Scribd Logo
Upload

Welcome to Scribd!

  • 166 views

    CVS Controls Series 470 Piston Actuators Sept 2014 PDF

    Uploaded by

    VIVIANA ESQUIVEL
    The CVS Series 470 Piston Actuator is a double acting pneumatic actuator suitable for use with various valve types. It is capable of high thrust applications up to 19,500 lb-f and has a maximum travel of 8 1/8 inches. It can be used for on/off applications and throttling when used with a positioner. The document provides specifications, installation instructions, and maintenance procedures for the CVS 471-16 model. It details mounting, stem connections, setting travel for direct and reverse acting valves, and includes exploded diagrams of assembly components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    CVS Controls Series 470 Piston Actuators Sept 2014 PDF

    Uploaded by

    VIVIANA ESQUIVEL
    166 views12 pages
    The CVS Series 470 Piston Actuator is a double acting pneumatic actuator suitable for use with various valve types. It is capable of high thrust applications up to 19,500 lb-f and has a maximum travel of 8 1/8 inches. It can be used for on/off applications and throttling when used with a positioner. The document provides specifications, installation instructions, and maintenance procedures for the CVS 471-16 model. It details mounting, stem connections, setting travel for direct and reverse acting valves, and includes exploded diagrams of assembly components.

    Original Title

    CVS Controls Series 470 Piston Actuators Sept 2014.pdf

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    The CVS Series 470 Piston Actuator is a double acting pneumatic actuator suitable for use with various valve types. It is capable of high thrust applications up to 19,500 lb-f and has a maximum travel of 8 1/8 inches. It can be used for on/off applications and throttling when used with a positioner. The document provides specifications, installation instructions, and maintenance procedures for the CVS 471-16 model. It details mounting, stem connections, setting travel for direct and reverse acting valves, and includes exploded diagrams of assembly components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    166 views12 pages

    CVS Controls Series 470 Piston Actuators Sept 2014 PDF

    Uploaded by

    VIVIANA ESQUIVEL
    The CVS Series 470 Piston Actuator is a double acting pneumatic actuator suitable for use with various valve types. It is capable of high thrust applications up to 19,500 lb-f and has a maximum travel of 8 1/8 inches. It can be used for on/off applications and throttling when used with a positioner. The document provides specifications, installation instructions, and maintenance procedures for the CVS 471-16 model. It details mounting, stem connections, setting travel for direct and reverse acting valves, and includes exploded diagrams of assembly components.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 12

    INSTRUCTION MANUAL

    CVS Controls Series 470


    Piston Actuators
    The CVS Series 470 is a double acting
    pneumatic Piston Actuator, suitable
    for use with Globe, Angle, Three Way,
    and Reverse acting valves as well as
    Steam Equipment. Capable of high
    thrust applications to 19,500 lb-f,
    with a maximum travel to 8 1/8
    inches.
    The CVS Series 470 Actuator may be
    used in on/off applications, as well as
    throttling service when used with a
    positioner.

    Head Office
    3900 101 Street
    Edmonton, Alberta
    T6E 0A5
    Canada
    Office: (780) 437-3055
    Fax: (780) 436-5461

    Website: www.cvs-controls.com

    Email: [email protected]

    Calgary Sales Office


    205, 2323 - 32 Avenue NE
    Calgary, Alberta
    T2E 6Z3
    Canada
    Office: (403) 250-1416
    Fax: (403) 291-9487

    CVS Series 470 Piston Actuator Specifications:


    Standard Input: 3-15psig, 6-30psig or split range
    Maximum Cylinder Pressure: 125psig, (*not to exceed max allowable thrust)
    Temperature Rating: -30oF to 175oF, standard with Nitrile O-Rings
    Material Specifications (Standard):
    Yoke: Cast Iron (standard) or WCB Steel (optional)
    Cylinder and Piston: Aluminum
    Seal Bushings: Brass
    O-Rings: Nitrile
    Other materials may be available upon request, please contact a CVS Controls
    representative for more information.
    Maximum Travel and Piston Area:
    Model
    Maximum Travel (in)
    CVS 471-16-80
    8 1/8
    CVS 471-16-100
    8 1/8

    Piston Area (in2)


    88.5
    130.5

    Specifications and Maximum Allowable Thrust:


    Stem Diameter (in)
    Yoke Boss Diameter
    Model
    (in)
    CVS 471-16-80
    CVS 471-16-100

    5
    5

    *reduce max thrust by 10% if using a positioner


    ** Cast Iron Yoke Standard

    1 1/4
    1 1/4

    Max allowable
    Thrust*
    Cast
    Steel
    Yoke**
    Yoke
    13200
    13200
    17000
    19500

    The CVS 471 Piston Actuator operates by pneumatic air loading pressure to one side of the
    piston, and unloading the opposing side. Because no positioner is included, a loading device
    such as a 4 way switch valve must be installed if no additional positioner has been ordered for
    use in conjunction with the CVS 471 Actuator.

    2|Page

    CVS Series 470 Piston Actuator Installation


    Note: Ensure proper safety procedures are followed to avoid personal injury or property
    damage.

    CVS 471 Piston Actuator Installation


    The CVS 471 Actuator should be installed in a location which will allow adequate room for
    service, maintenance and removal if required.
    1. Mounting of the CVS 471 Actuator is achieved by using the 8 supplied nuts and bolts,
    rather than a yoke locknut. Although the actuator may be mounted in any position,
    typical installation is with the CVS 471 in the vertical position above the control valve.
    2. Stem connections should be made to clamp the actuator stem and valve plug stem
    together to ensure proper travel of the valve.

    Stem Connections:
    Note: Do not rotate the valve plug once it is seated to avoid damage to seating surface. Use
    proper tools to avoid damaging the valve plug stem during travel adjustments. Should the stem
    connections not be made properly in the stem connector, thread damage, or improper
    operation may occur. The amount of each stem pressed in the stem connector should be equal
    to or greater than the diameter of the stem itself. DO NOT loosen the stem connector cap
    screws unless all pressure or force has been removed from the stems.

    CVS 471 Piston Actuator


    Typical Stem Connection

    3|Page

    CVS Series 470 Piston Actuator Installation


    Push Down to Close Installation Direct Acting Valves:
    1. After installation of the CVS 471 Actuator to the control valve set the actuator to the top of
    its stroke and ensure the valve plug is in the closed position. Install two valve stem
    locknuts, as well as travel indicator disc (if used) all the way onto the stem threads.
    2. Apply pressure to the actuator until the piston rod of the CVS 471 has moved down from
    the top of its stroke to the correct valve travel required.
    3. Attach the Stem Connector to the Piston Rod and Valve Stem, tighten the 4 hex bolts once
    in position.
    4. Raise the stem locknuts and travel disc (if used) and secure against the bottom of the stem
    connector.
    5. Once the Stem Connector is secured, cycle the CVS 471 Actuator to verify the required
    total travel settings are met, and that the valve plug seats properly before the actuator
    makes contact with the lower travel stop adjustment.
    Adjustments if needed:
    Should minor travel adjustments be necessary, loosen the hex bolts slightly on the stem
    connector. Tighten the stem locknuts together and make minor adjustments by turning the
    valve stem into or out of the stem connector as needed using a wrench on the stem locknuts.
    For major adjustments, repeat the stem connection of the valve and actuator as listed above.
    6. After required travel has been achieved, secure the Stem Connector hex bolts. Lock the
    stem locknuts against the Stem connector. Finally, adjust the actuators travel scale on the
    yoke to reflect the correct valve position.
    7. Using a gauge to measure the pressure to the actuator, make final adjustments to the
    actuator, or positioner if used, setting the start and end points of travel for the required
    instrument range.

    4|Page

    CVS Series 470 Piston Actuator Installation


    Push Down to Open Installation Reverse Acting Valves:
    1. Once the CVS 471 actuator is installed, pressure the actuator in order to cycle the Piston
    Rod to the extreme upward position. Reverse loading pressure to move the Piston Rod
    lower approximately 1/8.
    2. Raise the valve stem upwards in order to seat the valve plug.
    3. Attach the Stem Connector to the valve stem and piston rod. Tighten the 4 Stem connector
    hex bolts.
    4. If a travel indicator disc, raise it to the stem connector and secure with the stem locking
    nuts. The travel indicator should point to show the valve being in the open position, with
    the actuator piston at the bottom of its stroke. Make adjustments to the travel indicator
    scale as needed to properly show the valve position as needed.
    5. Once the Stem Connector is secured, cycle the CVS 471 Actuator to verify the required
    total travel settings are met, and that the valve plug seats properly before the actuator
    makes contact with the lower travel stop adjustment.
    Adjustments if needed:
    Should minor travel adjustments be necessary, loosen the hex bolts slightly on the stem
    connector. Tighten the stem locknuts together and make minor adjustments by turning the
    valve stem into or out of the stem connector as needed using a wrench on the stem locknuts.
    6. After required travel has been achieved, secure the Stem Connector hex bolts. Lock the
    stem locknuts against the Stem connector. Finally, adjust the actuators travel scale on the
    yoke to reflect the correct valve position.
    7. Using a gauge to measure the pressure to the actuator, make final adjustments to the
    actuator, or positioner if used, setting the start and end points of travel for the required
    instrument range.

    5|Page

    CVS Series 470 Piston Actuator Inspection and Maintenance


    Certain operating conditions may require increased inspection and maintenance intervals.
    Note: Ensure proper Safety and Lockout procedures are followed prior to inspection.
    Relieve all pressure to the actuator and disconnect air supply line to avoid sudden open or
    close action of the valve.
    Shut off process to the valve or use bypass to isolate and relieve process from both sides of
    the valve installation.
    1. Verify the control valve is bypassed, pressure is relieved, and proper safety procedures are
    followed.
    2. Remove the stem connector.
    3. Remove the Socket Head Cap Screws connecting the Piston Cylinder to the Piston Cylinder
    Flange.
    4. Remove the cylinder from the cylinder flange. It may be necessary to use a flathead
    screwdriver or similar to pry the connection, once all cap screws have been removed.
    5. The Piston and Piston Rod should be able to be removed with the Piston Cylinder when
    lifting off of the Cylinder Flange. Once removed the Piston and Rod may be pulled out of
    the Piston Cylinders open end. Take caution to not score or damage the cylinder walls.
    6. Remove the Upper and Lower Seal Bushings. The Upper Seal Bushing is located at the top
    end of the Piston Cylinder, the Lower Seal Bushing is located on the top end of the actuator
    yoke.
    Once disassembled, inspect all components for excessive wear or damage. Replace worn
    O-Rings as required, lubricate with Lubriplate Mag-1 or equivalent.
    Reassembly: in order to reassemble the Piston Rod Extension after removal from the Piston
    Rod, clean the threads and inspect for visible damage, replace if necessary. Apply Loctite 242
    or equivalent thread sealant. The torque value for the Piston rod Extension it 150 ft/lbs .
    Reassemble the CVS 471 Actuator in reverse order as described above.
    Contact a CVS Controls Ltd. representative for more information or to order spare parts as
    required.

    6|Page

    CVS Series 470 Piston Actuator Dimensions (inches)

    CVS 471-16 Size 80

    CVS 471-16 Size 100

    7|Page

    CVS Series 470 Piston Actuator Assembly


    CVS 471-16 Size 80:

    8|Page

    CVS Series 470 Piston Actuator Assembly


    CVS 471-16 Size 80:
    Item Number
    1
    2
    3
    4
    5
    6
    7
    8
    9
    10
    11
    12
    13
    14
    15
    16
    17
    18
    19
    20
    21
    22
    23
    24
    25
    26

    Part Number
    CVS 2R853346582
    CVS 1H865114042
    CVS 1D348306992
    CVS 1E736906992
    CVS 1P3957X0012
    CVS 1H862 506992
    CVS 2H873707062
    CVS 1H862506962
    CVS 1A771132982
    CVS 20A6353X012
    CVS 1A485724052
    CVS 10A6354X012
    CVS 470A008
    CVS 1A343128982
    CVS 0W073524122
    CVS 1H8909X0012
    CVS 1A649528992
    CVS 1H872024102
    CVS 1H862706992
    CVS 1C334206992
    CVS 1L249718992
    CVS 1H866017012
    CVS 1R945614042
    CVS 30A6352X012
    CVS 1H863538992
    CVS 1A368228982

    Description
    Piston Rod Extension
    Upper Seal Bushing
    O-Ring, Nitrile
    O-Ring, Nitrile
    Spring Retainer Spacer
    O-Ring
    Piston
    O-Ring
    Cap Screw
    Cylinder Flange
    Cap Screw
    Stem Connector
    Travel Indicator Scale
    Screw
    Hex Nut
    Spring Retainer
    Pipe Plug
    Piston Nut
    O-Ring
    O-Ring
    Elbow
    Cylinder Tubing
    Lower Seal Bushing
    Yoke
    Name Plate
    Drive Screw

    Quantity
    1
    1
    1
    1
    1
    1
    1
    1
    10
    1
    4
    1
    1
    2
    2
    1
    1
    1
    1
    1
    1
    1
    1
    1
    1
    4

    9|Page

    CVS Series 470 Piston Actuator Assembly


    CVS 471-16 Size 100:

    238

    Apply Lubriplate Mag-1, or equivalent

    239

    Apply Loctite 242, or equivalent

    10 | P a g e

    CVS Series 470 Piston Actuator Assembly


    CVS 471-16 Size 100:
    Item Number
    1
    2
    3
    4
    5
    6
    7
    8*
    9
    10*
    11
    12
    13
    14
    15*
    16
    17
    18*
    19
    20
    21
    22*
    23*
    24
    25*
    26
    27
    28
    29
    30
    31

    Part Number
    CVS 32A1321X012
    CVS 2R8514X0012
    CVS 10A6354X012
    CVS 1R945614042
    CVS 1A771132982
    CVS 32A1322X012
    CVS 1U181124012
    CVS 1H862606992
    CVS 3U8248000A2
    CVS 1E736906992
    CVS 1A344924052
    CVS 2R8537X0022
    CVS 2R853346582
    CVS 2H888507062
    CVS 1C853806992
    CVS 2R8537X0012
    CVS 1A649528992
    CVS 1D348306992
    CVS 1H865114042
    CVS 1H872024102
    CVS 2H873707062
    CVS 1H862706992
    CVS 1C334206992
    CVS 1R281124052
    CVS 1R946499012
    CVS 2R851338982
    CVS 1A368228982
    CVS 18A5089X0A2
    CVS 1A343128982
    CVS 0W073524122
    CVS 10A6358X012

    *Recommended Spare Parts

    Description
    Yoke, D65-45-12
    Piston Rod, 416 SST, Cr-pl
    Connecting Block, 1018
    Lower Seal Bushing, Brass C36000
    Cap Screw, 1/2-13 X 2.13
    Cylinder Flange, D65-45-12
    Travel Stop, Steel
    O-Ring, Nitrile
    Cylinder Assembly
    O-Ring, Nitrile
    Cap Screw, Steel, pl, 3/8-16 X 1.00
    Positioner Extension, AL356.0 T6
    Piston Rod Extension, 416 SST
    Cylinder Cover, AL356.0 T6
    O-Ring, Nitrile
    Insert, 6061 T6
    Pipe Plug, 1/4 NPT
    O-Ring, Nitrile
    Upper Seal Bushing, Brass C36000
    Piston Nut, Steel
    Piston, AL356.0 T6
    O-Ring, Nitrile
    O-Ring, Nitrile
    Cap Screw, 9-16-12 X 1.50
    Wiper Scraper, SKF504272
    Travel Indicator Scale, 302 SST
    Drive Screw, 302 SST, .13 X .20
    Name Plate, 302 SST
    Screw, 10-24 X .50
    Hex Nut, 1 1/4
    Travel Indicator Disc, 302 SST

    Quantity
    1
    1
    1
    1
    16
    1
    1
    2
    1
    1
    4
    1
    1
    1
    2
    2
    3
    1
    1
    1
    1
    1
    1
    8
    1
    1
    4
    1
    2
    2
    1

    11 | P a g e

    Head Office
    3900 101 Street
    Edmonton, Alberta
    T6E 0A5
    Canada
    Office: (780) 437-3055
    Fax: (780) 436 5461

    Website: www.cvs-controls.com

    Calgary Sales Office


    205, 2323 32 Avenue NE
    Calgary, Alberta
    T2E 6Z3
    Canada
    Office: (403) 250-1416
    Fax: (403) 291-9487

    Email: [email protected]

    September 2014

    12 | P a g e

    You might also like