CR750-CR751 Controller Troubleshooting Bfp-A8871p
CR750-CR751 Controller Troubleshooting Bfp-A8871p
CR750-CR751 Controller Troubleshooting Bfp-A8871p
BFP-A8871-P
Safety Precautions
Always read the following precautions and the separate "Safety
Manual" before starting use of the robot to learn the required
measures to be taken.
CAUTION
CAUTION
WARNING
CAUTION
DANGER
CAUTION
CAUTION
CAUTION
All teaching work must be carried out by an operator who has received special
training. (This also applies to maintenance work with the power source turned
ON.)
Enforcement of safety training
For teaching work, prepare a work plan related to the methods and procedures
of operating the robot, and to the measures to be taken when an error occurs
or when restarting. Carry out work following this plan. (This also applies to
maintenance work with the power source turned ON.)
Preparation of work plan
Prepare a device that allows operation to be stopped immediately during
teaching work. (This also applies to maintenance work with the power source
turned ON.)
Setting of emergency stop switch
During teaching work, place a sign indicating that teaching work is in progress
on the start switch, etc. (This also applies to maintenance work with the power
source turned ON.)
Indication of teaching work in progress
Provide a fence or enclosure during operation to prevent contact of the
operator and robot.
Installation of safety fence
Establish a set signaling method to the related operators for starting work, and
follow this method.
Signaling of operation start
As a principle turn the power OFF during maintenance work. Place a sign
indicating that maintenance work is in progress on the start switch, etc.
Indication of maintenance work in progress
Before starting work, inspect the robot, emergency stop switch and other
related devices, etc., and confirm that there are no errors.
Inspection before starting work
The points of the precautions given in the separate "Safety Manual" are given below.
Refer to the actual "Safety Manual" for details.
DANGER
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
WARNING
WARNING
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION
WARNING
CAUTION
CAUTION
DANGER
DANGER
DANGER
DANGER
DANGER
CAUTION
When the robot arm has to be moved by hand from an external area, do not
place hands or fingers in the openings. Failure to observe this could lead to
hands or fingers catching depending on the posture.
Do not stop the robot or apply emergency stop by turning the robot controller's
main power OFF. If the robot controller main power is turned OFF during
automatic operation, the robot accuracy could be adversely affected. Moreover,
it may interfere with the peripheral device by drop or move by inertia of the arm.
Do not turn off the main power to the robot controller while rewriting the
internal information of the robot controller such as the program or parameters.
If the main power to the robot controller is turned off while in automatic
operation or rewriting the program or parameters, the internal information of the
robot controller may be damaged.
Do not connect the Handy GOT when using the GOT direct connection function
of this product. Failure to observe this may result in property damage or bodily
injury because the Handy GOT can automatically operate the robot regardless
of whether the operation rights are enabled or not.
Do not connect the Handy GOT to a programmable controller when using an iQ
Platform compatible product with the CR750-Q/CR751-Q controller. Failure to
observe this may result in property damage or bodily injury because the Handy
GOT can automatically operate the robot regardless of whether the operation
rights are enabled or not.
Do not remove the SSCNET III cable while power is supplied to the multiple
CPU system or the servo amplifier. Do not look directly at light emitted from
the tip of SSCNET III connectors or SSCNET III cables of the Motion CPU or
the servo amplifier. Eye discomfort may be felt if exposed to the light.
(Reference: SSCNET III employs a Class 1 or equivalent light source as
specified in JIS C 6802 and IEC60825-1 (domestic standards in Japan).)
Do not remove the SSCNET III cable while power is supplied to the controller.
Do not look directly at light emitted from the tip of SSCNET III connectors or
SSCNET III cables. Eye discomfort may be felt if exposed to the light.
(Reference: SSCNET III employs a Class 1 or equivalent light source as
specified in JIS C 6802 and IEC60825-1 (domestic standards in Japan).)
Attach the cap to the SSCNET III connector after disconnecting the SSCNET
III cable. If the cap is not attached, dirt or dust may adhere to the connector
pins, resulting in deterioration connector properties, and leading to malfunction.
Make sure there are no mistakes in the wiring. Connecting differently to the way
specified in the manual can result in errors, such as the emergency stop not
being released. In order to prevent errors occurring, please be sure to check
that all functions (such as the teaching box emergency stop, customer emergency stop, and door switch) are working properly after the wiring setup is completed.
CAUTION
Use the network equipments (personal computer, USB hub, LAN hub, etc)
confirmed by manufacturer. The thing unsuitable for the FA environment
(related with conformity, temperature or noise) exists in the equipments
connected to USB. When using network equipment, measures against the noise,
such as measures against EMI and the addition of the ferrite core, may be
necessary. Please fully confirm the operation by customer. Guarantee and
maintenance of the equipment on the market (usual office automation
equipment) cannot be performed.
CAUTION
Please install the earth leakage breaker in the primary side supply power supply
of the controller of CR751-D or CR751-Q because of leakage protection.
Controller
Controller
Three phase
AC200V
Single phase
AC200V
* The controller is an
example.
ACIN connector
Primary
Earth leakage breaker
(NV)
Note 2)
Secondary
Grounding screw
ACIN connector
ACIN connector
1 2 3
PE terminal
<3> LINE/LOAD
<1> LINE/LOAD
1 2 3
PE terminal
Note 1)
ACIN connector or
power cable
(Attachment)
<4> LINE/LOAD
<2> LINE/LOAD
Label
Noise filter
Note 3)
Note 1) Crimping swage is recommended for connecting the attachment ACIN connector (soldering is also possible)
Recommendation compression tools: 234171-1(Tyco Electronics)
Note 2) The earth leakage breaker is the customer preparation. Always use the cover below.
Recommendation: For single primary power supply ......... NV30FAU-2P-10A-AC100-240V-30mA, (Cover: TCS-05FA2)
For three primary power supply .......... NV30FAU-3P-10A-AC100-240V-30mA, (Cover: TCS-05FA3)
Note 3) If necessary, as shown in the figure, connects the noise filter between ACIN terminal blocks and primary power supply.
(Recommended noise filter: SUP-EL20-ER6 *OKAYA ELECTRIC INDUSTRIES)
1) Please prepare the following: Leakage current breaker (with the terminal cover), cable for connecting the
primary power supply (AWG #14 (2mm2 or above), cables to ground the primary power supply (AWG #12
(3.5mm2 or above).
The secondary power cable (with the ACIN connector) for single phase or three phase power is supplied with
the product to match the specifications. When you build a cable suitable for your environment using the ACIN
connector and the ACIN terminal supplied, prepare a secondary power cable (AWG #14 (2mm2) or above).
2) Confirm that the primary power matches the specifications.
3) Confirm that the primary power is OFF and that the earth leakage breaker power switch is OFF.
4) Connect the secondary power cable.
a) When using the supplied power cable with the ACIN connector
Refer to the figure above and connect the cable from the secondary side of the earth leakage breaker.
b) When building a power cable using the ACIN connector and the ACIN terminals supplied
Connect the ACIN terminals with the secondary power cable (prepared by customers), and insert the ACIN
terminals to the ACIN connector pins with the following numbers. Crimping caulking is recommended to
connect the ACIN terminals.
For single phase: 1 and 3
For three phase: 1, 2, and 3
Refer to the figure above and connect the cable from the secondary side of the earth leakage breaker.
5) Connect this ACIN connector to the ACIN connector on the front of the controller.
6) Connect the grounding cable to the PE terminal. (M4 screw)
7) Connect the primary power cable to the primary side terminal of the earth leakage breaker.
Revision history
Date of print
Specifications No.
Details of revisions
2012-02-13
BFP-A8871
First print
2012-06-11
BFP-A8871-A
2012-06-18
BFP-A8871-B
2012-09-03
BFP-A8871-C
2012-10-15
BFP-A8871-D
The message and cause of the error L3110 and L3120 were corrected.
2012-11-20
BFP-A8871-E
2013-07-17
BFP-A8871-F
2013-09-10
BFP-A8871-G
2013-12-25
BFP-A8871-H
2014-03-31
BFP-A8871-J
2014-08-06
BFP-A8871-K
The cover and corporate logo mark of this manual was changed
2014-08-20
BFP-A8871-M
2014-12-15
BFP-A8871-N
2015-02-10
BFP-A8871-P
Introduction
Thank you for purchasing the Mitsubishi industrial robot. This instruction manual describes the causes and
measures for errors that may occur while using the robot.
If an error should occur, refer to this manual and take appropriate measures.
Apply to both the CR750-Q/CR751-Q series controller corresponding to iQ Platform, and the CR750-D/
CR751-D series controller of standalone. Especially the function added individually is indicated to be
"CR750-Q" and "CR750-D".
Notice
*ONLY QUALIFIED SERVICE PERSONNEL MAY INSTALL OR SERVICE THE ROBOT SYSTEM.
*ANY PERSON WHO PROGRAM, TEACHES, OPERATE, MAINTENANCE OR REPAIRS THE ROBOT
SYSTEM IS TRAINED AND DEMONSTRATES COMPETENCE TO SAFELY PERFORM THE
ASSIGNED TASK.
*ENSURE COMPLIANCE WITH ALL LOCAL AND NATIONAL SAFETY AND ELECTRICAL CODES
FOR THE INSTALLATION AND OPERATION OF THE ROBOT SYSTEM.
No part of this manual may be reproduced by any means or in any form, without prior consent from
Mitsubishi.
The contents of this manual are subject to change without notice.
An effort has been made to make full descriptions in this manual. However, if any discrepancies or
unclear points are found, please contact your service provider.
The information contained in this document has been written to be accurate as much as possible.
Please interpret that items not described in this document "cannot be performed." or "alarm
may occur".
Please contact your service provider if you find any doubtful, wrong or skipped point.
This specifications is original.
The ETHERNET is a registered trademark of the Xerox Corp.
All other company names and production names in this document are the trademarks or registered
trademarks of their respective owners.
Copyright(C) 2012-2015 MITSUBISHI ELECTRIC CORPORATION
Contents
Page
1 Error list
(1)
(2)
(3)
..............................................................................................................................................................................................
Error No. ..........................................................................................................................................................................
If the display of the operation panel goes out ................................................................................................
Cause and measures against the error ..............................................................................................................
1-1
1-1
1-1
1-1
2Appendix ..............................................................................................................................................................................Appendix-53
Appendix 1: Place where fuse replacement is required ............................................................................... Appendix-53
Appendix 2: Fan installation place of robot controller (drive unit). ......................................................... Appendix-55
Appendix 3: Troubles and measures .................................................................................................................... Appendix-56
1Error list
1 Error list
(1) Error No.
When an error occurs, a 5-digit error No. (example: "C0010") will appear at the STATUS NUMBER display on the
operation panel at the front of the controller, and the [RESET] switch lamp will light.
The four-digit error number (number except the one character of the head.) is displayed on LCD of T/B.
Example: In the case of C0010, display the display and the error message for "0010."
The message, cause and measures to be taken are displayed in Table 1-1 for the error Nos. that may appear.
Also, a detailed message will be displayed on the Error History screen of the T/B, depending on the error No. of
the error occurred. Check by displaying the Error History screen after resetting the error.
If the error recurs even after the measures in the table are taken, contact your service provider.
[Note] The meaning of the error Nos. in Table 1-1 are shown below.
0000
An error marked with a * reset by turning the power OFF and ON.
Take the measures given.
The error type is indicated with a 4-digit number.
Three types of error classes are indicated.
H: High level error .................The servo turns OFF.
L: Low level error ..................The operation will stop.
C: Warning ................................The operation will continue.
The axis No. may be indicated at the last digit of the error No.
Example) H0931 No. 1 axis motor overcurrent.
(2) If the display of the operation panel goes out
If the operation panel display of the front of the controller (drive unit) goes out, turn off the power supply once,
and turn on again.
If the error occurs, please take measures with reference to "Table 1-1: Error list" And, please confirm the error
history, even if no error occurred, and take necessary measures. Refer to the separate manual, "Instruction
Manual/Detailed Explanation of Functions and Operations" for the confirmation method of the error history. If
the operation panel display goes out again after measures, please contact to your service provider.
H0002
H0003
H0004 *
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact to your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact to your service provider.
Error message
Cause
Measures
Error message
Cause
Measures
It is necessary to change some parts when not improvement. If it comes back, contact to your service
provider.
1-1
1Error list
Error No.
H0009 *
C0010
C0011
C0012
C0013 *
H0014 *
H0015 *
L0016 *
H0020 *
H0021 *
H0022 *
L0030
Version UP (ALL)
Cause
Measures
Error message
Version UP (MAIN)
Cause
Version UP (MAIN)
Measures
Error message
Version UP (SERVO)
Cause
Version UP (SERVO)
Measures
Error message
Cause
Measures
Error message
Cause
Measures
The file has been automatically initialized. The program is being deleted.
Error message
Cause
Measures
The file has been automatically initialized. Turn the power OFF and ON once.
Error message
Cause
The error log has been initialized because of version mismatch or the error log file is abnormal.
Measures
Error message
Illeagal file
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The time from turning the power OFF to turning the power ON again is too short.
Measures
Give more time before turning the power ON again after turning the power OFF.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L0031
H0039
H0040
H0041 *
H0042 *
H0044
H0045
H0046
H0050
Cause
Measures
Error message
Cause
The one point of contact in 2 points of contact of the door switch has broken. Or wiring is not the double
lines.
Measures
Error message
Cause
Measures
Confirm whether the door switch input signal is connected correctly. And close the door connected to the
input signal of door switch.
Cause
Measures
Checks the remote I/O cable connection between the CPU and the drive unit in the CR750-Q/CR751-Q
controller.
Checks the communication cable is grounded correctly or connected correctly.
Error message
Cause
An error was found in the communication line for remote I/O channel 1.
Measures
Checks the remote I/O cable connection between the CPU and the drive unit in the CR750-Q/CR751-Q
controller.
Error message
Cause
Measures
Error message
Cause
The state of doubled line is not matching (OP Mode key line)
The state of doubled line is not matching (Key switch interface)
Wiring might be connected to reserved pins of exclusive input/output signals connectors.
This error may occur when the mode key switch of the operation panel is turned slowly.
Measures
Turn off the power and confirm whether wiring of the key switch interface is right. Wiring needs to be doubled.
Check the wiring to the connectors of exclusive output signals is connected correctly.
Turn the power OFF and ON once. If it comes back, contact to your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact to your service provider.
Error message
Cause
Measures
Turn off the power and confirm whether wiring of the switch is right. Wiring needs to be doubled. Refer to
the separate manual, "Standard Specifications Manual" for wiring of the door switch.
Error message
Cause
Measures
1-3
1Error list
Error No.
H0051
H0053
H0060
H0061
H0070
H0071
H0074
H0075
Cause
If the emergency stop of T/B turns on, this error may occur simultaneously.
Measures
Error message
Cause
Measures
Check the emergency stop of Additional Axis servo amp. Or the EM1 (forced outage) line of the addition
axis may be open. Please confirm connection. In addition, the External Emergency Stop 1 and 2 are separated. The "External Emergency Stop 1" is for I/F card, and the "External Emergency Stop 2" is for main
device of the amplifier
Cause
Measures
Error message
Cause
Measures
Confirm whether there is any problem in wiring of the external emergency stop switch. And, please confirm
whether it is wiring of the double line. Refer to the "Examples of safety measures" given in separate
"Standard Specifications Manual" for external emergency stop switch wiring. Turn on the power supply
again after checking.
Error message
Cause
EMG signal is input. (T.Box) Or when using the UL specification, the brake release switch is turning ON.
Measures
Cancel the T/B emergency stop. Check the emergency stop switch of teaching pendant.. Or when using
the UL specification, turn OFF the brake release switch.
If the alarm cannot be canceled, check the fuse of the safe unit (TZ348). If the fuse broke off, exchange
new fuse.
Error message
Cause
Measures
Confirm whether there is any problem in wiring of the external emergency stop switch. And, please confirm
whether it is wiring of the double line. Refer to the "Examples of safety measures" given in separate
"Standard Specifications Manual" for external emergency stop switch wiring. Turn on the power supply
again after checking.
Error message
Cause
Measures
Confirm whether T/B is connected correctly. If it comes back, contact to your service provider.
Error message
TB communication error
Cause
Measures
1Error list
Error No.
H0083 *
H0084 *
H0086
H0087
H0088
H0090
L0091
Cause
1) The pneumatic hand's power fuse has broken. Possibly the power supply line of the hand input/output
signal short-circuited.
2) If any other error occurred simultaneously, the fuse (4 A fuse, model: LM40) installed at the bottom of
the 24 V power supply circuit in the controller may have blown out. For the fuse blowout, the emergency
stop made by the customer may be the cause, or there may be a ground fault or short circuit with the 24
V power supply in the wiring of a door switch, enabling device, etc.
Measures
1) Confirm that the hand input/output cable is connected correctly. Exchange the fuse. Refer to the Page
53, "Fig.2-1 Pneumatic hands power fuse exchange place" for details.
If the error recurs after replacing the fuse, contact the manufacturer.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Fuse is blown.(Brake)
Cause
1) A brake failure or a ground fault of brake cable may have caused the error.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.
Measures
Error message
Cause
1) In SQ series, when the power supply of robot CPU is turned on, the drive unit has not started.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.
3) In CR750-Q/CR751-Q controller, the power on timing may be incorrect.
Measures
1) The order which turns on the power supply should turn on the power supply of robot CPU, in the
condition that the drive unit is started previously.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
3) In CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU when turning the power ON.
Error message
Cause
Measures
1) Change fuse.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
Error message
Cause
The dedicated output signal is assigned to the specified signal. This signal cannot be used in duplicate.
Measures
Confirm whether the same dedicated output number is assigned to the separate dedicated output signal.
Change the output No., or change the dedicated output assignment parameter.
1-5
1Error list
Error No.
H0093
H0094
H0095
H0099
H0100 *
L0101
C0102
C0120 *
H0130 *
H0131 *
Cause
Measures
Change fuse.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Change to the correct version of servo software is necessary. Contact your service provider.
Error message
Cause
Measures
Check the operation of the intake fan, or clean or replace the fan filter if necessary.
Confirms that the environmental temperature is the specification range.
When it comes back, contact to the dealer.
Error message
Cause
Measures
Check the operation of the intake fan, or clean or replace the fan filter if necessary.
Confirms that the environmental temperature is the specification range.
When it comes back, contact to the dealer.
Error message
Cause
Measures
Check the operation of the intake fan, or clean or replace the fan filter if necessary.
Confirms that the environmental temperature is the specification range.
When it comes back, contact to the dealer.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
H0140
H0141
C0150
H016m
(m=1 3)
H017m
m=1 2
H018m
m=1 2
Cause
Measures
Cancels the external emergency stop. When it comes back, contact to the dealer.
Error message
Cause
Measures
Error message
Cause
Measures
Input the robot serial number Refer to separate manual: "Controller setup, basic operation, and maintenance" for the setting method.
Error message
Cause
The I/O Channel number of PIO interface and PIO unit overlaps.
Measures
Error message
Cause
The parallel-input/output card broke or the external power source for the parallel input/outputs was cut
off.
Measures
Error message
Cause
Measures
Details
The electric fuse Fn (n= 1-4) of the parallel input output interface installed to the option slot m (m= 1-2) is
open.
Removes the cause by which the fuse open and replaces the fuse.
Fuse
Fuse
F1 F1
Fuse
F2 F2
Fuse
F3 F3
Fuse
F4 F4
C043n
Error message
(n indicates the
axis number (1
to 8).)
Cause
Measures
1-7
1Error list
Error No.
C049n *
(n indicates
the fan number (1 to 8).)
Error message
Cause
Measures
H050n *
(n indicates
the axis number (1 to 8).)
Error message
H0510 *
H0520 *
H053n *
(n indicates the
axis number (1
to 8).)
Cause
Measures
Error message
Cause
The external emergency-stop input power was detected except external emergency-stop mode.
Measures
Error message
Cause
The setting of the servo axis used by the mechanism is duplicated with another mechanism's axis.
Measures
Correctly set.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
H054n *
Error message
(n indicates the
axis number (1
to 8).)
Cause
The servo amplifier software data process did not end within the specified time.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
H055n *
Error message
Cause
An error was detected in the magnetic pole position detection signal of the detector.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
(n indicates the
axis number (1
to 8).)
H056n *
(n indicates the
axis number (1
to 8).)
H057n *
(n indicates the
axis number (1
to 8).)
H058n *
(n indicates the
axis number (1
to 8).)
H059n *
(n indicates the
axis number (1
to 8).)
H060n *
(n indicates the
axis number (1
to 8).)
H061n *
(n indicates the
axis number (1
to 8).)
Cause
An error was found in the servo amplifier's A/D converter during initialization.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
An error was detected in the position data within a single rotation of the encoder.
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
Error message
Cause
An error was detected in the operating input of the detector mounted on the edge of the motor.
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
Error message
Cause
An error was detected in the operating input of the detector mounted on the edge of the machine.
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
1Error list
Error No.
H062n *
(n indicates the
axis number (1
to 8).)
H063n *
(n indicates the
axis number (1
to 8).)
H064n *
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
A power module error occurred in an axis which not use the movement control.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
An error in the CPU of the absolute position linear scale was detected.
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
(n indicates the
axis number (1
to 8).)
H065n *
Error message
Cause
An error was detected in the absolute position detection circuit within the absolute position linear scale.
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
(n indicates the
axis number (1
to 8).)
H066n *
(n indicates the
axis number (1
to 8).)
H067n *
(n indicates the
axis number (1
to 8).)
H068n *
(n indicates the
axis number (1
to 8).)
H0700 *
H0710 *
H0711 *
H0720 *
H0730 *
Error message
Cause
An error was detected in the relative position detection circuit within the absolute position linear scale.
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Error message
Cause
The converter software process did not end within the specified time.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
1-9
1Error list
Error No.
H0740 *
H0742
H0743 *
H0750 *
H0760 *
H078n *
(n indicates the
axis number (1
to 8).)
H079n *
(n indicates the
axis number (1
to 8).)
H080n *
(n indicates the
axis number (1
to 8).)
H081n *
(n indicates the
axis number (1
to 8).)
H0820 *
H082n *
(n indicates the
axis number (1
to 8).)
H083n *
(n indicates the
axis number (1
to 8).)
H0840 *
H0850 *
Cause
Measures
Error message
Cause
A main circuit voltage has decreased because of a failure of the Safety relay on a converter card.
Measures
Error message
Cause
Measures
Turns off the power once and turns on on the power supply again. Confirm power supply voltage and the
connection of the external emergency stop. When it comes back, contact to the dealer.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
An error was detected in the data comm. with the power supply
Measures
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
The PN bus voltage dropped to 200V or less. Momentary power failure may have occurred.
Measures
Error message
Cause
A motor ground fault was detected. A connection or conductance error may have occurred in the motor
cable.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Check the primary power supply voltage. Turn the power OFF and ON once.
Error message
Cause
Measures
Check the power voltage. Turn the power OFF and ON once.
Error message
Cause
The input power (L1, L2, L3) has an open phase, the voltage is not within the specifications, or the 100V/
200V specifications changeover setting is incorrect.
Measures
1Error list
Error No.
H0860
H087n *
(n indicates the
axis number (1
to 8).)
H0880 *
H088n *
(n indicates the
axis number (1
to 8).)
H089n
(n indicates the
axis number (1
to 8).)
H090n *
(n indicates the
axis number (1
to 8).)
H091n *
(n indicates the
axis number (1
to 8).)
H0920 *
H092n *
Cause
Measures
Error message
Cause
The built-in thermal protector of the serial pulse encoder has been activated.
Measures
Turn the controller power OFF, wait a while, and then turn ON again. If it comes back, contact your service
provider.
Error message
Cause
Measures
Turn the controller power OFF, wait a while, and then turn ON again. If it comes back, contact your service
provider.
Error message
Cause
Measures
Turn the controller power OFF, wait a while, and then turn ON again. Decrease the acceleration/
deceleration time of the operation speed, for instance.
Refer to "Detailed explanation of command words"/"Accel (Accelerate)," "Ovrd (Override)" and "Spd
(Speed)," or "Detailed explanation of Robot Status Variable"/"M_SetAdl," "M_LdfAct" and "Functions set
with parameters"/"JADL (Optimum acceleration/deceleration adjustment rate)" of the Separate Volume,
"INSTRUCTION MANUAL/Detailed Explanation of Functions and Operations."
Error message
Cause
It moved 45 mm/sec or faster with the absolute position linear scale during initialization.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
(n indicates the
axis number (1
to 8).)
Cause
A servo amplifier or power supply overcurrent was detected. An error was detected in the servo amplifier's
gate circuit. A connection or conductance error may have occurred in the motor cable .
Measures
Confirms the connection of the machine cable and the locomotion-axis cable. If it comes back, contact
your service provider.
H093n *
Error message
Motor overcurrent
Cause
An excessive current flowed to the motor, or the A/D converter output is abnormal. An abnormality may
have occurred in the connection of the motor's power line.
Measures
Confirms the connection of the machine cable and the locomotion-axis cable etc. If it comes back, contact
your service provider.
Error message
Cause
Operation tight for a motor (operation with high duty) was performed more than fixed time.
Measures
(n indicates the
axis number (1
to 8).)
H094n
(n indicates the
axis number (1
to 8).)
H095n
(n indicates the
axis number (1
to 8).)
Error message
Cause
The maximum output current continued for more than one second.
Measures
1-11
1Error list
Error No.
H096n
(n indicates the
axis number (1
to 8).)
H097n
(n indicates the
axis number (1
to 8).)
H098n
(n indicates the
axis number (1
to 8).)
H101n
(n indicates the
axis number (1
to 8).)
H102n
(n indicates the
axis number (1
to 8).)
H1030 *
H104n *
(n indicates the
axis number (1
to 8).)
Excessive error 1
Cause
Measures
Error message
Excessive error 2
Cause
Measures
Check the moving robot arm by something power. When it comes back, contact to the dealer.
Error message
Excessive error 3
Cause
Measures
Check the connection of motor power line. When the excessive error 1 was detected, the current of the
motor is off.
Error message
Collision detection
Cause
Measures
1) If the robot has stopped by interference with peripheral equipment, move the arm to part from peripheral
equipment using jog operation. Depending on the level of collision, the collision detection error may occur
again. In that case, turn on the servo power again and do jog operation. If it still recurs, release the brake
and move the arm by hand.
2) If this error occurs without having collided, please adjust the collision detection level. If collision is
detected incorrectly during automatic operation, enlarge the setting value of the parameter (COLLVL)
corresponding to axis. If collision is detected incorrectly during jog operation, enlarge the setting value of
the parameter (COLLVLJG) corresponding to axis. However, since the detection level drops by enlarging
the set value, don't enlarge too much. And, the incorrect detection can be reduced when setup value of
parameter (HNDDATn WRKDATn) is correct.
3) If the speed excessive error has occurred at the same time, the torque alteration by rapid speed change
may be detected as a collision state. Remove other causes of the error and confirm movement again.
4) In case of operation under the environment of low temperature or after the long term stoppage, the collision detection error may occur by viscous transmutation of the grease used. In such a case, operate by
accustoming at low speed (warm-up), or use the warm-up operation mode.
Error message
Cause
Measures
Check the regenerative capacity and parameters for the additional axis.
If it comes back, contact your service provider. Regeneration resistance may be disconnected.
Error message
Cause
Measures
Wait at least 15 minutes in the power ON state, and then turn the power OFF and ON.
If it comes back, contact your service provider. Regeneration resistance may be disconnected.
Error message
Cause
Measures
1) Turn the power OFF and ON once. If it comes back, contact your service provider.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
1Error list
Error No.
H105n *
(n indicates the
axis number (1
to 8).)
H106n *
(n indicates the
axis number (1
to 8).)
H107n *
(n indicates the
axis number (1
to 8).)
H108n *
(n indicates the
axis number (1
to 8).)
H1090 *
H109n *
(n indicates the
axis number (1
to 8).)
H1100 *
H111n
(n indicates the
axis number (1
to 8).)
H112n *
(n indicates the
axis number (1
to 8).)
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1) Confirms the signal cable of the machine cable and the locomotion-axis cable etc. If it comes back,
contact your service provider.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
CR750-Q/CR751-Q: Confirms the connection between the robot CPU system and the drive unit.
Error message
Cause
An abnormality may have occurred in the servo axis settings (parameters, rotary switches).
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
CR750-Q/CR751-Q: Confirms the connection between the robot CPU system and the drive unit.
Using the additional axis: Confirms the axis setting switch, cable connection with robot controller, setting
parameter, condition of power supply of additional axis amplifier, type of additional
axis amplifier etc. When applying a power supply, turn on the additional axis amplifier first, then turn on the controller. And when turning the power ON, turn on the
switch of the drive unit, then of the robot CPU.
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Confirms the cable connection with robot controller and the condition of power supply of additional axis
amplifier.
Error message
Cause
A communication error was detected between the servo amplifier and PC.
Measures
Check the communication cable connection and conductivity. If it comes back, contact your service
provider.
Error message
Cause
The absolute position data in the position detector was lost. The voltage of the robot-arm or additional
axiss backup battery may be dropping.
Measures
Please set up the origin by ABS method after replacing the batteries. (Since position data can be perfectly
restored if the origin is set up by the ABS method, re-teaching is unnecessary.) Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for ABS method.
<Software version R4b (CR750-Q/CR751-Q controller)/S4b (CR750-D/CR751-D controller) or later>
If the voltage of robot battery is low, reset the error, and set up the origin by ABS method. Then, the robot
can be operated without replacing the battery. However, this error occurs again when the controller is returned on. It is recommended to replace the battery at the earliest opportunity.
H113n *
(n indicates the
axis number (1
to 8).)
H114n *
(n indicates the
axis number (1
to 8).)
Error message
Cause
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
1-13
1Error list
Error No.
H115n *
(n indicates the
axis number (1
to 8).)
H116n *
(n indicates the
axis number (1
to 8).)
H117n *
(n indicates the
axis number (1
to 8).)
H118n *
(n indicates the
axis number (1
to 8).)
H119n *
(n indicates the
axis number (1
to 8).)
H1200 *
H121n *
(n indicates the
axis number (1
to 8).)
H122n *
(n indicates the
axis number (1
to 8).)
H123n *
(n indicates the
axis number (1
to 8).)
H1240 *
H125n *
(n indicates the
axis number (1
to 8).)
C126n
(n indicates the
axis number (1
to 8).)
C127n
(n indicates the
axis number (1
to 8).)
C128n
(n indicates the
axis number (1
to 8).)
Cause
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
Measures
Check the communication cable connection and conductivity. If it comes back, contact your service
provider.
Error message
Cause
Measures
Check the detector cable connection and conductivity. If it comes back, contact your service provider.
Error message
Cause
Displacement occurred in the feedback amounts between the detectors on the motor edge and on the
machine edge.
Measures
Check the detector cable connection and conductivity. If it comes back, contact your service provider.
Error message
Cause
A CRC error was detected in the communication data from the servo amplifier.
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
A data ID error was detected in the communication data from the servo amplifier.
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
An axis No. error was detected in the communication data from the servo amplifier.
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
A Sub ID error was detected in the communication data from the servo amplifier.
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
An No. of received frames error was detected in the communication data from the servo amplifier.
Measures
Turns off the power supply once and turns on again. If it comes back, contact your service provider.
Error message
Cause
Measures
Confirms whether the type displayed on the rated name plate of controller and T/B is the same.
If different, restores the type data (backup data).
If it comes back, contact your service provider.
Error message
Cause
Initial communication could not be established with the low-speed serial type absolute position linear scale.
Measures
Check the detector cable connection and conductivity. If it comes back, contact your service provider.
Error message
Cause
Measures
Check the detector cable connection and conductivity. Moreover, confirms carefully that the moving position of the robot has not deviated, and if it has deviated, sets up the origin again. Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for operation method.
If it comes back, contact your service provider.
Error message
Cause
Measures
Check the detector cable connection and conductivity. Moreover, confirms carefully that the moving position of the robot has not deviated, and if it has deviated, sets up the origin again. Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for operation method.
If it comes back, contact your service provider.
1Error list
Error No.
C129n
(n indicates the
axis number (1
to 8).)
C130n
(n indicates the
axis number (1
to 8).)
C131n
(n indicates the
axis number (1
to 8).)
C132n
(n indicates the
axis number (1
to 8).)
C133n
(n indicates the
axis number (1
to 8).)
C134n
(n indicates the
axis number (1
to 8).)
C135n
(n indicates the
axis number (1
to 8).)
H136n *
(n indicates the
axis number (1
to 8).)
C137n
(n indicates the
axis number (1
to 8).)
C138n
(n indicates the
axis number (1
to 8).)
H1390
C1400
H1410
Cause
The absolute position data fluctuated when the power was turned ON.
Measures
Check whether the axis moved due to arm dropping or external force when the power was turned ON.
Error message
Cause
Excessive displacement was detected in the feedback amounts between the detector and the MP scale.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Excessive displacement was detected in the feedback amounts between the detector and the MP scale.
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
When the power supply is turned on next time, the current position data may not be correctly detected.
Please re-turn on the controller power supply and set up the origin by ABS method. Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for ABS method.
(Even if this warning occurs, unless the controller is re-turned on, it can operate perfectly. However, when
re-turning on the controller, the position gap may occur. Please be sure to set up the origin by ABS
method after re-turning on the controller power supply. Current position data returns to the normal position before error occurrence.)
When it comes back, contact to the dealer.
Error message
Cause
Measures
Replace the backup battery. For more information about the replacement procedure, refer to the separate
volumes, "Instruction Manual/Robot Arm Setup to Maintenance".
Even if this warning occurs, unless the controller is re-turned on, it can operate perfectly. However, if the
battery consumption is intense, the Encoder ABS position data lost error (H112n) may occur when the
controller is re-turned on. It is recommended to replace the battery at the earliest opportunity.
Error message
Over-regeneration warning
Cause
The regenerative level of the additional axis has risen to 80% or more.
Measures
Check the regenerative capacity and parameters for the additional axis.
If it comes back, contact your service provider. Regeneration resistance may be disconnected.
Error message
Overload warning
Cause
Measures
Check the load weight and the robot for collisions, etc.
Error message
Cause
Measures
Confirm whether the connection of encoder cable and the battery voltage of arm is falling.
Error message
Cause
Measures
The parameter has not been changed. Reset the correct value. If it comes back, contact your service
provider.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-15
1Error list
Error No.
C1420
C1430
H144n *
(n indicates the
axis number (1
to 8).)
H1460 *
H1470 *
H1480 *
H1490 *
H1491
H150n *
(n indicates the
axis number (1
to 8).)
H151n *
(n indicates the
axis number (1
to 8).)
H152n *
(n indicates the
axis number (1
to 8).)
H154n *
(n indicates the
axis number (1
to 8).)
H1550 *
H156n
(n indicates the
axis number (1
to 8).)
H157n
(n indicates the
axis number (1
to 8).)
Over-regeneration warning
Cause
Measures
Error message
Cause
The servo turned ON while the main circuit power was OFF
Measures
Error message
Cause
Measures
Turn the power OFF and ON once. If it comes back, contact your service provider.
Error message
Cause
Measures
Check the AC power line. If it comes back, contact your service provider.
Error message
Frequency error
Cause
Measures
Check the AC power line frequency. If it comes back, contact your service provider.
Error message
Cause
Measures
Error message
Cause
Measures
Clean up or replaces the air filters. When it comes back, contact to the dealer.
Error message
Cause
Measures
Turn the power OFF, wait a while, and then turn ON again.
Error message
Cause
The servo motor which does not correspond to addition axis servo amplifier is connected.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Turn the power OFF and ON once. When it comes back, contact to the dealer.
Error message
Excessive error 4
Cause
Measures
Error message
Non-registered servo error. (This error may be caused by the error on the amplifier for additional axis.)
Cause
Measures
Confirms the code by LED of servo additional axis amplifier, and refer to the instruction manual of servo
amplifier.
If the alarm cannot be reset, turn the power OFF and ON. If it comes back, contact your service provider.
1Error list
Error No.
C158n
Error message
(n indicates the
axis number (1
to 8).)
Non-registered servo warning. (This caution may be caused by the warning on the amplifier for additional
axis.)
Cause
Measures
Confirms the code by LED of servo additional axis amplifier, and refer to the instruction manual of servo
amplifier. If the alarm cannot be reset, turn the power OFF and ON. If it comes back, contact your service
provider.
H1600 *
H1610 *
C1620
Error message
Mechanism un-setting.
Cause
Measures
Set up one or more of mechanism. If this alarm occur after the restoring the data of controller check the
restored data. If it comes back, contact your service provider.
Error message
Cause
Measures
Correctly set. If it comes back, contact your service provider. If it comes back, contact your service
provider.
Error message
Cause
When specifying the mechanism number by the external communications protocol, the mechanism number
not existing was specified.
Measures
C1630
C1640
C1650
C1660
C1670
H1680
H1681
H1682
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The servo cannot be turned ON when there is an axis with the brakes released.
Measures
Lock the brakes for all axes before turning the servo ON.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Confirm that primary power supply voltage is in the specification value and wiring of the external
emergency stop line is correct.
When using the additional axis, confirms whether the alarm occur on the additional axis.
If it comes back, contact your service provider.
Error message
Cause
A main circuit voltage did not rise because of a failure of the Safety relay on a converter card.
Measures
1-17
1Error list
Error No.
H1683
C1690
C1700
C1710
C1720
C1730
C1740
C1750
C1760
C1770
C1780
C1781
H179n *n
(n indicates the
axis number (1
to 8).)
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The origin was not set simultaneously for the interference axis.
Measures
Set the origin simultaneously for the interference axis. For example, the J3 axis and the J4 axis of the RH
type robot. Please refer to the section of origin setting of separate manual: "ROBOT ARM SETUP & MAINTENANCE" for details.
Error message
Cause
Measures
Error message
Cause
Measures
The useful range of the operating range setting parameter (MEAJAR) is -131072.00 to +131072.00. Correct,
if the set value is over the range.
Or confirm the setting value of the parameter related to addition axis control.
1Error list
Error No.
H1800 *
H1810 *
L182n
(n indicates the
axis number (1
to 8).)
L1830
L184n
(n indicates the
axis number (1
to 8).)
C1850
L1860
L1864
H188n *
(n indicates the
axis number (1
to 8).)
C189n *
(n indicates the
axis number (1
to 8).)
C1920
Cause
The ABS operation range setting parameter MEMAR setting is incorrect. (Minus side value is larger than
"0", or plus side value is smaller than "0")
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1) Check the origin, re-install if shifting. Re-set up the origin only for the axis which deviated by the ABS
method. Refer to separate "Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for ABS
method.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The setting of the TLC parameter that sets the approach direction was incorrect.
Measures
Error message
Cause
Measures
Error message
Cause
The cooling fan of the addition axis amplifier of Jn axis may be out of order.
Measures
Error message
Cause
The cooling fan of the addition axis amplifier of Jn axis may be out of order.
Measures
Error message
Cause
Measures
1-19
1Error list
Error No.
C1940
H195n
C196n
L2000
L2010
L2020
L2030
H2031 *
H2040
L2041
L2042
Cause
1) The fan for agitating inside the robot controller (drive unit) has stopped.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.
Measures
1) Confirm rotation of the target cooling fan, and if out of order, replace them. Please refer to Page 55,
"Appendix 2: Fan installation place of robot controller (drive unit)." for the fan's mounting place.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
Error message
Cause
Measures
Refer to the instruction manuals of addition axis servo amplifier for the details of alarm.
"xx" of the error message corresponds to the alarm number of addition axis servo amplifier (MR-J3- B).
(The error reset methods differ for each alarm number of addition axis servo amplifier.)
Error message
Cause
Measures
Refer to the instruction manuals of addition axis servo amplifier for the details of warning.
"xx" of the error message corresponds to the warning number of addition axis servo amplifier (MR-J3-
B).
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
A command that cannot be executed while reading the external commands was executed.
Measures
Error message
Cause
The JOG operation request was issued when the JOG operation request could not be accepted.
Measures
Error message
"Illegal parameter(JOGTSJ,JOGJSP)"
Cause
The parameter JOGTSJ, JOGJSP settings are not correct. [JOGPSP] [JOGJSP] = (element 1, element
2) = (constant high, constant low)
Measures
Error message
Cause
Measures
The work coordinates were not able to be calculated from the teaching position. The cause is the following
content.
1. Two points are the same position.
2. Three points line up on the straight line.
Confirm and correct the teaching position
Error message
Cause
The position data that defines the coordinate system used with frame transformation are on the same point
or arranged on a straight line so the coordinate system could not be calculated.
Measures
Change the position data to appropriate positions so the coordinate system can be calculated.
Error message
Cause
Frame transformation was attempted even though the coordinate system for frame transformation was not
set.
Measures
1Error list
Error No.
L2050
H2090
H211n
(n indicates the
plane number (1
to 8).)
H212n
(n indicates the
plane number (1
to 8).)
H2129
H213n
(n indicates the
axis number (1
to 8).)
H214n
(n indicates the
axis number (1
to 8).)
H215n
(n indicates the
axis number (1
to 8).)
H216n
(n indicates the
axis number (1
to 8).)
H217n
(n indicates the
axis number (1
to 8).)
H2181
H2182
H2183
Cause
Measures
The CPU processing time exceeded the limiting value. Please take measures of either of following.
1. If interference avoidance function is activated, changes some cylinder models into the sphere model, or
reduces the number of the models for checking .
2. Invalidate some functions of following.
Interference avoidance, User definition area, Free plane limit, Collision detection, Compliance, Tracking,
Force sense
3. Reduces the Interrupt definition function currently used by the program.
Error message
Cause
Measures
Error message
Cause
Movement outside the plane defined with free plane "n" was attempted.
Measures
Error message
Cause
Movement outside the plane defined with free plane "n" was attempted.
Measures
Error message
Cause
Measures
The two points are the same in the three points of parameter: SFCnp.
The value of parameter: SFCnAT is except "0, 1, -1".
Error message
Cause
Measures
Please lower moving speed by the Ovrd command and Spd command or change the movement position.
Error message
Cause
Measures
Referring to "Operation to Temporarily Reset an Error that Cannot Be Canceled" in the separate volume,
"Instruction Manual/Detailed Explanation of Functions and Operations", reset the error and move the axis
"n" within the operation range using JOG operation.
Error message
Cause
Measures
Referring to "Operation to Temporarily Reset an Error that Cannot Be Canceled" in the separate volume,
"Instruction Manual/Detailed Explanation of Functions and Operations", reset the error and move the axis
"n" within the operation range using JOG operation.
Error message
Cause
The axis "n" + Joint limit was exceeded. When the teach mode, numerical "0" is set to n.
Measures
Error message
Cause
The axis "n" - Joint limit was exceeded. When the teach mode, numerical "0" is set to n.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-21
1Error list
Error No.
H2191
H2192
H2193
L240n
(n: Robot CPU
No.)
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
L241n
(n: Robot CPU
No.)
Error message
Cause
Measures
L2420
Error message
Cause
Measures
Error message
Cause
Measures
Error message
L2421
L2500
L2510
L2520
L2530
L2540
L2560
L2570
L2601
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The value of the parameter: EXTENC is outside the range. setting range: 1-8.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L2602
L2603
L2610
L2611
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.
Error message
Cause
The spline file corresponding to the spline No. designated with the MvSpl command could not be opened.
Measures
Check that the spline No. designation is correct, and that the target spline file is saved in the controller.
Error message
Cause
Measures
Open the target spline file and check the contents. Then, save the file again to recreate the spline file.
Write the new file to the controller again.
Error message
Cause
The designated spline file cannot be used with the current controller.
Measures
Check the spline file and controller versions. It may be necessary to upgrade the software version.
Error message
Cause
The target spline file is currently being used for spline interpolation (file is open).
Measures
A spline file currently being used for spline interpolation (file is open) cannot be exported to the controller,
deleted or renamed. Carry these out after spline interpolation ends.
Error message
Cause
Measures
Reset the program, and then execute the MvSpl command again.
Error message
Cause
An error related to the path point registered in the spline file has occurred.
Measures
Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.
Error message
Cause
The distance between path points is too short, or the speed command in respect to the path point distance
is too high.
Measures
"nnnn" in the error message indicates the path point No. causing the error. Review this path point's position, or review the spline interpolation command speed.
Error message
Cause
The variation in posture between path points is too large. (The posture variation angle exceeds 150
degrees.)
Measures
"nnnn" in the error message indicates the path point No. causing the error. Review the posture so that the
posture variation amount for this path point is smaller, or add a path point to reduce the posture variation
amount in the single block.
Error message
Cause
Measures
"nnnn" in the error message indicates the path point No. causing the error. Review this path point's position, and change it so it is the same configuration flag as the other path points.
1-23
1Error list
Error No.
L2612
Cause
Measures
Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.
Error message
Cause
Spline interpolation was attempted with a robot that does not support spline interpolation.
Measures
Error message
Cause
Spline interpolation was attempted with a robot program in a slot having the start conditions
ALWAYSERROR.
Measures
Spline interpolation cannot be executed with a slot having the start conditions ALWAYSERROR. Delete
spline interpolation or change the start conditions to START.
Error message
Cause
Measures
Check whether spline interpolation was attempted with a different robot during spline interpolation, or
whether spline interpolation was directly attempted while spline interpolation was halted.
Error message
Cause
Measures
Spline interpolation does not support the step return operation. Do not attempt step return.
1Error list
Error No.
L2613
Cause
Measures
Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.
Error message
Cause
There are less than four path points registered in the spline file.
Measures
At least four path points are required to execute spline interpolation. Use a spline file in which four or more
path points are registered.
Error message
Cause
Three consecutive path points are not designated for the spline interpolation arc.
Measures
The number of points in the arc containing the path point No. "nnnn" displayed in the error message is
insufficient. To generate an arc, an arc for three consecutive path points must be designated. This error
occurs if there are only two consecutive points. Add another path point in the arc designation to move with
an arc path.
Error message
Cause
An error occurred in the process to calculate the data related to the spline interpolation block.
Measures
The details of the error differ according to "ssssssss" in the error message.
Reg.Pt.:
The information on the number of path points saved in the spline file does not match the number of path
points actually registered. Open the spline file in the Spline File Edit screen once, save it again and export
it to the controller.
Cir.Arc:
The arc could not be generated. Check that the path points for the arc designation are not arranged on a
straight line.
Frm.Cnv.:
The frame transformation calculation failed. Review the path point positions.
Blk.Stp.:
Generation of the data for the block stopped, and spline interpolation could not be executed. Reset the
program.
PtoJ.:
The joint angle cannot be calculated at the position. Review the path point positions.
Error message
Cause
The load in the process for the controller during spline interpolation was large, and the data for the spline
interpolation block could not be generated in time.
Measures
Check whether the load in the spline interpolation execution process can be reduced in the following ways.
Stop simultaneous execution of functions related to movement such as the collision detection function or
visual control function.
Review the multi-tasks and reduce the number of slots executed simultaneously.
Reduce the dedicated output signal assignments.
Reduce the spline interpolation command speed.
Error message
Cause
An error occurred in the process for calculating the spline interpolation position commands.
Measures
Review the position of path point No. "nnnn" indicated in the error message or the MvSpl command
arguments setting value.
Check that the cancel angle is set correctly. (Does the spline curve bend suddenly?)
1-25
1Error list
Error No.
L2614
L2615
L2621
L2622
L2700
Cause
A function that cannot be used with the spline interpolation was executed.
Measures
Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.
Error message
Cause
Measures
Spline interpolation and tracking function cannot be executed simultaneously. Disable the tracking function
before executing spline interpolation.
Error message
Cause
Measures
The tool/base setting cannot be changed during spline interpolation (including when halted). Change the
settings after spline interpolation ends.
Error message
Cause
Measures
The Jrc command cannot be executed during spline interpolation (including when halted). Execute the
command after spline interpolation ends.
Error message
Cause
Measures
Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.
Error message
Cause
Measures
Error message
Cause
Measures
Change the setting for the path point No. "nnnn" indicated in the error message so it is within the range (
1 to 32767).
Error message
Cause
Measures
Change the tolerance designation for the path point No. "nnnn" indicated in the error message so it is
within the range (0 to 100).
Error message
Cause
The head No. for the signal output in the spline file exceeds the range.
Measures
Change the head No. of the signal output for the path point No. "nnnn" indicated in the error message so it
is within the range (1 to 32767).
Error message
Cause
Data with value exceeding the range was found in the spline file interpolation setting information.
Measures
Open the target spline file and check the contents. Then, save the file again to recreate the spline file.
Write the new file to the controller again.
Error message
Cause
Data with value exceeding the range was found in the spline file header information.
Measures
Open the target spline file and check the contents. Then, save the file again to recreate the spline file.
Write the new file to the controller again.
Error message
Cause
The tracking function and Ex-T control function cannot be enabled simultaneously.
Measures
When using the Ex-T control function, disable the tracking function.
Error message
Cause
The singular point passage function and Ex-T control function cannot be enabled simultaneously.
Measures
When using the Ex-T control function, disable the singular point passage function.
Error message
Cause
Measures
1Error list
Error No.
C2710
H2720
C272n
(n indicates the
axis number (1
to 8).)
C273n
(n indicates the
axis number (1
to 8).)
C2740
L2750
H2760
H2770
H2780
L2800
L2801
L2802
Cause
The displacement magnitude of the compliance operation exceeded the specified value.
Measures
Correct the program, position or other item so that the displacement magnitude can be reduced.
Error message
Cause
Measures
Error message
Cause
Cmp Command exceeds the limit of joint angle of joint "n" axis
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Unable to disable force sense control while tracking function being executed.
Measures
Error message
Cause
The robot attempted to move beyond the force sense control offset limit.
Measures
Check whether there is a problem with robot movement while force sense control is enabled.
(The offset limit is the value set in parameter FSCORMX.)
Error message
Cause
The position after force sense control offset lies outside the range.
The robot may have been moved near the movement range limit.
Measures
Review the movement position or force sense control settings, and ensure that the offset position does not
exceed the movement range.
Error message
Cause
The speed of movement to the position after offsetting with force sense control exceeded the speed limit.
The movement speed may be too fast, or the robot may have been moved at the singular point adjacent.
Measures
Review the movement speed and movement position, or the force sense control settings.
Error message
Cause
This may occur for a position to which the robot cannot reach.
Measures
Error message
Cause
This may occur for a starting position to which the robot cannot reach.
Measures
Error message
Cause
This may occur for a ending position to which the robot cannot reach.
Measures
1-27
1Error list
Error No.
L2803
L2810
H2820
H2830
H2840
H2850
H2860
H2870
H2880 *
H2890
L2900
L3100
Cause
The intermediate path at the straight line interpolation and the route at circle interpolation are the position
which the robot cannot move.
Measures
Confirm the error occurrence line and confirm that there is no position which the robot cannot move. And
please correct the data of starting position, midway position, or ending position .
Error message
Cause
The structure flag of the start point and end point don't match.
Measures
Error message
Cause
Measures
Error message
Cause
The Type argument of the Mov instruction was set to -1 or a similar value.
Measures
Change the Type argument of the Mov instruction to a correct value (0, 1, etc).
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
An illegal interpolation process method is being used. A problem occurred in internal computation processing.
Measures
Error message
Cause
The interpolation position data has not been defined. A problem occurred in internal computation processing.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
For example, if it jumped by GoSub but did not return by the Return command, or if it escaped by GoTo
using the For and Next commands, stack memory decreased gradually.
Measures
Correct so that in the case of GoSub, return by Return, and in the case of For and Next, do not exit by
GoTo.
1Error list
Error No.
L3110
L3120
L3130
L3140
L3150
L3170
L3180
L3200
L3210
L3220
Cause
Measures
Please confirm the range of the argument and set a correct value
Error message
The force sense control command argument lies outside the range.
Cause
A value outside the range was set for the force sense control command argument.
Measures
Error message
The force sense control status variable argument lies outside the range.
Cause
A value outside the range was set for the force sense control status variable argument.
Measures
Error message
The force sense control related argument lies outside the range.
Cause
A value outside the range was set for the force sense control related argument.
Measures
Error message
Cause
A value outside the range was set for the Mo trigger No.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Please confirm the range of the argument and set a correct value
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Nesting over
Cause
Measures
1-29
1Error list
Error No.
L3230
L3240
L3250
L3251
L3252
L3253
L3254
L3255
L3260
L3270
L3280
L3281
L3282
L3285
L3286
L3287
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The command you attempted to execute cannot be executed without GetM. Or, a non-existing mechanical
number was specified.
Measures
Execute it after executing the RelM and GetM commands in another task slot.
Error message
Cause
Measures
Error message
Cause
Measures
Load the program into the specified task slot. Or, change the program attributes.
Error message
Cause
Measures
Error message
Program is empty
Cause
Measures
Error message
Cause
This command cannot be used when the start conditions are ERROR and ALWAYS.
Measures
1Error list
Error No.
L3288
L3289
L3290
L3300
L3310
L3320
L3330
L3340
L3350
L3360
L3361
L3370
L3380
L3390
L3400
L3500
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Execute XClr after resetting the program (canceling the abort status).
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The type of the variable specified by Input and the type of the received data do not match.
Measures
1-31
1Error list
Error No.
L3501
L3600
L3700
L3710
L3720
L3750
L3760
L3770
L3810
L3820
L3830
L3840
L3850
L3860
Cause
Measures
Error message
Cause
No jump destination was found for the Def Act, On Com and On GoTo commands.
Measures
Error message
Undefined variable
Cause
Measures
Error message
Cause
Measures
Error message
RC NX statements unmatch
Cause
RC NX statements unmatch
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The type of an argument in an arithmetic operation, monadic operation, comparison operation or each function is different.
Measures
Error message
Cause
Measures
Restore using the backup data. If the backup data is not available, it is necessary to create a program again.
Error message
Cause
Measures
Check whether the designated mechanisms are being used with a different slot.
Error message
Cause
Measures
Error message
Undefined PLT
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L3870
L3880
L3890
L3900
L3910
L3930
L3940
L3950
L3960
L3970
L3980
Cause
Measures
Error message
The force sense control status variable mechanical No. is an invalid value.
Cause
An invalid variable was set for the force sense control status variable
mechanical No.
Measures
Error message
The mechanical No. specified with the Def MoTrg command is an invalid value.
Cause
The mechanical No. specified with the Def MoTrg command is an invalid value.
Measures
Error message
Cause
The task slot number specified in the argument of the system status variables was invalid.
Measures
Error message
Cause
An error has occurred when creating an operation instruction. The program may have been damaged.
Measures
Restore using the backup data. If the backup data is not available, it is necessary to create a program again.
Error message
Cause
Measures
Error message
Cause
Measures
Correctly set.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-33
1Error list
Error No.
L3982
H3983
L3984
H3985
Cause 1
Measures 1
Cause 2
Measures 2
Cause 3
Measures 3
Cause 4
Measures 4
Cause 5
Measures 5
Cause 6
Measures 6
Cause 7
Measures 7
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L3986
Cause
Measures
Connect the force sensor, or delete the command that cause the error.
Error message
Cause
It is not possible to enable force sense control function while the compliance control function is enabled.
Measures
The force sense control function and compliance control function cannot be enabled simultaneously. If
using the force sense control function, disable the compliance control function.
Error message
Cause
It is not possible to enable the compliance control function while the force sense control function is
enabled.
Measures
The force sense control function and compliance control function cannot be enabled simultaneously. If
using the compliance control function, disable the force sense control function.
Error message
Cause
It is not possible to enable the collision detection function while force sense control function is enabled.
Measures
The force sense control function and collision detection function cannot be enabled simultaneously. If using
the collision detection function, disable the force sense control function.
Error message
Cause
Measures
Error message
Cause
It is not possible to move the singular point adjacent area while the force sense control function is enabled.
Measures
If moving the singular point adjacent area, disable the force sense control function.
Error message
Cause
The force sense control enabled/disabled status when resuming program operation differs from that during
program operation.
Measures
Set the force sense control enabled/disabled status to the correct status. (This occurs only once when
resuming program operation.)
Error message
Cause
This model is not compatible with the executed force sense control function.
Measures
Error message
Cause
It is not possible to change tool conversion data while the force sense control function is enabled.
Measures
If changing tool conversion data, disable the force sense control function.
Error message
Cause
It is not possible to change base conversion data while the force sense control function is enabled.
Measures
If changing base conversion data, disable the force sense control function.
Error message
Cause
It is not possible to execute the Jrc command while the force sense control function is enabled.
Measures
To execute the Jrc command, disable the force sense control function.
Error message
Cause
JOG operation cannot be performed on your model while the force sense control function is enabled.
Measures
Error message
Cause
It is not possible to perform offset cancel while the force sense control function is enabled.
Measures
1-35
1Error list
Error No.
L3987
Cause
Measures
Error message
Cause
It is not possible to enable force sense control again while already enabled.
Measures
First disable the force sense control function, and then enable again.
Error message
Cause
It is not possible to execute the FsGChg command when force control gain change is not complete.
Measures
Review the program so that the FsGChg command is executed after force control gain change is complete.
Error message
Cause
Measures
Error message
Cause
The log file for the No. specified with the FsOutLog command does not exist.
Measures
Error message
Cause
The status variable setting is currently being used by the force sense control function and so cannot be
changed.
Measures
Error message
Cause
It is not possible to create/output another file while creating (FsLog Off command) or outputting
(FsOutLog command) a force sense log file.
Measures
Error message
Cause
Measures
Error message
Cause
It is not possible to execute the Fsc On command while changing the force control gain.
Measures
Execute the Fsc On command after force control gain change is complete.
Error message
Cause
It is not possible to execute FsLog On command file while recording force sense control log data.
Measures
Error message
Cause
The parameter setting is currently being used by the force sense control function and so cannot be
changed.
Measures
If changing the parameter, disable the force sense control function once.
Error message
Cause
Measures
Error message
Mo trigger timeout
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The control characteristics change has been set with another command.
Measures
Change the program so that the command is not executed at the same time as another command.
1Error list
Error No.
H3988
L3990
L3991
L4000
L4100
L4110
L4120
L4130
L4140
L4150
L4160
L4170
L4180
L4190
L4200
Cause
It is not possible to convert linear position data to joint angle after offsetting with force control.
The position after offsetting lies outside the movement range or is a singular point.
Measures
Review the movement and, settings so that adjacents outside the movement range and singular point
adjacents are avoided.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The program and data have exceeded the capacity. Capacity of a program execution area is insufficient.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Program is faulty
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Program is running
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-37
1Error list
Error No.
L4210
L4220
L4230
L4240
L4250
L4300
L4310
L4320
L4330
L4340
L4350
L4360
L4370
L4380
L4390
Cause
Measures
Delete the No. of characters in the command statement to within 240 characters.
Error message
Syntax error
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Variables already defined cannot be redefined with the Dim or Def statements.
Measures
Error message
Cause
Measures
Change the program to reduce the No. of times the same variable is used.
Error message
Cause
Measures
1. Correct the number of array elements within one to the maximum elements.
2. Do not specify array elements.
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L4400
L4420
L4430
L4440
L4460
L4470
L4800
Program is faulty.
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The base program for the system could not be opened. Or, the system base program name was not specified correctly in the parameter.
Measures
L4810
L4811 *
L4820
L4900
Cause
Measures
To use user-defined external variables, it is necessary to set the name of the program describing only
variable definitions in the PRGUSR parameter.
Error message
Cause
Measures
Error message
No editing program
Cause
The program was closed while editing. For example, the program being edited is closed when a key switch
enable/disable operation is performed via the T/B during online editing on a PC.
Measures
Error message
Cause
Measures
L4910
L4920
L4930
Error message
Error message
Cause
Measures
Error message
Cause
Measures
One of the errors below is detected. Please take measures corresponding to an error message.
Error message
Cause
Measures
Error message
Cause
Measures
1-39
1Error list
Error No.
L4931
L4932
L4933
L4934
L4935
L4936
L4937
L4938
L4939
H5000
L5010
L5100
L5110
L5120
L5130
L5140
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Interference avoidance function cannot be used because the software version of interference avoidance of
the robot-n is old. Software version upgrade is required. Contact the maker.
Error message
TB Enable key is ON
Cause
The [T/B ENABLE" switch is "ENABLE", when the [MODE] switch of the operation panel is "AUTO".
Measures
Invalidate the T/B Enable key, or enter the teach mode of operation panel.
Error message
Cause
Measures
Turn the automatic operation possible signal ON, or enter the teach mode.
Error message
No program is selected
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Wait for the servo to turn OFF before turning the servo ON.
Error message
Cause
Measures
Close the file being edited, or read after the reading is completed.
1Error list
Error No.
L5150
L5200 *
L5210 *
L5400
L5410
L5420
L5430
L5600
C5610
L5620
L5630
L5640
L5650
L5660
C5670
L5990
Cause
Measures
Refer to the chapters of Setting the origin and Resetting the origin which are described in the separate volumes ROBOT ARM SETUP & MAINTENANCE. And set the origin.
Error message
Cause
The TASKMAX parameter setting value has been exceeded (initial value: 8, maximum value: 32).
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Non-existent mode
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-41
1Error list
Error No.
L6010
L6020
L6030
L6040
C6050
C6060
C6070
C6080
C6090
C6500
H6530 *
L6600
L6610
L6620
L6630
H6640
Illegal command
Cause
This may have occurred because data was sent before the communication line was opened via a data link,
or an unregistered communication command was sent due to the mismatch between the versions of the
controller and support software.
Measures
Send after the communication line is opened. Or, match the versions.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The time setting can only be executed when the program is stopped and the servo is OFF.
Measures
Stop the program and turn the servo OFF, and then set the time.
Error message
Cause
The character string of a communication text exceeded the maximum number allowed.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
The input signal cannot be written into the robot dedicated area.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L6641
H6642 *
H6643
L6650 *
L6651 *
L6660
L6670
L6800 *
C6900
C7000
C7010
C7020
H7030 *
C7040
H7050
H7060 *
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
If pseudo input was canceled, it is necessary to turn the power ON again in order to prevent the erroneous
operation of the robot by external input signals.
Measures
Turn the power OFF and then ON once. It switches to an external input signal.
Error message
Cause
Measures
To set a real signal, reset the parameter and then turn the power ON again.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
File is illegal
Cause
Measures
Error message
Cause
Measures
1-43
1Error list
Error No.
C7070
L7071
C7080
C7081
C7090
L7099
H7300 *
C7310
L7311
L7332
L7340
L7341
L7342
L7343
L7370
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1Error list
Error No.
L7371
L7372
L7373
L7374
L7375
C7500
C7510
C7520
C753n
(n indicates the
axis number (1
to 6).)
C754n
(n indicates the
axis number (1
to 6).)
H7600 *
H7601 *
H7602 *
H7603 *
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
No battery voltage
Cause
Measures
Replace the battery of controller and load the data. For more information about the replacement procedure,
refer to the separate volumes, "Controller setup, basic operation, and maintenance.".
Error message
Cause
Measures
Replace the battery of controller. For more information about the replacement procedure, refer to the
separate volumes, "Controller setup, basic operation, and maintenance.".
Error message
Cause
Measures
Replace the batteries of both the robot arm and controller. For more information about the replacement
procedure, refer to the separate volumes, "Instruction Manual/Robot Arm Setup to Maintenance" and
"Controller setup, basic operation, and maintenance."
Error message
Cause
Measures
Replenish grease
Error message
Cause
Measures
Error message
Cause
Measures
On the mechanical additional axis, change "0" to a value which is smaller than set to AXUNUM (number of
mechanisms used).
Error message
Cause
Measures
Error message
Cause
As the parameter value of AXJNO (setting axis No.), the same value is set at two or more elements.
Measures
Change the values of the element Nos. which set the same values at this pa-rameter AXMENO, to all
different values.
Error message
Cause
Measures
1-45
1Error list
Error No.
H7604 *
H7605 *
H7606 *
H7607 *
H7609 *
H7610 *
H7611 *
H7612 *
H7613 *
H7650
H7651 *
H7652 *
Cause
Measures
Change the values of all elements of this parameter to positive real numbers.
Error message
Cause
Measures
Change the values of all elements of this parameter to positive real numbers.
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Change the values of all elements of this parameter to 0 or positive real number.
Error message
Cause
Measures
Turn OFF the power supply of the controller, and turn it ON again.
Error message
Cause
Measures
Check the parameter (AXJNO, AXMENO) settings to see whether multiple force sensors have been set.
Error message
Cause
The force sense I/F unit was not recognized, and therefore it was not possible to successfully complete
initialization.
Measures
Check the force sense I/F unit wiring and whether the power supply is ON.
Error message
Cause
Measures
H766n
Error message
(n indicates the
sensor axis.)
Cause
The force acting on the force sensor exceeded the set tolerance value.
Measures
Error message
H7700 *
H7710 *
Cause
Measures
Please exchange the CC-Link card. When it comes back, contact to the dealer.
Error message
Cause
Measures
1Error list
Error No.
H7720 *
L7730
L7750
H7760 *
L7780
L7781
H7810
H7820
H7830
H7840
L8300
L8310
H8320
H8400
L8600
L8601
Cause
Measures
Error message
Cause
There is a line error or the master station's parameter settings are invalid.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
GETPOS undefined
Cause
GETPOS undefined.
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-47
1Error list
Error No.
L8602
L8603
L8610
L8620
L8621
L8622
L8630
L8631
L8632
L8633
L8634
L8635
L8636
L8640
L8650
L8660
Password is abnormal
Cause
Measures
Error message
Parameter is abnormal
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
There is no authority
Cause
Measures
1Error list
Error No.
L8670
L8700
(CR750-Q
only)
L8710
L8720
L8730
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
1-49
1Error list
Error No.
H8800 *
Cause
Measures
Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.
Error message
Cause
Measures
Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.
Error message
Cause
Measures
Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.
Error message
Cause
Measures
Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.
Error message
Cause
Measures
Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.
Error message
Cause
Measures
Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.
1Error list
Error No.
H8810
H8820
H8830
H8870
H8920
C8921
Communication error
Cause
Measures
Error message
Illegal ID
Cause
Measures
Error message
Communication timeout
Cause
Measures
Amplifier unconnection
Cause
Measures
Error message
Cause
Measures
Error message
Uncorrespondence amplifier
Cause
Measures
Error message
Uncorrespondence protocol
Cause
Measures
Error message
Illegal motor ID
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
Refer to the section Force Control Function Related Error Details in separate manual, Instruction
Manual/Force Sense Function.
Error message
Cause
Measures
Refer to the section Force Control Function Related Error Details in separate manual, Instruction
Manual/Force Sense Function.
1-51
1Error list
Error No.
H9000
H9099
L9100
L9199
C9200
C9299
Cause
Measures
Error message
Cause
Measures
Error message
Cause
Measures
2Appendix
2 Appendix
Appendix 1: Place where fuse replacement is required
(1) Place where a hand fuse or brake fuse replacement is required.
Removes the top cover of the controller and replaces the fuse of the printed circuit board (YZ801n).
The part number and the model for fuse replacement depend on the robot model and the serial number of the
controller. For applicable fuses to be used for replacement, refer to the table below.
Remove the six top cover fixing screws (M3 x 6), and remove the top cover.
Top cover
Model: LM16
Note) Display "large1.6A" on surface of the fuse.
(is not "LM16")
*1
Hand fuse
(1 pc.)
Brake fuse
(2 pcs.)
Hand fuse
Brake fuse
Part number
Model
Part number
Model
RH-3/6/12/20FH series,
RV-2/4/7F series
F1xxxxxx/F2xxxxxx/R1xxxxxx/R2xxxxxx
F3
LM16
F1 F2
LM16
F1Axxxxxx/F2Axxxxxx/R1Axxxxxx/R2Axxxxxx
F5
LM16
F3 F4
LM16
RV-13/20F series,
RV-7FLL series
F1xxxxxx/F2xxxxxx/R1xxxxxx/R2xxxxxx
F3
LM16
F1 F2
LM32
F1Axxxxxx/F2Axxxxxx/R1Axxxxxx/R2Axxxxxx
F5
LM16
F3 F4
LM32
Note) The fuse part numbers vary according to the sub-number n of the converter circuit board (YZ801n) mounted inside
the controller. The sub-number of the converter circuit board is marked on the area indicated by *1 in the figure
shown above.
Ex.) Sub-number is A (YZ801A) ....... Hand fuse: F3, Brake fuse: F1 and F2
Sub-number is B (YZ801B) ....... Hand fuse: F5, Brake fuse: F3 and F4
2Appendix
Top cover
Fuse F8 (4A)
Model: LM40
Note) Display "large 4A" on surface of the fuse.
(is not "LM40")
2Appendix
Churning fan
Front view
Cooling fan
<CR751 controller>
Front view
Front view
Cooling fan
Issue
Operation panel does not display anything.
Cause
1
Measures
When turning on the power supply of the controller, although the FAN of the controller is operating, the operation panel does not light
up and the operation of the robot cannot be done, or although the T/B has got the electricity, the operation of T/B cannot be done.
2
Cause
Measures
Unusual noises can be caused by friction between movable parts, deformed parts, foreign matters getting inside, and
defects in belt tension.
An unusual noise is also made from the fan and the cover bolts became loosened.
Measures
Identify the particular point from where the unusual noise is being made, and where necessary treat the problem by
replacing parts, etc.
When operating at slow speeds, a rattling sound can be heard from the brakes, but this is not unusual. However, if
the noise gets louder as the speed gets higher, contact the manufacturer.
A noise is made as the internally mounted fan and its casing resonate.
A noise is made by the fan catching internal wiring.
Check the state of the cover fastening.
Check to see whether or not the fan is interfering with cables, etc.
If no improvement is made after carrying out the above measures, please contact the manufacturer.
Cause
5
Measures
Cause
6
Measures
No.
Issue
In automatic drive mode the system does not start up even if a startup signal is input.
The robot stops during automatic drive.
Cause
7
Measures
Cause
8
Measures
The leakage current breaker trips when the controllers primary power switch is turned ON.
The leakage current breaker trips when the servo is switched on.
Cause
9
Measures
Cause
10
Measures
Cause
11
Measures
No.
Issue
The hand does not move properly (air hand)
Cause
12
Measures
Cause
13
Measures
Cause
14
Measures
No.
Issue
Brake is not working properly
Cause
15
Measures
The communication fault occurs by the equipment connected to the Ethernet cable inside the robot arm.
Cause
16
Measures
Cause
17
Measures
The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have blown out.
For the fuse blowout, the emergency stop made by the customer may be the cause, or there may be a ground
fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling device, etc.
The T/B might be out of order.
Investigate and correct the ground fault or short circuit portion in the wiring made by the customer. Then,
replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for details. (On
details of the fuse, contact the manufacturer.)
If no improvement is made after carrying out the above measures, please contact the manufacturer.
HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS: 5-1-14, YADA-MINAMI, HIGASHI-KU NAGOYA 461-8670, JAPAN
Authorised representative:
MITSUBISHI ELECTRIC EUROPE B.V. GERMANY
Gothaer Str. 8, 40880 Ratingen / P.O. Box 1548, 40835 Ratingen, Germany