, loosen the
nut to free the sensor.
Process Connectors
ADAPTER
Materials of Construction
O-Ring Material
Process Connection
Sensor Tube OD
Compatible pH and
ORP Sensors
PN 23166-00
PN 23166-01
PN 9510066
SQP-10098-LQD**
316 Stainless Steel

EPDM
Titanium
Nylon
316 Stainless Steel
EPDM
Polyethylene
Viton
1" MNPT
1" MNPT
1" MNPT
2" Tri-Clamp
1" (25.4 mm)
1" (25.4 mm)
1" (25.4 mm)
1" (25.4 mm)
385+, 396, 398, 396R,

398R, 3300HT, 3400HT
385+, 396, 398, 396R,

398R, 3300HT, 3400HT
396, 398, 3300HT
385+, 396, TF396, 398,

396R, 398R, 3300HT, 3400HT
*Note: Most sensor models noted in this graph are listed with integral cables. The sensor models with the VP designation can also be used.
**Formerly PN 23513-00
17
PROCESS CONNECTORS FOR 1 INCH SENSOR TUBES
Figure 43. Metal process connector (PN 23166-00 [316 SST] or PN 23166-01 [titanium]) shown with
TUpH Model 396 pH sensor. This process connector can be used for all 396, 398, and 3300HT sensor
installations. Also, it must be used for 396R, 398R, and 3400HT installations with or without a ball valve. See
ball valve section for more information.
Figure 45. Nylon Process Connector PN 9150066 can be

installed with threads facing up or down. NOTE: This
connector should be used for low pressure, non-aggressive
chemical processes only.
Figure 46. 398 TUpH pH

Sensor with SQP-10098LQD Tri-Clamp flange
adapter
18
Figure 44. The 23166-00 (or -01) metal

process connector, shown with the
3300HT PERpH-X sensor, allows various
insertions depths, depending on where
the user locates the compression fitting.
Also the threads can be switched to face
the top end of the sensor (right) for
connection to submersion pipes.
Figure 47. PN SQP-10098-LQD Compression fitting

with Tri-Clamp Flange shown here with TF396. Can
also be used with the 396, 398, and 3300HT sensors.
RETRACTION ASSEMBLIES
Retraction assemblies allow a pH, ORP, or conductivity

sensor (both contacting and toroidal) to be inserted or
removed from a vessel or pipe without the need for
depressurizing or draining it. Insertion depth is
adjustable. Five retraction assemblies are available. Two
MEASUREMENT
TYPE
include the ball valve needed to close off the process

line before the sensor is removed. Two require the ball
valve to be purchased separately. The fifth assembly is a
rotary retraction valve.
Sensor Model Numbers
pH and ORP
385+, 396, 396P, 396R, 398, 398R, 3300HT, 3400HT
Conductivity
228, 402
See following pages for retractable mounting options.
19
RETRACTION ASSEMBLIES BALL VALVE INCLUDED
Two retraction assemblies are available. PN 23240-00

has a 1 inch full port ball valve and PN 23765-00 has a
1 inch ball valve. Both assemblies can be used with
the pH sensors listed in the table below. Model 402 and
402VP sensors can be used only with PN 23765-00.
PN 23765-00 includes a retraction chamber, 1 inch
ball valve, and close nipple for attaching the retraction
assembly to an FPT process connection. PN 23240-00

includes only the ball valve and retraction chamber. A
fitting (PN 23166-00 or 23166-01) is required to
connect the sensor to the retraction chamber, and a 1
inch close nipple (PN 9310102) is needed to attach the
ball valve to a FPT process connection.
Ball Valve
Kits
Process Connections
1 1/2 in. Ball Valve Kit

PN 23240-00
1 1/2" FNPT
1 1/4 in. Ball Valve Kit

PN 23765-00
1 1/4" MNPT
316 SST
316 SST
Wetted Materials
Temperature Rating
32-212F(0-100C)
32-212F(0-100C)
Pressure Rating
100 psig (790 kPa)
200 psig (1481 kPa)
For 21 inch pH sensors:

64 psig (542 kPa)
For 36 inch pH sensors:
35 psig (343 kPa)
64 psig (542 kPa)
Maximum Retraction
Pressure
Compatible
Sensor Models*
pH and ORP
396R, 398R, 385, 385+, 3400HT, RB-547
Conductivity
402
Other information
Use PN 23166-00 or -01

to connect
sensor to ball valve.**
Use 1-1/2" close nipple (PN 93101-02)
to attach ball valve to FTP
process connection.
If ball valve is already

available, the retraction assembly
alone is available (PN 23796-00)
* All sensor models noted in this graph are listed with integral cables. The sensor models with the
VP connector can also be used.
**Process connector is included with the 385 and 385+ sensors
Short insertion
Long insertion
Figure 48. Retractable sensors have the distinct advantage of having an adjustable
insertion depth. Sensor tubes can be installed with a short (top photo) or a longer
(bottom) insertion. See sensor model information for more about sensor tube lengths.
20
pH sensors should be mounted at

least 10 degrees above horizontal
Conductivity sensors
should be mounted
between 0 and -30
degrees from the
horizontal
Figure 49. Examples of sensor mounting using a ball valve
retraction kit connected to a standard pipe tee, pipe Y, or
pipe weldolet.
Figure 50. Observe the above mounting angles to obtain

best measuring results.
To retract a sensor:
3) Close the ball valve.
1) Loosen the retraction chamber or process connector

nut.
4) Remove the process connector or retraction

chamber and sensor from the ball valve.
2) Slide the sensor into the retraction chamber. The

stop collar on the sensor prevents the sensor from
sliding out of the retraction chamber.
1 Ball Valve Kit PN 23765-00
1. Loosen nut
2 . Slide sensor out of process

into retraction chamber
3 . Close ball valve
4 . Remove retraction
chamber plus sensor
Sensor stop collar
1 Ball Valve Kit PN 23240-00

Figure 51. Follow these four steps to easily remove the sensor from a pressurized system.
21
mm/in
mm/in
SENSOR TUBE
LENGTH
327.7/12.9
586.2/23.1
21 in.
660.0/27.4
954.5/37.58
36 in.
Figure 52. 1 in. FNPT Ball Valve Kit (PN 23240-00) shown with process connector (sold separately) and TUpH Model 396R
pH sensor. Ball valve kit includes a 1 in. full port ball valve, a 1 in. FTP to 1 in. FTP reducer (which serves as the retraction
chamber) and a 1 in. close nipple that connects the reducer to the ball valve. A connector (PN 23166-00 or 23166-01) is required
to connect sensor to the reducer.
Process Connector
PN 23166-00 or -01
(sold separately) is
required to connect the
sensor tube to the ball
valve kit .
112 inch close nipple PN 9310102

(not included in ball valve kit) is
available for installations requiring
an MNPT connection to mate to
the 112 inch FNPT threads.
Ball valve kit PN 23240-00 includes

a 112 inch ball valve, a close nipple
to connect the reducer to the ball
valve. The reducer is also the
retraction chamber.
Figure 53. Ball valve kit PN 23240-00 with other accessories (sold separately).
22
Figure 54. 1 in. MNPT Ball Valve Kit (PN 23765-00 or 23765-01) shown with retraction kit and Endurance Model 402
conductivity sensor. Ball valve kit includes a 1 in. full port ball valve, a 1 in. nipple, and a retraction chamber.
Model
A Dimensions
Minimum*
402-11
402-12
402-13
402-14
396R-21
398R-21
3400HT-21
396R-25
398R-25
3400HT-25
inches
3.21
2.34
2.36
3.89
2.0
2.0
2.0
2.0
2.0
2.0
mm
82
59
60
99
50.8
50.8
50.8
50.8
50.8
50.8
B Dimensions
C Dimensions
Maximum
inches
5.34
4.47
4.49
4.91
12.12
12.12
12.12
26.62
26.62
26.62
mm
136
114
114
125
307.85
307.85
307.85
676.15
676.15
676.15
inches
18.13
17.33
17.33
18.83
21
21
21
36
36
36
mm
460.5
440.2
440.2
478.3
533.4
533.4
533.4
914.4
914.4
914.4
inches
1.19
1.19
1.19
1.19
1.0
1.0
1.0
1.0
1.0
1.0
mm
30.2
30.2
30.2
30.2
25.4
25.4
25.4
25.4
25.4
25.4
*Minimum dimension must be met in order for sensor to measure correctly
Retraction Chamber
114" nipple
114" Full port ball valve

Figure 55. The ball valve kit (PN 23765-00 or -01) has all parts needed to install the sensor. The retraction chamber
(PN 23796-00) can be purchased separately.
23
RETRACTION ASSEMBLIES (BALL VALVES NOT INCLUDED)
These retraction assemblies are primarily intended for

use with Model 228 toroidal conductivity sensors.
However, they can be modified for use with certain pH
and contacting conductivity sensors. Consult the
factory for information.
A mechanical (PN 23311-00) and manual (PN 2331101) retraction assembly are available. The mechanical
retraction assembly, which uses a drive screw to insert

and retract the sensor, can be operated against a
pressure as high as 295 psig (2036 kPa abs). Both
retraction assemblies are fitted with 1/8" flush ports on
the retraction chamber to allow the sensor to be
washed clean of sample before it is removed. Both
assemblies were designed to be used with a 1-1/2" full
port ball valve (purchased separately PN 9340065).
Shown with Model

228 Toroidal Sensor
Shown with Model

228 Toroidal Sensor
PART NUMBER 23311-00

Mechanical Retraction Assembly
PART NUMBER 23311-01

Manual Retraction Assembly
Process Connection
1.5" MNPT
1.5" MNPT
Wetted Materials
316 SST, Teflon, EP
316 SST, Teflon, EP
Maximum Operating Temperature
392F (200C)
392F (200C)
Maximum Operating Pressure
295 psig (2036 kPa)
295 psig (2036 kPa)
Max. Insertion/Retraction Conditions
392F (200C)
295 psig (2036 kPa)
266F (130C)
35 psig (241 kPa)
Maximum Insertion Travel
8.5" (21.6 cm)
12" (30 cm)
Maximum Insertion Travel

using PN 9340065 Ball Valve
6.25" (15.9 cm)
7.0" (17.8 cm)
Compatible Toroidal
Model 228
Model 228
Compatible Contacting
Consult factory for information
Compatible pH & ORP Sensors
24
RETRACTION ASSEMBLIES (BALL VALVES NOT INCLUDED)
Figure 56. Mechanical Retraction/Insertion Assembly

(PN 23311-00). To remove the sensor, use a socket
wrench to turn the drive screw until the sensor is inside
the retraction chamber. Close the ball valve (not shown)
and flush the retraction chamber. Loosen the hex union
nut. Remove the stop collar and the front half of the
guide clamp. Remove the sensor.
25
Figure 57. Manual Retraction/Insertion Assembly

(PN 23311-01). To remove the sensor, loosen the
collet nut and pull the sensor into the retraction
chamber. Close the ball valve (not shown) and flush
the chamber. Loosen the hex union nut and remove
the sensor.
PASVE ROTARY RETRACTION VALVE
The PASVE is a mounting/service valve for pH sensors. It

allows the cleaning and calibration of pH sensors
without stopping the process. When required, this can
be done automatically.
The PASVE valve is available in a manually operated type

or equipped with a pneumatic or electric actuator. It is
offered in a version for welding directly onto the pipe or
tank. It is also available with flanged connections.
Contact factory for more details.
When using the sensor in abrasive processes, it can be

rotated to the measuring position only for the duration
of the actual measurement.
Figure 58. PASVE valve, shown in welded on tank, manual

operation configuration
PASVE Specifications
Process Connections
Code B: Welded on Tank at 15 angle

Code C: Welded on Tank
Code P: Welded on Pipe
Code F: Flange
Code D: Flow through with flanged connection
Wetted Materials (Valve)
AISI 316LSST or Titanium
Wetted Materials (Seals)
PTFE (Teflon) or PTFE (With carbon graphite filling)
Maximum Operating
Temperature
482F (250C)
Maximum Operating Pressure
570 psig (4000 kPa)
Cleaning Port Connections
inch
Compatible pH Sensors
396, 396P, 389, 398, and 3300HT (with SQ9608)

385+, 396PVP, 3300HTVP (SQ 9608) and no others
26
PASVE ROTARY RETRACTION VALVE
Figure 59. Operating PASVE Measuring Position
Figure 60. Operating PASVE Servicing and Calibration

Position
Figure 61. Pasve valve with spring return, double action,

and pneumatic (left) or electric (right) actuator
Flush ports to connect cleaning liquid

or air to spray directly onto the sensor.
Figure 63. PASVE Example of Flush Water Set-Up
Spray tube from cleaning port.

Sensing end of the pH sensor.
Figure 62. Close-up of PASVE valve

with cleaning ports
27
INSTRUMENT MOUNTING
The instrument mounting accessories found in this

section include instrument mounting kits for pipe or
wall mounting. These can be used with the following
Rosemount Analytical Instruments:
TWO-WIRE INSTRUMENTS
FOUR-WIRE INSTRUMENTS
5081 Transmitter
56 Analyzer
Features a rugged, weatherproof,

corrosion-resistant enclosure.
> High resolution screen shows faults and warnings in

color for immediate recognition of an out of range
parameter.
> Meets NEMA 7B explosion proof

standards.
> Extensive help screens for rapid start up.
> Digital communication protocols:

HART and FOUNDATION fieldbus, allowing access to
AMS (Asset Management Systems)
1066 Transmitter
> Process disruptions can be pinpointed in the color

trending graphs.
> Process data can be downloaded
to a USB drive.
> Proportional, Integral and
Derivative (PID) control.
Broad range of measurements,

advanced communications
capability, and unique ease-of-use.
> TPC (Duty Cycle Control/Pulse

Width Modulation).
> Uses HART version 7 and

FOUNDATION fieldbus digital
communication protocols.
1056 Analyzer
> Single or dual input analyzer.
> User-definable measurement diagnostic parameters.
WIRELESS INSTRUMENTATION
> Large, easy-to-read display

allows operators know at a
glance if the process is within
allowable parameters.
> Easy to install and wire.
6081
Remote locations and installation
costs are no longer barriers to getting
information you require for critical
applications.
1057 Analyzer
> Three-input analyzer.
> Choose from pH/ORP/ISE or
Contacting Conductivity/
Resistivity, in any combination.
> 6081-C measures conductivity

> 6081-P measures pH
> Self-organizing network for
high data reliability and
network stability
> Industry leading wireless
security
28
INSTRUMENT MOUNTING ACCESSORIES
Rosemount Analytical instruments can be mounted on a

pipe, in a panel, or on a wall using the various versatile
mounting accessories. These kits contain all parts
needed for a successful instrument installation.
Mounting part
PN 23820-00 and 23820-01 are Mounting Bracket Kits

for Pipe, Surface or Wall Mounting. Kit includes one
bracket and two u-bolts with washers and screws. Use
for mounting Rosemount 56, 1056, 1057, 1066, 5081,
and 6081 instruments.
23820-00
Bracket
23820-01
Carbon Steel, blue epoxy coating
Bracket Dimensions
316 SST
7.5" x 4.0" x 1.2"
U-Bolt
SST
U-Bolt Dimensions
for 2" pipe maximum
Screws and washers
SST
Compatible Instruments
56, 1056, 1057, 1066, 5081, 6081
Figure 64. These two graphics are examples of pipe or wall mounting a 6081 instrument using
either of the mounting bracket kits. On the left is an example of the instrument mounting onto a
pipe. On the right, the instrument uses the kit to mount onto a wall. Other Rosemount Analytical
instruments can be mounted similarly.
29
INSTRUMENT MOUNTING ACCESSORIES
4.0
102 mm
2.8
71 mm
1.2
30.5 mm
1.2
30.5 mm
6.5
165 mm
0.85
22 mm
Figure 65. 5081 pipe mounted with the

PN 23820-01 SST Kit.
3.0
76 mm
0.85
22 mm
3.0
76 mm
Figure 66. Dimensions of the mounting bracket found in

kits PN 23820-00 and 23820-01
232
9.1
33.5
1.3
130
5.1
165
6.5
SIDE VIEW
2 INCH PIPE SUPPLIED

BY CUSTOMER
Figure 67. 1056 shown mounted on a pipe using either pipe

mount kit, side view.
30
Figure 68. The 1056 is shown mounted on a wall/surface

using either pipe mount kit, side view.
WIRING ACCESSORIES
This section features junction boxes and cables compatible with

Rosemount Analytical sensors and instruments.
Cable Extensions through Junction Boxes
Use a junction box when the analyzer must be installed
further from the sensor than the standard cable length
allows. To replace the sensor, disconnect the cable at
the junction box. The cable between the junction box
and the analyzer never needs to be disturbed.
> The distances between the sensor and instrument are
recommendations only.
a Model 1420 Gateway to receive the signal.
Best Practice Tip

The best practice for extended distances are recommended below to assist with the easiest sensor replacement. Follow this guideline when installing sensors at a
long distance from the instrument:
1. Install the junction box closest to the sensor.
> Long cable distances may degrade the signal; for best
performance, install long cable runs in a noise-free
environment.
> For contacting conductivity sensors, long cable runs
will result in some loss of linearity.
> Consider an Emerson Wireless solution instead.
Mount the analyzer within standard cable length of
the sensor and send the signal wirelessly to the
control room. Emerson offers wireless pH and conductivity instruments as well as the THUM, which
converts any Rosemount Analytical HART instrument
into a wireless device. All wireless instruments require
2. Use an extension cable to run the signal from the

junction box to the instrument. The use of factory
prepared cable is strongly recommended. The cables
designated as prepped are prepared with the cable
jacket and all of the wires stripped and ready for a
quick installation.
3. Distances between the sensor and instrument are
cumulative and include the sensor cable plus the
extension cable. For instance, if the maximum cable
required is 200 ft (61.0 m) and the sensor cable is 15
ft (4.6 m), the extension cable maximum length is
185 ft (56.4m).
Chlorine, Dissolved Oxygen, and Ozone Sensors

Sensor to Analyzer Separation Distances
Extension Cable
Sensor Cable Length

Measurement
Dissolved Oxygen
Chlorine
Ozone
Sensor
Standard
Recommended maximum distance

between sensor and instrument*
499ADO
25 ft (7.6m)
200 ft (61.0m)
Junction Box
Prepped
Unprepped
23550-00
23747-00
9200275
498CL or 499ACL
25 ft (7.6m)
200 ft (61.0m)
23550-00
23747-00
9200275
499AOZ
25 ft (7.6m)
200 ft (61.0m)
23550-00
23747-00
9200275
Junction box
PN 23550-00
Chlorine, Dissolved
Oxygen or Ozone
Sensor
Standard sensor
cable or VP cable
(50 ft (15m) max)
Analyzer
Extension cable
Maximum recommended distance between sensor and instrument is 200 ft (61.0m)
31
WIRING ACCESSORIES
Sensor Cable Length
Measurement
Contacting
Conductivity
Toroidal
Conductivity
Sensor
Standard
Recommended
maximum distance
between sensor and
instrument*
Optional
140, 141, 142

No Cable; use extension cable
150
10 ft (3.1m)
400, 401, 403, 404 10 ft (3.1m)
50 ft (15.2m)
402
10 ft (3.1 m)
225, 226, 228
20 ft (6.1m)
222
20 ft (6.1m)
242, 245
Use extension
(flow through)
cable
200 ft (61.0m)
200 ft (61.0m)
200 ft (61.0m)
200 ft (61.0m)
200 ft (61.0m)
100 ft (30.5m)
200 ft (61.0m)
Extension Cable
Junction Box
Prepped
Unprepped
Included
23550-00
23550-00
Included
23550-00
23550-00
Included
23747-00
23747-00
23747-00
23747-00
23294-04
23294-04
23909-00
9200275
9200275
9200275
9200275
9200276
9200276
Analyzer
Contacting
Conductivity
Sensors
Standard sensor
cable or VP cable
(50 ft (15m) max)
Extension cable
Junction box
PN 23550-00
Toroidal
Conductivity
Sensors
Standard sensor
cable or VP cable
(50 ft (15m) max)
Extension cable
Junction box
PN 23550-00
Maximum recommended distance between sensor and instrument is 100 ft (30.5m) to 200 ft
(61.0m) depending on the sensor model. See chart for more information.
Contacting or Toroidal
Conductivity Sensors with
sensor mounted junction box
Extension cable
32
WIRING ACCESSORIES
pH and ORP Sensors

Sensor Cable Length
Measurement
Extension Cable
Sensor
Standard
No preamp
in the sensor
15 ft (4.6m)
200 ft (61.0m)
Preamp in the sensor
25 ft (7.6m)
200 ft (61.0m)
23550-00
23646-01
9200273
200 ft (61.0m)
23646-01
9200273
pH Sensors
Preamplifier in Sensor
Mounted Junction Box
Optional
Recommended
maximum distance
between sensor and
instrument*
No Cable;
use extension cable
Junction Box
23555-00
23646-01
(contains preamp)
pH or ORP Sensor NON preamplified

version
Standard sensor
cable or VP cable
(50 ft (15m) max)
Extension cable
Junction box PN 23555-00
WITH preamplifier
pH or ORP Sensor with

integral preamplifier
Standard sensor
cable or VP cable
(50 ft (15m) max)
Extension cable
Junction box PN 23550-00
with extension board
pH or ORP Sensor with

integral preamplifier
Extension cable
33
Prepped Unprepped
9200273
REMOTE JUNCTION BOXES
Use remote junction boxes to extend the sensor cable

for longer runs. Two captive screws allow easy access to
the board inside the box. There are two ports for cable;
the bottom port is for the sensor cable and the side port
is for the extension cable. These weatherproof junction
boxes are also ideal for indoor mounting.
> PN 23550-00 can be used to extend the cable of
almost any Rosemount Analytical sensor. The terminal
board allows point-to-point wiring between the
sensor and extension cable.
> PN 23555-00 has an integral preamplifier (PN 2355700) and is used for pH and ORP sensors only. The
preamplifier has FM, CSA and ATEX approval for use in
hazardous locations. Any non-preamplified
Rosemount Analytical pH or ORP sensor can be used
with this junction box. The preamplified signal is
compatible with Rosemount Analytical 56, 1056,
1057, 1066, 5081, and 6081 instruments.
Figure 69. Junction Box PN 23550-00.
> Both junction boxes have identical dimensions.

Figure 70. Junction Box PN 23550-00 is used for extending
any Rosemount Analytical sensors cable by connecting the
sensor cable to an internal extension board. Extension cable
sold separately.
Figure 71. Junction Box PN 23555-00 is used for pH and ORP

sensors only. A preamplifier board is mounted internally.
Figure 72. Junction Box PN 23555-00 dimensions.

Junction Box PN 23550-00 has identical dimensions.
34
MOUNTING BRACKET FOR REMOTE JUNCTION BOXES
Remote mount junction boxes can be mounted on a

wall or pipe using the Mounting Bracket PN 2002526.
Mounting Bracket Specifications

Mounting part
2002565
U-Bolt
SST
U-Bolt Dimensions
for 2" pipe maximum
Screws and washers
SST
Compatible Junction Boxes
11.5 inches
292 mm
4.4 inches
112 mm
23550-00 and 23555-00
SENSOR HEAD JUNCTION BOX
Sensor Head Junction box PN 23709-00 is for use with

all Rosemount Analytical retractable style pH and ORP
sensors. It is mounted on the back end of the sensor
using a compression fitting. The junction box contains
an integral preamplifier (PN 23557-00) and has terminals to connect an extension cable (sold separately)
directly to an instrument.
> Dimensions: 5"D x 538" H x 4"W

> Materials: Aluminum Alloy
> Preamplifier: FM, CSA, ATEX
> Compatible Sensors: 396R, 398R, 3400HT and RB547
Figure 72. Sesor Head Junction Box PN PN 23709-00.
35
VP CONNECTOR CABLES, EXTENSION CABLES, AND CABLE GLANDS
Rosemount Analytical offers various extension and

connector cables for the best EMI protection in the
industry. VP connector cables are used with sensors
having VP quick disconnect fittings. Extension cables are

used with sensor mounted or remote junction boxes.
Follow this simple guide to select the appropriate cable.
VP Connector Cables
pH and ORP Sensor Cables
The VP8 connector cable is compatible with the
following sensors: 3300HTVP, 3400HTVP, 3500VP,
3900VP, 389VP, 396VP, 396PVP, 396RVP, 398VP,
398RVP, HX338, 3800VP.
The VP8 Cable PN 24281-XX is a 6 conductor cable with

1 coax and 3 shields.
Jacket Material: PVC
Jacket Maximum Diameter: 0.31 inches
Temperature Range: -40C to 105C; sunlight resistant
Part Number
VP8 Cable for pH & ORP sensors

Feet
Meters
24281-02
2.5
0.8
24281-05
1.2
24281-06
10
3.0
24281-00
15
24281-07
20
6.1
24281-01
25
7.6
24281-08
30
9.1
24281-03
50
15.2
24281-04
100
30.5
Conductivity, DO, OZ, and Chlorine Sensor Cables

VP6 cable PN 23747-XX is compatible with the following
sensors: 400VP, 402 VP, 403VP, 499ACL-VP, 499ADO-VP,
400ATrDO-VP, and 499AOZ-VP. For 410VP (four-electrode
contacting sensor) use PN 24287-00 or -01.
Figure 73. VP8 connector cables (bottom) can be used with

all pH and ORP sensors with a VP designation. 3500VP (top)
and 396PVP shown.
The VP6 Cable PN 23747-XX is a 3 conductor cable with

2 coax and 3 shields.
Temperature Range: -40C to 105C; sunlight resistant
The VP6 cable PN 24287-XX is a cable with 2 twisted
pairs and 1 triad.
VP6 Cable
for conductivity,
dissolved oxygen, ozone
& chlorine sensors
Part Number
Feet
Meters
23747-02
10
3.0
23747-03
50
15.2
Temperature Range: 0C to 105C; sunlight resistant
23747-04
1.2
23747-05
2.25
0.7
23747-06
2.5
0.8
23747-07
15
4.6
23747-08
20
6.1
23747-09
25
7.6
23747-10
30
9.1
23747-11
100
30.5
24287-00
10
3.0
24287-01
20
15.2
Figure 74. VP6 connector cables can be used with conductivity and amperometric sensors with a VP designation.
499ADO-VP and 400VP (bottom) shown.
36
EXTENSION CABLES
398R/VP
Extension Cable, 11-cond, shielded,

prepped (raw cable PN 9200273)
396R/VP 398R/VP
Gray Ext Cable, 11-cond, shielded, unprepped
23646-01
9200276
Unprepped
9200334
For 410VP sensor
23294-00
Unshielded, Prepped
23294-04
Shielded for improved EMI/RFI protection.

Prepped
23294-05
Shielded with additional shield wire for -03 option.

Prepped
23747-00
Prepped
23909-00
Prepped
24289-00
For 410VP sensor
410VP
Shielded 9-cond, unprepped
Amperometric*
400 & 400VP, 401,
402 & 402VP, 403
& 403VP, 404
9200275
222
Extension Cable Description
245
Cable Part
Number
242
150
225, 226, 228
140, 141, 142
Conductivity
Conductivity and Amperometric

Sensor Extension Cables
499ACl, 499ADO
499AOZ,
499ATRDO
9200273
396P/VP
3500/VP
Cable Description
396/VP / 398/VP
3400HT/HTVP
Cable Part No.
389/VP
3300HT/HTVP
pH and ORP Sensor

Extension Cables
385+
prepared with the cable jacket and all of the wires stripped
and ready for quick installation. The use of factoryprepped cables is strongly recommended. All extension
cables can be ordered at user specified length.
3900/VP
Rosemount Analytical offers two types of cables; prepped

and unprepped. The unprepped cables are raw cables;
user must cut the cable jacket and strip all of the wires
before use. The cables designated as prepped are
X
X
X
X
X
X
X
X
9200275 is the raw cable for prepped cable 23747-00

9200276 is the raw cable for prepped cables 23909-00, 23294-00, 23294-04, 23294-05
* Amperometric sensors measure dissolved oxygen, ozone, and/or chlorine
Cable Glands
Use cable glands to seal the cable where it enters the
analyzer or junction box. Cable glands also prevent the
weight of the cable from pulling on and dislodging
wiring connections in the analyzer. Cable gland kit PN
23554-00 provides 5 cable glands that fit all Rosemount
Analytical instruments and junction boxes.
37
Figure 75. Cable gland found in kit PN 23554-00
CALIBRATION ACCESSORIES
Portable Conductivity Validation Unit

The conductivity validation unit (CVU) consists of a
factory-calibrated Model 1056 conductivity analyzer
and Model 404 flow-through conductivity sensor
housed in a rugged carrying case. The CVU is ideal for
applications where calibrating a conductivity sensor
against a standard solution is impractical. This includes
sensors that cannot easily be removed from the process
piping and sensors having 0.01/cm cell constants for
which stable low conductivity calibration standards are
not available. The CVU is widely used for calibrating
conductivity sensors in water for injection applications.
Using the CVU is easy. Connect the Model 404 sensor in
series with the process sensor using the tubing provided
with the CVU. Allow the sample to flow past both
sensors. Once readings are stable, adjust the process
analyzer reading to match the CVU reading.
The calibration system is completely enclosed. The solution never contacts atmospheric carbon dioxide, which
can contaminate low conductivity standards, leading to
erroneous calibration. Thus, the CVU is ideal for calibrating 0.01/cm cell constant sensors.
The CVU is available in two versions:
> CVU-01: One 404-11-17 Stainless Steel Sensor with a
0.01 cell constant pre-wired to the 1056-01-20-38-AN
analyzer.
> CVU-02: Two sensors, one 404-11-17 Stainless Steel
Sensor with a 0.01 cell constant and one 404-12-17
Stainless Steel Sensor with a 0.1 cell constant prewired to the model 1056-01-20-30-AN analyzer.
See Product Data Sheet PDS 71-CONDVALII for more
information.
38
Figure 76. The 1056 conductivity instrument and 404

conductivity sensor are hard mounted into a protective
case. Each unit includes all cabling and tubing needed for
connection to a water system.
CALIBRATION STANDARDS
pH Buffer Solutions
Emerson offers pH 4.01, pH 6.86, and pH 9.18 NIST
buffer solutions that meet most pH calibration requirements. Accuracy is 0.02 pH at 25C (77F). A chart listing
the pH of the buffer at other temperatures is provided on
the label.
matic buffer calibration features that recognizes the pH of

the buffer and uses the temperature-adjusted pH value
during calibration.
A 475 mV ORP (redox) standard solution is also available.
Other buffer solutions, pH 4.00, pH 7.00, and pH 10.00,

are available. These solutions are color-coded for easy
recognition. They are available as single bottles or in
packages of six.
All Rosemount Analytical pH instruments have an auto-
Part Number
Description
Size
Color Code
9210012
Rosemount Analytical pH 4.01 buffer solution
16 oz (473 ml)
Pink
9210013
16 oz (473 ml)
Clear
9210014
16 oz (473 ml)
Clear
pH 4 buffer solution
16 oz (473 ml)
Red
6 pack of pH 4 buffer solution (PN 905-3506)
Box of 6 16 oz (473 ml) bottles
Red
16 oz (473 ml)
Green
Green
905-3506
905-582517
905-3501
905-582521
905-3505
905-582525
16 oz (473 ml)
Blue
Blue
ORP Standard, 475mV, 8oz
8 oz (237 ml)
NA
R508-8oz
Conductivity Standards
Emerson offers a variety of conductivity standards in
both 16 oz (473 mL) and 1 gal (3.8 L) sizes. To determine
the best standard to use, consult the analyzer product
data sheet and choose a standard whose conductivity is
in the recommended range for the cell constant.
Part Number
Standard Solution Value
Size
Color Code
05010781899 (SS-6)
200 S/cm
16 oz (473 ml)
Red
05000705464 (SS-1)
1409 S/cm
16 oz (473 ml)
Blue
05010782468 (SS-5)
1000 S/cm
16 oz (473 ml)
Yellow
05010782147 (SS-7)
5000 S/cm
16 oz (473 ml)
Violet
05010797875 (SS-6A)
200 S/cm
1 gallon (3.8 L)
Red
05000709672 (SS-1A)
1409 S/cm
1 gallon (3.8 L)
Blue
05010783002 (SS-5A)
1000 S/cm
1 gallon (3.8 L)
Yellow
05010782026 (SS-7A)
5000 S/cm
1 gallon (3.8 L)
Violet
39
CALIBRATION ACCESSORIES
Bench Top Calibrator

The bench top calibrator lets you take full advantage of the power of Emersons SMART pH
sensors. Instead of carrying buffer solutions,
beakers, a waste container, and a wash bottle
into the plant to calibrate the sensor, just disconnect the SMART sensor and bring it to the
shop or laboratory. Connect the sensor to
the bench top calibrator and complete
the calibration. The results are automatically stored in the sensor. When
the sensor is reconnected to the field
analyzer, it transfers the stored calibration data to the field instrument.
The calibrator has a pre-wired VP cable
and pre-wired spring-loaded push connec-
tors, so it can be used with both VP and integral cable

sensors. Although the calibrator is most convenient for
use with SMART sensors, it can also be used with nonSMART pH sensors. In the latter instance, the user notes
the calibration data and enters it manually in the field
instrument.
The bench top calibrator (PN S10119) consists of a dual
channel Model 1056 pH analyzerone channel
connected to the VP cable, the other to the push
connectorsmounted on a stand with openings in front
to accommodate three 250 mL beakers for buffers and
rinse water. Beakers are not provided.
pH sensors and buffers solutions are sold separately. See
product data sheet PDS 71-BTC for more information.
Handheld pH Simulator
The handheld pH simulator PN S10104 (SQ7428)
supplies switch-selectable pH 4, 7, and 10 inputs to an
analyzer. Two other switches allow the user to simulate
a cracked glass membrane and a coated reference junction. The simulator is compatible with any Rosemount
Analytical pH instrument. The unit is battery operated.
Consult the factory for more information.
pH and Conductivity Simulator Module with VP plug

Simulator modules, when connected to a VP cable,
simulate either a pH or contacting conductivity sensor.
They are used for checking the proper working of the
cable and analyzer.
PN SQ8705 simulates pH 7.00, 25C, 100 M glass
impedance, and 5 k reference impedance. Use it with
any VP pH cable having part number 24281-XX.
PN 23979-00 contains two modules for checking VP
conductivity cables and conductivity analyzers. One
module puts a 20 k resistor across the electrode
40
terminals; the other puts a 100 k

resistor across the terminals. The
expected conductivity or resistivity
depends on the cell constant stored
in the analyzer. Both modules simulate 25C. Use the module with any
VP conductivity cable having part
number 23747-XX
Consult the factory for more information.
FLOW ACCESSORIES
Rosemount Analytical offers a variety of rotameters with

integral valves to help measure and control flow in
sidestream samples. A constant head flow controller is
also available.
Rotameters Sensor Recommendations

Sensor Model
Flow
Rate*
Recommended
Valve Rotameter
All pH Sensor Models
2-5 g/hr (7.6 - 19 L/hr)
PN 9390004 or PN 196-898754
499A CL
8-15 g/hr (30-57 L/hr)
PN 196-898754
499A DO
2-5 g/hr (7.6-19 L/hr)
PN 9390004
499A OZ
2-5 g/hr (7.6-19 L/hr)
PN 9390004
* When used with low flow cells (see page 9)
Rotameter Specifications
PN 9390004
Range of Flow Required
PN 196-898754
0.4 - 5.0 g/hr (1.5 - 19.0 L/hr)
2.0 - 20.0 g/hr (7.6 - 76.0 L/hr)
Acrylic, 316 SST, Viton
polycarbonate, 316 SST, brass, Buna N
Process Connection
1/4 inch FNPT (316 SST)
1/8 inch FNPT (brass)
Maximum Pressure
100 psig (790 kPa)
100 psig (790 kPa)
130F (54C)
130F (54C)
Wetted Parts
Maximum Temperature
41
CONSTANT HEAD FLOW CONTROLLER
The constant head flow controller SQP-10077-LQD

(SQ10957) uses gravity to control flow in sidestream
samples, eliminating the need for pressure regulators,
valves, and rotameters. The overflow sampler consists
of two concentric tubes with the annular space closed at
the bottom. The sample enters through a fitting at the
bottom of the outside tube and fills the space between
the tubes, eventually overflowing the inside tube and
running to drain. A second fitting on the outside tube
connects to a low flow cell, which holds the sensor. The
outlet from the low flow cell joins the drain from the
overflow sampler. The flow of sample to the sensor is
controlled by the difference between the height of the
overflow tube and the outlet from the low flow cell as
well as by an orifice in the flow cell inlet. The flow
controller provides a steady flow of 2 gph (126 mL/min)
as long as the inlet flow is enough to cause the sample

to overflow the center tube of the flow controller.
The flow controller is part of the FCL, FCLi, and MCL
systems for measuring free chlorine and monochloramine. The system shown can also be used with pH and
ORP sensors. It is not recommended for ENDURANCE
conductivity sensors because the orientation of the flow
cell does not allow the sensor to be completely
submerged in the sample. The flow controller may not
be suitable for ozone or oxygen sensors. Consult the
factory for these applications.
The flow controller is mounted on a plastic back plate
for ease of installation.
Flow Controller Specifications

Inlet flow
3 80 gph (0.2 30 L/hr)
Inlet pressure
3 65 psig (122 549 kPa abs)*
Temperature
32 - 122F (0 - 50C)
*The minimum inlet pressure is required to open a check valve, which

prevents the flow cell from draining if sample flow is lost. Removing the check
valve lowers the inlet pressure requirement to a few feet of water head.
Figure 77. Example of Overflow Sampler with Low flow cell

PN 24091-00 (see page 9).
Figure 78. Example of a panel using a specially design

constant head flow controller designed to control the
flow to three flow cells. Panels with choice of one, two,
or three flow cells and choice of one or two instruments
(shown with the 56 are offered under SQ 11102. Consult
factory for more information
42
TAGS FOR SENSORS AND INSTRUMENTS
It is common for most facilities to tag their sensors and

instruments. It is especially critical in large facilities so that
all instruments and sensors are correctly located.
Rosemount Analytical makes it simple to tag all of your
new equipment before it gets installed into your facility.

Tags are also useful for large projects and OEM users. Up
to three lines of information can be added with 13 characters per line including spaces.
Figure 80. PN 9240048-00 SST Tag

Used for most instruments
Dimensions: 3.125"W x 1.31"H
Figure 79. PN 2001492 SST Tag
Used for sensors, commonly
installed on sensor with wire
Figure 81. PN 9241178-00 SST Tag

Used for 5081 and 6081 instruments only
SAMPLE COOLERS
Rosemount Analytical offers a pre-packaged sample

cooler suitable for cooling high temperature and pressure liquid samples, such as boiler and boiler feedwater.
The cooler is not recommended for steam. The cooler
consists of a sediment trap to remove suspended solids,
a coil-in-shell heat exchanger, a needle valve for control-
ling flow and pressure, a pressure relief valve set to 75

psig (618 kPa abs), and a bimetal thermometer for local
display of temperature. The entire system is mounted
on a strut channel frame. The system is available in two
versions: the sample cooler alone (Model BSA), or the
sample cooler with a Model 141-06 conductivity sensor
(Model 99-14).
Uncooled sample
Temperature: 600 F (315C) max
Pressure: 1500 psig (10,440 Kpa abs)
Cooled sample
Operating Temperature Range: 32 F to 203 F (0C to 95C)
Preferred: 70F to 90 F (21 C to 32 C)
Cooling Water
Temperature: 122F (50C) maximum
Pressure: 200 psig (1480 Kpa abs) maximum
Contact factory for more information.
Figure 82. Sample Cooler example
43
SPECIAL PARTS AND ASSEMBLIES
Need a small modification to a standard product? Want a

small sampling system but dont have the facilities or
personnel to design and build it yourself? Whether your
requirement is as simple as increasing the insertion
length of a retractable sensor or building a special
sample panel, our Special Request Department can help.
Figure 82 shows an example of a sample cooling system
built to customer specifications. It includes a sample
cooler, throttle valve, bimetal thermometer, stainless
steel flow cell, and pressure relief valve. The entire
sample system is mounted on a stainless steel back
plate along with a Model 5081 transmitter.
Figure 83 shows a stainless steel enclosure with air
purge. A 5081 transmitter and flow cell is visible inside
the enclosure.
Figure 82. Customer specified system including a sample

cooling system with a 5081 instrument and a conductivity
sensor was created as PN SQ 8413B.
Figure 84. Stainless steel Hoffman enclosure with 5081

instrument mounted internally. The process inlet is
controlled with a flow meter with regulator valve. The liquid
flows into a plastic low flow cell and pass the 499ADO dissolved
oxygen sensor. Systems can be special ordered to have
instruments and sensors mounted in a similar manner. Special
order part number for system shown is SQ10645E1 / SQP
10081-LQD. Contact factory for details.
44
Figure 84 is an example of a customer specified special

system with an air purge system located on the outside
of the Hoffman enclosure. The 5081 instrument, 499DO
sensor, and rotameter are mounted in the enclosure and
was build under the special request part number
SQ10645E1 / SQP 10081-LQD. Similar systems can be
specified to mount multiple sensors and instruments,
such as that found in Figure 85.
Examples of other special requests include sensor
material substitutions, modifications of a mounting
parts, and cable length adjustments. Some of special
requests are found throughout this catalog and are
designated with a part number starting with SQP or SQ.
Other types of special requests can be accommodated
upon request. Consult the factory for more information
about your special needs.
Figure 83. 5081 and sensor mounted inside customer

specified Hoffman enclosure.
SPECIAL PARTS AND ASSEMBLIES
Figure 86. Clarity II turbidity sampling system with Z purge heated

enclosure for hazardous areas. One of many examples that is offered
through our special request system. This system was designed per
customer specifications special order part number is SQ 10341 / SQP
10030-LQD. Contact factory for details.
Figure 85. Stainless steel Hoffman enclosure with 3 5081 instruments

mounted internally. A corrosion protection air purge system is mounted
on the outside of the enclosure. A flow meter with regulator valve controls
the flow to the 400VP conductivity, 499ADO dissolved oxygen, and 389
pH sensors. All three sensors are mounted in low flow cells. Customized
systems for wall or panel mount can be special ordered similarly, having
instruments and sensors mounted and ready to connect to 1/4 inch
tubing. This system was designed per customer specifications special
order part number is SQ10645F1 / SQP 10082-LDQ. Contact factory for
details.
Figure 87. Multiple 1056 instruments with HART

communication, shown mounted on a panel for simple
Plug-N-Plumb installation. Four sensors (conductivity, pH,
dissolved oxygen, and turbidity) are mounted with a flow
regulator. The system shown was designed on a stand-alone
panel for table-top mounting but can be purchased as a panel
mount version.
45
CERTIFICATES FOR SENSORS, INSTRUMENTS, AND CHEMICALS
CERTIFICATES and CALIBRATIONS: All certificates state

our compliance with our quality system which is in
accordance with ISO-9001, ANSI/NCSL Z540-1-1994,
and traceability to NIST.
LEVEL 1: Analyzer or Sensor Certificate of Calibration
(NO actual test data provided): Code 99CC. Calibration
certificate at standard factory ranges only. Identifies the
Model, Serial and/or Tag numbers. Does not include
actual test data. Can be provided after the fact.
Certificates states compliance to our quality system, as
noted above.
LEVEL 2: Electronic Calibration Test Data Report, Code
99EC or Electronic Calibration Tag, Code 99ET:
Calibration certificate for specific, customer specified
ranges. Identifies the Model, Serial and/or Tag numbers,
applicable test standards, and NIST report numbers.
This certificate includes the actual test data recorded
during the electronic calibration. It also states that
instrumentation on the specified order is compliant with
our quality system.
LEVEL 3: Loop Calibration (with Test Data Report ) Code
99LC with one or two sensors. A custom calibration
with validation point within Cell Constant range is also
available. A loop calibration is where the analyzer is calibrated with its mating sensor(s). The loop is calibrated
against our NIST traceable certified reference instruments, at our standard or customer specified range. The
calibration certificate identifies the Model, Serial and/or
Tag numbers, test standards, and NIST report numbers.
In addition, this certificate includes the actual test data
recorded during the calibration, therfore this certificate
can not be provided after shipment has been made. It
also states that equipment on the specified order is
compliant with our quality system.
OTHER CERTIFICATES
Rosemount Analytical Inc.
2400 Barranca Parkway

Irvine, CA 92606-5018 USA
Tel 1(800) 854-8257
Fax 1(949) 863-0171
Fax 1 (949) 757-8520 (QA Office)
www.emersonprocess.com
Certificate of Calibration
TO:
RCM or SO #
Line
Model Number/ Customer
Item
Part Number
1
5081-C-HT-20-60-99CC
2. NAFTA Certificates of Origin with or without

Chamber of Commerce stamp.
46
Serial Number
A10-1220470-017
Tag Number
40-AT-402
3200HP-01-99CC
Refer. Manual
N/A
A10-1218201-008
40-AT-401
5081-P-HT-21-69-99CC
0-14pH1400mV
N/A
A10-1226016-001
N/A
400-11-60-99CC
0-50S
0.01/cm
J09-698212
N/A
This certifies that the furnished materials have been manufactured and tested in accordance with all
applicable product specifications under compliance of our Quality System. Rosemount Analytical is certified
to ISO 9001:2008 by Det Norske Veritas Certification # 09242-2006-AQ-HOU-ANAB and complies with
Standard CSA Z299.3. Our calibration system is maintained in accordance with all requirements of
ANSI/NCSL Z540-1-1994, American National Standard for Calibration System Requirements, and is
traceable to the National Institute of Standards and Technology (NIST).
All products, including packaging, are free of Mercury and are certified to contain no hazardous materials or
wood products. Records of inspection, testing and other required supporting documentation are on file and
available for your examination upon request.
QA INSPECTOR
Title
K. TIEU- QA Company Representative
Level 1 Code 99EC
42-6050
Rev. Date: Aug. 3, 2009
Rosemount Analytical Inc.

2400 Barranca Pkwy.
Irvine, CA 92606-5018
Tel 1(800) 854-8257
Fax 1(949) 863-0171
Fax 1 (949) 757-8520 (QA Office)
www. emersonprocess.com
Certificate of Loop Calibration

To:
SO# or RMA#
Date:
P.O.#
This certifies that the furnished materials have been manufactured and tested in accordance with all
applicable product specifications under compliance of our Quality System. Rosemount Analytical is certified
to ISO 9001:2008 by Det Norske Veritas Certification # 09242-2006-AQ-HOU-ANAB and complies with
Standard CSA Z299.3. Our calibration system is maintained in accordance with all requirements of
ANSI/NCSL Z540-1-1994, American National Standard for Calibration System Requirements, and is
traceable to the National Institute of Standards and Technology (NIST).
All products, including packaging, are free of Mercury and are certified to contain no hazardous materials or
wood products. Records of inspection, testing and other required supporting documentation are on file and
available for your examination upon request.
Units Under Test (UUT)
Line
Item
1
2
Calibrated Range:
Instrument/Sensor
Model Number
1056-02-21-38-AN-99LC
225-07-56-99CB-99LC-99Q8
Standards (STD):
Standards
KCL ( 650001 )
RC-20
THERMOMETER
H50Y35
After
Calibration
STD
Value
111.624mS
pH Sensor Only
Verified Range:
0-100mS
Customer
Part Number
N/A
N/A
Serial
Number
J09-694219
J09-694079
Tag
Number
N/A
N/A
Asset No. /
NIST Report No.
Lot
Number
Calibration
Date
N/A
2802
1808/48380-2
1047
G30422
N/A
N/A
N/A
N/A
08-07-09
02-27-09
09-09-09
UUT
Reading
111.700mS
SLOPE =
Tolerance
1%
1%
1%
Deviation
.07
%
%
%
mV/pH @ 25 C
In/Out
of Tol.
IN
STD Temp.
Reading
21.5
C
C
C
OFFSET=
N/A
Cell
Constant
N/A
3.3000
Calibration
Due/Expiration
Date
N/A
02-07-10
02-27-10
01-09-10
UUT
Tolerance
1C
1C
1C
mV
UUT Temp
Reading
21.5
C
C
C
Note: UUT and RTD must be within tolerance specified of the Standard Value
J. Flores - Company Representative
Level 3 Code 99LC
3. Material Certificate: for various Sensors and calibration chemicals.
K=
1.0
Test Results:
1. Hazardous Area Certificates: (FM, CSA, Baseefa)

Specify requirements with placement of order.
DATE:
PO #:
Range
0-20mS
Sr. Test Technician

Title
42-6048
Rev. Date: Aug. 3, 2009
INDEX
Part Number
2001492
2001990
2002011
2002526
9200245
9200273
9200275
9200276
9200334
9210012
9210013
9210014
9310102
9320057
9390004
9510066
05000705464
05000709672
05010781899
05010782026
05010782147
05010782468
05010783002
05010797875
11275-01
12707-00
196-898754
23166-00
23166-01
23240-00
23242-02
23242-03
23294-04
23294-05
23311-00
23311-01
23550-00
23554-00
23555-00
23567-00
23646-01
23709-00
23747-00
23747-XX
23765-00
23796-00
Description
Tag
Adapter
Tee
Junction box
Extension Cable
Extension Cable
Extension Cable
Extension Cable
Extension Cable
pH Buffer
pH Buffer
pH Buffer
Nipple
Adapter
Rotameter
Process Connector
Conductivity Standard
Handrail Mounting Assy
Jet Spray Cleaner
Rotameter
Process Connector
Process Connector
Ball Valve Kit
Adapter
Adapter
Extension Cable
Extension Cable
Retraction Assembly
Retraction Assembly
Junction box
Cable Gland Kit
Junction box
Tee
Extension Cable
Junction box
Extension Cable
VP6 Cable
Ball Valve Kit
Retraction Kit
Page
43
14
7
35
32
33, 37
31, 37
37
37
39
39
39
22
15
41
17
39
39
39
39
39
39
39
39
10
13
41
17
17
20
14
14
32, 37
37
24
24
31-33, 34
37
33, 34
7
33, 37
35
37
31, 32, 36
20
20
47
Part Number
23820-00
23820-01
23909-00
23979-00
24035-00
24091-00
24091-01
24091-02
24281-XX
24287-XX
24289-00
905-3501
905-3505
905-3506
905-582517
905-582521
905-582525
915240-03
915240-04
915240-05
9240048-00
9241178-00
99-14
BB11
Calibration Certificate
CVU
Electronic Calibration Cert.
HRMS-01
HRMS-02
Loop Calibration Certificate
Material Certificate
Pasve
R508-8oz
S10021 (SQ 8940)
S10104 (SQ 7428)
S10119
S10240 (SQ 7716)
S10283-LQD
S10290 (SQ 7637)
SQ 10904
SQ 8705
SQP 10081-LQD
SQP-10077-LQD (SQ 10957)
Description
Page
Instrument Mounting Kit
29
Instrument Mounting Kit
29
Extension Cable
32, 37
Conductivity Simulator
40
Rotameter
41
Low Flow Cell
9
Low Flow Cell
9
Low Flow Cell
9
VP8 Cable
36
VP6 Cable
36
Extension Cable
37
pH Buffer
39
pH Buffer
39
pH Buffer
39
pH Buffer
39
pH Buffer
39
pH Buffer
39
Tee
7
Tee
7
Tee
7
Tag
43
Tag
43
Sample Cooler
43
Floating Ball System
12
Certificates
46
Conductivity Validation Unit
38
Certificates
46
Handrail Mounting System
10
Handrail Mounting System
10
Certificates
46
Certificates
46
Retraction Assembly
26
ORP Standard
39
Triclamp
16
pH Simulator
40
Bench Top Calibrator
40
Low Flow Cell
9
Tee Adapter
7
Low Flow Cell
9
Triclamp
16
pH Simulator
40
Special Assembly
44
Overflow Sampler
42
SQP-10098-LQD (formerly
PN 23513-00)
Triclamp
16, 17
COMPLETE PROCESS ANALYTICAL SOLUTIONS
GAS CHROMATOGRAPH CENTER

OF EXCELLENCE
Emerson Process Management
Rosemount Analytical
10241 West Little York, Suite 200
Houston TX 77040 USA
T 1.713.396.8700
T 866.422.3683
F 1.713.466.8175
[email protected]
GAS AND COMBUSTION CENTER

OF EXCELLENCE
6565 P Davis Industrial Parkway
Solon, OH 44139 USA
T 1.440.914.1261
T 800.433.6076
F 1.440.914.1262
[email protected]
ANALYTICAL HEADQUARTERS
2400 Barranca Parkway
Irvine, CA 92606 USA
T 1.949.757.8500
T 800.854.8257
F 1.949.474.7250
[email protected]
FLAME AND GAS DETECTION

Net Safety Monitoring
2721 Hopewell Place N.E.
Calgary, AB T1Y 7J7 Canada
T 1.403.219.0688
T 866.347.3427
F 1.403.219.0694
[email protected]
LATIN AMERICA
10241 West Little York, Suite #200
Houston, TX 77040 USA
T 713.467.6000
F 713.827.3328
EUROPE
Emerson Process Management AG
Blegistrasse 21
CH-6341 Baar-Walterswil
Switzerland
T 41.41.768.6111
T 41.41.761.8740
MIDDLE EAST AND AFRICA

EPM Building
P. O. Box 17033
Jebe Ali Free Zone
Dubai, United Arab Emirates
T 971.4.8835235
F 971.4.8835312
ASIA- PACIFIC
Asia Pacific Private Ltd.
1 Pandan Crescent
Singapore 0512
Republic of Singapore
Phone: +65.777.8211
Fax: +65.777.0947
RosemountAnalytical.com
Online ordering available.
Emerson Process Management, Rosemount Analytical, PlantWeb, TUpH and ENDURANCE, are marks of Emerson Process Management group of companies. All other marks are the
property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure its accuracy, they are not to be construed as
warranties or guarantees, expressed or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions,
which are available on request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Rosemount Analytical Inc. 2012. All rights reserved. Printed in the U.S.A.
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Rosemount Analytical sensors are offered with a wide

The sensor shown above is a 3900 pH sensor. All sensors

All sensors used with the accessories mentioned in this

Process connector required for

Figure 2. The 228 Toroidal Conductivity Sensor is offered

Figure 3. The 3300HT sensor is offered without process

MOUNTING RECOMMENDATIONS FOR SENSORS

> To prevent leakage, wrap the sensor threads with pipe

> To control air bubble formation, apply a small amount

> The electrodes must be completely submerged in the

Figure 5. Chlorine, dissolved oxygen, and ozone sensor

Figure 6. Conductivity (contacting) sensors should have at

MOUNTING RECOMMENDATIONS FOR SENSORS

Conductivity (toroidal) sensors should be kept at a far

while in the pipe. The sensor should be completely

Figure 8. Correct sensor orientation

Sensors submerged in tanks,

> The electrodes must be completely submerged in the

> To prevent leakage, wrap the sensor threads with pipe

> All sensor cables should be run through a pipe conduit;

> Do not over tighten the sensor when installing. Hand

Do not install sensor by hanging it directly into water.

Always install sensor using pipe conduit.

Figure 9. Correct sensor installation is critical to to proper sensor performance.

INSERTION SENSOR MOUNTING

or basin; the jet-spray cleaner can be used with this

Sensor Product Numbers*

These versatile in-line tees can be used with Rosemount

to be removed without the need to unscrew it, thus

In-Line Tee Part Number

Process Connection Ends

O-ring or Gasket Material

150 psig (1136 kPa)

65 psig (549 kPa)

60 psig (515 kPa) at 120F (49C)

Compatible Sensor Models*

396P, 389, 3500, 3900

396P, 389, 3500,

Figure 10. When using sensor Model 3900VP

Direct mount into tee threads

Figure 12. 389 pH sensor in

FIGURE 11. 112 in. tee with 1 in. threaded process

Figure 15. 499ACL sensor

Figure 16. Sensor tip in

Figure 18. PERpH-X

Figure 19. Sensor tip in

Figure 20. 3900VP pH sensor

Figure 21. Sensor tip in

LOW FLOW CELLS