Chemlok 205

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LORD TECHNICAL DATA

Chemlok 205 Adhesive Primer

Description

Application

LORD Chemlok 205 adhesive primer is designed for


use under Chemlok covercoat adhesives to bond a
wide variety of vulcanized and unvulcanized rubber
compounds to metals and other rigid substrates. It is
composed of a mixture of polymers, organic compounds
and mineral fillers dissolved or dispersed in an organic
solvent system.

Features and Benefits


Versatile can be used as a primer under a wide variety
of Chemlok covercoat adhesives such as the Chemlok
220 series, Chemlok 230 series, Chemlok 250 series or
Chemlok 6000 series adhesives.
Easy to Apply applies easily by brush, dip, spray or
roller coat methods; suitable for existing production lines.
Durable provides rubber tearing bonds and excellent
environmental resistance when used in combination with
Chemlok covercoat adhesives.
Convenient requires only a single coat application to
bond some nitrile rubber compounds to rigid substrates
during vulcanization.

Surface Preparation Thoroughly clean metal surfaces


prior to primer application. Remove protective oils,
cutting oils and greases by solvent degreasing or
alkaline cleaning. Remove rust, scale or oxide coatings
by suitable chemical or mechanical cleaning methods.
Chemical Cleaning
Chemical treatments are readily adapted to automated metal treatment and adhesive application
lines. Chemical treatments are also used on metal
parts that would be distorted by blast cleaning or
where tight tolerances must be maintained. Phosphatizing is a commonly used chemical treatment for
steel, while conversion coatings are commonly used
for aluminum.
Mechanical Cleaning
Grit blasting is the most widely used method of
mechanical cleaning. However machining, grinding
or wire brushing can be used. Use steel grit to blast
clean steel, cast iron and other ferrous metals. Use
aluminum oxide, sand or other nonferrous grit to blast
clean stainless steel, aluminum, brass, zinc and other
nonferrous metals.

Typical Properties*
Appearance
Viscosity, cps @ 25C (77F)

Gray Liquid
85-165

Brookfield LVT
Spindle 2, 30 rpm

Density
kg/m3
(lb/gal)
Solids Content by Weight, %
Flash Point (Seta), C (F)
Solvents

910.7-970.6
(7.6-8.1)
22-26
18 (66)
Methyl Isobutyl Ketone (MIBK), Methyl Ethyl Ketone (MEK), Xylene

*Data is typical and not to be used for specification purposes.

LORD TECHNICAL DATA


For further detailed information on surface preparation of
specific substrates, refer to Preparation of Substrates for
Bonding data sheet. Handle clean metal surfaces with
clean gloves to avoid contamination with skin oils.
Apply Chemlok 205 adhesive primer to stainless steel,
aluminum, brass or other nonferrous substrates within
one-half hour after cleaning. For ferrous substrates such
as steel, a longer layover can be tolerated if no rust is
formed.
Mixing Thoroughly stir Chemlok 205 adhesive primer
before using, and agitate sufficiently during use to keep
dispersed solids uniformly suspended.
Chemlok 205 adhesive primer is normally used full
strength for brush, dip and roller coat applications.
For spray application, dilute primer to a Zahn Cup #2
viscosity of 18-20 seconds. Chemlok 205 adhesive
primer may be diluted with ketone-type solvents such
as MEK and MIBK without adverse effects on handling
and application. The diluent must be slowly added to the
primer while stirring. Careful attention should be given to
agitation since dilution will accelerate settling. Refer to
the Chemlok Application Guide for further information.
Applying Apply primer by brush, dip, roller coat, spray
or any method that gives a uniform coating and avoids
excessive runs or tears.
Normally the dry film thickness of Chemlok 205 adhesive primer should be 5.1-10.2 micron (0.2-0.4 mil).
When using Chemlok 205 adhesive primer over grit
blasted substrates, when using it in conjunction with
Chemlok 220 series covercoats or when using Chemlok
205 adhesive primer as a nitrile adhesive, apply a dry
film thickness at the high end of the range. For all other
applications (i.e., swaging or smooth substrates), apply
Chemlok 205 adhesive primer at the low end of the film
thickness range.

Drying/Curing Thoroughly dry parts coated with


Chemlok 205 adhesive primer before applying the
covercoat adhesive. This will take approximately 30-45
minutes at room temperature. It is best to use temperatures of 65-93C (150-200F) and abundant circulating
air; however, forced air drying is possible at temperatures up to 149C (300F) for short periods of time.
Maximum air flow at minimum temperatures will give
the best results. After parts have dried, apply Chemlok
covercoats using similar application methods.
Dried films of Chemlok 205 adhesive primer are nontacky; therefore, coated parts may be piled into tote pans
for subsequent processing. Wear clean gloves when
handling coated parts and cover the tote pans to prevent
contamination by dirt, grease, oil, etc. If coated parts are
properly protected, they can be stored for at least one
month before applying covercoat or bonding.
Chemlok 205 adhesive primer can be used to bond
nitrile rubber by compression, transfer, injection or other
molding procedures used to make bonded parts. As
with other Chemlok adhesives, maximum adhesion is
obtained when the rubber has completely cured. Ideal
bonding conditions exist when both the adhesive and the
rubber cure at the same time. To accomplish this, load
the adhesive coated metal parts in the mold and quickly
fill the cavity with rubber.
Dry films of Chemlok 205 adhesive primer remain firm
at molding temperatures. During transfer or injection molding operations, the adhesive shows minimal
tendency to wipe or sweep. During multiple-cavity
loading, the prebaking begins with the first loaded metal
parts. Keep mold loading cycles to a minimum to prevent
adhesive and rubber from pre-curing. However, Chemlok
205 adhesive primer will resist moderate prebaking times
without affecting bond performance. Transfer or injection
molds need properly designed runners and sprues, as
well as adequate pressures. This prevents rubber precuring before the mold cavities are completely filled.
Cleanup Clean areas with a rag as soon as possible
using MEK.

LORD TECHNICAL DATA


Shelf Life/Storage
Shelf life is one year from date of shipment when stored
at 21-27C (70-80F) in original, unopened container.

Cautionary Information
Before using this or any LORD product, refer to the Material Safety Data Sheet (MSDS) and label for safe use and
handling instructions.
For industrial/commercial use only. Must be applied by
trained personnel only. Not to be used in household
applications. Not for consumer use.

LORD TECHNICAL DATA

Values stated in this technical data sheet represent typical values as not all tests are run on each lot of material produced. For formalized product
specifications for specific product end uses, contact the Customer Support Center.
Information provided herein is based upon tests believed to be reliable. In as much as LORD Corporation has no control over the manner in which
others may use this information, it does not guarantee the results to be obtained. In addition, LORD Corporation does not guarantee the performance of the product or the results obtained from the use of the product or this information where the product has been repackaged by any third
party, including but not limited to any product end-user. Nor does the company make any express or implied warranty of merchantability or fitness
for a particular purpose concerning the effects or results of such use.
Chemlok and Ask Us How are trademarks of LORD Corporation or one of its subsidiaries.
LORD provides valuable expertise in adhesives and coatings, vibration and motion control, and magnetically responsive technologies. Our
people work in collaboration with our customers to help them increase the value of their products. Innovative and responsive in an ever-changing
marketplace, we are focused on providing solutions for our customers worldwide . . . Ask Us How.
LORD Corporation
World Headquarters
111 Lord Drive
Cary, NC 27511-7923
USA
Customer Support Center (in United States & Canada)
+1 877 ASK LORD (275 5673)
www.lord.com
2007 LORD Corporation OD DS3172 (Rev.5 1/07)

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