Lesson 8 - Shutoff Head, Total Dynamic Head, Friction Head, Velocity Head, Head Loss PDF

Lesson 8: Shutoff Head, Total Dynamic Head, Friction Head, Velocity ...
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Lesson 8
Shutoff Head, Total Dynamic Head, Friction Head,
Velocity Head, Head Loss
Objective
In this lesson we will learn:
How to estimate the shutoff head of a centrifugal pump.
The shutoff head is approximately 90% of the diameter of the impeller squared.
How to calculate a pump's BEP, or Best Efficiency Point.
Compare the relationships with capacity and efficiency of the head.
Reading Assignment
Read the online lecture and any related source material and here.
Lecture
Introduction
Head: The head or pressure at which the centrifugal pump will stop discharging. It is also the pressure
developed by the pump when it is operated against a closed discharged valve. This is also known as a cut
off head.
Cut-off Head: The head at which the energy supplied by a pump and the energy required to move the
liquid to a specified point are equal and no discharge at the desired point will occur.
Shut-off Head: The highest point the pump will lift liquid. At this point the pump will pump 0 gallons per
minute.
TDH: (Total Dynamic Head) A combination of two components - Static Head and Friction Head - and is
expressed in feet. Static head is the actual vertical distance measured from the minimum water level in
the basin to the highest point in the discharge piping. Friction head is the additional head created in the
discharge system due to resistance to flow within its components.
Head - Capacity
As might be expected, the capacity of a centrifugal pump is directly related to the total head of the
system. If the total head on the system is increased, the volume of the discharge will be reduced
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proportionately. Figure 3-2 illustrates a typical head-capacity curve for a centrifugal pump. While this
curve may change with respect to total head and pump capacity based upon the size of the pump, pump
speed, and impeller size and/or type, the basic form of the curve will remain the same. As the head of the
system increases, the capacity of the pump will decrease proportionately until the discharge stops. The
head at which the discharge no longer occurs is known as the cut-off head.
As discussed earlier, the total head includes a certain amount of energy to overcome the friction of the
system. This friction head can be greatly affected by the size and configuration of the piping and the
condition of the system's valving. If the control valves on the system are closed partially, the friction head
can increase dramatically. When this happens, the total head increases and the capacity or volume
discharged by the pump decreases. In many cases, this method is employed to reduce the discharge of a
centrifugal. It should be remembered, though, that this does increase the load on the pump and drive
system causing additional energy requirements and additional wear.
The total closure of the discharge control valve increases the friction head to the point where all the
energy supplied by the pump is consumed in the friction head and is not converted to pressure head. As a
result, the pump exceeds its cut-off head and the pump discharge is reduced to zero. Again, it is important
to note that even though the operation of a centrifugal pump against a closed discharge may not be as
hazardous as with other types of pumps, it should be avoided due to the excessive load placed on the drive
unit and pump. There have also been documented cases where the pump produced pressures higher than
the pump discharge piping could withstand. In these cases, the discharge piping was severely damaged by
the operation of the pump against a closed or plugged discharge.
Friction Head
Friction head, ft is the amount of energy used to overcome resistance to the flow of liquids through the
system. It is affected by the length and diameter of the pipe, the roughness of the pipe, and the velocity
head. It is also affected by the physical construction of the piping system. The number and types of ell's,
values, tees, etc., will greatly influence the friction head for the system. These must be converted to their
equivalent length of pipe and included in the calculation.
The roughness factor (f), varies with length and diameter as well as the condition of the pipe and the
material from which it is constructed, it is normally in the range of .01-.04.
Example:
What is the friction head in a system which uses 150 ft of 6 inch diameter pipe, when the velocity is 3
fps? The system's valving is equivalent to an additional 75 feet of pipe. Reference material indicates a
roughness factor of 0.025 for this particular pipe and flow rate.
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It is also possible to compute friction head by using a table such as that shown in Figure 2-10. The
calculation of friction by this method is illustrated in the Figure.
It is also possible to determine friction head on the suction side of the pump and the discharge side of the
pump. In each case, it is necessary to determine:
1. the length of pipe
2. the diameter of the pipe
3. velocity
4. pipe equivalent of valves, elbows, tees, etc.
Velocity Head
Velocity head is the amount of head or energy required to maintain a stated velocity in the suction and
discharge lines. The design of most pumps makes the total velocity head for the pumping system zero.
Mathematically the velocity head is:
Example:
What is the velocity head for a system which has a velocity of 4 fps?
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Example:
Determine Total Head using the data given on the diagram in Figure 7-1.
1. Determine Static Head, ft.
2. Determine Friction Head, ft
a. Find total length of pipe
b. Find equivalent length for valves and Ell's
c. Total pipe length

Length = Pipe Length, ft + Equivalent Pipe, ft (L)
Length = 48 ft + 745 ft
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Length = 793 ft
d.
3. Determine Velocity Head, ft

Due to pump charcteristics total velocity head is stated to be zero.
4. Determine Total Head, ft
Total Head, ft =
Static Head, ft + Friction Head, ft + Velocity Head, ft
Total Head, ft = 48 ft + 4.46 ft + 0
Total Head, ft = 52.46 ft
V1= Gate Valve (125 ft pipe equivalent)

V2= Check Valve (150 ft pipe equivalent)
V2= 90 Elbow (65 ft pipe equivalent)
f = 0.03
Pipe Diameter = 9 inches
Velocity 3 fps
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Velocity Heads are equal, canceling each other.
Part 2:
Objective
In this section we will answer the following questions:
How is shutoff head calculated?
How is velocity defined?
Reading Assignment
Read the online lecture as well as here.
Lecture
Estimating the Shutoff Head of a Centrifugal Pump
In the fifteenth century the Swiss scientist Daniel Bernoulli learned that the combination of head and
velocity was a constant throughout a piping system. He then wrote the formula showing the relationship
between this liquid velocity, and resultant head. As many of you know, I often quote this formula in my
pump and seal schools. The formula looks like this:
V = Velocity or speed of the liquid at the impeller outside diameter (ft/sec. or meters/sec.)
g = gravity = 32.2 feet/sec2 or 9.8 meters.sec2
My students have heard me quote this formula as the basis for my statement that you can estimate the
shutoff head of a 1750 rpm centrifugal pump by squaring the diameter of the impeller. How did I come to
that conclusion? Let's look at the formula again, and we will start by defining velocity:
Velocity is a measurement of speed using distance and time as the variables. The terms we use to discuss
velocity are feet/second or meters/second. In the inch system, the velocity of the impeller outside
diameter is determined by the following formula:
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d = diameter of the impeller

= 3.14
rpm = speed of the impeller outside diameter
12 = twelve inches in a foot
60 = sixty seconds in a minute
Now we will solve the problem. Substituting 1750 for the rpm we would get:
Going back to the original formula we will substitute the new value for "V"
This means that at 1750 rpm the shutoff head is 90% of the diameter of the impeller squared.
If you will check a typical pump curve as supplied by the pump manufacturers, you will learn that the
shutoff head actually varies from 90% to 110% of the diameter of the impeller squared. I elected to use
100% because it is a sensible average and in some cases it accounts for the additional velocity added to
the fluid as it moves from the impeller eye to the impeller outside diameter.
If we substitute 3500 rpm for the speed, the new numbers would look like this:
Going back to the original formula we will substitute the new value for "V"
We can round out the 3.6 to 4.0 and say that at 3500 rpm the shutoff head equals approximately the
outside diameter of the impeller squared, times four.
It is a little trickier in the metric system. Instead of using millimeters when measuring the impeller
diameter, move over two decimal places and use decimeters instead. It will make the calculations a lot
simpler because you will be using more convenient, larger numbers.
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Inserting the numbers into the formula we would get a velocity of:
Going back to the head formula we would get:
We can round this off to 3d2

If the pump were running at 2900 rpm you would get:
Going back to the head formula we would get:
We can round this off to 12d2
How do we use this information? You can combine this formula with your knowledge of how to convert
pressure to head and come up with an estimate to see if an operating pump is operating close to its BEP
(best efficiency point). As an example:
In the inch system a pump discharge pressure gage reads 120 psi. The pump suction pressure gage reads
20 psi. The pump is pumping the difference between these readings, so the pump is pumping 100 psi.
At its BEP (best efficiency point) the pump should be running between 80% and 85% of its shutoff head.
100 psi is 83% of 120 psi. The pressure to head conversion is:
The pump has an 8.5 inch impeller running at 3500 rpm. The shutoff head would be (8.5 inches)2 4 =
288 feet. Pretty close!
In the metric system we can make the calculation for 295 millimeter impeller turning at 2900 rpm.
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The pump discharge pressure gage reads 10 bar. The pump suction pressure gage reads 1 bar. The pump
is pumping the difference between these readings so the pump is pumping 9 bar.
At its BEP (best efficiency point) the pump should be running between 80% and 85% of its shutoff head.
9 bar is 83% of 10.8 bar. The pressure to head conversion is:
The pump has a 295 mm impeller running at 2900 rpm. The shutoff head would be (2.95 decimeter)2 12
= 104.4. Pretty close!
These two graphs show the capacity and efficiency of the Head.
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Review
We learned that the relationship of the shut-off head of a centrifugal pump is equal to the diameter of the
impeller squared. This concept is easier to understand if we look at the velocity. This is done by
multiplying pi (3.14) d or diameter rpm by 12 (inches/ft) 60 (sec/min). Using 1750 as the rpms,
this is then calculated to mean that at 1750 rpm the shutoff head is approximately 90% of the diameter of
the impeller squared. A pump's BEP (Best Efficiency Point) is calculated based on the pump discharge
pressure and suction pressure. Velocity is a measurement of speed using distance and time as the variable.
The term head velocity refers to gains or losses in pressure caused by friction or gravity as the water
moves through the system.
Assignment
Answer the following questions and either mail or fax to the instructor.
1. What is velocity?
2. ______________ varies from 90% to 110% of the diameter of the impeller squared.
3. What is the name for the type of head that is lost by fluid flowing in a stream or conduit due to
friction per unit weight of fluid?
4. TDH is the sum of what?
5. _______________ refers to the losses in pressure caused by gravity and friction as water moves
through the system, most often given in feet of water.
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Quiz
Answer the questions in Quiz 8 . When you have completed the quiz, print it out and either mail or fax to
the instructor. You may also take the quiz online and directly submit it into the database for a grade.
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Lesson 8: Shutoff Head, Total Dynamic Head, Friction Head, Velocity ...

2. Determine Friction Head, ft

a. Find total length of pipe

b. Find equivalent length for valves and Ell's

c. Total pipe length

3. Determine Velocity Head, ft

V1= Gate Valve (125 ft pipe equivalent)

Velocity Heads are equal, canceling each other.

How is shutoff head calculated?

How is velocity defined?

d = diameter of the impeller

Going back to the head formula we would get:

We can round this off to 3d2

Going back to the head formula we would get:

We can round this off to 12d2

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