Manual For HRV

Download as pdf or txt
Download as pdf or txt
You are on page 1of 22

OWNER'S MANUAL

AND INSTALLATION MANUAL


HRV (Heat Recovery Ventilation)

Thank you very much for purchasing our air conditioner,


Before using your air conditioner , please read this manual carefully and keep it for future reference.

MAIN PARTS OF THE UNIT

Dirty air inlet

Fan

Fresh air outlet

Foam type air duct

By-pass type air duct

200-1000 Air volume

Fan

Wire control box

Filter mesh
Heating exchanged core

Dirty air outlet

Fan

Fresh air inlet

Fresh air outlet

Dirty air inlet

Sheet metal type air duct

15002000
1500
2000 Air volume
Fan
Wire control box

Filter mesh
Heating exchanged core

Dirty air outlet

Fresh air inlet

CONTENTS

PAGE

PRECAUTIONS........................................................................................1
ACCESSORY........................................................................................... 1
INSTALLATION........................................................................................ 2
WIRING...................................................................................................6
SPECIFICATION PARAMETER................................................................ 10
HRV APPLICATION................................................................................ 15
MAINTENANCE & UPKEEP.................................................................... 15

Make sure Earth Leakage Breaker is the type of all poles drop-out.
Be sure to ground.
Do not connect the ground wire to gas or water pipes, lightning rod
or a telephone ground wire.
Incomplete grounding may result in electric shocks.
Make sure that all wiring is secured, the specified wires are used,
and no external forces act on the terminal connections or wires.
Improper connections or installation may result in overheating or
fore.
When wiring the power supply and connecting the remote
controller wiring and transmission wiring, position the wires so that
the electric parts box lid can be securely fastened.
Improper positioning of the electric parts box lid may result in
electric shocks, fire or the terminals overheating.

TRAIL RUN.............................................................................................15

CAUTION

1.

PRECAUTIONS

To prevent injury to the user or other people and property


damage, the following instructions must be followed. Incorrect
operation due to ignoring of instructions may cause harm or
damage. The appliance shall be so installed that it is not
possible to be accessed by general public.
The safty precautions listed here are divided into two categories. In
either case, important safty information is listed which must be read
carefully.

WARNING
Failure to observe a warning may result in electric shock,
fire hazard or personal injury

Be sure to install an earth leakage breaker.


Failure to install an earth leakage breaker may result in
electric shocks.
Install the indoor and outdoor units, power supply wiring and
connecting wires at least 1 meter away from television or
radio in order to prevent image interference or noise.
(Depending on the radio waves, a distance of 1 meter may not
be sufficient enough to eliminate the noise.)
Install the two outdoor ducts with down slope to prevent
rainwater from entering the unit.
If this is not done completely, water may enter the building,
may damage furniture, etc.
Insulate the duct and the wall electrically when a metal duct is
to be penetrated through the metal lattice and wire lattice or
metal lining of a wooden structure wall.
Improper duct work may cause electric shocks or short
circuits.
Make sure that a snow protection measure is taken. If no
protection snow may enter through the outdoor ducts, and
cause damaging furniture and electric shock and fire.

CAUTION
Failure to observe a caution may result injury or damage
to the equipment.

2.
WARNING
Ask your dealer or qualified personnel to carry out installa
tion work. Do not try to install the machine yourself.
Improper installation may result in leakage, electric shocks
or fire.
Installation should be done following the installation manual
and no changes should be made to the unit.
Incorrect installation may cause leaking, electric shock, or
incorrect installation may cause leaking, electric shocks, or
fire. Injuries may result if the HRV falls.
Install the unit on a foundation strong enough to withstand
the weight of the unit.
A foundation of insufficient strength may result in the
equipment falling and causing injuries.
Do not allow exhaust air to enter the outside air intake vent.
This may cause the air of the room to become contami
nated, harming the health.
Locate the outside air intake vent so that it does not take in
exhaust air which contains combustion air, etc.
Incorrect installation may cause a loss of oxygen in the
room, leading to serious accidents.
Make sure that a separate power supply circuit is provided
for this unit and that all electrical work is carried out by
qualified personnel according to local laws and regulations
and this installation manual.
An insufficient power supply capacity or improper electrical
construction may lead to electric shocks or fire.
Insufficient power supply capacity or incorrect wiring may
cause electrical shocks or fire.

ACCESSORY

Table 2-1

Name

Qty.

Shape

Purpose

Installation
and owners
manual

This
manual

must be delivered to the


customer

Butt-joint wire
of wire control
display panel
(6 meters)
(RoHS)

HRV wire
controller
(RoHS)

For connect wire control


and display control box

For controling HRV units

Local procuring assemblies


Table 2-2

Name

Purpose

For connecting units drain pipe, which length


PVC drain pipe is selected according to your actual requirement (Model 1500, 2000 are available)
Damper

For vibration damping, when lift the unit.

I&O manual

3.

INSTALLSTION

3.1 Installation Preparation

WARNING
The accessories needed for installation must be retained in
your custody until the installation work is completed. Do not
discard them.

Leave the unit inside its packaging while moving, until


reaching the installation site. Where unpacking is
unavoidable, use a sling of soft material or protective
plates together with a rope when lifting, to avoid damage
or scratches to the unit.
Hold the unit by the hanger brackets when opening the
crate and moving it, and do not lift it holding on to any
other part (especially the duct connecting flange).

Do not install the unit in the following locations:


Place subjected to high temperature or direct flame. May
result in fire or overheating.
Place such as machinery plant and chemical plate where
gas, which contains noxious gas or corrosive components
of materials such as acid, alkali organic solvent and plaint,
is generated. Place where combus tible gas leakage is
likely.
Copper piping and brazed joins may corrode, causing
refrigerant to leak or poisoning and fore due to leaked gas.
Place such as bathroom subjected to moisture.
Electric leak or electric shocks and other failure can be
caused.
Near machinery emitting electromagnetic waves.
Electromagnetic waves may disturb the operation of the
control system and result in a malfunction of the
equipment.

NOTE
3.3 Preparations Before Installation
Be sure to instruct customers how to properly operate the unit
(especially maintenance of air filter, and operation procedure)
by having them carry out operations themselves while looking
at the, manual.

3.2 Select The Installation Site

CAUTION
When moving the unit during or after unpacking, make sure to
lift it by holding its hanger brackets. Do not exert any pressure
on other parts, especially duct connecting flange.

Select an installation site where the following conditions


are fulfilled and meet with your customers approval.
HRV should be installed far away from office, recreation
or any other place silent requiring environment (install
that in special machine room or wash room is recommended)
install in a place which has sufficient strength and
stability. (Beam, ceiling and other locations capable of
fully supporting the weight of the unit.) Insufficient
strength is dangerous. It may also cause vibration and
unusual operating noise.
Do not install the unit directly against a ceiling or wall. (If
the unit is in contact with the ceiling or wall, it can cause
vibration.)
Where sufficient clearance for maintenance and service
can be ensured.

Confirm the positional relationship between the unit and


suspension bolts.
Leave space for servicing the unit and include
inspection hatches. (Always open a hole on the side of
the electric parts box so that the air filters, heat
exchange elements, fans, can easily be inspected and
serviced.)
Make sure the range of the units external static
pressure is not exceeded.
Open the installation hole (Pre-setting ceilings)
Once the installation hole is opened in the ceiling where
the unit is to be installed, pass transmission wiring, and
remote controller wiring to the units wiring holes.
After opening the ceiling hole, make sure ceiling is level
if needed. It might be necessary to reinforce the ceiling
frame to prevent shaking.
Please consult architect or woodworker, if necessary.
Install the suspension bolts. (Use M10 to M12
suspension bolts.) Use a hole-in anchor, sunken insert
anchor for existing ceilings, or other parts to be
procures in the field to reinforce the ceiling to bearing
the weight of the unit.
Install vibration damping feet. (For vibration damping)

Wooden
Wooden
structure
structure
Put rectangular sticks across the beams, and set pendant bolts.
Wooden span
Beam
Ceiling

CAUTION
Install the units, power supply wiring and connecting wires
at least 1 meter away from televisions or radios in order to
prevent image interference or noise. (Depending on the
radio waves, a distance of 1 meter may not be sufficient
enough to eliminate the electric noise.)

Pendant bolt

Old concrete roughcast


Use embedded bolts and embedded pulling plugs.

The bellows may not be able to be used in some districts,


so exercise caution. (Contact your local government office
or fire department for details.)
When discharging exhaust air to a common duct, the
Building Standard Law requires the use of fire proof
materials, so attach a 2m copper plate standing duct.
Fig. 3-1
I&O manual

3.4 Installation
Before installation, please confirm all external parts are
stand in their place and without damage.

Steel beam and girder structure

The surrounding environment of the unit, especially the


sides of wiring cabinet and water collecting side should
reserve sufficient wiring and maintenance and space;
additionally, one should ensure the removing space for
filter griller.

Set and use supportive angle steel.

Suspended bolt

Pendant bolt

Unit should mount steadily and without sustain the weight


form condensate water pipe and air duct. The vents of air
inlet/outlet and return should be connected with flexible
tube.

Supportive angle steel

Unit in AC 220-240V/50Hz220-240V/60Hz380415V/50Hz or 220-240V/60Hz, reliable grounding; each


one possesses of independent cut-off and protection
device.
New concrete roughcast

The installation dimension and maintenance space. (See


the following attached picture Fig.3-3 )

Set it with embedded bushes or embedded bolts.

Concrete iron

Slide type inser

For proper performance, run the air conditioner under the


following temperature conditions:

Embedded bolt
(With embedded
bolt in pipe)

OPERATION

Fig. 3-2

Outdoor air TEMP.

-7

~43

Room TEMP .

-7

~43

Room humidity

Lower than 80%


If higher than 80%, the surface of
indoor unit may be condensed or
the condensate will be blown from
air outlet.

Protection device may start if running the unit outside the above
condition, which will prevent the unit from operation.

Unitmm

1000

450

Flap type inser

Operating conditions

400
450

Maintenance space
W

Fig. 3-3 Detail structure specification and maintenance space

I&O manual

6. Key dimensions of the unit and air duct installation. (See the following attached picture Fig.3-4~3.7 & Table 3-1 )

HRV-200
666

264

Wire
control
box

75

Lifting lug

Door

144

580

20

100

290

Air return
vent

By-pass
system

510

Air exhaust vent

Air supply
vent

Fresh air inlet

725

Fig. 3-4

HRV-300~HRV-1000
W

N2

Wire
control
box

Door

75

W2

By-pass
system

Air exhaust vent

Air return
vent
W1

Air supply
vent

Fresh air inlet

L1

Fig. 3-5
Table 3-1

I&O manual

Model

L1

W1

W2

N2

HRV-300

744

675

599

657

315

270

100

19

144

111

HRV-400

744

675

804

862

480

270

100

19

144

111

HRV-500

824

754

904

960

500

270

107

19

194

111

HRV-800

1116

1045

884

940

428

388

85

19

242

170

HRV-1000

1116

1045

1134

1190

678

388

85

19

242

170

HRV-1500
1200

1500

Wire
control
box

Door

540
600
250
Flange demension

300

1170

350

Air supply
vent

Air exhaust vent

326

20

1550

Air return
vent

Fresh air inlet

50

50

120

1600

320
346
370
Fig. 3-6

HRV-2000
1550

1400

Wire
control
box

Door

540

700
250
1600
20

Flange demension

Fresh air inlet

50

300

326

1370

350

Air supply
vent

Air exhaust vent

Air return
vent

50

1650

120
320
346
370

Fig. 3-7

I&O manual

4.

4.2 Power Specification

WIRING

Table 4-2

WARNING

4.1 Precautions When Laying Power Supply


Wiring
A circuit breaker of shutting down power supply to the
entire system be installed.
A single switch can be used to supply power to units on the
same system. However, branch switches and circuit
breakers must be selected carefully.
Fit the power supply wiring of each unit with a switch and
fuse as shown in the drawing.

Model
HRV-

Power supply

Before obtaining access to terminal device, all power supply


circuits must be interrupted.

Be sure to give the electric grounding (earth) connection.


Do not let the grounding wire should come in contact with
gas pipes, water pipes, lighting rods, or telephone ground
wires.
Gas pipes: gas leaks can cause explosions and fire.
Water pipes: can not be grounded if hard vinyl pipes are
used.
Telephone grounded and lightning rods: the ground
potential when struck by lightning gets extremely high.
Do no turn on the power supply (wiring interrupter or
ground-fault circuit interrupter) until all other work is done.
Tightening torque for the terminal screws.
Use the correct screwdriver for lighting the terminal screws.
If the blade of screwdriver is too small, the head of the
screw might be damaged, and the will not be properly
tightened.
If the terminal screws are tightened too hard, screws might
be damaged.
Refer to the table below for the tightening torque of the
terminal screws.

Table 4-1
Tightening torque (Nm)
Terminal base of remote controller/
Signal transmission wire (X2M)
Terminal base of power supply (XIM)
Grounding terminal (M4)

I&O manual

0.79-0.97
1.18-1.44
1.44-1.94

After wiring, please confirm all connections are correct,


and then power to the unit.
Pay attention to the power supply wire of three-phase
model; confirm the phase sequence of which is correct.

Power supply wire


Dimension

Make sure the ground resistance is no greater than 100.


This value can be as high as 500 when using a grounding
fault circuit interrupter since the protective ground
resistance can be applied.

1500, 2000

Signal phase

Three phases

Frequency 220-240V/50Hz
220-240V/60Hz
/voltage

380-415V/50Hz
220-240V/60Hz

Phase

Input current
Main switch
/fuse(A)

Install a wiring interrupter or ground-fault circuit interrupter


for the power wiring.

200, 300, 400,


500, 800, 1000

15/15

15/15

3 (Yellow/green
5 (Yellow/green
wire
is
grounding
wire is grounding
Wires qty
wire)
wire)

Code wire
cross
-section
(mm2)

2.5

2.5

4.3 System connection diagram

HRV Electric
Control Box
Signal
Receiving
Board

Electric Control
Box s terminal CN10

10-core
Connecting
Wire Group

Main control board

5-core Connecting
Group

Wire Terminal Group

Signal
Receiving
Board

A BC D E

Grounding

5-core Shield Cable


E

Back of wire controller

Connecting
to wire controller

Wire Terminal Group


Connecting Extended
Figure

Fig. 4-1

Turn a screwdriver at the concave on


bottom panel of the Wire Controller to
remove the Back Cover

Wire Controller Back Cover


Wire Controller
Top Cover
Wire Controller LCD

Wire Controller Board

Wire Controller
Bottom Cover

Wood Mounting
Screw (M420)
When installing the Wire Controller Cover,be
sure there is a hole in the wall to avoid the Wire
Controller Back Cover being fixed directly to the
wall which is not allowed for the Wire Joint
extrudes out of the Wire Controller Back Cover

When installing the Wire Controller, you should adjust the bottom of the Wire Controller Board to
the Wire Controller Back Cover which should be fixed first, then press the other end of the Wire
Controller Board.
Fig. 4-2

CAUTION
1. Never turn screws too tightly, or else the cover would be dented or the Liquid Crystal breaks.
2. Please leave enough space for maintain and upkeep the wire controller.

I&O manual

4.4 Wiring diagram


Signal phase wiring diagram(220-240V/50Hz220-240V/60Hz)

Display board
Jointion

Wire
controller

Transformer
CN1

Green/Yellow
Power supply

Capacity1

Supply
Fan

Capacity2

By-pass
valve

Exhaust
Fan

XP2
XS2

Outdoor temperature sensor

2-way
terminal base

Black
Network modular

Red

Indoor temperature sensor

Main controller board

Communicate with
centralized controller

Fig. 4-3

Three phases wiring diagram(380-415V/50Hz)

Display board
Jointion

Wire
controller

CN1

Transformer

Main controller board

Brown
Brown
Brown

Mid-terminal base

Yellow

Blue
Black
Red
White

Blue

Blue

White

By-pass
valve

Relay 2

Relay 1

Current inductor

Red

Blue
Black
Red
White

4-way
terminal base

Network modular

Yellow

Black

Brown

Indoor temperature sensor

Yellow

Green/Yellow
White Red Black

Supply
Fan
Green/Yellow

White Red Black

Power supply
Exhaust
Fan
Green/Yellow

Fig. 4-4

I&O manual

Communicate with
centralized controller

XP2
XS2

Outdoor temperature sensor

Current inductor

Yellow

Three phases wiring diagram(220-240V/60Hz)

Display board
XP1 XS1

Wire
controller

CN1

Transformer

Main controller board

Brown
Brown
Brown

Mid-terminal base

Yellow

Mid-terminal base

Yellow

Black

Black

Red
White

By-pass
valve
Red

Relay 2

Relay 1

Blue

Blue

White

Black

Black

Black

Current inductor

Network modular

Brown

4-way
terminal base

Indoor temperature sensor

Yellow

XP2
XS2

Outdoor temperature sensor

Current inductor

Yellow

Green/Yellow

Black
White Red Black

White Red Black

Power supply

Supply
Fan

Exhaust
Fan

Green/Yellow

Communicate with
centralized controller

Green/Yellow

Fig. 4-5

4.5 Error code


Table 4-3

No.

Operation
lamp

Timer
lamp

Defrosting
lamp

Alarm
lamp

Explanation

T4 sensor error

T1 sensor error

Current protection

Phase absent,
phase error

Note:

LightExtinguishSlow flashQuick flash

I&O manual

5.

SPECIFICATION PARAMETER

5.1 Specification Parameter


Table 4-4

Model

Power
supply

HRV-200
HRV-300
HRV-400
HRV-500

220-240V
50Hz/
220-240V
60Hz

HRV-800
HRV-1000
HRV-1500
HRV-2000

380-415V
3N~ 50Hz/
220-240V
3N~ 60Hz

Outline
demension

Air outlet
vents demen Weight (kg)
-sion (mm)

Static
pressure
(Pa)

Nominal air flow


(m3/h)

866655264

144

23

75

200

944722270

144

26

75

300

944927270

144

31

80

400

10381026270

194

41

80

500

12861006388

242

62

100

800

12861256388

242

79

100

1000

16001270540

346326

163

160

1500

16501470540

346326

182

170

2000

Table 4-5

Cooling
Model

Input power(kW)

Heating

Nominal temp. Nominal enthalpy Nominal temp. Nominal enthalpy


efficiency
efficiency
efficiency
efficiency

Current(A)

50Hz

60Hz

50Hz

60Hz

HRV-200

60

50

65

55

0.09

0.42

HRV-300

60

50

65

55

0.12

0.55

HRV-400

60

50

65

60

0.14

0.20

0.7

1.0

HRV-500

60

50

70

60

0.19

0.26

0.9

1.2

HRV-800

60

50

70

60

0.43

0.50

2.0

2.3

HRV-1000

60

50

70

60

0.48

0.58

2.2

2.8

HRV-1500

60

50

70

60

0.93

1.74

2.5

5.9

HRV-2000

60

50

70

60

1.12

1.83

2.6

6.1

note
1For the units model of HRV-*(*=2001000)there are 3-speed
adjustable air-volume HiMedLowbut for the units model of
HRV-*(*=15002000)there are only 1-speed air-volume which do not
be adjust.
2For the units model of HRV-*(*=2001000)all the parameters in
the manual is measured at the high speed air-volume.

I&O manual

10

5.2 Blast Pressure Graphic

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

75

207

20

60

215

20.3

40

320

21

20

241

21.3

255

22

270
260
250
240
230
220
210
200

20

40

60

80

100

120

150

170

HRV-200
Fig. 5-1

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

75

297

39

60

309

40

40

331

41

20

346

42

366

43

360
350
340
330
320
310
300
290
20

40

60

80

100

120

150

170

HRV-300
Fig. 5-2

I&O manual

11

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

80

407

79

60

454

81

40

499

83

20

543

84

586

87

750
700
650
600
550
500
450
400

20

40

60

80

100

120

150

170

HRV-400
Fig. 5-3

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

80

507

118

60

527

120

40

560

124

20

580

126

620

130

675
650
625
600
575
550
525
500

20

40

60

80

100

120

150

170

HRV-500
Fig. 5-4

I&O manual

12

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

100

829

357

80

862

363

50

923

375

25

966

381

1021

392

1150
1100
1050
1000
950
900
850
800
20

40

60

80

100

120

150

170

HRV-800
Fig. 5-5

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

150

980

358

120

1020

382

75

1090

405

40

1140

431

1206

454

1300
1250
1200
1150
1100
1050
1000
950

20

40

60

80

100

120

150

170

HRV-1000
Fig. 5-6

I&O manual

13

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

160

1460

885

130

1590

944

90

1700

1000

50

1880

1064

2006

1120

2150
2050
1950
1850
1750
1650
1550
1450

20

40

60

80

100

120

150

170

HRV-1500
Fig. 5-7

Static pressure
(Pa)

Air flow (m3/h)

Brake power
(W)

170

1920

1072

130

2090

1144

90

2235

1213

50

2472

1289

2618

1360

2620
2520
2420
2320
2220
2120
2020
1920

20

40

60

80

100

120

150

170

HRV-2000
Fig. 5-8

I&O manual

14

6. HRV APPLICATION
6.1 Operation Priciple
HRV seriesHRV (Heat Recovery Ventilation) employ
advanced technique and technics, the heat exchanged
core forming by special paper that be processed with
chemical treatment, which could create the optimum result
in temperature, humidity and cooling recovery.
High efficiency heat exchanged core: When air flow formed
by exhaust air and outdoor air through the heat exchanged
core in cross way, because of temperature difference in
the two sides of flat partition board, the heat transmission
is occurred. In summer, outdoor air acquire cooling from air
exhaust to decrease environment temperature; In winter,
outdoor air acquire heating from air exhaust to increase
temperature, that is to say, it realizing the energy recovery
during air exhaust process to exchange the heating in
heat exchanged core to outdoor air.

6.2 Pay Attention To The Following Item Before


Operation

8. TRIAL RUN
8.1 Please Confirm The Following Points
Before The Test Operation:
8.1.1 The unit is installed correctly completed.
8.1.2 Tubing and wiring are correctly completed.
8.1.3 The drainage is unimpeded.
8.1.4 The heating insulation works well.
8.1.5 The ground wiring is connected correctly.
8.1.6 The power voltage fits the rated voltage of HRV.
8.1.7There is no obstacle at the outlet and inlet of HRV.

8.2 Control The HRV By Wire Control, Operate


It According To Wire Controller Owners
Manual.
8.2.1 Whether the switch on the remote controller works well.
8.2.2 Whether the room temperature is adjusted well.
8.2.3 Whether the indicator lights normally.
8.2.4 Whether there is vibration or abnormal noise during
operation.

6.2.1. Before drive-up, please clean up the duct and check


whether all air valves and devices are normal.
6.2.2. Carefully adjust the system air valves when start-up,
control the current of motor in rated range.
6.2.3. Three-phase model without by-pass function, therefore
the fan would delay 30 seconds to start up.
6.2.4. Connect the wire controller
Wire controller should install according to HRV wire
controller owners manual, installation manual (Attached
in the package box in wire controller).
6.2.5. When connect the HRV to centralized controller,

LCD display of centralized controller corresponding to HRV


mode as following:
Centralized cooling mode vs. HRV heating recovery mode
HEAT RECOVERY
Centralized heating mode vs. HRV heating by-pass mode
BYPASS
Centralized air supply mode vs. HRV air supply mode
SUPPLY

7 MAINTENANCE AND UPKEEP


7.1 During new use stage, one should check the fan operation
regularly.
7.2 The cleaning regulation for filter mesh depend on local
environment. It could be clean by vacuum dirt exhauster
or water, if heavy dust accumulates, it should use neutral
detergent to clean it, and then dry it in shady and cool
place for 20 to 30 minutes and replace it.
7.3 Clean the core at least 2 years a time by vacuum dirt
exhauster to remove dust and foreign substance in the
unit assemblies, do not touch the assemblies by
exhauster and flush by water to avoid core damage.
7.4 Check the fan every half a year to maintain the well
balance of it and check whether the axletree has loosed.

I&O manual

15

Version: MDV08IU-017IW

202000171172

I&O manual

27

Version: MDVXXX-XXXX

XXXXXXXXXXXX

You might also like