Plate Calculation

CUU LONG JOINT OPERATING COMPANY
SU TU NAU FIELD DEVELOPMENT

PROVISION OF SU TU NAU DETAILED ENGINEERING DESIGN
AND PROCUREMENT SUPPORT BLOCK 15-1
PIPE WALL THICKNESS CALCULATION
Document Number
2006-4200-1J-0001
Project No.: 1012

CTR No.: COM-PL-100-02
SOE
KVJ
01 Jul 13
Issued for Review
Nguyen Van
Tinh
Orlando Rivera
Kamal K.
Ravi
Rev
Date
Purpose of Issue
Prepared
Checked
PM Approval
KVJ
PTSC MC
Approval
CLJOC Approval

PROVISION DETAILED ENGINEERING DESIGN AND
PROCUREMENT SUPPORT
2006-4200-1J-0001
Document Title:
Document No.:
2006-4200-1J-0001
Revision: E
REVISION RECORD SHEET
No.
Rev. No
Content of Revision
Date of Revision
Issued for Review
01 Jul 13
Document No.: 2006-4200-1J-0001 Revision E

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PROCUREMENT SUPPORT
2006-4200-1J-0001
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TABLE OF CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
SCOPE
DEFINITIONS
REFERENCES
3.1
CODES, STANDARDS AND SPECIFICATIONS
3.2
COMPANY PROJECT SPECIFIC SPECIFICATIONS
3.3
OTHER REFERENCES
DESIGN PARAMETERS
4.1
DESIGN PRESSURE
4.2
DESIGN TEMPERATURE
4.3
ALLOWABLE STRESS VALUE
4.4
CORROSION ALLOWANCE
4.5
EROSION ALLOWANCE
4.6
MECHANICAL ALLOWANCE
4.7
MILL TOLERANCE
METHODOLOGY
EXCEPTIONS
7.1
PIPING CLASS A1
7.2
PIPING CLASS A2
7.3
PIPING CLASS A6
7.4
PIPING CLASS A8
7.5
PIPING CLASS A9
7.6
PIPING CLASS B1
7.7
PIPING CLASS B6
7.8
PIPING CLASS D1
7.9
PIPING CLASS D11
7.10
PIPING CLASS E1
7.11
PIPING CLASS E6
7.12
PIPING CLASS E11
7.13
PIPING CLASS F1
7.14
PIPING CLASS F6
7.15
PIPING CLASS F10
7.16
PIPING CLASS F11
7.17
PIPING CLASS G6
CONCLUSION

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Document No.: 2006-4200-1J-0001

Revision: E
1.
SCOPE
The purpose of this document is to perform calculation of pipe wall thickness of all piping classes which
are applicable in Su Tu Den wellhead A & B, Su Tu Vang CPP and Su Tu Nau Field Development Project. The scope covers pipe
wall thickness of deck platform piping and topside pipelines, which are subjected to Internal Design Pressure.
2.
DEFINITIONS
Definition applicable to this document are:
COMPANY
CONTRACTOR
3.
3.1
: Cuu Long Joint Operating Company (CLJOC)

: PTSC MECHANICAL & CONSTRUCTION CO. LTD., [PTSC M&C]
REFERENCES
CODES, STANDARDS AND SPECIFICATION
Following Codes, Standards and Recommended Practices are referred for calculating pipe wall thickness
for topsides piping or pipelines.
ASME B31.3
Process Piping
ASME B31.8
Gas Transmission and Distribution Piping Systems
ASME B31.4
Pipeline Transportation Systems for Liquid Hydrocarbons and other Liquids
ASME B36.10M
Welded and Seamless Wrought Steel Pipes
ASME B36.19M
Stainless Steel Pipes
API 5L
Specification for Line Pipe
EEMUA 144
Specification: Tubes - Seamless and Welded
Note: Latest edition should be referred.
3.2
COMPANY PROJECT SPECIFIC SPECIFICATIONS

2006-4200-1L-0001
Piping Specification (A-G)
2006-4200-1L-0003
Piping Design Specification
3.3
OTHER REFERENCES
Ameron Bondstrand Product Catalogue 2000MFP
4.
4.1
DESIGN PARAMETERS
DESIGN PRESSURE
The design pressure for a piping system shall be a minimum of 10% or 3.5 barg above the maximum operating
pressure, whichever is greater, unless otherwise specified by COMPANY.
4.2
DESIGN TEMPERATURE
For service above ambient temperature, the design temperature shall be a minimum of 28o C above the
maximum operating temperature.
For pipe wall thickness calculation design pressure and design temperature shall be as per Piping Specification (A-G)
Doc. No. 2006-4200-1L-0001

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PROCUREMENT SUPPORT
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Document No.: 2006-4200-1J-0001

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4.3
ALLOWABLE STRESS VALUE

Allowable stress values are referred from applicable design codes for respective piping class:
Platform Process Piping: Table A-1 of ASME B31.3
Gas Transportation Pipeline: Appendix D of ASME B31.8
Pipeline Transportation System for Liquid: Table 402.3.1(a) of ASME B31.4
These values have been used for pipe wall thickness calculation.
4.4
CORROSION ALLOWANCE (CA)

Corrosion allowance (CA) based on piping class is used as applicable.
4.5
EROSION ALLOWANCE
Erosion allowance as stated in piping class is used as applicable.
4.6
MECHANICAL ALLOWANCE (C)

Mechanical allowances are sum of corrosion allowance, erosion allowance, any other mechanical allowance
and threading allowance.
4.7
MILL TOLERANCE
Mill tolerance has been considered as (-)12.5% for Seamless Pipes & Welded (with 100% RT) pipes.
5.
METHODOLOGY
a) Pipe Wall Thickness Calculation as per ASME B31.3
The formula for metallic pipe is as follows :
PD
(ASME B31.3 para. 304.1.2)
t=
(when t is less then D/6; or D/t > 6)
2( SEW + PY )
tm = t + c
T' = (T" x (1.00 - MT))
(wall thickness selection validity; T' > tm ; ASME B31.3 Appendix S para. S301.2)
The formula for GRE pipe is as follows :
PD
(ASME B31.3 para. A304.1.1)
t=
( 2 SF + P )
tm = t + c
t
tm
c
MT
T"
T'
P
D
S
E
Y
W
F
= pressure design thickness (mm)

= minimum required thickness plus corrosion, mechanical and erosion allowance (mm)
= sum of mechanical allowances. (mm) (corrosion, erosion & threading allowances).
= factor to account mill tolerance on pipe wall thickness. (0.125 for seamless pipes and welded pipes)
= selected wall thickness
= wall thickness after deducting mill tolerance from T"
= internal design pressure (bar) for calculation purpose converted to MPa.
= outside diameter of pipe (mm)
= basic allowable stress for the material
= quality factor, as per table A-1A or A-1B of ASME B31.3.
= co-efficient, as per table 304.1.1 of ASME B31.3.
= weld joint strength reduction factor, as per para. 302.3.5(e) of ASME B31.3.
= Service (design) factor, as per para. A302.3.2(c)

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PROCUREMENT SUPPORT
2006-4200-1J-0001
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Document No.: 2006-4200-1J-0001

Revision: E
b) Pipe Wall Thickness Calculation as per ASME B31.8

The formula is as follows :
PD
(ASME B31.8 para. 841.1.1)
tm =
2 SFET
t+c
t
tm
= nominal wall thickness converted to mm

c
= sum of mechanical allowances. (mm) (corrosion, erosion & threading allowances).
T" = selected wall thickness as per ASME B36.10M / ASME B36.19 M.
P = internal design pressure (bar) for calculation purpose converted to psig.
D = outside diameter of pipe (in)
S = specified minimum yield strength; as per Appendix D (psig)
F = design factor; as per Table 841.1.6-1
E = longitudinal joint factor as per Table 841.1.7-1
T = temperature derating factor; as per Table 841.1.8-1
c) Pipe Wall Thickness Calculation as per ASME B31.4
The formula is as follows :
t = (PiD)/(2S)
(ASME B31.4 para. 404.1.2)
tn = t + A
(ASME B31.4 para. 404.1.1)
S = 0.72 x E x SMYS
(ASME B31.4 para. 402.3.1)
t
tn
A
T"
Pi
D
S
E
SMYS
6.
= nominal wall thickness converted to mm

= sum of mechanical allowances. (mm) (corrosion, erosion, external pressure & threading allowances).
= selected wall thickness as per ASME B36.10M / ASME B36.19 M.
= internal design gage pressure (bar) for calculation purpose converted to psig.
= outside diameter of pipe (in)
= allowable stress value (psig)
= quality factor as per Table 402.4.3 of ASME B31.4
= specified minimum yield strength; as per Table 402.3.1a of ASME B31.4 (psig)
EXCEPTIONS
Pipes with sizes 1/4, 11/4, 21/4, 31/2, 5, 7, 9 and 22 shall not be used unless required by equipment
connections. For non-standard pipe size, the pipe wall thickness calculation should be calculated as per case
basis.
7.

Following sections cover the pipe wall thickness calculations.The 'Sch' gives the minimum selected schedule
or wall thickness of pipe wall after the calculation. The pipe wall thicknesses are calculated in accordance with
ASME B31.3 for topside piping, ASME B31.8 for topside gas pipeline and ASME B31.4 for topside liquid pipeline.

Page No.: 6 of 24

SU TU VANG EXTENSION - STV SOUTH WEST PREOJECT (SVSW)
EPCI FOR WHP -SVSW, PIPELINE AND CPP MODIFICATION
PLATE COVER END THICKNESS CALCULATION
Document Title:
1
Document No.: TBA

Revision:
PLATE COVER END THICKNESS CALCULATION
PIPING CLASS E11
Design Code :
ASME B31.8/31.3
2 I) PIPE WALL THICKNESS CALCULATION

3
4
Piping Spec. Code

ASME Class
:
:
E11
900#
5
6
Pipe Material Standard:
API 5L Gr. X65 PSL 2
Material Type
CS, Ferritic Steel, Pipeline Spec.
Design Pressure, P
153.0
barg
Design Temperature, T
S @
38.0
:
:
38.0
4482
12
13
14
15
7
16
17
Plate cover Material
10
11
18
19
20
21
22
23
24
29
###
###
65000
psi
psi
###
###
###
###
(psi)
4482
65000
4482
65000
0.5
38.0
4482
65000
1.00
65.0
4482
65000
1.00
85.5
4482
65000
1330
barg
ASME B31.8
19290
psi
para. 841.11
where as defined in para. 5.b of this document

Hydrotest check
Shoop
=
Phyd * D
2 * tsch1
Phyd
=
=
1.5 * P
229.50
barg
22.95
MPa
Pipe
Pipe OD
tr
ts
tm
NPS
( in )
(mm)
(mm)
(mm)
6.625
168.3
5.745
8.745
10
10.750
273.1
9.322
12.322
tSch1
tPL
T"
Shoop
0.9*S
Hydrotest Check
(mm)
(mm)
(mm)
(MPa)
(MPa)
(Pass / Fail)
80
12.70
9.50
9.50
152.04
403.34
Pass
60
14.30
12.70
14.30
219.11
403.34
Pass
Sch1
Ref Design Code:

t = SQRT (CP/SE)
ASME VIII, Div I
UG (34) (C-2) Formular 1
C = 0.33 for Figure (g)

For pipe 6"t =
For pipe 10"t =
32.79
53.20
###
###
###
###
###
###
(bar)
A36
Ref Design Code:

ts = [( P x D) / ( 2 S F E T)]
###
###
###
###
###
###
###
###
( 0C )
0.0
mm
###
###
### II) PLATE COVER THICKNESS CALCULATIOn
###
###
###
###
Temp
22.0
25
26
27
28
2219.08
C
barg
LEGEND:
Sch1 = Schedule selected as next higher of t m, as per ASME dimensional standard.
tSch1 =
tPL =
Wall thickness in mm of Sch1, as per ASME dimensional standard.

Wall thickness in mm specified as per Table 5-1 Pipeline Wallthickness Calculation Doc no. 2006-6031-2J-0001

Page No.: 18 of 24

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CUU LONG JOINT OPERATING COMPANY

SU TU NAU FIELD DEVELOPMENT

PIPE WALL THICKNESS CALCULATION

Project No.: 1012

Issued for Review

CUU LONG JOINT OPERATING COMPANY

PIPE WALL THICKNESS CALCULATION

REVISION RECORD SHEET

Issued for Review

Document No.: 2006-4200-1J-0001 Revision E

CUU LONG JOINT OPERATING COMPANY

PIPE WALL THICKNESS CALCULATION

Document No.: 2006-4200-1J-0001

Document No.: 2006-4200-1J-0001 Revision E

CUU LONG JOINT OPERATING COMPANY

PIPE WALL THICKNESS CALCULATION

Document No.: 2006-4200-1J-0001

: Cuu Long Joint Operating Company (CLJOC)

COMPANY PROJECT SPECIFIC SPECIFICATIONS

Document No.: 2006-4200-1J-0001 Revision E

CUU LONG JOINT OPERATING COMPANY

PIPE WALL THICKNESS CALCULATION

Document No.: 2006-4200-1J-0001

ALLOWABLE STRESS VALUE

CORROSION ALLOWANCE (CA)

MECHANICAL ALLOWANCE (C)

= pressure design thickness (mm)

Document No.: 2006-4200-1J-0001 Revision E

CUU LONG JOINT OPERATING COMPANY

PIPE WALL THICKNESS CALCULATION

Document No.: 2006-4200-1J-0001

b) Pipe Wall Thickness Calculation as per ASME B31.8

= nominal wall thickness converted to mm

= nominal wall thickness converted to mm

PIPE WALL THICKNESS CALCULATION

Document No.: 2006-4200-1J-0001 Revision E

CUU LONG JOINT OPERATING COMPANY

PLATE COVER END THICKNESS CALCULATION

Document No.: TBA

PLATE COVER END THICKNESS CALCULATION

PIPING CLASS E11

2 I) PIPE WALL THICKNESS CALCULATION

Piping Spec. Code

Pipe Material Standard:

API 5L Gr. X65 PSL 2

CS, Ferritic Steel, Pipeline Spec.

Plate cover Material

where as defined in para. 5.b of this document

Ref Design Code:

ASME VIII, Div I

UG (34) (C-2) Formular 1

C = 0.33 for Figure (g)

Ref Design Code:

Wall thickness in mm of Sch1, as per ASME dimensional standard.

Document No.: 2006-4200-1J-0001 Revision E