Protecting Operational Performance Worldwide: MTL Surge Protection Solutions

MTL Surge Protection Solutions
Protecting Operational
Performance Worldwide
The safety you rely on

Delivering world-class reliability and
safety in high consequence harsh
and hazardous environments
EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions
MTL is a part of Eatons Crouse-Hinds business

and remains a brand that stands for safety in the
harshest of environments. Whilst we began with
the MTL100 series zener barrier, MTL alongside
Crouse-Hinds, has grown into the premier name
for a comprehensive portfolio of solutions for highconsequence harsh and hazardous environments.
As we continue to evolve, so does our brand.
Our products are now united with Eatons leading
range of reliable, efficient and safe electrical power
management solutions. MTL has a new look
alongside Crouse-Hinds by Eaton, but the products
and technology you trust remain unchanged.
More protection. More technology.
Expect more.
Only Eatons Crouse-Hinds

Business can deliver...
Protection and safety of people and assets
around the world with unsurpassed reliability
and quality in every product we offer
Industry leading innovation and product efficiency
Product solutions designed and certified for
global specifications
Best-in-class, global sales, and customer service
teams that provide local support
Over forty years of industry knowledge
and expertise
CONTENTS
Surge Protection Overview
4-5
Power Protection
6-9
Data & Signal Protection
10 -13
Fieldbus Protection
14 - 17
Telecom Protection
18 - 19
Network & Comms Protection 20 - 21
MTL DESIGNS AND MANUFACTURES A VAST RANGE OF

PROTECTION SOLUTIONS FOR ALL YOUR
SYSTEM SURGE PROTECTION REQUIREMENTS
Combination Protection
22 - 23
Specialist Protection
24 - 25
Products & Services
26
No Fuss Warranty
27
Protecting Operational
Performance Worldwide
MTL has a close association with the Process Industry and a strong presence in the Networks and Wireless
Infrastructure markets which means that we are well placed to support a wide range of industries around the world.
MTL supplies a comprehensive range of surge protection devices offering solutions for all mains power, process
control, network and communications, telecom, wireless and RF systems.
Our commitment to not only meet, but surpass our customers high expectations can only be achieved by
maintaining very high standards in all aspects of our business. Independent verification of our quality and safety
procedures is of paramount importance and our accreditation to internationally recognised standards such as
ISO 9001 is proof of this commitment.
Our NO FUSS product warranty, (details of which can be found at the back of this document), is even further
evidence of our confidence in our products and their application capabilities.
This brochure is intended as an overview of our numerous surge protection devices that are currently available.
More detailed product information, including full specifications, can be found at www.mtl-inst.com.
Reliability, availability, maintenance,

return on assets and surge protection?
SURGE... TELL ME MORE
MTL designs and manufactures a vast range of protection solutions for all your system surge protection requirements, supplying a
comprehensive range of surge protection devices offering solutions for all mains power, process control, network and communications,
telecom, wireless and RF systems.
For many years process plant managers have installed surge protection devices as a precaution against catastrophic damage due
to lightning. The most keen are those whose memory of serious trouble is fresh. However, studies have shown that the obvious
surge related damage (blackened hardware) is only the tip of a very large iceberg. A study by a major European insurance company
indicated that lightning and surge are the single most significant cause for control equipment failure. A close second is lack of
maintenance. Together surge and maintenance account for over 50% of premature electronic equipment failures.
UNDERESTIMATING THE PROBLEM

Surge overvoltages are simply short duration, high magnitude impulses that exist on all electrical (power and signal) lines for a brief
time. Common causes can range from lightning strikes to switching of electrical loads. The common belief among plant managers and
finance gurus is that their plant does not experience surge-related problems. This belief guarantees that preventative action (such as
surge protection) will not be taken. However a closer inspection reveals that a wide range of electronic devices are failing well short
of their design life. These failures are just not associated with surge overvoltage by the plant maintenance team.
A study by a major European insurance company (below) illustrates the problem. Over 7700 items of industrial electronics were
evaluated. The most significant cause of premature failure was Surge overvoltage. In fact surge damage contributed to 28% of
failures. Just as interesting is the next most significant category; lack of maintenance which contributed 25% of failures.
28% Overvoltage

(lightning discharge
and switching operations)
25% Lack of maintenance

22% Theft and vandalism
15% Other
5% Water
3% Fire
1.57% Storm
MTL offers a wealth of over 50 years

experience in the surge protection industry
There is an appropriate level of surge protection, that when
applied to a plant, reduces equipment failure directly, increases
plant availability and indirectly frees the maintenance team
up to perform a more proactive role. Improvements can be
measured in terms of Return on Assets (ROA) a key measure
of operational performance.
Surge protection can lead to improvements in ROA in the
three following areas:
1.
Direct savings in hardware

- reduction in premature failures
- elimination of catastrophic failure
2. Increased plant availability

3. Indirect savings as a result of a better
deployed maintenance crew
MAXIMISE YOUR RETURN ON ASSETS

There are not many areas of the world today that do not experience surge-related incidents. Lightning is only one of the many causes
of transient surge related problems. Todays modern electronic equipment is much smaller, much faster, and much more susceptible
to transient related problems than was the last generation of equipment. The sheer number of control and communication devices
interlinked together in todays networks make their susceptibility many times greater. These are new problems that were not nearly as
frequent with previous generations of control equipment.
Experience dictates that plant engineers tend to underestimate the impact of surge voltages, both in terms of the cost of premature failure
of electronics and the impact on plant availability and hence ROA. Between 25 and 30% of premature hardware failures can be attributed
to surge voltage.
Current industry trends suggest that surge related failures are likely to increase as electronics become more sophisticated. Further the
impact of a single surge related problem is likely to have a greater impact on operations in todays and future plants. The old wives tales
will provide less and less comfort. We dont need to worry, we have a full lightning protection system and the best earthing system
available! Oh really? For most companies, a single surge related incident in a ten-year period, which causes the loss of system availability,
far outweighs the cost of protection. View the control and instrumentation system as an asset whose function provides the operational return
(profit). Which of these assets if disabled or subject to prematurely failure, will have the most significant impact on plant operations?
Finally review the risk exposure of these assets to surge related damage. Protect the hardware that has the highest impact on ROA and
is at risk to damage from surge.
If you look at the four main factors: Price, Packaging, Performance, and Safety, the MTL product offering is the best in the industry. MTL
offers complete solution plans, from the AC power service entrance down to the individual equipment and all the control/communication
lines in between. In todays ever more complex process environment, a properly designed surge protection plan is a key step in improving
plant reliability, increasing availability and hence maximizing Return on Assets.
MUCH EFFORT AND FOCUS IS DEVOTED TO MAINTENANCE,

HOWEVER, SURGE PROTECTION COULD ELIMINATE A
SUBSTANTIAL NUMBER OF FAILURES, MAXIMIZE THE DESIGN
LIFE OF HARDWARE AND POTENTIALLY IMPROVE THE
EFFICIENCY AND AVAILABILITY OF THE MAINTENANCE TEAM
High quality AC and

DC surge protection
for commercial and
industrial facilities
Power Protection
Surges and spikes from nearby lightning strikes, arc-welders and high voltage cables can destroy or disrupt unprotected electronic
equipment. These destructive forces enter mains power circuits within buildings by a variety of methods.
The primary route is where power, often dirty and spike-laden, actually enters the building. It is at this point that surges should be
stopped in order to prevent them from propagating further. However, surges and RFI can also corrupt power supplies from within
the building.
By providing protection at the main power distribution board and then at each piece of equipment, mains borne surges and spikes
are eliminated before they can cause damage. Power Protection is fundamental - MTL supplies that protection.
POWER PROTECTION
ZoneDefender Series
ZONEDEFENDER
The extensive range of ZoneDefender PRO non-modular products

have been specifically engineered to be compact, powerful, and
feature-rich. They offer cost-effective, high capacity protection
along with application versatility. The state-of-the-art circuitry of
the ZoneDefender PRO protects equipment from high frequency
noise as well as from damaging electrical transients and highenergy disturbances. Meets UL96A requirements for UL Master
label installations.

The most compact,

powerful, feature-rich
surge protector on the
market today
80kA to 240kA protection for a wide variety of industrial,

institutional and commercial applications
High-performance EMI/RFI filtering
Built-in audible alarm
Thermal and short circuit fusing for safety
UL 1449 3rd Edition Listed
Type 2 listed
ZoneMaster & ZoneMaster All-Mode
ZONEMASTER
The ZoneMaster All-Mode is available in units with 200kA,

240kA, 340kA and 400kA ratings while the ZoneMaster has
170kA or 200kA ratings. All ZoneMaster units are engineered
to protect the most critical electronic systems, suppressing
surges at the main service panel. The ZoneMaster range of
devices has the advantage of remote monitoring capabilities
and full module diagnostic indication as well as optional
filter modules. The ZoneMaster Pro combines all the
features of the All Mode into a metal enclosure. In addition
the ZoneMaster Pro is Type 1 & 2 UL listed.

Full protection redundancy plus thermal and

short circuit fusing
Remote monitoring and module diagnostics
Optional high performance mains power filter
15 Year Warranty
UL 1449 3RD Edition Listed
ZoneSentinel Series
ZONESENTINAL
The ZoneSentinel range is engineered for application at distribution

boards and small service locations and provides cost effective, high
capacity surge protection to 100kA per phase. When used at a local
panel in combination with a ZoneMaster at the service entrance,
the ZoneSentinel provides the ultimate in surge protection. The
ZoneSentinel offers ten mode protection and, like the ZoneMaster
Series, has remote indication capabilities.

100kA protection for distribution board and small service

entrance locations
Remote monitoring - audio and visual indication of status
Optional high performance mains power filter
15 Year Warranty
UL 1449 3RD Edition Listed
Type1 (not available with filter) or Type 2 UL96A Listed (type
2 std with filter)
More detailed product information in separate, comprehensive catalogues or datasheets are available from your local MTL Instruments office, or via our website.
www.mtl-inst.com
POWER PROTECTION
MA05, MA10, MA15 & MA30 Series
MA05/10/15/30
MA05, MA10, MA15 and MA30 EMC/surge protection devices

can be incorporated into, or mounted close to, individual items
of electrical equipment, providing immediate local protection
against surges and electrical noise. They can also be used in
conjunction with the MA3100 Series to provide IEC Class III
protection levels. Available with either a 5, 10, 15 or 30 amp
operating current, come standard with real time status indication,
110 or 240V working voltage and with 3 package types, this is
a truly versatile range. These unique units combine RFI filtering
and ring suppression therefore aiding compliance with EMC
directives. DIN rail mounting MA15 units, suitable for AC or DC
application, are UL Recognised Components and UL Hazardous
Location Class I Div. 2. Versions of the 18kA rated MA15s. MA05
and MA10 units are 6.5kA rated.

Combines high quality filtering with ring suppression

Three package types - DIN rail, wall/floor mounting and
filter case
Added thermal fuse protection
EMC compliance, exceeding IEC 61000-4-5, level 4
Surges and spikes

from nearby lightning
strikes, arc-welders
and high voltage cables
can destroy or disrupt
unprotected electronic
equipment
10
MA3160 / MA3145 Series
MA3160/MA3145
The MA3160 is one of the most compact Class I surge protectors

available. The unit withstands the impact of a 50,000A (10/350s).
These levels are significantly higher than called for in IEC 61643 for
a Class I device.
MA3160 - 50kA (10/350s) Class I rating in a very
compact package
MA3160 -100kA (10/350s) rating for multi-phase
applications
The MA3145 is designed to work as both a standalone device and in
cascade coordination with MTLs Class I device (MA3160). A single
module will withstand 40kA (8/20s). The MA3145 is available in a
single module variation for maximum user flexibility, double module
width for all mode protection on a single-phase supply and a quad
width module for all mode protection on three phase supplies.

MA3145 - 40kA (8/20s) Class II rated per pole

MA3145 - Three prepackaged solutions; one pole, two pole
and four pole
MA3145 - Standard remote indication via voltage
free contacts
MA3145 - UL1449 Recognised component approved
MA3350 Series
MA3350
The MA3350 is a remarkable 64% thinner than typical models and is

ideal for AC applications where high surge current surge protection is
needed in a small space. Each mode is rated to a full 50kA (8/20s).
The three phase unit has 4 modes giving a total for the unit of 200kA.
Each unit have positive indication showing both the presence of AC
power and the statue of the unit. Red and green LEDs leave the user in
no doubt of the MA3350s operational readiness. Remote monitoring
is also possible using the standard voltage free contacts. The single
pole version carries the highest surge current ratings of 200kA
(8/20s) and 50kA (10/350s) allowing the device to perform as both
a Class 1 and Class II device in accordance with IEC 61643-1.

Smallest 3 phase 40kA (8/20s) SPD available

Full range covering TNS, TNC-S and TT systems
Highest fault current clearing, 100kA without backup fuses
Perfect for OEM or cabinet applications
DC voltages available for Solar applications
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Specially designed for

all process data and
signal requirements
from the controller out
to the field mounted
instruments
Data & Signal Protection

Induced surges and transient voltages can destroy or, perhaps more worryingly, render inaccurate sensitive control and measurement
instruments. Control systems, sensors and telecommunications equipment may be subjected to a barrage of interference and surges
of energy, therefore to disregard the need for simple, effective and reliable surge protection is to compromise the safety of the plant.
MTL surge protection devices provide protection both at the controller and at the field-mounted instrument, with specifically designed
devices suitable for all data & signal requirements.
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DATA & SIGNAL PROTECTION
SD SERIES
SIL
SUITABLE
The SD Series is a range of surge protection devices combining unparalleled packing

densities, application versatility, proven reliable hybrid circuitry, simple installation and
optional loop disconnect facilities - features which make the series the ultimate surge
protection solution. The exceptionally high packing densities are the consequence of an ultra
slim footprint for individual modules which can thus double-up as feedback terminals.
Each module provides full hybrid surge protection for 2 and 3 wire loop protection.
SD Modular Series
The NEW SD Modular Series takes the established SD range of high performance surge
protectors for I/O and introduces a replaceable element. Maintaining the unrivalled packing
density and field proven hybrid circuit design the modular series makes maintenance easy,
enabling the replacement of surge protection modules without disconnecting the loop.
ATEX certified, intrinsically-safe surge protectors with IECEx approval

Multi stage hybrid circuit - 20kA maximum surge current
Voltage ratings to suit process I/O applications
SIL suitable
Slim, modular, space saving hot swappable design feedthrough base
Backwards compatible with existing installed SDs
NEW
SD Modular
Series
SD SERIES
SDX
SDX units, available in 7V, 16V, 32V and 55V versions (SD07X, SD16X, SD32X and SD55X respectively) are suitable
for a wide range of applications including THCs, 4-20mA loops, shut-down systems and fire and gas detectors.
SD
In addition to the many beneficial features offered by SDX devices, the SD variants fuse/disconnect package
provides both fused protection against fault currents and a convenient method of isolating field circuitry from
protected circuitry without needing additional disconnect terminals. Also provided is a third connection on the
field and safe side of the protector in order to terminate screens safely to earth.
SDR
The SDR Series has been specially designed to meet the requirements for high speed data links with an
extremely high bandwidth. SDR units are available in a range of voltage variants enabling a wide range
of communication systems to be protected e.g. RS232, RS422, RS485, Bus powered systems etc. These
devices are classed as simple apparatus and can therefore be used in hazardous areas without affecting the
certification of the circuit.
SD32T3, SDRTD, SDR3
This series of SD surge protectors offer excellent levels of protection over all three wires in conjunction with
minimal footprint requirements. This is the most compact 3-wire surge protector on the market.
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DATA & SIGNAL PROTECTION
SLP Series
SLP
The SLP Series provides application versatility, proven reliable hybrid circuitry
and simple installation - features which make the series an ideal surge
protection solution for process equipment, systems I/O and communications
networks. The SLP units are suitable for general process I/O applications and
are available in a range of voltage ratings. Where small size and higher currents
are required or loop resistance is critical, the SLP units are ideal.
Easy installation - simple DIN rail mounting

Range of voltage ratings to suit all process I/O applications
Fully auto-resetting, maintenance free
Plug-connection for quick and easy wiring
Protection for two loops per SLP
FM approved and ATEX certified
SIL Suitable
IOP Series
IOP
Offering digital I/O surge protection, the IOP Series provides high packing
density plus a high protection level. Designed to exhibit exceptionally low line
resistance, the IOP has removable terminals for ease of installation, maintenance
and for providing a loop disconnect by simply unplugging the terminals from
the side of the module. In addition, wire entry is angled to assist wiring within
limited space enclosures.
Surge protection for digital I/O

Hybrid protection circuit - 20kA rated surge current
Two versions - single loop and dual loop
Space saving - 6mm width per loop IOP32D
- 12mm width per loop IOP32
SIL Suitable
SSP Series
SSP
The SSP Series offers state of the art surge protection including protection
against AC Power Crossover. This design makes the SSP Series resilient to
sustained overvoltages caused by earth faults and power faults. Suitable for all
general Process I/O applications and also higher voltage signal applications for
SCADA run over private wire networks.
14
Easy installation
20kA rating
Full range of voltages
Maintenance free
Protection against power faults
TP48 Series
TP48
The TP48 surge protection device safeguards field-mounted process transmitters

where it matters, right at the unit. After a simple installation (the TP48 screws
into an unused conduit entry, with no additional modification), it provides highlevel protection against surges and transients whilst normal operation remains
unaffected. The TP48 resets itself automatically after each operation. The TP48 is
available in 2, 3 & 4 wire versions with screw threads to suit different transmitters,
and is both explosion proof and intrinsically safe for hazardous areas. Working
voltage is 35V dc maximum with impulse ratings of 20kA peak current and 10kV
peak voltage.
Easy and direct mounting - simply screws into spare conduit entry
Intrinsically safe and flameproof to CENELEC standards
Parallel connection avoids introduction of any resistance into loop
Designed for 2, 3 & 4 wire transmitters
FM, CSA and ATEX approved, SIL Suitable
TP24/7 Series
TP24/7
The TP24/7 is uniquely configured to protect Multivariable Transmitters and

Level Transmitters that typically use a 24V supply and provide an output via
an RS485 communications link. The TP24/7 will also protect any applications
using 24V on one pair of wires and a signal (up to 7V) on the second pair.
Specifically designed for Multivariable Transmitters and

Level Transmitters
Four wires protected, one pair at 24V and one pair at 7V. Ideal for any
transmitter with 24V power and 7V signal (e.g. RS485)
FM, CSA and ATEX approved, SIL Suitable
TP-Pipe Series
TP-PIPEP
The TP-Pipe adds a level of surge protection to field mounted devices far above
that provided as standard in the transmitter. No additional fixtures, enclosures
or procedures are required.
Designed for transmitters with only ONE conduit entry

Simply screws directly into the conduit entry
Intrinsically safe and flameproof (Ex d) to CENELEC standards
FM approved and ATEX certified, SIL Suitable
HW48
HW48
The HW48 device safeguards Honeywell STT350 intelligent transmitters against

surges and transients from field cabling. This Honeywell tested and approved unit
fits onto the side of the STT350 transmitter inside the standard flameproof (Ex d)
enclosure housing) giving a 10kA level of protection. Installation and earthing is
simple so even existing installation can easily be upgraded by retrofitting the HW48.
Honeywell tested and approved for use with STT350 transmitters
Customised mounting for simple installation and wiring
Analogue and smart meter compatible
15
Safeguarding the
integrity of the entire
fieldbus system
including AC power,
transmitter and/or
trunk protection
Fieldbus Protection
The fieldbus system, by the very nature of the environment in which it will be placed, is at risk from surges across the fieldbus system.
Because the fieldbus system is controlling and handling the data transactions across a common trunk, the importance of safeguarding
the integrity of the fieldbus system is paramount in order that the shutdown of multiple processes does not occur.
MTL can supply that protection, whether for AC power, transmitter or trunk protection we have your fieldbus system covered. Our
fieldbus solutions can be applied without impacting the length of the fieldbus run or the number of devices.
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FIELDBUS PROTECTION
FS32
FS32
The FS32 surge protection device prevents surges and transient over-voltages
conducted along the Trunk or Spurs of fieldbus systems from damaging the
associated electronics such as terminators, spur blocks and the bus control
equipment. In operation the FS32 does not adversely affect the performance or
operation of the fieldbus or connected equipment, and allows signals to pass
with little attenuation.
Plug connectors for quick and easy connection
20kA maximum surge current per line
Protects intrinsically safe spurs on
MTL 937x-FB Series fieldbus
Meets the requirements of
IEC61158-2:2004
Can be used on MTL Megablocks
or other fieldbus equipment
NEW
FS32
Fieldbus Surge
Protection Device
FP32 Series
FP32
FP32 devices provide surge protection along the trunk or spurs of fieldbus
systems from damaging the associated electronics such as terminators,
spur blocks, and the bus control equipment. Fully automatic, the FP32 reacts
immediately to ensure that equipment is never exposed to damaging surges by
directing surges safely to earth and then resets automatically. Its small footprint
also allows the FP32 to be located near terminators and spur blocks.
Meets the requirements of IEC61158-2:2000 for Foundation fieldbus

Plug connectors for quick and easy connection or rewiring
20kA maximum surge current
FM, CSA, FISCO and ATEX approved
Lloyds approval
17
FIELDBUS PROTECTION
TP32 Series
TP32 FOR FIELDBUS
The TP32 is specifically designed to protect process transmitters and

devices on fieldbus systems. The TP32 is a hybrid design consisting
of high-power, solid state electronics and a gas discharge tube
which is capable of diverting surges up to 20kA. For hazardous-area
use, approvals for both intrinsically safe and flameproof (explosion
proof) operation are available.
Fieldbus specific - meets the requirements of IEC61158-2:2000

and ANSI/ISA-50.02-2 1992
Easy and direct mounting - simply screws into a spare conduit
entry on the transmitter
Intrinsically safe and flameproof to CENELEC standards
Parallel connection for zero voltage drop across device
SIL Suitable
TP32-T (Terminator) Series
TP32-T FOR FIELDBUS
The terminated TP32-T has the same protection circuit as the standard
product, but also includes a FOUNDATIONTM fieldbus termination circuit.
This unique combination eliminates the need to purchase and install
additional termination circuitry for the FF segment.
The TP32-T provides excellent transient protection control and
terminates the bus segment in one simple-to-install package.
Same excellent protection as provided by the TP32

TP32-T includes a Fieldbus TERMINATOR in addition to
surge protection
SIL Suitable
TP-Pipe Series
TP-PIPE FOR FIELDBUS
18
The TP-P-32 adds a level of surge protection to fieldbus devices

far above that provided as standard in the transmitter. No additional
fixtures, enclosures or procedures are required.
For tranmitters with only ONE conduit entry

Simply screws directly into the conduit entry
Intrinsically safe and flameproof (Ex d) to
CENELEC standards
SIL Suitable
MA15 Series
MA15
The MA15 was designed to protect electronic equipment and computer

networks against the effects of noise pollution induced in power supplies.
These units clean up the effects of industrial noise and surges caused by
lightning, switching devices, thyristor controls, tranmission system overloads
and power-factor correction circuits. UL 1449 Recognised Components
(certified by UL for both US and Canadian requirements), the MA15 exceeds the
requirements of IEC 61000-4-5.
Protects panel loads up to 15 Amps in series, unlimited Amps in parallel

Suitable for AC or DC applications
Thermal and short circuit protection
LED status indication
UL 1449 Recognised Component
Ten year warranty
Class 1 Division 2 approved for hazardous areas
THE COST OF RELIABLE SURGE

PROTECTION IS A SMALL PRICE
TO PAY TO SAFEGUARD THE
SIGNIFICANT INVESTMENT IN
TODAYS FIELDBUS SYSTEMS
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Covering all applications

for both private wire
and public switch
telephone networks
Telecom Protection
Highly integrated, small signal telecommunications equipment is becoming increasingly sensitive to damage and disruption from
voltage surges and spikes. It makes sound sense to protect expensive telephone installations from damage and commercially
damaging downtime by fitting effective and unobtrusive protection wherever surges could enter the system.
MTL can supply that protection, whether for private wire or public switched telephone network (PSTN) requirements and with a range
of mounting and enclosure types to suit all applications.
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TELECOM PROTECTION
DP200 BT & RJ Series
DP200 BT / RJ
The DP200 BT & RJ Series provides robust, 10kA, plug in protection for fax,
modem, telemetry and other telecom applications. Units are available with
either a BT or RJ11 style plug and socket, DP200/BT and DP200/RJ respectively.
Where RFI filtering is required in addition to surge protection the DP200/BT/RFI
and DP200/RJ/RFI can be supplied. These devices suppress interference due to
medium wave radio transmissions, and other sources.
Protects fax, modems, telemetry and other telecom equipment

BT and RJ11 style plug and socket
Full 4-wire protection
RFI version available for noisy environments
BABT certified
SDPSTN
SDPSTN
The ultra-slim, SDPSTN, has been specifically developed for the protection of signals
transmitted on public switched telephone networks (PSTNs). The SDPSTN provides
protection for telecom/modem type applications including telemetry outstations.
Installation is easy, one simple manual operation clamps the SDPSTN securely on
to DIN rail, an action that also provides the essential high-integrity earth connection.
Suitable for PSTN telecom/modem applications including

telemetry outstations
Ultra slim space saving design
Automatic earthing with simple DIN rail mounting
SIL Suitable
mSA Series
mSA
mSA Series telecom protection devices provide protection for private wire
installation (mSA units) or public switched telephone networks (mSAPN devices).
mSA units are available in a variety of working voltages and in either single or
dual pair versions, allowing application versatility. These self-contained units
are housed in an IP65 enclosure fitted with cable glands and an external earth
stud, so installation is simple.
Specially designed for PSTN or private wire applications

Ready boxed in weatherproof housing with cable glands
Single and dual pair versions
Fully auto resetting - maintenance free
ZoneBarrier Series
ZONEBARRIER
ZoneBarrier modular telecom protection devices provide a uniquely customer

configurable port-by-port protection approach, utilised as either stand-alone
devices or as building blocks to create an unlimited multi-port protection
system. Modules are available in modular jack or terminal strip formats for
applications including dial-up, lease line, ISDN,T1and E1. ZoneBarrier devices
can be wall mounted, DIN rail mounted or mounted on any flat surface. 19 rack
mount kits are available.
High surge current capacity

Modular jack or terminal strip connectors
Modules available for a range of telecom applications
UL 497A Listed
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Modular communication
line protection designed
for multi-port or single
port applications
Network & Comms Protection

Network technologies from the Internet to LANs have revolutionised the way businesses operate. From last months sales figures to
the real-time status of a remote pumping station, industry relies on computer networks now more than ever.
Network surge protection is essential if your business relies on IT services for its minute to minute operation. MTL provides an
excellent range of protection devices serving a wide range of network and comms applications. Make sure youre protected.
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NETWORK & COMMS PROTECTION
ZONEBARRIER
Modular
communication
line protection
system
ZoneBarrier Series is a completely modular communication line protection system. Designed
for multi-port or single port applications, ZoneBarrier offers a flexible and uniquely customer
configurable port-by-port protection approach. ZoneBarrier can be utilised as either a wall
mountable stand-alone device or as DIN rail mounting building blocks to create an unlimited
multi-port network protection system. Rail assembly units will also accommodate a mix of
up to 32 ZoneBarrier modules and can be mounted on any flat surface or mounted in a 19
rack. Modules are available for a range of network and comms applications including RS232,
RS485, 1000Base-T, 100Base-T, 10Base-T and PoE.
ZoneBarrier devices are UL 497B Listed and UL certified Cat.5 and are tested to IEC 610004-5 and CCITT K17.
ZoneBarrier surge protection devices are available with RJ45, BNC or terminal strip connectors.
Modular, expandable protection for one to an unlimited number of ports

Wall, DIN or 19 Rack mountable
Modules suitable for a wide range of network and comms applications
High Speed Ethernet, Industrial Ethernet compatible, UL certified Cat.5
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MTL offers a wide

range of protection
modules, simply plug
and protect
Combination Protection
Although MTL supplies many unique and diverse stand-alone protection devices, there may be times when complete mains, telecom
and/or network protection is required in a single, compact device.
MTL offers several professional protection ranges for home, office or industrial use which meet this criteria. These versatile devices
are fully configurable, simply choose from a wide range of protection modules and just plug and protect.
24
COMBINATION PROTECTION
ProShield Series
PROSHIELD
The ProShield Series provides the ultimate configurable protection platform

through the unique patented design of seven high performance AC mains/
power outlets (US style) plus three easy slide-in data protection bays. ProShield
models provide ultimate protection for PC, servers, networks, peripherals,
intranet applications and communications equipment and has a massive
>50kA surge handling capability.
Complete surge protection for PCs, LANs, supervisory computers, etc

Easy slide-in communication modules allow for mixing and matching of
protections for Fax/modem, Internet, LAN and cable TV applications
UL 1449 Listed and CSA approved
RackShield Series
RACKSHIELD
The RackShield provides vital protection for up to 12 ports in a 19 rack format.

Modules slide into the RackShield providing customer configurable communication
protection for telephone lines, networks, cable and VoIP applications. Slide-in
modules can be removed, reorganized or replaced by the end user. Each RackShield
can house up to 12 modules in any combination allowing for a unique configurable,
flexible, upgradable system that can be easily adapted as required.
Modular design - up to 12 customer installable pick-and-mix modules

Guaranteed grounding of inserted modules
Advanced solid state technology with auto recovery Silicon Avalanche Diode
Fits standard 19 cabinet or can be wall mounted
Slide-in-Modules
SLIDE-IN-MODULES
Designed with the future in mind, these versatile modules allow for the unique
needs of each individual network as well as being simple to replace with new
modules as the technology changes and new modules are developed. No need
to throw out your surge suppressor, simply upgrade to the new technology.
These modules provide for any combination of protection for telephone lines,
networks, cable, and VoIP applications. Any combination of three modules can
be installed in the ProShield at any time or up to 12 modules of any combination
can be slid into the RackShield 19 unit.
Easy slide-in communication modules allow for mixing and matching of
network protection
Customer installable and easily upgradeable
RackPro Series
RACKPRO
The RackPro Series is designed to provide state-of-the-art surge protection and

power distribution for todays rack mounted electronics. Designed with status
indicator lights to ensure that the suppressor is protecting your equipment. The
amber LED indicator assures that the power is being distributed to the outlets,
the green LED indicates a ground is present and the red LED indicates surge
protection is present.
All RackPro models have 12 outlets with 15A and 20A NEMA options
UL1449 Recognized Component
Comprehensive indication includes LEDs
Resettable circuit breaker prevents overloads
25
Designed for Antennas

(RF), Weighing Systems,
Load cells and a
comprehensive line of
Security Cameras
Specialist Protection
MTL has a wealth of experience in the design and manufacture of surge protection solutions for very specialised areas of application.
Whether protection is required for loadcells and weighing systems, CCTV installations or antennae protection, MTL can supply a
superior protection device to meet your requirements.
It is not just the obvious areas, such as mains power, networks and telecom systems that require protection - these specialist
applications should not be overlooked.
26
SPECIALIST PROTECTION
CA Series
ANTENNAE PROTECTION
CA Series devices are wideband, high current devices for the protection of radio transmitters
and receivers connected to coaxial feeders. They protect vulnerable equipment without
affecting normal operation, passing high frequency signals with little attenuation while
diverting surge currents safely to earth and clamping output voltages to safe levels.

For the protection of radio transmitters and receivers connected to coaxial feeders
Wide range of connector styles to suit all applications
Large bandwidth dc to >2GHz
Range of mounting kits and enclosures available
Specialist Antennae Protection

MTL offers specialist coax protection, please consult your MTL sales representative for details.
Narrowband or Wideband Quarterwave Stub versions
Large bandwidth dc to 6GHz
7/16 and N-Type connectors
LC30
WEIGHING SYSTEM PROTECTION
The LC30 surge protection device protects load cell and weighing system installations
from possible malfunctions, or damage to individual strain-gauge bridges of associated
electronic instrumentation etc., caused by severe overvoltages or impulse currents on
signal cabling. Fully solid state, the LC30 clamps incoming surges immediately without
causing undue leakage losses under normal conditions.
Once the surge has passed, the device automatically resets to the passive state, allowing
normal operations to continue. The advanced protection concept used in the LC30 also
eliminates the expensive additional earthing systems specified by other suppliers so
field installation is very simple indeed. The LC30 device is non-voltage producing, nonenergy storing simple apparatus and as such, can be used in hazardous areas with
appropriate self generated system documentation.

Protects load cells, weighbridges, process weighing and silos

Rugged weatherproof enclosure
Certified for use in legal metrology application
Suitable for Intrinsically Safe circuits
Comprehensive CCTV Surge Protection
CCTV SURGE PROTECTION
These modules can be purchased individually for DIN rail or surface mounting. For
specific applications, the modules can easily be configured in sets, for example a threemodule set may be required for an outdoor camera (Video, PTZ and 24V AC power).
Each module provides high, 10kA minimum, levels of protection as well as very low
insertion loss to maintain excellent video quality. Surge damage to CCTV surveillance
systems and video equipment is not always obvious and may reduce the reliability of
the installation and lead to costly system downtime. Monitoring stations are particularly
at risk as they may be linked to a large number of cameras, any of which may introduce
surge current from nearby lightning strikes. Fitting reliable surge protection is therefore
vital, can you afford to take the risk?
Protection modules available for:
Analogue video signal
RS232, RS422, RS485 for Pan Tilt Zoom (PTZ)
24V or 48V AC/DC power, 120V or 240V AC power
Video over IP/Ethernet
Video power over Ethernet (PoE)
27
Getting it right from the start is the key to the success of any project
and MTL is here to help you get your surge protection right
PRODUCTS
MTL benefits from a broad based product profile; pretty much wherever electronic equipment requires protection, we can supply
a solution. Whether protection is required for mains power, telecom/telemetry, networks, industrial process, aerial or wireless
applications, we can help. Particular areas of expertise include:

Process Control Telemetry Systems Control and Instrumentation Network Applications

SERVICES
In addition to our comprehensive range of surge protection devices, MTL provides expert consulting services to aid customers in
the design and deployment of surge protection systems. As members of the MTL Group, a division of Cooper Crouse-Hinds, we are
able to offer local technical and sales support throughout the world. Our services include:
TECHNICAL ADVICE - NOW AVAILABLE ON-LINE

Our highly trained application engineers will be glad to provide unbeatable technical advice and to discuss your particular
system requirements. We have recently launched a web support form for customers & distributors to submit their technical
questions to our technical support experts around the world. Questions initiated via this system are routed to the appropriate
subject matter experts in your region for a speedy response and resolution.
MTL Customers can visit our website at:
to submit their technical questions or email their technical questions via email to:
www.mtl-inst.com/onlineforms/product_support
[email protected]
SEMINARS

Training seminars are run covering various aspects relating to the protection of electronic based systems. The seminar includes
topics such as lightning theory, earthing/grounding requirements, types of surge protection devices and the application of
these devices.
SITE SURVEYS

Our engineers can survey your entire building or plant and make informed technical recommendations. Once your design is
complete, we can then supply the necessary surge protection devices for the job.
OEM CAPABILITY
Although we currently offer a comprehensive product portfolio, there may be instances where a custom designed
product may be more suitable for your application. We have vast experience in this area and will be happy to discuss your
particular requirements.
APPLICATION NOTES

28
Our easy to understand Technical Application Notes provide a wealth of useful background information, with helpful advice on
using surge protection devices to their best effect. They are available free on request.
We continue to listen to our customer needs and develop

solutions which exceed requirements in all respects
NO FUSS WARRANTY... AS STANDARD
At MTL we understand that your business relies on our

products so we aim to design and manufacture the very best
devices available. We know that when you install an MTL
solution you want to know that it will give years of reliable
maintenance free protection, protection you can depend on,
and were confident that it will.
We offer either a 10 or 15 Year No Fuss warranty on all our
surge solutions regardless of application.
Our commitment is not only to meet but surpass our

customers high expectations which can only be achieved by
maintaining very high standards in all aspects of our business.
Therefore, with that philosophy in
mind, in the unlikely event of
product failure, you can simply
exchange the faulty device for
a new one.
29
MTL Surge Protection Solutions
Notes
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30
MTL is a leading provider of

surge protection solutions
for the process industry
31
Eatons Crouse-Hinds
The safety you rely on.
See the complete offering of Surge Protection Products www.mtl-inst.com
U.S. (Global Headquarters):

Eatons Crouse-Hinds Business
1201 Wolf Street
Syracuse, NY 13208
AUSTRALIA
MTL Instruments Pty Ltd,
205-209 Woodpark Road, Smithfield,
New South Wales 2164, Australia
JAPAN
Cooper Crouse-Hinds Japan KK,
MT Building 3F, 2-7-5 Shiba Daimon, Minato-ku,
Tokyo, Japan 105-0012
Tel: + 61 1300 308 374 Fax: + 61 1300 308 463

E-mail: [email protected]
Tel: + 81 (0)3 6430 3128 Fax: + 81 (0)3 6430 3129

(866) 764-5454
FAX: (315) 477-5179
FAX Orders Only:
(866) 653-0640
BeNeLux
MTL Instruments BV
Terheijdenseweg 465, 4825 BK Breda
The Netherlands
NORWAY
Norex AS
Fekjan 7c, Postboks 147,
N-1378 Nesbru, Norway
Tel: +31 (0) 76 7505360 Fax: +31 (0) 76 7505370

Tel: +47 66 77 43 80 Fax: +47 66 84 55 33

CHINA
Cooper Electric (Shanghai) Co. Ltd.
Room 2001, China Life Tower, 16 Chao Yang Men Wai Street,
Chao Yang District, Beijing, China 100020
SINGAPORE
Cooper Crouse-Hinds Pte Ltd
No 2 Serangoon North Avenue 5, #06-01 Fu Yu Building
Singapore 554911
Tel: + 86 10 5980 0231 Fax: + 86 10 8562 5725

Tel: + 65 6 645 9888 Fax: + 65 6 487 7997

FRANCE
MTL Instruments sarl,
7 rue des Rosiristes, 69410 Champagne au Mont dOr
France
SOUTH KOREA
Cooper Crouse-Hinds Korea
12F, Vision Tower, 707-2 Yeoksam-Dong Gangnam-Gu,
Seoul 135-080, South Korea.
Tel: + 33 (0)4 37 46 16 70 Fax: +33 (0)4 37 46 17 20

Tel: +82 2 538 3481 Fax: +82 2 538 3505

GERMANY
MTL Instruments GmbH,
Heinrich-Hertz-Str. 12, 50170 Kerpen, Germany
UNITED ARAB EMIRATES

Cooper Industries/Eaton Corporation
Office 205/206, 2nd Floor SJ Towers, off. Old Airport Road,
Abu Dhabi, United Arab Emirates
[email protected]
For more information:

If further assistance is
required, please contact
an authorised MTL
Distributor, Sales Office,
or Customer Service
Department
Tel: + 49 (0)22 73 98 12 - 0 Fax: + 49 (0)22 73 98 12 - 2 00

INDIA
MTL India,
No.36, Nehru Street, Off Old Mahabalipuram Road
Sholinganallur, Chennai - 600 119, India
Tel: + 91 (0) 44 24501660 /24501857 Fax: + 91 (0) 44 24501463
ITALY
MTL Italia srl,
Via A. Meucci, 10, I-20094 Corsico (MI), Italy
Tel: + 39 (0)2 61802011 Fax: + 39 (0)2 61294560
Tel: +971 2 44 66 840 Fax: +971 2 44 66 841

UNITED KINGDOM
Measurement Technology Limited,
Great Marlings, Butterfield, Luton
Beds LU2 8DL
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283
AMERICAS
Cooper Crouse-Hinds MTL Inc.
3413 N. Sam Houston Parkway W.
Suite 210, Houston TX 77086, USA
Tel: + 1 281-571-8065 Fax: + 1 281-571-8069
Measurement Technology Limited

Beds LU2 8DL, UK.
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283
www.mtl-inst.com
2014 MTL
All Rights Reserved
ZL-B-SURGE-EN-0914
October 2014
Measurement Technology Limited

Beds LU2 8DL, UK.
Tel: + 44 (0)1582 723633 Fax: + 44 (0)1582 422283
www.mtl-inst.com
Eaton is a registered trademark.

All other trademarks are property
of their respective owners.

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MTL Surge Protection Solutions

The safety you rely on

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

MTL is a part of Eatons Crouse-Hinds business

Only Eatons Crouse-Hinds

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

Surge Protection Overview

Data & Signal Protection

Network & Comms Protection 20 - 21

MTL DESIGNS AND MANUFACTURES A VAST RANGE OF

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

Products & Services

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

Reliability, availability, maintenance,

UNDERESTIMATING THE PROBLEM

25% Lack of maintenance

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

MTL offers a wealth of over 50 years

Direct savings in hardware

2. Increased plant availability

deployed maintenance crew

MAXIMISE YOUR RETURN ON ASSETS

MUCH EFFORT AND FOCUS IS DEVOTED TO MAINTENANCE,

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

High quality AC and

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

The extensive range of ZoneDefender PRO non-modular products

The most compact,

80kA to 240kA protection for a wide variety of industrial,

ZoneMaster & ZoneMaster All-Mode

The ZoneMaster All-Mode is available in units with 200kA,

Full protection redundancy plus thermal and

The ZoneSentinel range is engineered for application at distribution

100kA protection for distribution board and small service

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

MA05, MA10, MA15 & MA30 Series

MA05, MA10, MA15 and MA30 EMC/surge protection devices

Combines high quality filtering with ring suppression

Surges and spikes

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

MA3160 / MA3145 Series

The MA3160 is one of the most compact Class I surge protectors

MA3145 - 40kA (8/20s) Class II rated per pole

The MA3350 is a remarkable 64% thinner than typical models and is

Smallest 3 phase 40kA (8/20s) SPD available

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

Specially designed for

Data & Signal Protection

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

DATA & SIGNAL PROTECTION

The SD Series is a range of surge protection devices combining unparalleled packing

ATEX certified, intrinsically-safe surge protectors with IECEx approval

SD32T3, SDRTD, SDR3

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

DATA & SIGNAL PROTECTION

Easy installation - simple DIN rail mounting

Surge protection for digital I/O

EATONS CROUSE-HINDS BUSINESS MTL Surge Protection Solutions

The TP48 surge protection device safeguards field-mounted process transmitters