Site Evaluation

Installation Manual

D3P00711102

PN1:008
Revision A October 1995
This manual supercedes the issue dated June 1991.

See CE Statement in Section 1

PROVOX is a mark of one or more of the Fisher-Rosemount group of companies.
All other marks are the property of their respective owners.

Fisher-Rosemount Systems, Inc. 1991, 1995. All rights reserved.

Printed in USA
The contents of this publication are presented for informational purposes only, and while every effort
has been made to ensure their accuracy, they are not to be construed as warranties or guarantees,
express or implied, regarding the products or services described herein or their use or applicability. We
reserve the right to modify or improve the designs or specifications of such products at any time without
notice.

Your Evaluation Please . . .

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Fisher-Rosemount Systems, Inc.

Technical Documentation Editor
8301 Cameron Road, MD#12
Austin, TX 78753

FAX Number: (512) 834-7200

Attention: Technical Documentation Editor
FISHER-ROSEMOUNT USE ONLY forwarded to:

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Project File

Documentation Map

Documentation Map
Site Evaluation
This map shows manuals used to plan the installation of a PROVOXr Process
Management System. The number, title, and binder location are shown for each
document, identifying where specific information is located. See the descriptions
on the back of this map for more information.

PROVOX
Instrumentation

YOU ARE HERE

Installation
Manual

PN1:008
Site Evaluation

PN1:002
Planning and Installation
PN1:003
AC and DC Power and Ground Wiring
PN1:004
Signal Wiring and Highway System
Guidelines
PN1:005
Preventing Electrostatic Discharge
PN1:006
Environmental Considerations for
Instrumentation systems
PN4:007
Lightning Protection Guidelines for
Instrumentation Systems

Revision A October 1995

PN1:008

iii

Documentation Map

PROVOX documentation supports each stage of system development.

System Development Stages
System Design

Document Type & Contents

Configuration Engineering Manuals
Configuration data-entry help for a
product, including theory of
operation for improved product
use.
Installation and User Manuals for
Configuration Products
Installation procedures, and
operating methods and procedures
for using the configuration
software.
Technical Reference Manuals
Advanced user information for
expanding the capability of the
PROVOX system.
System Managers Guide
Expert users information for
managing operating systems.

System Planning and

Installation

Installation Manuals
Site preparation, including the
environment, power, and
grounding. Also, product signal
wiring, cable connections, and
hardware installation.

System Startup and

Operation

User Manuals

Maintenance

Maintenance Manuals

Operating methods and

procedures for a product, and
software installation.
Tutorials
Structured training for operators.

Preventative maintenance,
calibration, troubleshooting, and
repair procedures.
Ordering Information To order additional manuals, contact your local
sales representative, specifying the number, title, and quantity of each
document required.
iv

Revision A October 1995

PN1:008

Site Evaluation

Contents
Section/Title

1
1.1
1.2
1.3
1.4

2
2.1
2.2
2.3
2.4

Revision A October 1995

PN1:008

Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CE Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Excellence in Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1
1
2
2

Instructions for Site Evaluation . . . . . . . . . . . . . . . . . . . . . .

Required Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Startup Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Post-Startup Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forms Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3
3
4
4

Contents

This page intentionally left blank.

vi

Revision A October 1995

PN1:008

Site Evaluation

Introduction
Site evaluation is the process of checking the installation of a PROVOX
process management system for proper power, grounding, and
environmental conditions before bringing the system on-line.
Pre-startup inspection makes sure that installation design criteria is met
and that all applicable wiring codes are met. It also points out installation
flaws to be corrected before startup. Installation faults corrected before
system operation provide easier startup and can bring significant cost
savings. In addition, a follow-up inspection after six months of operation
makes sure that any early failures are found and corrected.
Checklists and associated data sheets are used to guide the
evaluation.The checklists and data sheets are an integral part of the
Fisher-Rosemount Systems Site Certification Program available through
any Fisher-Rosemount field representative and sales office. However,
whether or not Site Certification is elected, it is highly recommended that
both new installations and add-ons to existing ones be evaluated.

1.1

Intended Audience
The checklists are intended for use by plant personnel, who are
knowledgeable about environmental conditions and electrical power
circuits. The checklists are also intended for use by authorized
Fisher-Rosemount Systems factory or field personnel to perform a site
evaluation before the plant is enrolled in the Site Certification Program.

1.2

CE Statement
If you intend to have your PROVOX system certified for compliance to
appropriate European Union directives, the following CE statement is
extremely important to your ability to achieve that compliance.

This manual describes installation and

maintenance procedures for products
which have been tested to be in
compliance with appropriate CE
directives. To maintain compliance,
these products must be installed and
maintained according to the
procedures described in this manual.
Failure to follow the procedures may
compromise compliance.

Revision A October 1995

PN1:008

Site Evaluation

1.3

Related Documents
The planning manuals listed below provide further information for system
installation planning:
J

PN1:002, Planning the Installation

PN1:003, AC and DC Power and Ground Wiring

PN1:004, Signal Wiring and Highway System Guidelines

PN1:005, Preventing Electrostatic Damage

PN1:006, Environmental Conditions for Instrumentation Systems

1.4

PN4:007, Lightning Protection Guidelines for Instrumentation

Systems

Excellence in Documentation
Our goal is to provide documents that meet your needs. Through
surveys and interviews, we continually evaluate our documents as part
of the broad Fisher-Rosemount Systems customer-support program.
Various manuals are produced for different purposes and for readers
with varying backgrounds and experience.
Please assist us in the evaluation of this manual by completing the
reader evaluation form located at the front of the document. In addition, if
you have any suggestions for specific pages, return a marked-up copy
along with your survey.

Instructions for Site Evaluation

Pre-startup evaluation guides inspection of a system before it is brought
on-line. One pre-startup checklist is used before power is applied to
make sure the environment in which the system is situated and the
electrical circuits of the system, both power and ground, are correct.
Another pre-startup checklist is used to make sure that the power
sources are correctly rated and loaded before total system power up is
attempted.
Post-startup evaluation guides inspection of the installation site after the
system has been in operation for six months, and every six months
thereafter if the site is enrolled in the Site Certification program.
Six-month evaluations are required for yearly certification renewal.
Installation areas covered by this checklist are power and ground Wiring
and environmental conditions.

PN1:008

Revision A October 1995

Site Evaluation

Accompanying data sheets provide a record of conditions at inspection.

Such a record assures of initial installation compliance and also is very
helpful when used as part of an on-going maintenance program. If Site
Certification is elected, the Technical Support Services group of
Fisher-Rosemount Systems also keeps these records on file as evidence
of site compliance and worthiness. Customers using the forms as only an
installation guide may contact Fisher-Rosemount Systems field
representatives or sales offices regarding questions that arise.
For sites enrolled in the Site Certification program, the completed forms
must be signed off and forwarded to the Technical Support Services
group, either in Austin, Texas or Leicester, United Kingdom. depending
on the world area where the site is located.
Fill in a set of checklists and data sheets for each instrumentation ground
system. Use as many checklists and data sheets as needed to record all
required data. If, during evaluation, sections of the checklists do not
apply to the system installation, state so on the checklist with a brief
description of why.

2.1

Required Equipment
The following equipment is required for site evaluation:
J

Power Line Analyzer

Environmental Test Unit with special corrosion coupons

Power and ground test Kit

Clamp-On RMS Ammeter (for AC and DC current measurements)

Recording Thermometers (type that locks-on the reading two

required per cabinet)

Reactivity Coupons (for replacing installed coupons)

Voltmeter (Analog or digital)

Oscilloscope

Be sure to record the specific equipment used in the tables at the back
of the checklists.

2.2

Pre-Startup Evaluation
Before starting the evaluation, set-up the Environmental Test Unit so that
it is recording. For pre-startup inspection, use the following checklists
and data sheets:
J

Revision A October 1995

Pre-Startup Site Evaluation Checklist Part A: Power OFF, Form

FM4:003A Checklist A
PN1:008

Site Evaluation

Post-Startup (6 Month) Site Evaluation Checklist, Form FM4:004

Checklist

Environmental Conditions Data Sheet, Form FM4:004 DS1

AC Power System Data Sheet, Form FM4:004 DS2

AC Line Analyzer Data Sheet, Form FM4:004 DS3

Equipment Line Voltage Data Sheet, Form FM4:004 DS4

2.3

Pre-Startup Site Evaluation Checklist Part B: Power ON, Form

FM4:003B Checklist B

Power Supply, Power Distribution, Bus Bar Data Sheet,

Form FM4:004 DS5
Card File Power Data Sheet, Form FM4:004 DS6

Post-Startup Evaluation
Before starting the evaluation, set-up the Environmental Test Unit so that
it is recording. For post-startup evaluation, use the following checklists
and data sheets:
J

Environmental Conditions Data Sheet, Form FM4:004 DS1

AC Line Analyzer Data Sheet, Form FM4:004 DS3

Equipment Line Voltage Data Sheet, Form FM4:004 DS4

2.4

Post-Startup (6 Month) Site Evaluation Checklist,

Form FM4:004 Checklist

Power Supply, Power Distribution, Bus Bar Data Sheet,

Form FM4:004 DS5

Forms Availability
A complete set of forms is included with this manual. Photocopy the
forms as many times as you have need. You may also obtain additional
copies from your Fisher-Rosemount Systems representative or sales
office.

PN1:008

Revision A October 1995

PROVOXr Process Management Systems

Form 4:003A Checklist A

October 1995

Pre-Startup Site Evaluation Checklist

Part A: Power OFF
1

Power OFF Inspection

2. Are the Neutral and grounding conductors the

same size or larger than the line conductors?

The following checks are performed prior to

applying power to the distribution system and
powering up the equipment. The purpose of this
evaluation is to verify before power is applied
that all power, grounding, and environmental
control systems are correctly installed.

AC Power System Ratings

NOTE: If the instrumentation system does not

use an ac input power system, but instead uses
a dc input power system, skip this section and go
to the External DC System Ratings, section 3.

2.1

AC Power System Type

Phase A

Phase B

___ YES ___ NO

4. Are the distribution system panel enclosures
grounded back to the Neutral-to-Ground bond
point by a separated connection, conduit or extra
wire? (Note: Do not use the insulated grounding
conductor intended to ground the frames of
cabinets or consoles.)

5. Does each branch circuit from distribution

panels have an insulated grounding conductor
with it?
Phase C

Voltage:
Current:
Note: Use column 1 for single phase, columns 1 and 2 for
split phase, and all three columns for three-phase.

2.2

3. Are the Neutral and Ground bars in the

distribution system isolated from the panel
enclosures?

___ YES ___ NO

[ ] Single Phase
[ ] Split Phase (120/240 Vac)
[ ] 3-Phase: [ ] Delta [ ] WYE
Rating

___ YES ___ NO

Ground Considerations

1. Where is the Neutral-to-Ground bond?

[ ] Source
[ ] First Disconnect
NOTE: If neither, fix the bond so that it connects
to one or the other, but not both.

___ YES ___ NO

6. In most distributed control systems, the
neutral conductor should be at least the same
size as the line conductor or even larger
depending on the type of application, such as
switching power supplies. Therefore, is the
neutral wire sized to carry the current safely per
the National Electric Code (NEC), NFPA 70?
___ YES ___ NO
7. Are console or computer cabinet grounds
connected only to the AC insulated grounding
conductor that accompanies the line or neutral
conductors?
___ YES ___ NO

Pre-Startup Site Evaluation Checklist Part A: Power OFF

If No to any of the above questions, describe

corrective action taken:

2. Is the dc source sized to handle the surge

current during power up of the instrumentation
system?
___ YES ___ NO
3. Is the wire size from the dc source to the
equipment files sized to handle the surge current
during power up?
___ YES ___ NO

External DC System Ratings

If No to any of the above questions, describe

corrective action taken:

NOTE: Fill in this section only if the

instrumentation system is powered by an
external dc system. If the instrumentation system
uses ac input power, skip this section and go to
Instrumentation System Ground, section 4.

3.1

DC Source Type

[ ] Power Supply
[ ] Battery system with Charger
[ ] Other ____________________________
Fill in ratings for the dc source in the following
table (ratings must be in the range of 24 to 26
Vdc):
Rating

High

Low

Voltage:

Note: Use column 1 if manufacturer provides only nominal

rating.

Source Sizing

1. Is the dc return isolated from the ac line input

to the dc power source?
___ YES ___ NO

Form 4:003A Checklist A

Instrumentation System
Ground

4.1

Ground Type

[ ] Dedicated connection(s) on the plant ground

grid.

Current:

3.2

[ ] Separate instrumentation system ground grid

connected to the plant ground grid.
[ ] Two or three point ground grid connection,
ac, cabinet and dc.
[ ] Single ground grid connection from the
PROVOX Instrumentation Ground (PIG).

October 1995

Pre-Startup Site Evaluation Checklist Part A: Power OFF

4.2

Grounding Conductors

1. Are the the main grounding conductors (ac,

dc, and cabinet grounds through the PIG to the
grid) insulated, multi-stranded, copper cable and
do they meet the recommended wire size per the
table below?

6. Are the grounding conductors properly

labeled?
___ YES ___ NO
7. Are grounding conductors routed as straight
as possible with bends of at least a 3 foot (0.9 m)
radius?

___ YES ___ NO

Ground Wire Sizing Chart
Up to 25 Feet

Use 1/0 AWG

Up to 50 Feet

Use 2/0 AWG

Up to 200 Feet

Use 4/0 AWG

___ YES ___ NO

If No to the above questions, describe corrective
action taken:

2. Are grounding conductors isolated from

building steel except for the PIG connection?
___ YES ___ NO
If No to the above questions, describe corrective
action taken:

4.3

Ground Resistance

Measure ground resistance to True Earth from

the PIG or the individual system ground
connections for the two or three point system.
Resistance = _______ ohms.

3. Are all connections solid and tight?

___ YES ___ NO
NOTE: If not, make sure they are tight before
continuing on with the checklist.

NOTE: Ideally, resistance should be 1 ohm or

less, and not more than 3 ohms. If resistance
can not be made less than 3 ohms, use the best
possible ground resistance to true earth that can
be found in the area.
If resistance is not less than 3 ohms, give a brief
explanation of why:

4. If the grounding conductors are protected in

conduit, is the conduct non-metallic?
___ YES ___ NO
5. Are the grounding conductors isolated from
high voltage wiring?
___ YES ___ NO
October 1995

Form 4:003A Checklist A

5
5.1

Pre-Startup Site Evaluation Checklist Part A: Power OFF

DC Power Wiring and

Distribution
DC Power Wire Sizing

NOTE: The following questions check for proper

wire size so that the required voltage drop is
achieved. The voltage drop requirement depends
on the instrument installation. The requirement is
0.6 volt dc or less across the wiring loop, except
for Control I/O mounted remotely and powered
by an external dc power source. In this case, the
requirement is 1 Vdc drop or less across the 24
Vdc line and 250 mV or less across the PSC at
the remote location.

5.2

DC Ground

1. Is the Local Ground Bus (LGB) located in the

cabinet nearest the center of each grouping of
eight or less cabinets?
___ YES ___ NO
2. Is No. 8 AWG (or larger) insulated
multi-strand copper wire used between the
Power Supply Common (PSC) and Signal
Common (SC) terminals of each cabinet bus bar
and the Local Ground Bar (LGB)?
___ YES ___ NO

1. If a power bus bar system is being used

(standard on instrumentation systems supplied
by Fisher), is the wire size from the file to the bus
bar terminals for 24 volts, SC and PSC a 12
AWG multi-stranded wire?

3. Is a Master Ground Bar (MGB) connected to

the PIG or a dedicated dc ground point for
multiple Local Ground Bars (LGB)?

___ YES ___ NO

4. For a two or three point ground system is the

DC ground point electrically isolated from the
equipment cabinets and building steel?

2. Is the wire length 14 inches or less?

___ YES ___ NO
3. Is the total length of No. 8 AWG wire from the
dc power supply +25 volt terminal to the COM
terminal 21 feet or less?
___ YES ___ NO
4. If the distance is greater than 21 feet, is larger
diameter multi-stranded wire being used?
___ YES ___ NO
If No to the above questions, describe corrective
action taken:

Form 4:003A Checklist A

___ YES ___ NO

___ YES ___ NO

5. For a PROVOX Instrumentation Ground (PIG)
system, the Cabinet ground and dc ground may
be tied together at either one point and then
continued to the PIG with a single conductor or
they may be tied directly to the PIG. Are either of
these conditions met?
___ YES ___ NO
If No to the above questions, describe corrective
action taken:

October 1995

Pre-Startup Site Evaluation Checklist Part A: Power OFF

5.3

Cabinet and Shield Ground

If No, describe corrective action taken:

1. Are the file mounting rails strapped to the

cabinet or enclosure frame with a 1/2 inch
braided strap?
___ YES ___ NO
2. Are the cabinet or enclosure frames strapped
together with a 1/2 inch braided strap?
___ YES ___ NO
3. Is the cabinet ground connection made per
the recommendations in the Installation Planning
Notes?
___ YES ___ NO
If No to the above questions, describe corrective
action taken:

Environmental Conditions

Complete the Environmental Conditions data

sheet, FM4:004 DS1, and answer the following
questions:

6.1

For Room Installations

1. What type of cooling system is being used

with the equipment?
[ ] Room cooling by:
[ ] HVAC
[ ] Fan
[ ] None
[ ] Cabinet or Enclosure cooling by:
[ ] HVAC
[ ] Fan
[ ] Cooled Pressurized Air
[ ] Air Conditioner
[ ] None
[ ] Other ____________________
Additional Information:

4. If you have a 10 Series I/O file, a Single Loop

Controller file, or a MUX I/O file, answer the
following question: Is a No. 8 AWG insulated
multi-strand copper wire used between the File
Shield Ground Bar and the system cabinet
frame?
___ YES ___ NO
October 1995

2. Are there established maintenance

procedures for all devices that have a filter
system, including the HVAC, cabinet, and
console systems?
___ YES ___ NO
Form 4:003A Checklist A

Pre-Startup Site Evaluation Checklist Part A: Power OFF

3. If the room environment is being controlled,

are the areas properly sealed where piping and
cable trays enter the room?
___ YES ___ NO
4. Are corrosion detection strips in place in
equipment rooms and checked on a regular
basis?
___ YES ___ NO

6.2

For Cabinets and Enclosures

1. If the cabinet or enclosure environment is

being controlled are the areas properly sealed
where piping and cable trays enter?
___ YES ___ NO
2. Are corrosion detection strips in place in the
cabinets or enclosures and checked on a regular
basis?

4. Can vibration of equipment cabinets or

enclosures be felt?
___ YES ___ NO
5. Can vibration of equipment cabinets or
enclosures be seen?
___ YES ___ NO
6. Are cards in the card files vibrating?
___ YES ___ NO
If Yes to any of the above questions, describe
corrective action taken:

___ YES ___ NO

3. Are the corrosion strips clean of any signs of
contamination?
___ YES ___ NO
If No, describe corrective action taken:

Form 4:003A Checklist A

October 1995

PROVOXr Process Management Systems

Form FM4:003B Checklist B

October 1995

Pre-Startup Site Evaluation Checklist

Part B: Power ON
1

Power ON Inspection

If No, describe corrective action taken:

The purpose of this inspection is to verify that all

power sources are adequately sized and
prepared to handle the instrumentation system.
Turn ON power as instructed in the steps below.

External DC Power System

NOTE: If an external (non-Fisher) dc Power

System is used for the Instrumentation System,
answer the following questions. If the system is
powered by an ac Power System, skip this
section and go to the next section.
1. With all cards removed from the card files,
power up the dc power source and check
voltages at all the card files. Is the voltage in the
+24 to +26 volt range?
___ YES ___ NO
2. Is the common-mode noise between the +dc
output terminal and the cabinet ground and
between the dc return terminal and cabinet
ground less than 1.7 volts peak-to-peak with the
cards removed from the card files?
___ YES ___ NO
3. Is the common-mode noise between the +dc
output terminal and the cabinet ground and
between the dc return terminal and cabinet
ground less than 4.4 volts peak-to-peak with the
cards installed in the card files?
___ YES ___ NO

4. On a separate sheet, document the DC

Power Source distribution system, (type, wire
length, wire size, etc.) and attach to the checklist.
Is the document attached:
___ YES ___ NO

AC-Powered System

NOTE: If an external dc (non-Fisher) Power

System is used for the Instrumentation System,
skip this section and go to the Equipment Line
Voltage section. If the system is powered by an
ac Power System, answer the following
questions:

3.1

Instrument AC Power Wiring and

Distribution

NOTE: Make sure that all of the ac power to

PROVOX equipment is turned OFF or
disconnected at console utility power strips and
cabinet ac power distribution connections. Turn
OFF the +24 Vdc circuit breakers on the Power
Distribution Panel. After verifying that the
equipment has been disconnected, turn ON ac
power to the system ac distribution system and
make the following checks using a power system
testing kit.

Pre-Startup Site Evaluation Checklist Part B: Power ON

1. Is the system properly wired from source to

equipment (i.e., Line, Neutral and Ground not
reversed, shorted, or open)?

If No, describe corrective action taken:

___ YES ___ NO

2. Are the proper voltages at the equipment-end
of the power distribution system?
___ YES ___ NO
3. Is the impedance test at the equipment-end of
the power distribution system less than 2 ohms?
___ YES ___ NO
4. Is the neutral-to-ground voltage less than 0.6
Vrms at the power panels?
___ YES ___ NO
If No to any of the above questions, describe
corrective action taken:

NOTE: When the dc power supply output is

within the range of 25.5 to 28.5 volts, turn On the
+24 Vdc circuit breakers on the Power
Distribution Panel to power up the system
cabinets, and continue the checklist procedures.

3.2

Main Distribution Panel/Disconnect

1. For a Three Phase power system, do the

phase voltages vary less that 10% between
phases?
___ YES ___ NO
Complete the following data sheets:
a. AC Power System Data Sheet (FM4:004
DS2)
b. AC Line Analyzer Data Sheet (FM4:004 DS3)
c. Equipment Line Voltage Data Sheet
(FM4:004 DS4)
Using the data from the sheets and observing
the distribution system installation, answer the
following questions
5. Turn ON ac power to the Power Distribution
Panel and check the output of each DC power
supply in the system. Is the DC power supply
output voltage within the range of 25.5 to 28.5
volts with the supply unloaded?
___ YES ___ NO
Form FM4:003B Checklist B

2. For a Three Phase power system, does the

current vary less than 10% between the phase
with the highest voltage and the other phases?
___ YES ___ NO
3. Is the minimum and maximum RMS voltage
within the specified values for each phase?
___ YES ___ NO
4. Is the Line Frequency per phase within the
specified values?
___ YES ___ NO
October 1995

Pre-Startup Site Evaluation Checklist Part B: Power ON

5. Per the Line Analyzer, are impulse counts

within the acceptable threshold setting on any
line phase or on the neutral-to-ground? (See the
data sheets for the setting.)

If No, describe corrective action taken:

___ YES ___ NO

If No to any of the above questions, describe
corrective action taken:

3.4

How long was the Line Analyzer monitoring the

line?
______________________Hrs.

3.3

Circuit Breaker Panel

Equipment Line Voltage

1. Are all receptacles of the isolated ground

type?
___ YES ___ NO
If No, describe corrective action taken:

1. Is the voltage drop across all breakers less

than 0.1 volt rms, maximum?
___ YES ___ NO
If No, describe corrective action taken (e.g.,
replace breaker):

NOTE: Turn ON or reconnect ac power to the

console power utility strips.

2. Is the output from each breaker within the

specified voltage for the equipment connected to
it?
___ YES ___ NO
October 1995

2. Is the neutral-to-ground voltage at the

equipment terminal blocks or receptacles for
consoles and computers less than 1.7 volts rms?
___ YES ___ NO
Form FM4:003B Checklist B

Pre-Startup Site Evaluation Checklist Part B: Power ON

If No to any of the above questions, describe

corrective action taken:

5. Does the voltage at the file stay between the

specified voltage range of 21 to 29 volts dc
during power-up of the file or load changes in the
file?
___ YES ___ NO
If No to any of the above questions, describe
corrective action taken:

3.5

Instrument DC Power Wiring and

Distribution

NOTE: Complete the Power Supply, Power

Distribution Panel, and Bus Bar data sheet,
FM4:004 DS5, and the Card File data sheet,
FM4:004 DS6. Using the data from the sheets
and observing the installation of the DC Power
distribution system installation, answer the
following questions:
1. Is the load on each of the Power Distribution
Panels (PDPs) less than 35 amperes?
___ YES ___ NO
2. Is the combined load of both PDPs if, on a
redundant power supply system less than 35
amperes?
___ YES ___ NO
3. If backup power supplies are used, are there
three or less primary supplies per backup
supply?

3.6

DC Ground Check

For a two or three point ground system, measure

the current in the DC ground conductor and
answer the following questions:
1. Is the current less than 0.1 amperes, RMS or
dc in each conductor?
___ YES ___ NO
2. For a PIG ground system, measure the
current in the ground conductor coming from the
cabinet/enclosure group, from the MGB or LGB.
Is the current less than 0.2 amperes, RMS or dc?
___ YES ___ NO
If No, record the current, _______ amperes;
describe corrective action taken to reduce the
current:

___ YES ___ NO

4. If the DC power is being supplied from an
external power source is the voltage drop from
the source to the file less than 1 volt dc?
___YES ___ NO
Form FM4:003B Checklist B

October 1995

Pre-Startup Site Evaluation Checklist Part B: Power ON

Environmental Conditions

Complete the Environmental Conditions data

sheet, FM4:004 DS1, and answer the following
questions.

4.1

For Room installations

1. Are room temperature readings per the

planning note guidelines?
___YES ___ NO
2. Are room relative humidity readings per the
planning note guidelines?
___ YES ___ NO
3. Do equipment rooms have positive air
pressure?

2. Are cabinet or enclosure relative humidity

readings per the planning note guidelines?
___ YES ___ NO
3. Is there positive air pressure within the
cabinet or enclosures?
___YES ___ NO
4. Is the positive air pressure greater than 0.08
inches water column?
___ YES ___ NO
5. If the cabinet or enclosures are purged is the
pressure greater than 0.08 inches water column?
___ YES ___ NO
If No to any of the above questions, describe
corrective action:

___ YES ___ NO

4. Is the positive air pressure greater than 0.08
inches water column?
___ YES ___ NO
If No to any of the above questions, describe
corrective action taken:
6. Are any signs of corrosion present on the
system components, Reactivity Coupons or
identified with the Environmental Test Unit?
___ YES ___ NO
If Yes, describe what has been observed and
what corrective action is being taken:

4.2

For Cabinets and Enclosures

1. Are cabinet or enclosure temperature

readings per the planning note guidelines?
___ YES ___ NO
October 1995

Form FM4:003B Checklist B

Pre-Startup Site Evaluation Checklist Part B: Power ON

7. With an rf signal strength meter, measure

signal strength in the 20 to 1000 MHz frequency
range. Is the field strength less than 10
volts/meter within one meter of the cabinet or
enclosure system?
___ YES ___ NO
If No, describe corrective action:

Test Equipment
In the table below, fill in the information for the test equipment used during both Part A Power OFF
and Part B Power ON of the pre-startup site evaluation.
Equipment

Manufacturer

Model

Serial Number

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Form FM4:003B Checklist B

October 1995

Pre-Startup Site Evaluation Checklist Part B: Power ON

Acknowledgement
Date __________________________
Customer Name _________________________________________________________________
Customer Location ________________________________________________________________
System Name or Description ________________________________________________________
Representative Office Name ________________________________________________________
Evaluators Signature ______________________________________________________________
Customer Acknowledgement Signature ________________________________________________

Comments
Enter any comments, notations, sketches, etc., in the space below to clarify any items or data. Use as
many sheets as required and attached them to this from.

October 1995

Form FM4:003B Checklist B

Pre-Startup Site Evaluation Checklist Part B: Power ON

This page intentionally left blank.

Form FM4:003B Checklist B

October 1995

PROVOXr Process Management Systems

Form FM4:004 Checklist

October 1995

Post-Startup (6 Month) Site Evaluation

Checklist
1

Instrumentation System
Grounds

1.1

Ground Type

If resistance is not less than 3 ohms, give a brief

explanation of why:

NOTE: If an external dc (non-Fisher) Power

System is used for the Instrumentation System,
skip this section and go to the Equipment Line
Voltage section. If the system is powered by an
ac Power System, answer the following
questions:
[ ] Dedicated connection(s) on the plant ground
grid.
[ ] Separate instrumentation system ground grid
connected to the plant ground grid.
[ ] Two or Three point ground grid connection,
AC, Cabinet and DC.
[ ] Single ground grid connection from the
PROVOX Instrumentation Ground (PIG).

1.2

Ground Resistance

Measure ground resistance to True Earth from

the PIG or the individual system ground
connections for the two or three point system.
Resistance = _______ ohms.
NOTE: Ideally, resistance should be 1 ohm or
less; and not more than 3 ohms. If resistance
can not be made less than 3 ohms, use the best
possible ground resistance to true earth that can
be found in the area.

Environmental Conditions

Complete the Environmental Conditions data

sheet, FM4:004 DS1, and answer the following
questions.

2.1

General Conditions

1. Do established maintenance procedures exist

for all devices that have a filter system, including
the HVAC, cabinet and console systems?
___ YES ___ NO
2. Are system components and Reactivity
Coupons free of any signs of corrosion and did
the Environmental Test Unit indicate that the
atmosphere is properly controlled?
___ YES ___ NO

Post-Startup (6 Month) Site Evaluation Checklist

If No, describe what has been observed and

what corrective action is being taken:

2.2

For Room installations

1. If the room environment is being controlled,

are the areas where piping and cable trays enter
the room properly sealed?
___ YES ___ NO
2. Are corrosion detection strips in place in
equipment rooms and checked on a regular
basis?
___ YES ___ NO
3. Are room temperature readings per the
planning note guidelines?
___ YES ___ NO
4. Are room relative humidity readings per the
planning note guidelines?
___ YES ___ NO
5. Do equipment rooms have positive air
pressure?
___ YES ___ NO
6. Is the positive air pressure greater than 0.08
inches water column?
___ YES ___ NO
Form FM4:004 Checklist

If No to any of the above questions, describe

corrective action taken:

2.3

For Cabinets and Enclosures

1. Are corrosion detection strips in place in the

cabinets or enclosures and checked on a regular
basis?
___ YES ___ NO
2. If the cabinet or enclosure environment is
being controlled are the areas where piping and
cable trays enter properly sealed?
___ YES ___ NO
3. Are cabinet or enclosure temperature
readings per the planning note guidelines?
___ YES ___ NO
4. Are cabinet or enclosure relative humidity
readings per the planning note guidelines?
___ YES ___ NO
5. Is there positive air pressure within the
cabinet or enclosures?
___ YES ___ NO
6. Is the positive air pressure greater than 0.08
inches water column?
___ YES ___ NO
7. If the cabinet or enclosures are purged, is the
pressure greater than 0.08 inches water column?
___ YES ___ NO
October 1995

Post-Startup (6 Month) Site Evaluation Checklist

If No to any of the above questions, describe

corrective action taken:

3.1

Main Distribution Panel and

Disconnect

1. For a Three Phase power system, do the

phase voltages vary less that 10% between
phases?
___ YES ___ NO
2. For a Three Phase power system, does the
current vary less than 10% between the phase
with the highest voltage and the other phases?
8. Can excessive vibration of equipment
cabinets or enclosures be felt?
___ YES ___ NO
9. Can vibration of equipment cabinets or
enclosures be seen?
___ YES ___ NO
10. Are cards in the card files vibrating?
___ YES ___ NO
If Yes to any of the above questions, describe
corrective action taken:

___ YES ___ NO

3. Is the minimum and maximum RMS voltage
within the specified values for each phase?
___ YES ___ NO
4. Is the Line Frequency per phase within the
specified values?
___ YES ___ NO
5. Per the Line Analyzer, are impulse counts
within the acceptable threshold setting on any
line phase or on the neutral-to-ground? (See the
data sheets for the setting.)
___ YES ___ NO
If No to any of the above questions, describe
corrective action taken:

AC Power Wiring and

Distribution

Compete the following data sheets and answer

the questions below:
a. AC Power System data sheet, FM4:004 DS2
b. AC Line Analyzer data sheet, FM4:004 DS3
c. Equipment Line Voltage data sheet,
FM4:004 DS4
October 1995

6. Is the neutral-to-ground voltage less than 0.6

volts rms at the power panels?
___ YES ___ NO
Form FM4:004 Checklist

Post-Startup (6 Month) Site Evaluation Checklist

If No, describe corrective action taken:

1. Is the load on each of the PDPs (Power

Distribution Panel) less than 35 amperes?
___ YES ___ NO
2. Is the combined load of both PDPs, if on a
redundant power supply system, less than 35
amperes?
___ YES ___ NO
3. If the DC power is being supplied from an
external (non-Fisher) power source, is the
voltage drop from the source to the file less than
1 volt dc?

3.2

Equipment Line Voltage

Is the neutral-to-ground voltage at the equipment

terminal blocks or receptacles for consoles and
computers less than 1.7 volts rms?
___ YES ___ NO

___ YES ___ NO

4. If the DC power source is being supplied from
an external (non-Fisher) power source, is the
common-mode noise between the +dc output
terminal and the cabinet ground and between the
dc return terminal and cabinet ground less than
4.4 volts peak-to-peak?

If No, describe corrective action taken:

___ YES ___ NO

5. Does the voltage at the file stay between the
specified voltage range of 21 to 29 volts dc
during power-up of the file or load changes in the
file?
___ YES ___ NO
If No to any of the above questions, describe
corrective action taken:

DC Power Wiring and

Distribution

Complete the Power Supply, Power Distribution

Panel, Bus Bar data sheet, FM4:004 DS5, and
answer the following questions.

4.1

Power Distribution

NOTE: Complete the Power Supply, Power

Distribution Panel, and Bus Bar Data Sheet,
FM4:004 DS5. Using the data from the sheet(s)
and observing the installation of the DC Power
distribution system installation, answer the
following questions.
Form FM4:004 Checklist

4.2

DC Ground

NOTE: For a two or three point ground system,

measure the current in the dc ground conductor.
1. Is the current less than 0.1 amperes, RMS or
dc in each conductor?
___ YES ___ NO
October 1995

Post-Startup (6 Month) Site Evaluation Checklist

2. For a PIG ground system measure the current

in the ground conductor coming from the
cabinet/enclosure group, from the MGB or LGB.
Is the current greater than 0.2 amperes, RMS or
dc?

corrective action taken to reduce the current:

___ YES ___ NO

If No, record the current: _______ amperes.
If No to either of the above questions, describe

Test Equipment
In the table below, fill in the information for the test equipment used during the post-startup site
evaluation.
Equipment

Manufacturer

Model

Serial Number

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

October 1995

Form FM4:004 Checklist

Post-Startup (6 Month) Site Evaluation Checklist

Acknowledgement
Date __________________________
Customer Name _________________________________________________________________
Customer Location ________________________________________________________________
System Name or Description ________________________________________________________
Representative Office Name ________________________________________________________
Evaluators Signature ______________________________________________________________
Customer Acknowledgement Signature ________________________________________________

Comments
Enter any comments, notations, sketches, etc in the space below to clarify any items or data. Use as
many sheets as required and attached them to this form.

Form FM4:004 Checklist

October 1995

PROVOXr Process Management Systems

Form FM4:004 DS1

October 1995

Environmental Conditions Data Sheet

1

Data Sheet Instructions

Fill in the requested information and return the completed data sheet with all other site evaluation forms
and data sheets for the particular site to Fisher-Rosemount Systems Certified Support Service in
Austin, TX or Leicester, U.K. depending on the world area where the site is located.

Room or Specially Sealed Enclosure Inspection

Fill in one Environmental Conditions Data Sheet for each room or specially sealed enclosure.

2.1

Identification

Room or Enclosure Location and Identification: ___________________________________________

Date Measurements Started:________________ Date Measurements Stopped:________________

2.2

Temperature

Average:_____________ High:_____________

Low:______________

Rate of Change (Delta T): High:_________ per hour

2.3

Relative Humidity

Average:_____________ High:_____________

Low:______________

Rate of Change (Delta rh): High:_________ per hour

2.4

Average:__________ per hour

Air Pressure

Average:_____________ High:_____________

2.5

Average:__________ per hour

Low:______________

Corrosive Contamination

Copper Reactivity Rate:__________ Angstroms

ISA S71.04 Class:___________

Visual Observations, Copper Reactivity Coupons or exposed copper:

_________________________________________________________________________________
_________________________________________________________________________________

2.6

Mechanical Influences (if available)

Vibration Measurement: _______________________________________________________

Environmental Conditions Data Sheet

2.7

EMI and RFI (if available)

Field Strength data: ______________ volts per meter

2.8

Frequency: ______________ HZ

Individual Cabinet or Enclosure Temperatures

Fill in the following information for cabinets or enclosures in the room.

Cabinet or Enclosure Identification

Inside Temperature
Bottom

Top

Air Inlet Temperature

Bottom

Top

Pressurized

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14
15.
16.
If cabinet or enclosure fans are being used, answer the following questions:
3. Are the bottoms of all cabinets or enclosures sealed?

___YES ___NO

4. Are all cable entries in and out of the cabinets or enclosures sealed?

___YES ___NO

5. Are air filters used on all cabinets and enclosures?

Form FM4:004 DS1

___YES ___NO
October 1995

Form FM4:004 DS2

October 1995

PROVOXr Process Management Systems

AC Power System Data Sheet

1

Data Sheet Instructions

Fill in the requested information and return the completed data sheet with all other site evaluation forms
and data sheets for the particular site to Fisher-Rosemount Systems Certified Support Service in
Austin, TX or Leicester, U.K. depending on the world area where the site is located.

AC Power System Measurements

Note: Use this data Sheet for a Main Disconnect, a Main Distribution system, or a Branch Panel
Distribution System.
System Name and Location:. __________________________________________________________

2.1

Line Power at Disconnect or Panel

Phase A (Line-to-Neutral)

______________Vrms

_______________Amperes

Phase B (Line-to-Neutral)

______________Vrms

_______________Amperes

Phase C (Line-to-Neutral)

______________Vrms

_______________Amperes

2.2

Neutral-to-Ground at Disconnect or Panel

Neutral-to-Ground Voltage:

______________Vrms

Neutral Current:

______________Amperes

Ground Current:

______________Amperes

Neutral Wire Size:

______________AWG or mm

Ground Wire Size:

______________AWG or mm

NOTE: See reverse side of this form for a table to enter measurement values made for Panel Circuit
Breakers.

2.3

AC Power System Data Sheet

Circuit Breakers at Panel

Breaker Number and Circuit Name

Output Voltage at
Breaker (Vrms)

Current
(Amperes)

Voltage Drop
Across Breaker
(Vrms)

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

Form FM4:004 DS2

October 1995

PROVOXr Process Management Systems

Form FM4:004 DS3

October 1995

AC Power Line Analyzer Data Sheet

1

Data Sheet Instructions

Fill in the requested information and return the

completed data sheet with all other site
evaluation forms and data sheets for the
particular site to Fisher-Rosemount Certified
Support Service in Austin, TX or Leicester, U.K.
depending on the world area where the site is
located.

Line Analyzer Setup

At the main disconnect or distribution panel,

connect an ac power line analyzer for a two to
three day test with the entire control system
powered.

2.2

Setup for Measuring

Neutral-to-Ground

Set up the analyzer for neutral-to-ground

according to the following specifications (use
items that apply to the equipment being used):
Surge Voltage: 5.0 Vrms
Impulse: 20 Vpk
High Frequency Noise: 5 Vpk Line
Impedance: 50 ohms typical.
Hysteresis: 1%

2.3

After the Test

After the test period, record the readings on this

data sheet and also attach the analyzer chart to
this sheet.

Readings

Phase A

2.1

Setup for Measuring Phase Lines

Set up the analyzer for each line phase

according to the following specifications (use
items that apply to the equipment being used):
Surge Voltage: Maximum specified equipment
AC voltage.
Sag Voltage: Minimum specified equipment AC
voltage.
Impulse: 50 Vpk for any power system.
High Frequency Noise: 5 Vpk for any power
system.
High Frequency: 52 or 62 Hz
Low Frequency: 48 or 58 Hz
Wave Shape: 10% variation compared signals.
Minimum duration: 0.1 cycles
Line Impedance: 50 ohms typical.
Hysteresis: 1%

Min. Vrms: __________ Max. Vrms,

_________
Min. Freq: ________Hz Max Freq: _______Hz
Noise: ____________Max Vpk
Impulses Counted: _________
Phase B
Min. Vrms: __________ Max. Vrms,
_________
Min. Freq: ________Hz Max Freq: _______Hz
Noise: ____________Max Vpk
Impulses Counted: _________

AC Power Line Analyzer Data Sheet

Phase C
Min. Vrms: __________ Max. Vrms,
_________
Min. Freq: ________Hz Max Freq: _______Hz
Noise: ____________Max Vpk
Impulses Counted: _________

Form FM4:004 DS3

Neutral-to-Ground

Max. Vrms, _________

Noise: ____________Max Vpk
Impulses Counted: _________

October 1995

Form FM4:004 DS4

October 1995

PROVOXr Process Management Systems

Equipment Line Voltage Data Sheet

1

Data Sheet Instructions

Fill in the requested information and return the completed data sheet with all other site evaluation forms
and data sheets for the particular site to Fisher-Rosemount Systems Certified Support Service in
Austin, TX or Leicester, U.K. depending on the world area where the site is located.

Instrument Line Voltages

Use this data sheet to record ac line voltage inputs to PROVUE consoles, peripherals, cabinet power
supplies, and other equipment using ac line input for power.
Instrument Name

Location

Line Voltage

Neutral-to-Ground
Voltage (1)
Power OFF

Power ON

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

NOTE: Table is continued on reverse side.

Equipment Line Voltage Data Sheet

Instrument Name

Location

Line Voltage

Neutral-to-Ground
Voltage (1)
Power OFF

Power ON

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

Comments
Enter any comments, notations, sketches, etc in the space below to clarify any items or data. Use as
many sheets as required and attached them to this form.

Form FM4:004 DS4

October 1995

Form FM4:004 DS5

October 1995

PROVOXr Process Management Systems

Power Supply, Power Distribution, and Bus

Bar Data Sheet
Instructions
Fill in the requested information and return the completed data sheet with all other site evaluation forms
and data sheets for the particular site to Fisher-Rosemount Systems Certified Support Service in
Austin, TX or Leicester, U.K. depending on the world area where the site is located.

Fisher Standard DC Power Systems

Location by Room and
Cabinet Number

PDP Output

Volts

Current

+24 V
Wire
Size

PDP Input
Current
Pri P/S

PSC
Wire
Size

Cable
Length
(ft) (1)

Sec P/S

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.

The cable length is equal to the total cable length from the +24 Vdc terminal of the power supply to the power
distribution panel, from the power distribution panel to the bus bar +24 Vdc terminal (PRI or SEC, as appropriate), and
from the bus bar PSC terminal back to the COM terminal on the power supply.

NOTE: See the other side of this data sheet for tables to enter measurement values for non-Fisher
equipment and for in-line fuses and circuit breakers.

Power Supply, Power Distribution, and Bus Bar Data Sheet

Non-Fisher DC Power Systems

Location by Room and
Cabinet Number

Power Supply
Name and
Model

Output Ratings

Volts

Actual
Output
Voltage

+Vdc
Wire
Size

GND
Wire
Size

Cable
Length
(ft)(1)

Current

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
1.

The cable length is equal to the total cable length from the dc output of the power supply, through all dc distribution
equipment, to the unit being powered, and back again via the return wire.

Form FM4:004 DS5

October 1995

Power Supply, Power Distribution, and Bus Bar Data Sheet

In-Line Protection Devices

In-Line Protection Device Name
and Model

Current
Rating

Measured
Current

Cabinet Location of Bus Bars or

Files Where Device Connects

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Comments
Enter any comments, notations, sketches, etc in the space below to clarify any items or data. Use as
many sheets as required and attached them to this form.

October 1995

Form FM4:004 DS5

Power Supply, Power Distribution, and Bus Bar Data Sheet

This page intentionally left blank.

Form FM4:004 DS5

October 1995

Form FM4:004 DS6

October 1995

PROVOXr Process Management Systems

Card File Power Data Sheet

1

Data Sheet Instructions

Fill in the requested information and return the completed data sheet with all other site evaluation forms
and data sheets for the particular site to Fisher-Rosemount Systems Certified Support Service in
Austin, TX or Leicester, U.K. depending on the world area where the site is located.

Card File Power Measurements

The intent of this data sheet is to gather information about voltage and current at each card file in a
cabinet. Mark the cabinet location and identifier in the appropriate box of the table and then fill in the file
locator and electrical information for each file in the cabinet. This data sheet has room for information
for two cabinets and the installed files; tables are front and back of this sheet. Use as many sheets as
needed.

Cab No:
File Locator Number
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

File Input
Voltage

File Input and

Output Current
+24 Vdc

PSC

PSC to SC
Voltage

File Wire Size

+24 Vdc

PSC

Card File Power Data Sheet

Cab No:
File Locator Number

File Input
Voltage

File Input and

Output Current
+24 Vdc

PSC

PSC to SC
Voltage

File Wire Size

+24 Vdc

PSC

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

Comments
Enter any comments, notations, sketches, etc in the space below to clarify any items or data. Use as
many sheets as required and attached them to this form.

Form FM4:004 DS6

October 1995

This page intentionally left blank.

For more information, FAX (612) 895-2244

PN1:008