CJK6140H,HK63 SERIES

CNC HORIZONTAL LATHE

OPERATION MANUAL
ELECTRIC SECTION
SINUMERIK-802D

Baoji Machine Tool Works

Baoji Zhongcheng Machine Tool Co., Ltd.
The Peoples Republic of China

CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

Table of Contents
1. Notes on safety..1-1
1.1 General precautions.1-1
1.2 Precautions for machine operation.1-1
1.2.1 Maintenance.1-1
1.2.2 Operation..1-2
1.2.3 Tool set up....1-2
1.3 Notes on handling electrical apparatus and NC controls...1-2
1.4 Others..1-3
2. Description...2-1
3. Preparation before switching the power on..3-1
3.1 Check.3-1
3.2 Wiring....3-1
4. Power on and off.4-1
4.1 Power on...4-1
4.2 Power off...4-1
4.3 Phase adjusting..4-1
5. Machine auxiliary operation panel.5-1
5.1 Layout of the panel..5-1
5.2 Functions of control keys of machine auxiliary panel.5-2
6. Spindle operation.6-1
6.1 Gear shifting..6-1
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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

6.2 Spindle auto operation...6-1

6.3 Spindle manual operation.6-1
7. Toolpost7-1
8. Coolant control.8-1
9. Data-transmission.9-1
10. Chuck control...10-1
11. Machine operation panel......11-1
11.1 Layout of machine panel11-1
11.2 Functions of users control button.11-1
12 List of the wear parts12-1
13. Table of G-code...13-1
14. Table of M-code..14-1
14. User alarm and troubleshooting...14-1
15. User alarm and counter measures15-1
16. Machine parameters.16-1
17. I/O address table...17-1
18. Diagrams..17-1

CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

1. Notes on safety
In this chapter, following notes are provided to help protect the operator against accident and the
machine against damage. These notes are applicable not only to this machine but also to other
machines, especially to their installation and operation. So read this chapter carefully.
1.1 General precautions
The general precautions cited here are helpful in providing safe working conditions and improving
productivity.
1 Always be sure to wear safety goggles during operation.
2 Also, be sure to wear safety shoes during operation.
3 Wear a safety hat, and keep the sleeves and the edges of the work uniform tight.
4 Do not operate the machine wearing gloves.
5 Provide adequate light around the machine, and keep the perimeter around the machine dry,
clean and in good order. In addition, do not place anything near the machine, otherwise it becomes
an obstacle during operation.
6 Avoid as much as possible, using compressed air to remove dust and chips etc. deposited on
the machine, switchboard, NC control unit etc.
7 The work bench to be set on the machine must have sufficient rigidity and proper steps
should be taken so that the surface of the bench will not be slip-free.
8Do not place tools, workpieces, or other items on the machine especially on the moving parts.
1.2 Precautions for machine operation
Prior to starting test operation, carefully read this manual so as to be familiar with this machine. If
possible, conduct test operation in the presence of a service engineer from this company.
1.2.1 Maintenance
1Both operators and the maintenance men should read with care the descriptions on the caution
plate attached to the machine. They should observe the precautions on this plate in their work.
During operation and maintenance, care should be used so that this caution plate is not dirtied or
damaged. Contact this company if for some reason it should become unreadable.
2Keep all doors and covers of the machine closed except during adjustment.
3Do not dismount or modify any of the safety devices, such as the limit switches set at
individual stroke ends and the interlocking mechanism of the electronic circuitry.
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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

4Use standard spanners and pliers for adjustment and repair.

1.2.2 Operation
(1) Memorize where the emergency stop button is so that it can be depressed without delay in case
of an emergency.
(2) Start the machine according to procedures given below.
(3) Keep your hands away from the moving parts of the machine during operation.
(4) When removing chips caught around the tooling system or which have dropped into the chip
flow section, avoid taking them out by hand. It is dangerous. Be sure to stop the machine when
removing chips from the machine.
(5) Stop the machine before adjusting the position of the coolant nozzles.
1.2.3 Tool set up
When setting up a tool, stop the spindle and the feed in each axis.
1.3 Notes on handling electrical apparatus and NC controls
When operating the machine or performing check and maintenance observe the following handling
notes.
(1) Be careful not to jar or jolt the NC control unit and the electric circuits.
(2) Be sure to use cables or wires of the gauge specified in the operation manual for the primary
wiring of the machine. Avoid using cables or wires longer than normally required. When the
primary runs across the floor, take adequate measures to protect the wiring against damage from
chips etc.
(3) During the test operation in the presence of a service engineer from the factory, confirm that the
parameters of the NC control unit are correct.
(4) Do not change the value of current, which has been set with the breaker on the distribution
board, or other values set previously to various volumes.
(5) Do not apply excessively large forces to the connector section of all kinds of plugs.
(6) Before checking and maintaining the electrical apparatus, turn off the power switch of the
control panel, and the main switch of the distribution board. In addition, turn off the power switch
supplying power from the plant to the machine. Proceed with checks and maintenance only upon
confirmation that the power has indeed been cut off. If possible, the power supply should be locked
in the off- position during checks and maintenance, or else signs should be posted warning that the
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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

maintenance is being performed. In addition, some signs should be posted prohibiting pushing
buttons of the machine, persons other than those concerned with its operating should be prohibited
from operating the lathe.
(7) Handle the electrical apparatus of machine cautions and pay attention to their water proof.
(8) All of the elements on the distribution board should be in accord with the manufacturers
requirement, do not replace any of the elements with other models.
(9) Do not open the control unit at random.
1.4 Others
User should read the manual according to the configuration of your selected machine. The parts
withmark are optional. This operation manual is subject to change due to the optimization of the
machine and the system without notice.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

2.Description
2.1 SINUMERIK 802D panel and CNC keyboard
SINUMERIK 802D combines all PLC, CNC and communication tasks in a single component. The
maintenancefree hardware integrates the PROFIBUS interface for the drives and the I/O modules
with the slimline operator panel in a ready-to-install unit. The SINUMERIK 802D can digitally
control up to 4 axes and 1 spindle. The spindle can also be connected via an analog interface. CNC
keyboard is used for the operation of program input, etc.
2.2 Machine operation panel MCP and I/O modules
The machine operation panel provides all the keys and switches that are needed to operate a
machine. The I/O module is connected to the CNC system by PROFIBUS, and is used as the drive
system.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

3. Preparation before switching the power on

After installation, following procedures must be taken to ensure a safe operation.
3.1 Check
(1) Observation check. Open the door of cabinet and check the elements inside if any damage has
occurred.
(2) Make sure that no water has come into the cabinet and it is dry inside.
(3) Make sure that every connectors and wires are fixed firmly.
(4) Measure the power supply with a multimeter to see if it meets the requirements of machine.
The machine operates on power supply as follows.
Voltage: 220V/380V/420V/440V
Phase

10%

Frequency

50Hz/60Hz

3.2 Wiring
The user should prepare a power cable between users power supply and machine cabinet of 4
6mm2and of rubber-coated.
A fuse of 50A or 80A or a corresponding air switch must be prepared for use on the machine only.
Clamp each wire at one end of the power cable with cold-press OT-6. Pass the cable through the
inlet in cabinet wall and connect it to the terminal inside.
The ground lead goes to the earth terminal directly.
Note: It is important to separate ground lead from neutral lead and connect it to the earth, which
ensures a good running of the system.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

4. Power on and off

4.1 Power on
(1) Make sure that the door of cabinet is closed. Turn on the key switch in one side of cabinet.
(2) Set the air switch on cabinet to ON and the fan will start to run, and the work lamp will be lit.
The system is started by depressing NC ON (SB2) .
(3) The control system is ready to work if no alarm appears. See the system instruction of
operations and programming for details.
4.2 Power off
(1) After finishing the work on machine, move the carriage to the tailstock. First push down "NC
OFF", then set the air switch to OFF.
(2) Lock the key switch finally.
4.3 Phase adjusting
Make sure that the machine is in JOG state. Press spindle forward rotation button, the spindle
rotates counter-clockwise viewed from tailstock. If not, the phase of the power supply must be
corrected. Do not change tools before the phase order is not corrected.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

5. Machine auxiliary operation panel

Electric
Handwheel

HANDWHEEL
LIMIT RESET

SB3

SA1

NC ON

NC OFF

SB2

SB1

5.1 Layout of the panel

5.2 Functions of control keys of machine auxiliary panel
SA1: Handwheel selection
When SA1 selects X-axis, electronic handwheel controls X-axis feeding. When SA1 selects Z-axis,
electronic handwheel controls Z-axis feeding. Handwheel can only run in increment mode.
SB3: Limit release
When hardware limit appears, depress this button to release the alarm state in JOG mode. Then use
proper direction button to move the carriage out of the limit area.
SB1: System power supply OFF
SB2: system power supply ON

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

6. Spindle operation
6.1 Gear shifting
Care should be taken when programming because the gear of spindle is shifted mechanically on the
machine. The following steps are recommended when the spindle gear shifting is needed.
(1) Use M05 to stop the rotation of spindle.
(2) Use M01 or M00 to stop the running of the program temporarily. (See the programming manual
for details).
(3) Change spindle speed manually after spindle stops, meanwhile use the gearshift handle and the
spindle JOG button to ensure the gearshift compeletely.
(4) Press the program start key to continue the program running after the gearshift.
Note: M00 or M01 shall be followed by M03 or M04 command.
6.2 Spindle auto operation
(1) CJK6140H: In AUTO or MDA mode
M03

Spindle forward rotation

M04

Spindle reversed rotation

M05

Spindle

stop
In fact, the spindle gear position is selected by the actual requirement, and the spindle speed is
given by S command according to selected gear. For example:
M03S160 (The speed of spindle forward rotation is 160rev)
(2) HK63: In AUTO or MDA mode
M03

Spindle forward rotation

M04

Spindle reversed rotation

M05

Spindle stop

M41

Spindle low gear

M42

Spindle middle gear

M43

Spindle high

gear
In fact, the spindle gear position is controlled by M41M42M43; and the spindle speed is given
by S command. For example,
M43M03S1000 (When spindle is on high gear, spindle forward rotation speed is 1000rev)
6.3 Spindle manual operation
The spindle is operated manually in manual or reference point return mode by using the buttons on
the operation panel. Spindle speed is controlled by the data set by the system or by the jog
frequency of the converter, and it has no connection with the gear.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

7. Toolpost
Select tool in JOG mode: Use K10 key on the machine control panel to select tool.
Select tool in AUTO or MDA mode: Use Tx command to select tool.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

8. Coolant control
Coolant manual control: Use K6 key on machine panel to control
Coolant auto control: Use M command to control coolant in AUTO or MDA mode.
M08

Coolant ON

M09

8-1

Coolant OFF

CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

9. Data-transmission
(1) The communication cable should be welded according to the diagram.
(2) Insert one end of the cable to RS232 interface of the machine and another end to COM1/COM2
interface of the computer after power supply is disconnected from machine and computer.
(3) Apply power to the system and computer.
(4) Run the file PCIN.EXE after the computer starts, then select your communication interface.
(5) After 802D starts, select RS232 configuration on DATA IN/OUT .
See the details in SINUMERIK 802D PROGRAMMING MANUAL
Note: The data receiving device shall first start the read in of the data. Cut off the power of the
system and computer before connection and disconnection of the communication cable.
Communication cable wiring diagram is as follows.
802D

PC9-hole type

RxD

2----------------------------------------3

TxD

TxD

3----------------------------------------2

RxD

DTR

4-----------------------------------------6

DSR

0V

5---------------------------------------- 5

0V

DSR

6---------------------------------------4

DTR

RTS

7----------------------------------------8

CTS

CTS

8----------------------------------------7

RTS

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

10. Chuck control

Step chuck foot switch each time, the chuck will change into another working mode. I.e. step chuck
foot switch once, the chuck changes from clamp to unclamp; step it again, the chuck changes from
unclamp into clamp.
Note: Manual chuck has not this function.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

11. Machine operation panel

11.1 Layout of machine panel

L1
K1

L2
K2

L3
K3

L4
K4

L5
K5

L6
K6
Emergency stop

K7

-X

K8
+Z

-Z
K9

Spindle
override switch

+X

K10
%

Feed
override switch

11.2 Functions of user's control buttons

(1) K4: Outside chucking selection button(hollow chuck effective)
Press down this button, the indicator L4 is lit, and outside chucking is effective; Press down the
button again, the indicator L4 will turn off, and the inside chucking is effective.
(2) L5: When the indicator L5 is lit, chuck clamps; When L5 is off, chuck is released (hydraulic
hollow chuck becomes effective).
(3) K6: Coolant control button

In manual mode, press down this button, coolant will be ON, and

the indicator L6 is lit, press it again, coolant will be OFF, and the indicator turns off.
(4) K10: Manual tool change button

In manual mode, press and hold K10 till the toolpost rotates

forward to the required station. Release K10, the toolpost will automatically perform reversed
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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

rotation and be locked; Depress K10 in a very short time, the toolpost will go to the next tool
station, then it will automatically perform reversed rotation and be locked.
Introduction of machine operation panel buttons

Machine operation mode keys

Auto mode (AUTO)

MDA mode

Reference point return (REF)

Increment mode

Single block mode

Manual mode

Spindle reversed rotation

Spindle stop

Rapid traverse

Spindle operating keys

Spindle forward rotation
Coordinate axes control keys

-X
+X

X-axis negative jogging

-Z

Z-axis negative jogging

X-axis positive jogging

+Z

Z-axis positive jogging

System control keys

Reset key

Program start

11-2

Program stop

CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

12. List of the wear parts

Model

Name

Specification Qty. Manufacturer

3VE1015-2FU00

Breaker

0.63~1A

Yangzhou Sanli

AC380V

3VE1015-2GU00

Breaker

1~1.6A

Yangzhou Sanli

AC220V

DZX2-3/1

Breaker

3A

2~3

Tianshui No.213 Factory

DZX2-10/1

Breaker

10A

Tianshui No.213 Factory

HH52P-FL

Mid relay

DC24V

Wuxi Mingda

TP58X

Relay seat

Wuxi Mingda

DZ20Y-100/3310

Air switch

Tianshui No.213 Factory

Tianshui No.213 Factory

Coil voltage

Trip current

Users power

AC380V

50A

380V
DZ20Y-100/3310

Air switch

Coil voltage

Trip current
80A

220V
JWM6-11

Door

Wuxi Mingda

switch
LAY3-11Y/2

Key

Tianshui No.213 Factory

Tianshui No.213 Factory

button
LAY3-11/3

Button

KH-516-B11/G24 Button

Green

Hanyoung in South Korea

KH-516-B11/G24 Button

Blue

Hanyoung in South Korea

KH-516-B11/G24 Button

Red

Hanyoung in South Korea

Y16-11J/B-2

Manual reset 1

Knob

Yangzhou Hengtai

switch
125FZY2-S

Axial-flow AC220V

fan

Suzhou
Telecommunication motor
factory

12-1

AC220V

CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

(1) CJK6140H:
Model

Name

Specification

Qty.

Manufacturer

CJX4-1801d

AC contactor

Coil AC220V

Tianshui No.213

Users power

Factory
CJX4-3201d

AC contactor

Coil AC220V

Tianshui No.213

AC220V

Factory
CJX4-0901d

AC contactor

Coil AC220V

Tianshui No.213

AC380V

Factory
3VE1015-2NU00

Breaker

14~20A

Yangzhou Sanli

AC380V

3VE3000-2PA00

Breaker

22~32A

Yangzhou Sanli

AC220V

3VE1015-2DU00

Breaker

0.25~0.4A

Yangzhou Sanli

AC380V

3VE1015-2EU00

Breaker

0.4~0.63A

Yangzhou Sanli

AC220V

JW2A-11Z/3

Combined

Shanghai No.2 Machine Tool

stroke switch
3SE3-100-10

Electric Apparatus Factory

Stroke switch

Beijing Machine Tool Electric

Apparatus Factory

Y132M-4

Spindle motor

7.5Kw

Rectifier

8A 800V

Xian Motor Factory

bridge
(2) HK63:
Model

Name

CJX4-0901d

AC contactor

3VE1015-2DU00

Breaker

0.25~0.4A 2

Yangzhou Sanli

AC380V

3VE1015-2EU00

Breaker

0.4~0.63A 2

Yangzhou Sanli

AC220V

BNS519-ED-60-101

Stroke switch

VFG160B-33.3-11B3

Spindle motor

Spec.
Coil
AC220V

11Kw

12-2

Qty.
5

Manufacturer

Users power

Tianshui No.213
Factory

BALLUFF

Shanghai Futian

CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

13. Table of G-code

G00

Rapid traverse

G33

Constant pitch thread cutting

G01

Linear interpolation

G90

Absolute dimension
programming

G02

Circular interpolation (CW)

G91

Relative dimension
programming

G03

Circular interpolation (CCW)

G94

Feed rate mode per minute

G04

Dwell delay time

G95

Feed rate mode per revolution

See the OPERATION PROGRAMMING MANUAL of the system for details

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

14. Table of M-code

M0

Program stops

M4

Spindle CCW

*M41

Spindle low gear

rotation
M1

Program stops on

M5

Spindle stops

*M42

Spindle middle gear

*M43

Spindle high gear

certain conditions
M2

Program ends

M8

Coolant ON

M3

Spindle CW

M9

Coolant OFF

rotation
See the OPERATION PROGRAMMING MANUAL of the system for details

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

15. User alarm and counter measures

The format of user alarm is 7000XX. The others are system alarms. After alarm No. appears on the
top of the screen, press the ALARM button on the screen to see the specific alarm contents, you can
take some measures or connect with the manufacturer according to the alarm message.
Alarm

Alarm message

Counter measures

No.
700000 Lubricant level is too low
For machine with

Fill in lubricant; Check the wiring of the lubrication

unit check circuit.

lubricant level check

700001 Emergency stop

Check whether the E. stop button is depressed down,

(3000)

whether any breaker is triped, whether there is any

other alarm at the same time. If there is an alarm,
resolve it at first.

700003 Servo motor overheat

Check whether the input voltage of the power supply

module is normal, whether the wiring is fixed firmly.
Whether the wiring of terminal 5.1 and 5.2 are
connected, whether the motor plug becomes loose.

700005 Machine panel trouble

Check whether the two flat cables on MCP panel are

connected.

700006 Power supply module does

not get ready.

Check whether the input voltage of the power supply

module is normal, whether the wiring is fixed firmly.
Whether the wiring of terminal 73.1 and 72 are
connected, whether there is any other alarm at the
same time. If there is an alarm, resolve it at first.

700007 Limit

When the coordinate axes meet hard limit, the alarm

3000 and 700001 will appear at the same time. In JOG
mode, press the limit release button first, then use the
reset button to cancel the alarm, finally use the
reversed direction button to return.

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

16. Machine parameters

The following parameters are only for reference. The actual parameters are on the floppy disc with
your machine. Parameters before / are for CJK6140H. Parameters after / are for HK63.
Parameters without / are common data for the two machines.
N11240=3

Quantity of PROFIBUS

N14510[0]=150

Toolpost reversed rotation time

N14510[1]=60

Spindle braking time

N14512[0]='H41'

This parameter is connected with the configuration of machine. See the

following notes in explanation for details.

N30130[0,AX1]=1

X-axis output type of setpoint

N30240[0,AX1]=1

X-axis encoder feedback type

N31030[AX1]=5

X-axis lead screw pitch

N31050[AX1]=1/28

X-axis gear-box numerator denominator

N31060[AX1]=1/35

X-axis gear-box denominator

N32000[AX1]=4000

X-axis max. speed

N32010[AX1]=3000

X-axis rapid traverse in jog mode

N32020[AX1]=1000

X-axis jog speed

N32100[AX1]= -1

X-axis position feedback polarity

N32450[AX1]=

X-axis backlash

N36200[AX1]=4400

X-axis speed monitoring value

N30130[0,AX2]=1

Z-axis output type of setpoint

N30240[0,AX2]=1

Z-axis encoder feedback type

N31030[AX2]=6

Z-axis lead screw pitch

N32000[AX2]=6000

Z-axis max. speed

N32010[AX2]=3000

Z-axis rapid traverse in jog mode

N32020[AX2]=1000

Z-axis jog speed

N32450[AX1]=

Z-axis backlash

N36200[AX2]=6600

Z-axis speed monitoring value

N30110[0,AX3]=1

Setpoint assignment: Drive number/module no.

N30120[0,AX3]=2

Setpoint assignment: Setpoint output on drive submodule/module

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

N30130[0,AX3]=1

Output type of setpoint:

N30220[0,AX3]=1

Actual value assignment: Drive number/measuring circuit number

N30230[0,AX3]=2

Spindle position feedback No.

N30240[0,AX3]=1

Encoder feedback type

N30300[AX3]=1

Assignment of the third axis to machine spindle

N30310[AX3]=1

Assignment of the third axis to machine spindle

N30320[AX3]=1

Assignment of the third axis to machine spindle

N31020[0,AX3]=1024

Encoder lines per revolution

N31040[AX3]=1

Encoder mounted directly on the machine

N31050[AX3]=1/1025,1025,1800,3600

Numerator load gearbox

N31060[AX3]=1/12240,12240,8568,5593

Denominator load gearbox

N32000[AX3]=3000/1620

Spindle max. speed

N32010[AX3]=3000/1620

Spindle manual rapid speed

N32020[AX3]=3000/1620

Spindle manual rapid speed

N32110[0,AX3]=1 / -1

Spindle position feedback polarity

N32250[0,AX3]=100

Rated output voltage

N32260[AX3]=9000/2485.78

Rated motor speed

N35000[AX3]=1

Assignment of spindle to machine axis

N35010[AX3]=0/1

Gear change possible. Spindle has several gear stages

N35100[AX3]=3000/1620

Max. spindle speed

N35110[AX3]=3000/210,210,530,1620

Max. speed for gear change of spindle

N35120[AX3]=0/18,18,80,150

Min. speed for gear change of spindle

N35130[AX3]=3000/220,220,540,1650

Max. speed of gear stage

N35140[AX3]=0/16,16,75,160

Min. speed of gear stage

N36200[AX3]=3000/1800

Spindle speed monitoring value

Note: Definition of MD14512[0]

MD14512[0].0=1 Machine is CJH6140H
MD14512[0].0=0 Machine is HK63
MD14512[0].1=1 Manual gearshift
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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

MD14512[0].1=0 Auto gearshift

MD14512[0].2=1 Hollow chuck
MD14512[0].3=1 Solid chuck
MD14512[0].4=1 With auto lubrication
MD14512[0].5=1

With spindle override switch

MD14512[0].6=1

4-station toolpost

MD14512[0].6=0

6-station toolpost

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CJK6140H/HK63SINUMERIK-802DOPERATION MANUAL

17. I/O address table

Pin Add. Signal

Description

Pin Add. Signal

Description

24N

I6.0

T1

Tool No.1 input

I6.1

T2

Tool No.2 input

I6.2

T3

Tool No.3 input

I6.3

T4

Tool No.4 input

I6.4

T5

Tool No.5 input

I6.5

T6

Tool No.6 input

I6.6

DECZ

Z returns to ref. point

10

I6.7

DECX

X returns to ref. point

11

I7.0

LMT

Limit

12

I7.1

13

I7.2

ESP

E. stop

14

I7.3

15

I7.4

LUB

*Lubricant level low

16

I7.5

17

I7.6

HAND Handwheel selection

18

I7.7

FCU

*Chuck foot switch

19

I8.0

20

I8.1

SJOG

Spindle jog

21

I8.2

MIT

Servo motor overheat

22

I8.3

URD

Power module is ready

23

I8.4

PX1

*Chuck clamp indication

24

I8.5

FTL

*Tailstock foot switch

25

I8.6

PX2

*Chuck unclamp

26

I8.7

indication
27

28

29

30

31

Q4.0 SCW

Spindle forward rotation

32

Q4.1 SCCW Spindle reversed rotation

33

Q4.2 SPB

*Spindle braking

34

Q4.3 COOL

Cooling

35

Q4.4 TFR

Toolpost forward rotation

36

Q4.5 TRV

Toolpost reversed
rotation

37

Q4.6 TAV

*Tailstock advance

38

Q4.7 CID

*Inside chucking

39

Q5.0 TRT

*Tailstock retract

40

Q5.1 COD

*Outside chucking

41

Q5.2 QLUB

*Spindle lubrication start

42

Q5.3 QJOG

*Jog output

43

Q5.4

44

Q5.5

45

Q5.6

46

Q5.7

47

24L+

48

24L+

49

24L+

50

24L+

18. Diagrams

17-1