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Absorption & Stripping of Dilute Mixtures: Chapter 12 (Wankat)

This document provides an overview of absorption and stripping processes for dilute mixtures. It discusses: - Definitions of absorption, stripping, solute, and absorbent - Types of absorption processes including physical and chemical absorption - Common industrial applications like removing impurities or recovering valuable chemicals - Equipment used like trayed towers, packed columns, and centrifugal contactors - Graphical design methods for absorption and stripping towers using equilibrium relationships and mass balances on both a total basis and solute-free basis - Calculation of theoretical stages using the McCabe-Thiele method - Factors that impact absorption and stripping efficiency like absorption factor, stripping factor, and equilibrium constants - The Kremser equation
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0% found this document useful (0 votes)
90 views42 pages

Absorption & Stripping of Dilute Mixtures: Chapter 12 (Wankat)

This document provides an overview of absorption and stripping processes for dilute mixtures. It discusses: - Definitions of absorption, stripping, solute, and absorbent - Types of absorption processes including physical and chemical absorption - Common industrial applications like removing impurities or recovering valuable chemicals - Equipment used like trayed towers, packed columns, and centrifugal contactors - Graphical design methods for absorption and stripping towers using equilibrium relationships and mass balances on both a total basis and solute-free basis - Calculation of theoretical stages using the McCabe-Thiele method - Factors that impact absorption and stripping efficiency like absorption factor, stripping factor, and equilibrium constants - The Kremser equation
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Absorption & Stripping of Dilute

Mixtures
Chapter 12 (Wankat)
Dr. Hatem Alsyouri
University of Jordan
1

Part 1
Introduction and types of columns

Definitions
Absorption: a gas mixture in contact with
liquid (absorbent or solvent) to selectively
dissolve one or more components by mass
transfer from gas to liquid.
Gas Liquid

Solute (Absorbate): the component


transferred to the liquid.
Stripping: Opposite to absorption where the
solute transfers from
Liquid Gas
Separation in Absorption and Stripping is
based on addition of a mass separating agent
(compared to energy separation agent in
distillation)
3

Usually absorption and stripping are coupled


to permit regeneration & recycling of
absorbent.

Absorption

Stripping or
Distillation

Gas solvent

Typical Absorption Process


100%
100%

Types of Absorption
1) Physical Absorption (water or oil) no chemical reaction
between absorbent and solute.
2) Chemical Absorption (reactive absorption) absorption
of CO2 and H2S with monoethanolamine (MEA) or DEA.

Advantages of chemical absorption:


a) Increases rate of absorption
b) Increases absorption capacity
c) Increases selectivity
d) Converts hazardous chemicals to a safe compound.
6

Industrial
Examples/
Uses:

separate impurities
sep. contaminants
Catalyst poisons
Recover valuable
chemicals

Equipment
1)
2)
3)
4)
5)

Trayed towers (plate)


Packed columns
Sprayed
Bubble columns
Centrifugal contactors

Trayed Tower
It is a vertical,
cylindrical pressure
vessel in which vapor
and liquid, which flow
countercurrently, are
contacted on a series
of trays or plates.
Design of internal
parameters is similar
to what presented in
Distillation
9

10

11

Packed Column
Liquid Distributer:
ensure uniform
distribution of liquid
over the cross-sectional
area of the column.
If L>20 ft liquid
channeling occur, liquid
flow down the column
near the wall and vapor
in the center bad
contact
12

Packing
Materials

Structured
packing materials

Part 2
Absorption & stripping of dilute
mixtures using graphical method

15

Solute-free basis
In absorption and stripping, we use solute free basis. This is true if
solvent is nonvolatile and gas carrier is insoluble.

Total basis
Lo
xo

y1

Vn+1
yn+1

Solute-free basis
L
Xo

Y1

xn

V and L vary throughout the column


V = solute + inert gas
L = solute + solvent
y (small letter) = fraction of solute in vapor
x (small letter) = fraction of solute in liquid

V
Yn+1

Xn

V and L are constants throughout the column


V = inert gas alone = V(1 yn+1)
L = solvent alone = L(1 xo)
Y (capital letter) = Ratio of solute to inert gas
16
X (capital letter) = Ratio of solute to solvent

Conversion between Total & Solute-Free Bases


Total Basis

Solute-free Basis

L = solute + solvent

L = L (1 xin)

V = solute + inter gas

V = V(1 yin)

x = solute/(solute + solvent)
= X / (1 + X)
y = solute / (solute + inter gas)
= Y / (1 + Y)

X = solute / solvent
= x / (1 x)
Y = solute / inert gas
= y / (1 y)

Note:
For dilute systems,

xX

and

yY

Exercise 1: Solute-Free Basis

L=
1943 kmol/h
xo = 0

V=
703 kmol/h
yn+1 = 1.47%

xn = 0.53%

L = L (1 xin)
= 1943 (1 0)
= 1943 kmol solvent/h
V = V (1 yin)
= 703 (1 0.0147)
= 692.7 kmol inert gas/h
Yn1

yn 1
0.0147

0.0149
1 yn 1 1 0.0147

Xn

xn
0.0053

0.0053
1 xn1 1 0.0053

Note:

V y V ' Y

and

L x L' X
18

Graphical Design for Absorption Staged Tower


Mass Balance

y HA x
Absorption numbering starts from top
Use solute-free basis (equilibrium and mass balance)

X o L'Yn1 V ' X n L'Y1 V '

Yn 1

HA X
Y
1 X H A X

linear
nonlinear

OR

L'
L'
X n (Y1 X o )
V'
V'

slope

Y-intercept

19

Number of Equilibrium Stages


In Absorption, operating line is above equilibrium line.
For solute-free basis we use Y vs. X diagram (not y vs. x)
Nt = number of stages stepped using McCabe-Thiele method

20

Absorption vs. Stripping

Absorption
Feed gas

Feed liquid

Stripping

Graphical Design for Stripping Staged Tower


Mass Balance

y HA x
Operating line is same as the absorption
Use solute-free basis (equilibrium and mass balance)

X o L'Yn1 V ' X n L'Y1 V '

Yn 1

HA X
Y
1 X H A X

linear
nonlinear

OR

L'
L'
X n (Y1 X o )
V'
V'

slope

Y-intercept

22

Absorption and Separation Factors


Absorption
Absorption factor (A)

L
A
K V
V = solute + inert gas
L = solute + solvent
K = K-value = yi / xi
Absorption takes place if A >1
1.25 < A < 2 A optimum = 1.4
As A increases, then number of stages
decrease (but larger solvent flow rate, L)

Stripping
Stripping factor (S)

1 K V
S
A
L
How to increase S:
( K , V , L)
K by ( P and T)

How to increase A: ( L , V , K)
K = function of (Exp T)/P
K by ( T and P)
23

Exercise 2: Absorption of Acetone


It is desired to absorb 90% of acetone in a gas containing 1 mol%
acetone in air using a continuous counter-current stage tower.
Given
Total inlet gas flow to the tower is 30 kmol/h
Pure water solvent will be used with total inlet flow 90 kmol/h
Process is isothermal at 300K and a pressure of 101.3 kPa.
Acetone-water equilibrium relation is yA= 2.53 xA
Determine the number of theoretical stages required for this
separation.

24

Solution
Pure water
L = 90 kmol/h

L = 90 kmol/h
xo = 0
L = L (1 0) = 90 kmol/h
V = 30 kmol/h

Xo 0

yN+1 = 1% = 0.01

YN 1

0.01
0.0101
1 0.01

V = V (1 yN+1) = 30 (1 0.01) = 29.7 kmol/h


Acetone Ratio in leaving stream (XN)
Using mass balance and degree of acetone separation (90%)
Acetone in leaving water = xN

V = 30 kmol/h
y = 1%

XN

xN
0.003

0.003
1 xN 1 0.003

Y1

y1
0.001

0.001
1 y1 1 0.001

Acetone in leaving gas

y1

(1 0.9) 30 0.01
0.001
30 0.9 30 0.01

0.9 30 0.01
0.003
90 0.9 30 0.01

25

Equilibrium data
Find data between X0 = 0 to XN= 0.003 using the relation yA= 2.53 xA

Use Excel to obtain total basis and convert to solute-free basis

0.0005

0.001265

0.0005

0.001267

0.001

0.00253

0.001001

0.002536

0.0015

0.003795

0.001502

0.003809

0.002

0.00506

0.002004

0.005086

0.0025

0.006325

0.002506

0.006365

0.003

0.00759

0.003009

0.007648

Important
For dilute systems we can directly use total basis for direct
calculation including equilibrium data.

26

Number of Stages
Aceton ratio (Y)

0.012
(0.003, 0.0101)

0.01

5.3
0.008

Operating

0.006

Equilibrium

0.004

(0, 0.001)

0.002

0
0

0.001

0.002

0.003

0.004

Aceton ratio (X)


27

Minimum Solvent flow rate (absorption)

Reference:
Seader and Henley 2nd Ed
(Figure 6.9)

Lmin in Previous Example


Aceton ratio (Y)

0.012

Pinch point
(0.003, 0.0101)

0.01

0.008

Operating
0.006

Equilibrium

0.004
(0, 0.001)

0.002

Pivot point
0
0

0.001

0.002

0.003

0.004

Aceton ratio (X)


29

Minimum Solvent flow rate (stripping)


Pinch point

Possible range
for the values of:
yout

yin

Note:

(bottom)
xout

Solvent flow rate

xin

The equilibrium data may exhibit other forms. So pinch point for minimum may
not be always the case. For a concave down equilibrium curve, the minimum is
taken as the tangential line.

Exercise 3 : Absorption of Ammonia


It is desired to absorb ammonia from air gas using fresh water solvent
in a continuous counter-current stage tower. The air contains 6
mol% NH3. Degree of separation required is 99% of entering NH3.
Given
Inlet gas flow rate = 128 kg air / h
Fresh water solvent total inlet flow = 188 kg H2O/h
You need to find ammonia-water equilibrium data from
references.
Note: you need to convert mass values to moles
Determine the number of theoretical stages required for this
separation.
31

Part 3
Absorption/Stripping Design using
Analytical Method:
Kremser Equation

32

Analytical Solution: Kremser Equation

33

Assumptions of Kremesers Equation


1.
2.
3.
4.

L/V (total flows) is constant.


Isothermal system
Isobaric system
Negligible heat of absorption

(linear)

5. Equilibrium line is straight

yi m xi b

(linear)
34

35

Kremser Equations in terms of vapor phase


compositions

Additional forms where:

36

Other Equations in terms of liquid phase


compositions
where

37

Kremser Equation form including Murphree


vapor efficiency

38

Exercise 4 : Application of Kremser Equation


Problem 12. D6 (Wankat)

39

Solution

40

41

Homework On Ch. 12
1)
2)
3)
4)
5)
6)

12 A4
12 B1
12 D2
12 D13
12D16
12D21

42

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