CR750-CR751 Controller Troubleshooting Bfp-A8871p

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Mitsubishi Industrial Robot

CR750/CR751 Series Controller


INSTRUCTION MANUAL
Troubleshooting

This instruction manual apply to both the CR-750-Q/CR751-Q controller corresponding to


iQ Platform, and the CR-750-D/CR751-D controller of standalone type.

BFP-A8871-P

Safety Precautions
Always read the following precautions and the separate "Safety
Manual" before starting use of the robot to learn the required
measures to be taken.

CAUTION

CAUTION

WARNING

CAUTION

DANGER
CAUTION
CAUTION
CAUTION

All teaching work must be carried out by an operator who has received special
training. (This also applies to maintenance work with the power source turned
ON.)
Enforcement of safety training
For teaching work, prepare a work plan related to the methods and procedures
of operating the robot, and to the measures to be taken when an error occurs
or when restarting. Carry out work following this plan. (This also applies to
maintenance work with the power source turned ON.)
Preparation of work plan
Prepare a device that allows operation to be stopped immediately during
teaching work. (This also applies to maintenance work with the power source
turned ON.)
Setting of emergency stop switch
During teaching work, place a sign indicating that teaching work is in progress
on the start switch, etc. (This also applies to maintenance work with the power
source turned ON.)
Indication of teaching work in progress
Provide a fence or enclosure during operation to prevent contact of the
operator and robot.
Installation of safety fence
Establish a set signaling method to the related operators for starting work, and
follow this method.
Signaling of operation start
As a principle turn the power OFF during maintenance work. Place a sign
indicating that maintenance work is in progress on the start switch, etc.
Indication of maintenance work in progress
Before starting work, inspect the robot, emergency stop switch and other
related devices, etc., and confirm that there are no errors.
Inspection before starting work

The points of the precautions given in the separate "Safety Manual" are given below.
Refer to the actual "Safety Manual" for details.

DANGER
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
WARNING
WARNING
CAUTION
WARNING
CAUTION
CAUTION
CAUTION
CAUTION

When automatic operation of the robot is performed using multiple control


devices (GOT, programmable controller, push-button switch), the interlocking of
operation rights of the devices, etc. must be designed by the customer.
Use the robot within the environment given in the specifications. Failure to do
so could lead to a drop or reliability or faults. (Temperature, humidity,
atmosphere, noise environment, etc.)
Transport the robot with the designated transportation posture. Transporting
the robot in a non-designated posture could lead to personal injuries or faults
from dropping.
Always use the robot installed on a secure table. Use in an instable posture
could lead to positional deviation and vibration.
Wire the cable as far away from noise sources as possible. If placed near a noise
source, positional deviation or malfunction could occur.
Do not apply excessive force on the connector or excessively bend the cable.
Failure to observe this could lead to contact defects or wire breakage.
Make sure that the workpiece weight, including the hand, does not exceed the
rated load or tolerable torque. Exceeding these values could lead to alarms or
faults.
Securely install the hand and tool, and securely grasp the workpiece. Failure to
observe this could lead to personal injuries or damage if the object comes off or
flies off during operation.
Securely ground the robot and controller. Failure to observe this could lead to
malfunctioning by noise or to electric shock accidents.
Indicate the operation state during robot operation. Failure to indicate the state
could lead to operators approaching the robot or to incorrect operation.
When carrying out teaching work in the robot's movement range, always secure
the priority right for the robot control. Failure to observe this could lead to
personal injuries or damage if the robot is started with external commands.
Keep the jog speed as low as possible, and always watch the robot. Failure to do
so could lead to interference with the workpiece or peripheral devices.
After editing the program, always confirm the operation with step operation
before starting automatic operation. Failure to do so could lead to interference
with peripheral devices because of programming mistakes, etc.
Make sure that if the safety fence entrance door is opened during automatic
operation, the door is locked or that the robot will automatically stop. Failure to
do so could lead to personal injuries.
Never carry out modifications based on personal judgments, or use nondesignated maintenance parts.
Failure to observe this could lead to faults or failures.

WARNING
CAUTION

CAUTION

DANGER

DANGER

DANGER

DANGER

DANGER
CAUTION

When the robot arm has to be moved by hand from an external area, do not
place hands or fingers in the openings. Failure to observe this could lead to
hands or fingers catching depending on the posture.
Do not stop the robot or apply emergency stop by turning the robot controller's
main power OFF. If the robot controller main power is turned OFF during
automatic operation, the robot accuracy could be adversely affected. Moreover,
it may interfere with the peripheral device by drop or move by inertia of the arm.
Do not turn off the main power to the robot controller while rewriting the
internal information of the robot controller such as the program or parameters.
If the main power to the robot controller is turned off while in automatic
operation or rewriting the program or parameters, the internal information of the
robot controller may be damaged.
Do not connect the Handy GOT when using the GOT direct connection function
of this product. Failure to observe this may result in property damage or bodily
injury because the Handy GOT can automatically operate the robot regardless
of whether the operation rights are enabled or not.
Do not connect the Handy GOT to a programmable controller when using an iQ
Platform compatible product with the CR750-Q/CR751-Q controller. Failure to
observe this may result in property damage or bodily injury because the Handy
GOT can automatically operate the robot regardless of whether the operation
rights are enabled or not.
Do not remove the SSCNET III cable while power is supplied to the multiple
CPU system or the servo amplifier. Do not look directly at light emitted from
the tip of SSCNET III connectors or SSCNET III cables of the Motion CPU or
the servo amplifier. Eye discomfort may be felt if exposed to the light.
(Reference: SSCNET III employs a Class 1 or equivalent light source as
specified in JIS C 6802 and IEC60825-1 (domestic standards in Japan).)
Do not remove the SSCNET III cable while power is supplied to the controller.
Do not look directly at light emitted from the tip of SSCNET III connectors or
SSCNET III cables. Eye discomfort may be felt if exposed to the light.
(Reference: SSCNET III employs a Class 1 or equivalent light source as
specified in JIS C 6802 and IEC60825-1 (domestic standards in Japan).)
Attach the cap to the SSCNET III connector after disconnecting the SSCNET
III cable. If the cap is not attached, dirt or dust may adhere to the connector
pins, resulting in deterioration connector properties, and leading to malfunction.
Make sure there are no mistakes in the wiring. Connecting differently to the way
specified in the manual can result in errors, such as the emergency stop not
being released. In order to prevent errors occurring, please be sure to check
that all functions (such as the teaching box emergency stop, customer emergency stop, and door switch) are working properly after the wiring setup is completed.

CAUTION

Use the network equipments (personal computer, USB hub, LAN hub, etc)
confirmed by manufacturer. The thing unsuitable for the FA environment
(related with conformity, temperature or noise) exists in the equipments
connected to USB. When using network equipment, measures against the noise,
such as measures against EMI and the addition of the ferrite core, may be
necessary. Please fully confirm the operation by customer. Guarantee and
maintenance of the equipment on the market (usual office automation
equipment) cannot be performed.

*CR751-D or CR751-Q controller


Notes of the basic component are shown.

CAUTION

Please install the earth leakage breaker in the primary side supply power supply
of the controller of CR751-D or CR751-Q because of leakage protection.

Controller
Controller

Three phase
AC200V

Single phase
AC200V

* The controller is an
example.

ACIN connector
Primary
Earth leakage breaker
(NV)

For single phase


Grounding screw

Note 2)

Secondary

For three phase

Grounding screw
ACIN connector
ACIN connector

1 2 3
PE terminal
<3> LINE/LOAD
<1> LINE/LOAD

1 2 3
PE terminal

Note 1)
ACIN connector or
power cable
(Attachment)
<4> LINE/LOAD

<2> LINE/LOAD

Label

Noise filter

Note 3)

Note 1) Crimping swage is recommended for connecting the attachment ACIN connector (soldering is also possible)
Recommendation compression tools: 234171-1(Tyco Electronics)
Note 2) The earth leakage breaker is the customer preparation. Always use the cover below.
Recommendation: For single primary power supply ......... NV30FAU-2P-10A-AC100-240V-30mA, (Cover: TCS-05FA2)
For three primary power supply .......... NV30FAU-3P-10A-AC100-240V-30mA, (Cover: TCS-05FA3)
Note 3) If necessary, as shown in the figure, connects the noise filter between ACIN terminal blocks and primary power supply.
(Recommended noise filter: SUP-EL20-ER6 *OKAYA ELECTRIC INDUSTRIES)

1) Please prepare the following: Leakage current breaker (with the terminal cover), cable for connecting the
primary power supply (AWG #14 (2mm2 or above), cables to ground the primary power supply (AWG #12
(3.5mm2 or above).
The secondary power cable (with the ACIN connector) for single phase or three phase power is supplied with
the product to match the specifications. When you build a cable suitable for your environment using the ACIN
connector and the ACIN terminal supplied, prepare a secondary power cable (AWG #14 (2mm2) or above).
2) Confirm that the primary power matches the specifications.
3) Confirm that the primary power is OFF and that the earth leakage breaker power switch is OFF.
4) Connect the secondary power cable.
a) When using the supplied power cable with the ACIN connector
Refer to the figure above and connect the cable from the secondary side of the earth leakage breaker.
b) When building a power cable using the ACIN connector and the ACIN terminals supplied
Connect the ACIN terminals with the secondary power cable (prepared by customers), and insert the ACIN
terminals to the ACIN connector pins with the following numbers. Crimping caulking is recommended to
connect the ACIN terminals.
For single phase: 1 and 3
For three phase: 1, 2, and 3
Refer to the figure above and connect the cable from the secondary side of the earth leakage breaker.
5) Connect this ACIN connector to the ACIN connector on the front of the controller.
6) Connect the grounding cable to the PE terminal. (M4 screw)
7) Connect the primary power cable to the primary side terminal of the earth leakage breaker.

Revision history
Date of print

Specifications No.

Details of revisions

2012-02-13

BFP-A8871

First print

2012-06-11

BFP-A8871-A

Error H096n was corrected (measures in RH-20FH).


The cause and measures of error H017m were corrected.

2012-06-18

BFP-A8871-B

The measures of H096n was corrected (measures in RH-20FH)

2012-09-03

BFP-A8871-C

The measures of H0094 was corrected.


Error L4939 and L2050 were added.

2012-10-15

BFP-A8871-D

The message and cause of the error L3110 and L3120 were corrected.

2012-11-20

BFP-A8871-E

Error C043n was added.


The statement about trademark registration was added.
The issue item of the 2.1 Appendix was added.

2013-07-17

BFP-A8871-F

Error C1940 was added.


The measures of H8800 was corrected.
The cause and measures of following errors were corrected.
H0050, H0060, H0080, H0083, H0087, H0088, H0090, H0093, H0094, H0141, H104n, H107n,
L182n, C1920

2013-09-10

BFP-A8871-G

The measures of H096n and C133n were added.


The causes and measures of H112n was modified.
The T/B does not display anything. was added to Appendix 3: Troubles and measures

2013-12-25

BFP-A8871-H

Following errors were added.


L1864, H2760, H2770, H2780, L3110, L3770, L3986, L3987, H3988, H7650, H7651, H7652,
H766n, H8920, C8921
Following errors were deleted.
C7410, C7420, C7430, C7440
The causes were modified.
H216n, H217n
The causes and measures were modified.
H0083, H0087, L4110
The digit of the end of following error number was changed into the axis number (n).
C753n, C754n
The fuse replacement method of an air hand and brake was modified.

2014-03-31

BFP-A8871-J

Following errors were added.


L2041, L2042, L2610, L2611, L2612, L2613, L2614, L2615, L2621, L2622
The description was added to measures.
H1090, H109n
The causes and measures were modified.
H0044

2014-08-06

BFP-A8871-K

The cover and corporate logo mark of this manual was changed

2014-08-20

BFP-A8871-M

The description was modified to measures.


H0130, H8800
The causes and measures were modified.
H0088, H1090/109n
Correction of errors.

2014-12-15

BFP-A8871-N

The measures were modified.


L5150, H112n, C132n, L182n
The causes and measures were modified.
H0742, H1682
The corporate logo mark of illustrations in this manual was changed.

2015-02-10

BFP-A8871-P

The causes and measures of error H0083 were modified.


The error message of error H0141 was corrected.

Introduction
Thank you for purchasing the Mitsubishi industrial robot. This instruction manual describes the causes and
measures for errors that may occur while using the robot.
If an error should occur, refer to this manual and take appropriate measures.
Apply to both the CR750-Q/CR751-Q series controller corresponding to iQ Platform, and the CR750-D/
CR751-D series controller of standalone. Especially the function added individually is indicated to be
"CR750-Q" and "CR750-D".

Notice
*ONLY QUALIFIED SERVICE PERSONNEL MAY INSTALL OR SERVICE THE ROBOT SYSTEM.
*ANY PERSON WHO PROGRAM, TEACHES, OPERATE, MAINTENANCE OR REPAIRS THE ROBOT
SYSTEM IS TRAINED AND DEMONSTRATES COMPETENCE TO SAFELY PERFORM THE
ASSIGNED TASK.
*ENSURE COMPLIANCE WITH ALL LOCAL AND NATIONAL SAFETY AND ELECTRICAL CODES
FOR THE INSTALLATION AND OPERATION OF THE ROBOT SYSTEM.
No part of this manual may be reproduced by any means or in any form, without prior consent from
Mitsubishi.
The contents of this manual are subject to change without notice.
An effort has been made to make full descriptions in this manual. However, if any discrepancies or
unclear points are found, please contact your service provider.
The information contained in this document has been written to be accurate as much as possible.
Please interpret that items not described in this document "cannot be performed." or "alarm
may occur".
Please contact your service provider if you find any doubtful, wrong or skipped point.
This specifications is original.
The ETHERNET is a registered trademark of the Xerox Corp.
All other company names and production names in this document are the trademarks or registered
trademarks of their respective owners.
Copyright(C) 2012-2015 MITSUBISHI ELECTRIC CORPORATION

Contents
Page
1 Error list
(1)
(2)
(3)

..............................................................................................................................................................................................
Error No. ..........................................................................................................................................................................
If the display of the operation panel goes out ................................................................................................
Cause and measures against the error ..............................................................................................................

1-1
1-1
1-1
1-1

2Appendix ..............................................................................................................................................................................Appendix-53
Appendix 1: Place where fuse replacement is required ............................................................................... Appendix-53
Appendix 2: Fan installation place of robot controller (drive unit). ......................................................... Appendix-55
Appendix 3: Troubles and measures .................................................................................................................... Appendix-56

1Error list

1 Error list
(1) Error No.
When an error occurs, a 5-digit error No. (example: "C0010") will appear at the STATUS NUMBER display on the
operation panel at the front of the controller, and the [RESET] switch lamp will light.
The four-digit error number (number except the one character of the head.) is displayed on LCD of T/B.
Example: In the case of C0010, display the display and the error message for "0010."
The message, cause and measures to be taken are displayed in Table 1-1 for the error Nos. that may appear.
Also, a detailed message will be displayed on the Error History screen of the T/B, depending on the error No. of
the error occurred. Check by displaying the Error History screen after resetting the error.
If the error recurs even after the measures in the table are taken, contact your service provider.

[Note] The meaning of the error Nos. in Table 1-1 are shown below.
0000
An error marked with a * reset by turning the power OFF and ON.
Take the measures given.
The error type is indicated with a 4-digit number.
Three types of error classes are indicated.
H: High level error .................The servo turns OFF.
L: Low level error ..................The operation will stop.
C: Warning ................................The operation will continue.
The axis No. may be indicated at the last digit of the error No.
Example) H0931 No. 1 axis motor overcurrent.
(2) If the display of the operation panel goes out
If the operation panel display of the front of the controller (drive unit) goes out, turn off the power supply once,
and turn on again.
If the error occurs, please take measures with reference to "Table 1-1: Error list" And, please confirm the error
history, even if no error occurred, and take necessary measures. Refer to the separate manual, "Instruction
Manual/Detailed Explanation of Functions and Operations" for the confirmation method of the error history. If
the operation panel display goes out again after measures, please contact to your service provider.

(3) Cause and measures against the error


The details, cause and measures of the error number occurrence are shown in Table 1-1.
Note) The contents of the error caused with option products are written in the instruction manual of the option.
Refer to each instruction manual.
Table 1-1 Error list
Error No.
H0001

H0002

H0003

H0004 *

Error cause and measures


Error message

Fail safe error (SRVOFF)

Cause

The system may be abnormal.

Measures

Turn the power OFF and ON once. If it comes back, contact to your service provider.

Error message

Fail safe error (STOP)

Cause

The system may be abnormal.

Measures

Turn the power OFF and ON once. If it comes back, contact to your service provider.

Error message

The system is abnormal.

Cause

The problem of the system is the cause.

Measures

If it comes back, contact to your service provider.

Error message

CPU Watch dog error

Cause

CPU was not normally treatable

Measures

It is necessary to change some parts when not improvement. If it comes back, contact to your service
provider.

Error no. H0001

1-1

1Error list

Error No.
H0009 *

C0010

C0011

C0012

C0013 *

H0014 *

H0015 *

L0016 *

H0020 *

H0021 *

H0022 *

L0030

Error cause and measures


One of the errors below is detected.
Please take measures corresponding to an error message.
Error message

Version UP (ALL)

Cause

Message at version up.

Measures

Turn the power OFF and ON once.

Error message

Version UP (MAIN)

Cause

Version UP (MAIN)

Measures

Turn the power OFF,ROTSW=0 and power ON once

Error message

Version UP (SERVO)

Cause

Version UP (SERVO)

Measures

Turn the power OFF,ROTSW=0 and power ON once

Error message

The servo s/w was written

Cause

The servo s/w was written

Measures

Turn the power OFF and power ON once

Error message

Illegal Version (file)

Cause

The version is inconsistent.

Measures

The file has been automatically initialized. The program is being deleted.

Error message

Illeagal Version (system data)

Cause

The version is inconsistent.

Measures

The file has been automatically initialized. Turn the power OFF and ON once.

Error message

Initialize (error log)

Cause

The error log has been initialized because of version mismatch or the error log file is abnormal.

Measures

Reset the alarm, and continue the operation.

Error message

Illeagal file

Cause

Data including programs may have been damaged.

Measures

Contact your service provider as the initialization operation is required.

Error message

System error (illegal MECHA)

Cause

A character string cannot exceed 14 characters.

Measures

Re-input the correct name.

Error message

Illeagal Version (file)

Cause

Illeagal Version (file)

Measures

Contact the maker.

Error message

Turn the power OFF and ON once

Cause

The time from turning the power OFF to turning the power ON again is too short.

Measures

Give more time before turning the power ON again after turning the power OFF.

Error message

System Error (same name is Backup data.)

Cause

The data of the system backup area is abnormal.

Measures

Please consult your service provider.

Error message

System Error (Backup data is Count over.)

Cause

The control region is overflowing.

Measures

Please consult your service provider.

Error message

System Error (Backup data is no area.)

Cause

The region is too small.

Measures

Please consult your service provider.

Error message

Hand error. LS release

Cause

This is a user setting error.

Measures

Reset the error after removing the cause.

1-2 Error no. H0009 *

1Error list

Error No.
L0031

H0039

H0040

H0041 *

H0042 *

H0044

H0045

H0046

H0050

Error cause and measures


Error message

Air pressure error

Cause

This is a user setting error.

Measures

Reset the error after releasing the cause.

Error message

Door Switch Signal line is faulty.

Cause

The one point of contact in 2 points of contact of the door switch has broken. Or wiring is not the double
lines.

Measures

Turn off the power supply.


Confirm whether there is any problem in wiring of the switch. And, please confirm whether it is wiring of the
double line. Refer to the "Examples of safety measures" given in separate "Standard Specifications
Manual" for door switch wiring.
Turn on the power supply again after checking.

Error message

Door Switch Signal is Input

Cause

The door switch is open.

Measures

Confirm whether the door switch input signal is connected correctly. And close the door connected to the
input signal of door switch.

One of the errors below is detected.


Please take measures corresponding to an error message.
Error message

Comm. error (Remote I/O #1).

Cause

Communication line is illegal.

Measures

Checks the remote I/O cable connection between the CPU and the drive unit in the CR750-Q/CR751-Q
controller.
Checks the communication cable is grounded correctly or connected correctly.

Error message

The CRC error of remote I/O channel 1 occurs

Cause

An error was found in the communication line for remote I/O channel 1.

Measures

Checks the remote I/O cable connection between the CPU and the drive unit in the CR750-Q/CR751-Q
controller.

Error message

Comm. error (Remote I/O #2).

Cause

Communication line is illegal.

Measures

Checks the remote I/O cable connection in the CR750-Q/CR751-Q controller.

Error message

OP Mode key line is faulty.

Cause

The state of doubled line is not matching (OP Mode key line)
The state of doubled line is not matching (Key switch interface)
Wiring might be connected to reserved pins of exclusive input/output signals connectors.
This error may occur when the mode key switch of the operation panel is turned slowly.

Measures

Turn off the power and confirm whether wiring of the key switch interface is right. Wiring needs to be doubled.
Check the wiring to the connectors of exclusive output signals is connected correctly.
Turn the power OFF and ON once. If it comes back, contact to your service provider.

Error message

Faulty Line (T/B Enable Switch).

Cause

The state of doubled line is not matching (T/B Enable Switch).

Measures

Turn the power OFF and ON once. If it comes back, contact to your service provider.

Error message

Faulty wiring (Enabling Device).

Cause

The state of doubled wiring is not matching (Enabling Device).

Measures

Turn off the power and confirm whether wiring of the switch is right. Wiring needs to be doubled. Refer to
the separate manual, "Standard Specifications Manual" for wiring of the door switch.

Error message

EMG signal is input. (external)

Cause

1) The external emergency stop is being input.


If the emergency stop of T/B turns on, this error may occur simultaneously.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Release the external emergency stop signal.


2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error no. L0031

1-3

1Error list

Error No.
H0051

H0053

H0060

H0061

H0070

H0071

H0074

H0075

1-4 Error no. H0051

Error cause and measures


Error message

Wiring of the external emergency stop is abnormal.

Cause

If the emergency stop of T/B turns on, this error may occur simultaneously.

Measures

Turn OFF the power supply.


Confirm whether there is any problem in wiring of the external emergency stop switch. And, please confirm
whether it is wiring of the dual line. Refer to the Examples of safety measures given in separate
Standard Specifications Manual for external emergency stop switch wiring. Turn on the power supply
again after checking.

Error message

EMG signal is input.(Add.Axis2)

Cause

The external emergency stop to addition axis amplifier is inputting.

Measures

Check the emergency stop of Additional Axis servo amp. Or the EM1 (forced outage) line of the addition
axis may be open. Please confirm connection. In addition, the External Emergency Stop 1 and 2 are separated. The "External Emergency Stop 1" is for I/F card, and the "External Emergency Stop 2" is for main
device of the amplifier

One of the errors below is detected.


Please take measures corresponding to an error message.
Error message

EMG signal is input. (O.Panel)

Cause

1) The operation panel emergency stop is being input.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Cancel the operation panel emergency stop.


2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

EMG line is faulty.(0.Panel)

Cause

The emergency stop line isn't stable.

Measures

Confirm whether there is any problem in wiring of the external emergency stop switch. And, please confirm
whether it is wiring of the double line. Refer to the "Examples of safety measures" given in separate
"Standard Specifications Manual" for external emergency stop switch wiring. Turn on the power supply
again after checking.

Error message

EMG signal is input. (T.Box)

Cause

EMG signal is input. (T.Box) Or when using the UL specification, the brake release switch is turning ON.

Measures

Cancel the T/B emergency stop. Check the emergency stop switch of teaching pendant.. Or when using
the UL specification, turn OFF the brake release switch.
If the alarm cannot be canceled, check the fuse of the safe unit (TZ348). If the fuse broke off, exchange
new fuse.

Error message

EMG line is faulty.(T.Box)

Cause

The emergency stop line isn't stable.

Measures

Confirm whether there is any problem in wiring of the external emergency stop switch. And, please confirm
whether it is wiring of the double line. Refer to the "Examples of safety measures" given in separate
"Standard Specifications Manual" for external emergency stop switch wiring. Turn on the power supply
again after checking.

Error message

Faulty line (T/B Enable/Disable).

Cause

The state of doubled line is not matching (T/B Enable/Disable).

Measures

Confirm whether T/B is connected correctly. If it comes back, contact to your service provider.

Error message

TB communication error

Cause

Communication between the RC and TB was cut off.

Measures

If it comes back, contact your service provider.

1Error list

Error No.
H0083 *

H0084 *

H0086

H0087

H0088

H0090

L0091

Error cause and measures


Error message

Fuse is broken (hand input power)

Cause

1) The pneumatic hand's power fuse has broken. Possibly the power supply line of the hand input/output
signal short-circuited.
2) If any other error occurred simultaneously, the fuse (4 A fuse, model: LM40) installed at the bottom of
the 24 V power supply circuit in the controller may have blown out. For the fuse blowout, the emergency
stop made by the customer may be the cause, or there may be a ground fault or short circuit with the 24
V power supply in the wiring of a door switch, enabling device, etc.

Measures

1) Confirm that the hand input/output cable is connected correctly. Exchange the fuse. Refer to the Page
53, "Fig.2-1 Pneumatic hands power fuse exchange place" for details.
If the error recurs after replacing the fuse, contact the manufacturer.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

Fuse is broken (O/P)

Cause

The operation panel's power fuse has broken.

Measures

Exchange the fuse.

Error message

Hand module overcurrent

Cause

The motorized hand's motor or circuit board has broken.

Measures

Exchange the motorized hand's motor or circuit board.

Error message

Fuse is blown.(Brake)

Cause

1) A brake failure or a ground fault of brake cable may have caused the error.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) There are two brake fuses. Replace both the fuses.


2) After the ground fault is removed from the wiring, replace the fuse (4 A fuse, model: LM40) for the 24 V
power supply in the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for details. (On
details of the fuse, contact the manufacturer.)

Error message

Service I/F fuse error

Cause

1) In SQ series, when the power supply of robot CPU is turned on, the drive unit has not started.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.
3) In CR750-Q/CR751-Q controller, the power on timing may be incorrect.

Measures

1) The order which turns on the power supply should turn on the power supply of robot CPU, in the
condition that the drive unit is started previously.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)
3) In CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU when turning the power ON.

Error message

DC24V fuse is blown.

Cause

1) DC24V fuse is blown.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Change fuse.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

Can't access the Special signal

Cause

The dedicated output signal is assigned to the specified signal. This signal cannot be used in duplicate.

Measures

Confirm whether the same dedicated output number is assigned to the separate dedicated output signal.
Change the output No., or change the dedicated output assignment parameter.

Error no. H0083 *

1-5

1Error list

Error No.
H0093

H0094

H0095

H0099

H0100 *

L0101

C0102

C0120 *

H0130 *

H0131 *

1-6 Error no. H0093

Error cause and measures


Error message

1) Safety relay fuse is blown.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Cause

1) Safety relay fuse is blown.


2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Measures

Change fuse.

Error message

The overcurrent in the T/B line.

Cause

1) The overcurrent in the T/B power supply line was detected.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Contact to the dealer.


2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

Brake release switch is turning on.

Cause

Cannot execute while brake release switch is turning on.

Measures

Please check the brake release switch and turn it off.

Error message

Servo version is illegal **


Note) The correct version of servo software is shown in "**".

Cause

Servo software with an old version is installed.

Measures

Change to the correct version of servo software is necessary. Contact your service provider.

Error message

Temperature in the Controller is too high

Cause

The intake fan is not operating, or the fan filter is clogged.

Measures

Check the operation of the intake fan, or clean or replace the fan filter if necessary.
Confirms that the environmental temperature is the specification range.
When it comes back, contact to the dealer.

Error message

Temperature in the Controller is too high

Cause

The intake fan is not operating, or the fan filter is clogged.

Measures

Check the operation of the intake fan, or clean or replace the fan filter if necessary.
Confirms that the environmental temperature is the specification range.
When it comes back, contact to the dealer.

Error message

Temperature in the Controller is too high

Cause

The intake fan is not operating, or the fan filter is clogged.

Measures

Check the operation of the intake fan, or clean or replace the fan filter if necessary.
Confirms that the environmental temperature is the specification range.
When it comes back, contact to the dealer.

Error message

Instantaneous power failure

Cause

The power was OFF for 20msec or more

Measures

Check the power supply connection and power supply state

Error message

The initialization connection error of system remote I/O.

Cause

Communication line of System Remote I/O is illegal

Measures

Confirm whether the communication cable is grounded correctly or connection correctly.


In CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU when turning
the power ON.

Error message

Plural Ope-panel are installed.

Cause

One operation panel can be installed.

Measures

Install only one operation panel.

1Error list

Error No.
H0140

H0141

C0150

H016m
(m=1 3)

H017m
m=1 2

H018m
m=1 2

Error cause and measures


Error message

Fuse is blown.(Safety unit)

Cause

Fuse is blown.(Safety unit)


If external emergency stop is turning ON, this error occurs.

Measures

Cancels the external emergency stop. When it comes back, contact to the dealer.

Error message

Wiring error of CNUSR connector.

Cause

1) Wiring error of CNUSR connector.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Please confirm the wiring for CNUSR.


When using the internal power supply, the following terminals has not connected.
CR750 controller: between 1-2, 5-6 of CNUSR11/12.
CR751 controller: between 1-26, 6-31, 3-28, 8-33 of CNUSR1.
When using the external power supply, the external power supply is not supplied.
The electrical wire connected to the following terminal is earth fault.
CR750 controller: terminal 1 of CNUSR11/12.
CR751 controller: terminal 1, 6 of CNUSR1.
The 24V power supply is supplied to the following terminal.
CR750 controller: between 2-3 of CNUSR11/12.
CR751 controller: between 26-2 or 31-7 of CNUSR1.
When it comes back, contact to the dealer.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

Undefined robot serial number

Cause

Undefined robot serial number

Measures

Input the robot serial number Refer to separate manual: "Controller setup, basic operation, and maintenance" for the setting method.

Error message

Cannot use PIO I/F and Unit

Cause

The I/O Channel number of PIO interface and PIO unit overlaps.

Measures

Select either of Paralle I/O interface or Paralle I/O unit.

Error message

Parallel I/O interface H/W error.

Cause

The parallel-input/output card broke or the external power source for the parallel input/outputs was cut
off.

Measures

If it comes back, exchange the Parallel I/O interface card.

Error message

Fuse is blown.(PIO) Slot m-Fn

Cause

Fuse is blown.(Paralle I/O interface)

Measures

Change fuse (Paralle I/O interface)

Details

The electric fuse Fn (n= 1-4) of the parallel input output interface installed to the option slot m (m= 1-2) is
open.
Removes the cause by which the fuse open and replaces the fuse.
Fuse

Fuse
F1 F1

Fuse
F2 F2

Fuse
F3 F3

Fuse
F4 F4

C043n

Error message

Servo amplifier motor overheat

(n indicates the
axis number (1
to 8).)

Cause

The motor or encoders thermal protector activated.

Measures

Reduce the speed and acceleration of the robot.

Error no. H0140

1-7

1Error list

Error No.

Error cause and measures

C049n *
(n indicates
the fan number (1 to 8).)

Error message

Alarm of fan in the robot

Cause

Fan in the robot might be out of order

Measures

Please exchange the fan in the robot

H050n *
(n indicates
the axis number (1 to 8).)

Error message

Servo axis setting error

H0510 *

H0520 *

H053n *
(n indicates the
axis number (1
to 8).)

Cause

The setting of the axis number selection switch is illegal

Measures

Confirm the setting of the axis selection switch

Error message

The converter setting is illegal

Cause

The external emergency-stop input power was detected except external emergency-stop mode.

Measures

Setting is wrong. When it comes back, contact to the dealer.

Error message

Robot axis setting illegal

Cause

The setting of the servo axis used by the mechanism is duplicated with another mechanism's axis.

Measures

Correctly set.

Error message

Servo sys. error (memory)

Cause

The servo amplifier memory IC's check sum is illegal.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

H054n *

Error message

Servo sys. error (over run)

(n indicates the
axis number (1
to 8).)

Cause

The servo amplifier software data process did not end within the specified time.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

H055n *

Error message

Servo sys. error (mag. pole pos)

Cause

An error was detected in the magnetic pole position detection signal of the detector.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo sys. error (A/D)

(n indicates the
axis number (1
to 8).)

H056n *
(n indicates the
axis number (1
to 8).)

H057n *
(n indicates the
axis number (1
to 8).)

H058n *
(n indicates the
axis number (1
to 8).)

H059n *
(n indicates the
axis number (1
to 8).)

H060n *
(n indicates the
axis number (1
to 8).)

H061n *
(n indicates the
axis number (1
to 8).)

Cause

An error was found in the servo amplifier's A/D converter during initialization.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Encoder error (EEPROM)

Cause

An error was detected in EEPROM data of the serial pulse encoder.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

Error message

Encoder error (LED)

Cause

The LED of the serial pulse encoder has been deteriorated.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Encoder error (position data)

Cause

An error was detected in the position data within a single rotation of the encoder.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

Error message

Encoder no-signal detection 1

Cause

An error was detected in the operating input of the detector mounted on the edge of the motor.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

Error message

Encoder no-signal detection 2

Cause

An error was detected in the operating input of the detector mounted on the edge of the machine.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

1-8 Error no. C049n * (n indicates the fan number (1 to 8).)

1Error list

Error No.
H062n *
(n indicates the
axis number (1
to 8).)

H063n *
(n indicates the
axis number (1
to 8).)

H064n *

Error cause and measures


Error message

Servo amplifier LSI error

Cause

An operation error was detected in the LSI of the servo amplifier.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Unused axis servo error

Cause

A power module error occurred in an axis which not use the movement control.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

System error (ABS CPU)

Cause

An error in the CPU of the absolute position linear scale was detected.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

(n indicates the
axis number (1
to 8).)

H065n *

Error message

Absolute position error

Cause

An error was detected in the absolute position detection circuit within the absolute position linear scale.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

(n indicates the
axis number (1
to 8).)

H066n *
(n indicates the
axis number (1
to 8).)

H067n *
(n indicates the
axis number (1
to 8).)

H068n *
(n indicates the
axis number (1
to 8).)

H0700 *

H0710 *

H0711 *

H0720 *

H0730 *

Error message

Incremental position error

Cause

An error was detected in the relative position detection circuit within the absolute position linear scale.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

Error message

Encoder CPU error

Cause

An error was detected in the CPU of the position detector.

Measures

Turn the power OFF and ON once. Also, carefully check whether there is no deviation in the operating
position of the robot. If it is deviated, set the origin position (OP) again. For more information about the
operating procedure, refer to the separate volume, "Instruction Manual/Robot Arm Setup to Maintenance."
If it comes back, contact your service provider.

Error message

Encoder LED error

Cause

Deterioration of the position detector's LED was detected.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

P.S. external contactor fusing

Cause

The contactor was turned ON even though READY is OFF.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo amp. relay error.

Cause

The relay on servo cpu card did not turn ON.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Power supply relay error

Cause

The discharge relay on converter card did not turn ON

Measures

Turn the power OFF and ON once

Error message

Power supply watch dog

Cause

The converter software process did not end within the specified time.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Power supply rush relay fusing

Cause

The rush resistance short-circuit relay did not turn OFF.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error no. H062n * (n indicates the axis number (1 to 8).)

1-9

1Error list

Error No.
H0740 *

H0742

H0743 *

H0750 *

H0760 *

H078n *
(n indicates the
axis number (1
to 8).)

H079n *
(n indicates the
axis number (1
to 8).)

H080n *
(n indicates the
axis number (1
to 8).)

H081n *
(n indicates the
axis number (1
to 8).)

H0820 *
H082n *
(n indicates the
axis number (1
to 8).)

H083n *
(n indicates the
axis number (1
to 8).)

H0840 *

H0850 *

Error cause and measures


Error message

Power supply main circuit error

Cause

The charge operation of the main circuit capacitor is not normal.


Connection of the external emergency stop has the mistake.

Measures

Turn the power OFF and ON once.


Confirm that the power supply voltage is in the specification value and the connection of the external
emergency stop is correct.
If it comes back, confirm the time of occurrence of this error being "servo ON/OFF", or being "power supply OFF/ON", and contact your service provider

Error message

Power supply main circuit error

Cause

A main circuit voltage has decreased because of a failure of the Safety relay on a converter card.

Measures

Turn the power OFF and ON once.


Confirm whether there is any problem in wiring of the external emergency stop switch.
Refer to the "Examples of safety measures" given in separate "Standard Specifications Manual" for external emergency stop switch wiring.
If it comes back, contact to your service provider.

Error message

Power supply main circuit error3.

Cause

A main circuit voltage has decreased because of contactor fail.

Measures

Turns off the power once and turns on on the power supply again. Confirm power supply voltage and the
connection of the external emergency stop. When it comes back, contact to the dealer.

Error message

Power supply memory error

Cause

An error in the memory circuit of converter or AD converter was detected.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Power supply error

Cause

An error was detected in the data comm. with the power supply

Measures

Turn the power OFF and ON once

Error message

Servo amplifier watch dog

Cause

The servo amplifier software process is not operating correctly.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo amplifier boad error

Cause

An error was detected in the servo amplifier's PCB.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo amplifier clock error

Cause

An error was detected in the servo amplifier's clock.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo amplifier undervoltage

Cause

The PN bus voltage dropped to 200V or less. Momentary power failure may have occurred.

Measures

Check the primary voltage.

Error message

Motor ground fault

Cause

A motor ground fault was detected. A connection or conductance error may have occurred in the motor
cable.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo amplifier overvoltage

Cause

The PN bus voltage rose to 400V or more.

Measures

Check the primary power supply voltage. Turn the power OFF and ON once.

Error message

Instantaneous power failure (SRV)

Cause

A power shutdown status of 50 msec or longer has occurred.

Measures

Check the power voltage. Turn the power OFF and ON once.

Error message

Power supply voltage incorrect

Cause

The input power (L1, L2, L3) has an open phase, the voltage is not within the specifications, or the 100V/
200V specifications changeover setting is incorrect.

Measures

Check the power connection, power state or the setting.

1-10 Error no. H0740 *

1Error list

Error No.
H0860

H087n *
(n indicates the
axis number (1
to 8).)

H0880 *
H088n *
(n indicates the
axis number (1
to 8).)

H089n
(n indicates the
axis number (1
to 8).)

H090n *
(n indicates the
axis number (1
to 8).)

H091n *
(n indicates the
axis number (1
to 8).)

H0920 *
H092n *

Error cause and measures


Error message

Power supply overvoltage

Cause

The voltage across the converter's L+ and L- exceeded 410V.

Measures

Check the power supply connection and power supply state.

Error message

Encoder thermal error

Cause

The built-in thermal protector of the serial pulse encoder has been activated.

Measures

Turn the controller power OFF, wait a while, and then turn ON again. If it comes back, contact your service
provider.

Error message

Power module overheat

Cause

Overheating of the power module regenerative resistor was detected.

Measures

Turn the controller power OFF, wait a while, and then turn ON again. If it comes back, contact your service
provider.

Error message

Servo amplifier motor overheat

Cause

The position detector's thermal protector activated.

Measures

Turn the controller power OFF, wait a while, and then turn ON again. Decrease the acceleration/
deceleration time of the operation speed, for instance.
Refer to "Detailed explanation of command words"/"Accel (Accelerate)," "Ovrd (Override)" and "Spd
(Speed)," or "Detailed explanation of Robot Status Variable"/"M_SetAdl," "M_LdfAct" and "Functions set
with parameters"/"JADL (Optimum acceleration/deceleration adjustment rate)" of the Separate Volume,
"INSTRUCTION MANUAL/Detailed Explanation of Functions and Operations."

Error message

Absolute position overspeed

Cause

It moved 45 mm/sec or faster with the absolute position linear scale during initialization.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo amplifier overspeed

Cause

A speed exceeding the motor's tolerable speed was detected.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Power module overcurrent

(n indicates the
axis number (1
to 8).)

Cause

A servo amplifier or power supply overcurrent was detected. An error was detected in the servo amplifier's
gate circuit. A connection or conductance error may have occurred in the motor cable .

Measures

Confirms the connection of the machine cable and the locomotion-axis cable. If it comes back, contact
your service provider.

H093n *

Error message

Motor overcurrent

Cause

An excessive current flowed to the motor, or the A/D converter output is abnormal. An abnormality may
have occurred in the connection of the motor's power line.

Measures

Confirms the connection of the machine cable and the locomotion-axis cable etc. If it comes back, contact
your service provider.

Error message

Overload (over weight 1)

Cause

Operation tight for a motor (operation with high duty) was performed more than fixed time.

Measures

Decrease the acceleration/deceleration time of the operation speed, for instance.


Refer to "Detailed explanation of command words"/"Accel (Accelerate)," "Ovrd (Override)" and "Spd
(Speed)," or "Detailed explanation of Robot Status Variable"/"M_SetAdl," "M_LdfAct" and "Functions set
with parameters"/"JADL (Optimum acceleration/deceleration adjustment rate)" of the Separate Volume,
"INSTRUCTION MANUAL/Detailed Explanation of Functions and Operations."
Confirms that conveyance conditions (hand mass, work-piece mass) are less than specification values.
When it comes back, contact to the dealer.

(n indicates the
axis number (1
to 8).)

H094n
(n indicates the
axis number (1
to 8).)

H095n
(n indicates the
axis number (1
to 8).)

Error message

Overload (over weight 2)

Cause

The maximum output current continued for more than one second.

Measures

Check the load weight and the robot pressing, etc.


Confirms that conveyance conditions (hand mass, work-piece mass) are less than specification values.
When it comes back, contact to the dealer.

Error no. H0860

1-11

1Error list

Error No.
H096n
(n indicates the
axis number (1
to 8).)

H097n
(n indicates the
axis number (1
to 8).)

H098n
(n indicates the
axis number (1
to 8).)

H101n
(n indicates the
axis number (1
to 8).)

H102n
(n indicates the
axis number (1
to 8).)

H1030 *

H104n *
(n indicates the
axis number (1
to 8).)

Error cause and measures


Error message

Excessive error 1

Cause

The position error exceeded at servo ON.


Moreover, this error may occur during the emergency-stop deceleration.

Measures

Check the load weight and press, etc.


Confirms the connection of the machine cable and the locomotion-axis cable etc.
If the surrounding temperature is low, or starting after stopping operation for an extended period of time,
perform running-in operation at low speed or use the warm-up operation mode.
When hand offset is long and acceleration-and-deceleration control is fixed or tracking is active in RH20FH series.
please reduce the acceleration and deceleration speeds (Accel command) and movement speed (Ovrd
command). Refer to separate "Instruction Manual/Detailed Explanation of Functions and Operations" for
details of each command.
(This error may occur during the emergency-stop deceleration.)
While operation is performed in the compliance mode of the joint coordinate system, if the Excessive error
1 (H096n) occurs, increase the set value of parameter CMPJCLL to suppress this error.
Refer to "Detailed explanation of command words"/"Cmp Jnt (Compliance Joint)" and "Movement
parameter"/"CMPJCLL (Current Limit Level for Cmp Jnt)" given in separate "INSTRUCTION MANUAL/
Detailed explanation of functions and operations".
(To use this function, the controller software version R4b/S4b or later is required.)

Error message

Excessive error 2

Cause

The position error exceeded at servo OFF.

Measures

Check the moving robot arm by something power. When it comes back, contact to the dealer.

Error message

Excessive error 3

Cause

Abnormal motor power line connection.

Measures

Check the connection of motor power line. When the excessive error 1 was detected, the current of the
motor is off.

Error message

Collision detection

Cause

A collision was detected.

Measures

1) If the robot has stopped by interference with peripheral equipment, move the arm to part from peripheral
equipment using jog operation. Depending on the level of collision, the collision detection error may occur
again. In that case, turn on the servo power again and do jog operation. If it still recurs, release the brake
and move the arm by hand.
2) If this error occurs without having collided, please adjust the collision detection level. If collision is
detected incorrectly during automatic operation, enlarge the setting value of the parameter (COLLVL)
corresponding to axis. If collision is detected incorrectly during jog operation, enlarge the setting value of
the parameter (COLLVLJG) corresponding to axis. However, since the detection level drops by enlarging
the set value, don't enlarge too much. And, the incorrect detection can be reduced when setup value of
parameter (HNDDATn WRKDATn) is correct.
3) If the speed excessive error has occurred at the same time, the torque alteration by rapid speed change
may be detected as a collision state. Remove other causes of the error and confirm movement again.
4) In case of operation under the environment of low temperature or after the long term stoppage, the collision detection error may occur by viscous transmutation of the grease used. In such a case, operate by
accustoming at low speed (warm-up), or use the warm-up operation mode.

Error message

Servo AMP over-regeneration

Cause

The additional axis exceeded the regenerative performance limit.

Measures

Check the regenerative capacity and parameters for the additional axis.
If it comes back, contact your service provider. Regeneration resistance may be disconnected.

Error message

Power supply over-regeneration

Cause

The converter's regenerative performance limit was exceeded.

Measures

Wait at least 15 minutes in the power ON state, and then turn the power OFF and ON.
If it comes back, contact your service provider. Regeneration resistance may be disconnected.

Error message

Encoder init communication error

Cause

1) An abnormality may have occurred in the position detector cable connection.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Turn the power OFF and ON once. If it comes back, contact your service provider.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

1-12 Error no. H096n (n indicates the axis number (1 to 8).)

1Error list

Error No.
H105n *
(n indicates the
axis number (1
to 8).)

H106n *
(n indicates the
axis number (1
to 8).)

H107n *
(n indicates the
axis number (1
to 8).)

H108n *
(n indicates the
axis number (1
to 8).)

H1090 *
H109n *
(n indicates the
axis number (1
to 8).)

H1100 *

H111n
(n indicates the
axis number (1
to 8).)

H112n *
(n indicates the
axis number (1
to 8).)

Error cause and measures


Error message

Encoder init communication error

Cause

Initial communication with the encoder was not possible

Measures

Check the encoder cable connection

Error message

Encoder communication error

Cause

Communication between the encoder and detector was cut off

Measures

Check the encoder cable connection

Error message

Encoder communication error

Cause

1) Communication with the position detector was cut off.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Confirms the signal cable of the machine cable and the locomotion-axis cable etc. If it comes back,
contact your service provider.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

Servo AMP communication error

Cause

An abnormality may have occurred in the communication cable connection.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.
CR750-Q/CR751-Q: Confirms the connection between the robot CPU system and the drive unit.

Error message

Servo AMP initialization error

Cause

An abnormality may have occurred in the servo axis settings (parameters, rotary switches).

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.
CR750-Q/CR751-Q: Confirms the connection between the robot CPU system and the drive unit.
Using the additional axis: Confirms the axis setting switch, cable connection with robot controller, setting
parameter, condition of power supply of additional axis amplifier, type of additional
axis amplifier etc. When applying a power supply, turn on the additional axis amplifier first, then turn on the controller. And when turning the power ON, turn on the
switch of the drive unit, then of the robot CPU.

Error message

Servo AMP communication error

Cause

An abnormality may have occurred in the communication cable connection.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.
Confirms the cable connection with robot controller and the condition of power supply of additional axis
amplifier.

Error message

SRV-AMP comm. error

Cause

A communication error was detected between the servo amplifier and PC.

Measures

Check the communication cable connection and conductivity. If it comes back, contact your service
provider.

Error message

Encoder ABS position data lost

Cause

The absolute position data in the position detector was lost. The voltage of the robot-arm or additional
axiss backup battery may be dropping.

Measures

Please set up the origin by ABS method after replacing the batteries. (Since position data can be perfectly
restored if the origin is set up by the ABS method, re-teaching is unnecessary.) Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for ABS method.
<Software version R4b (CR750-Q/CR751-Q controller)/S4b (CR750-D/CR751-D controller) or later>
If the voltage of robot battery is low, reset the error, and set up the origin by ABS method. Then, the robot
can be operated without replacing the battery. However, this error occurs again when the controller is returned on. It is recommended to replace the battery at the earliest opportunity.

H113n *
(n indicates the
axis number (1
to 8).)

H114n *
(n indicates the
axis number (1
to 8).)

Error message

Encoder per rotation data error

Cause

An error was detected in the position detector's one rotation data.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. data error (CRC)

Cause

A CRC error was detected in the data from servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error no. H105n * (n indicates the axis number (1 to 8).)

1-13

1Error list

Error No.
H115n *
(n indicates the
axis number (1
to 8).)

H116n *
(n indicates the
axis number (1
to 8).)

H117n *
(n indicates the
axis number (1
to 8).)

H118n *
(n indicates the
axis number (1
to 8).)

H119n *
(n indicates the
axis number (1
to 8).)

H1200 *

H121n *
(n indicates the
axis number (1
to 8).)

H122n *
(n indicates the
axis number (1
to 8).)

H123n *
(n indicates the
axis number (1
to 8).)

H1240 *

H125n *
(n indicates the
axis number (1
to 8).)

C126n
(n indicates the
axis number (1
to 8).)

C127n
(n indicates the
axis number (1
to 8).)

C128n
(n indicates the
axis number (1
to 8).)

Error cause and measures


Error message

Large command position

Cause

The command position from the RC is abnormally large.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. error (frame)

Cause

An error was detected in the communication frame from servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. error (info)

Cause

An error was detected in the communication information from the RC.

Measures

Check the communication cable connection and conductivity. If it comes back, contact your service
provider.

Error message

Servo amplifier feedback error 1

Cause

Pulses skipped in the position detector's feedback signal.

Measures

Check the detector cable connection and conductivity. If it comes back, contact your service provider.

Error message

Servo amplifier feedback error 2

Cause

Displacement occurred in the feedback amounts between the detectors on the motor edge and on the
machine edge.

Measures

Check the detector cable connection and conductivity. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. data error (CRC)

Cause

A CRC error was detected in the communication data from the servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. data error (ID)

Cause

A data ID error was detected in the communication data from the servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. data error (axis No)

Cause

An axis No. error was detected in the communication data from the servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. data error (SubID)

Cause

A Sub ID error was detected in the communication data from the servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

SRV-AMP Comm. data error (frame)

Cause

An No. of received frames error was detected in the communication data from the servo amplifier.

Measures

Turns off the power supply once and turns on again. If it comes back, contact your service provider.

Error message

Servo amplifier parameter error

Cause

An error was detected in the servo parameter.

Measures

Confirms whether the type displayed on the rated name plate of controller and T/B is the same.
If different, restores the type data (backup data).
If it comes back, contact your service provider.

Error message

Encoder communication error

Cause

Initial communication could not be established with the low-speed serial type absolute position linear scale.

Measures

Check the detector cable connection and conductivity. If it comes back, contact your service provider.

Error message

Encoder communication error

Cause

The serial data of absolute position was abnormally transmitted.

Measures

Check the detector cable connection and conductivity. Moreover, confirms carefully that the moving position of the robot has not deviated, and if it has deviated, sets up the origin again. Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for operation method.
If it comes back, contact your service provider.

Error message

Encoder serial format error

Cause

Absolute position serial data format was incorrect.

Measures

Check the detector cable connection and conductivity. Moreover, confirms carefully that the moving position of the robot has not deviated, and if it has deviated, sets up the origin again. Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for operation method.
If it comes back, contact your service provider.

1-14 Error no. H115n * (n indicates the axis number (1 to 8).)

1Error list

Error No.
C129n
(n indicates the
axis number (1
to 8).)

C130n
(n indicates the
axis number (1
to 8).)

C131n
(n indicates the
axis number (1
to 8).)

C132n
(n indicates the
axis number (1
to 8).)

C133n
(n indicates the
axis number (1
to 8).)

C134n
(n indicates the
axis number (1
to 8).)

C135n
(n indicates the
axis number (1
to 8).)

H136n *
(n indicates the
axis number (1
to 8).)

C137n
(n indicates the
axis number (1
to 8).)

C138n
(n indicates the
axis number (1
to 8).)

H1390

C1400

H1410

Error cause and measures


Error message

Absolute position fluctuation

Cause

The absolute position data fluctuated when the power was turned ON.

Measures

Check whether the axis moved due to arm dropping or external force when the power was turned ON.

Error message

Servo AMP MP scale F/B error

Cause

Excessive displacement was detected in the feedback amounts between the detector and the MP scale.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Servo AMP MP scale offset error

Cause

Excessive displacement was detected in the feedback amounts between the detector and the MP scale.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Multi-rotation data error

Cause

An error was detected in the position detector's multi-rotation data.

Measures

When the power supply is turned on next time, the current position data may not be correctly detected.
Please re-turn on the controller power supply and set up the origin by ABS method. Refer to separate
"Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for ABS method.
(Even if this warning occurs, unless the controller is re-turned on, it can operate perfectly. However, when
re-turning on the controller, the position gap may occur. Please be sure to set up the origin by ABS
method after re-turning on the controller power supply. Current position data returns to the normal position before error occurrence.)
When it comes back, contact to the dealer.

Error message

Encoder battery voltage low

Cause

The battery voltage supplied to the position detector dropped.

Measures

Replace the backup battery. For more information about the replacement procedure, refer to the separate
volumes, "Instruction Manual/Robot Arm Setup to Maintenance".
Even if this warning occurs, unless the controller is re-turned on, it can operate perfectly. However, if the
battery consumption is intense, the Encoder ABS position data lost error (H112n) may occur when the
controller is re-turned on. It is recommended to replace the battery at the earliest opportunity.

Error message

Over-regeneration warning

Cause

The regenerative level of the additional axis has risen to 80% or more.

Measures

Check the regenerative capacity and parameters for the additional axis.
If it comes back, contact your service provider. Regeneration resistance may be disconnected.

Error message

Overload warning

Cause

The overload level reached 95% or more.

Measures

Check the load weight and the robot for collisions, etc.

Error message

Absolute position counter error

Cause

The counter of absolute position is illegal.

Measures

Confirm whether the connection of encoder cable and the battery voltage of arm is falling.

Error message

Illegal parameter (servo)

Cause

A parameter was set exceeding the setting range.

Measures

The parameter has not been changed. Reset the correct value. If it comes back, contact your service
provider.

Error message

Removing control axis (servo)

Cause

An instruction to remove the axis was issued by the controller.

Measures

Cancel the instruction of removing axis.

Error message

Emergency stop (Servo amplifier)

Cause

The emergency stop command has been input from the RC

Measures

Release the emergency stop state

Error message

regeneration(AUX) frequency over

Cause

Regeneration at the limit has occurred frequently

Measures

Check the regeneration capacity

Error message

Instantaneous power failure (SRV)

Cause

Momentary power failure of 25 msec or longer has occurred.

Measures

Confirm the power supply of addition axis servo amplifier.

Error no. C129n (n indicates the axis number (1 to 8).)

1-15

1Error list

Error No.
C1420

C1430

H144n *
(n indicates the
axis number (1
to 8).)

H1460 *

H1470 *

H1480 *

H1490 *

H1491

H150n *
(n indicates the
axis number (1
to 8).)

H151n *
(n indicates the
axis number (1
to 8).)

H152n *
(n indicates the
axis number (1
to 8).)

H154n *
(n indicates the
axis number (1
to 8).)

H1550 *

H156n
(n indicates the
axis number (1
to 8).)

H157n
(n indicates the
axis number (1
to 8).)

Error cause and measures


Error message

Over-regeneration warning

Cause

The regeneration level reached 80 or more.

Measures

Lower the robot's movement speed.


If it comes back, contact your service provider. Regeneration resistance may be disconnected.

Error message

Servo amplifier main circuit OFF

Cause

The servo turned ON while the main circuit power was OFF

Measures

Turn the main circuit power ON

Error message

System error (servo 2)

Cause

Trouble occurred in the current processing processor.

Measures

Turn the power OFF and ON once. If it comes back, contact your service provider.

Error message

Power supply overcurrent

Cause

Overcurrent in the power module in the power supply.

Measures

Check the AC power line. If it comes back, contact your service provider.

Error message

Frequency error

Cause

AC frequency is out of range.

Measures

Check the AC power line frequency. If it comes back, contact your service provider.

Error message

Power supply parameter error

Cause

Illegal at the power supply parameter

Measures

Set the correct parameter

Error message

Power supply Power module overheat.

Cause

The temperature protection function of the power module operated.

Measures

Clean up or replaces the air filters. When it comes back, contact to the dealer.

Error message

Illegal converter thermal servo AMP.

Cause

Overheating of servo AMP converter.

Measures

Turn the power OFF, wait a while, and then turn ON again.

Error message

Motor combination error

Cause

The servo motor which does not correspond to addition axis servo amplifier is connected.

Measures

Confirm the specifications of servo amplifier and the motor.

Error message

SRV-AMP USB comm. error

Cause

A communication error was detected between the servo amp and PC

Measures

Check the communication cable connection and conductivity

Error message

Servo motor output watt over

Cause

The output wattage of the servo motor exceeded ratings

Measures

Lower the rotation speed of the servo motor

Error message

Communication error between units

Cause

The transmission data between servo amplifier units is illegal

Measures

Check the communication cable connection and conductivity

Error message

Emergency stop is a breakdown

Cause

The external emergency stop input is illegal

Measures

Turn the power OFF and ON once. When it comes back, contact to the dealer.

Error message

Excessive error 4

Cause

The axis moved while executing servo ON processing.

Measures

If it comes back, contact your service provider.

Error message

Non-registered servo error. (This error may be caused by the error on the amplifier for additional axis.)

Cause

A non-registered servo alarm occurred.

Measures

Confirms the code by LED of servo additional axis amplifier, and refer to the instruction manual of servo
amplifier.
If the alarm cannot be reset, turn the power OFF and ON. If it comes back, contact your service provider.

1-16 Error no. C1420

1Error list

Error No.

Error cause and measures

C158n

Error message

(n indicates the
axis number (1
to 8).)

Non-registered servo warning. (This caution may be caused by the warning on the amplifier for additional
axis.)

Cause

A non-registered servo warning occurred.

Measures

Confirms the code by LED of servo additional axis amplifier, and refer to the instruction manual of servo
amplifier. If the alarm cannot be reset, turn the power OFF and ON. If it comes back, contact your service
provider.

H1600 *

H1610 *

C1620

Error message

Mechanism un-setting.

Cause

The mechanism is not set up.

Measures

Set up one or more of mechanism. If this alarm occur after the restoring the data of controller check the
restored data. If it comes back, contact your service provider.

Error message

System error (illegal MEMECH)

Cause

The mechanism module name is illegal or not registered.

Measures

Correctly set. If it comes back, contact your service provider. If it comes back, contact your service
provider.

Error message

Illegal robot No.

Cause

When specifying the mechanism number by the external communications protocol, the mechanism number
not existing was specified.

Measures
C1630

C1640

C1650

C1660

C1670

H1680

H1681

H1682

Specify the existing mechanism number.

Error message

Cannot servo ON (during error)

Cause

The servo cannot be turned ON during a servo error.

Measures

Reset the servo error before turning the servo ON.

Error message

Cannot servo ON (DEADMAN OFF)

Cause

The servo cannot be turned ON while the enable switch is OFF.

Measures

Turn the enable switch ON before turning the servo ON.

Error message

Cannot servo ON (brake OFF)

Cause

The servo cannot be turned ON when there is an axis with the brakes released.

Measures

Lock the brakes for all axes before turning the servo ON.

Error message

Cannot servo ON (SRVON process)

Cause

The servo cannot be turned ON during the servo ON process.

Measures

Operate it after servo ON process is finished.

Error message

Cannot servo ON (SRVOFF process)

Cause

The servo OFF process is being carried out.

Measures

Operate it after servo OFF process is finished.

Error message

Cannot servo ON (timeout)

Cause

The servo did not turn ON within the specified time.

Measures

Turn the power supply OFF and ON once.


If it comes back, confirm that power supply voltage is in the specification value, and connection of the
external emergency stop is correct. And, when using the addition axis, confirm that the power supply voltage to the servo amplifier of addition axes is in the specification value and connection of AXMC is correct.
If it comes back, contact your service provider.

Error message

Unexpected servo OFF

Cause

The servo turned OFF unexpectedly.

Measures

Confirm that primary power supply voltage is in the specification value and wiring of the external
emergency stop line is correct.
When using the additional axis, confirms whether the alarm occur on the additional axis.
If it comes back, contact your service provider.

Error message

Servo ON Timeout (Safety relay).

Cause

A main circuit voltage did not rise because of a failure of the Safety relay on a converter card.

Measures

Turn the power OFF and ON once.


Confirm that wiring of the external emergency stop line is correct.
Confirm whether there is any problem in wiring of the external emergency stop switch. Refer to the "Examples of safety measures" given in separate
"Standard Specifications Manual" for external emergency stop switch wiring.
Please confirm whether in use of addition axis, there is any failure in the servo amplifier for addition axes.
If it comes back, contact to your service provider.

Error no. C158n (n indicates the axis number (1 to 8).)

1-17

1Error list

Error No.
H1683

C1690

C1700

C1710

C1720

C1730

C1740

C1750

C1760

C1770

C1780

C1781

H179n *n
(n indicates the
axis number (1
to 8).)

Error cause and measures


Error message

Servo ON Timeout. (Contactor)

Cause

A main circuit voltage did not rise because of contactor welded.

Measures

Turns off the power supply once and turns on again.


Confirm that primary power supply voltage is in the specification value and wiring of the external emergency stop line is correct.
When it comes back, contact to the dealer.

Error message

Cannot brake operation (DEADMAN)

Cause

The servo cannot be turned ON while the enable switch is OFF.

Measures

Turn the enable switch ON before turning the servo ON.

Error message

Cannot brake operation (EMG)

Cause

The brakes cannot be released while the emergency stop is input.

Measures

Release the emergency stop state before operating.

Error message

Cannot brake operation (SRVON)

Cause

The brakes cannot be operated during servo ON.

Measures

Turn the servo OFF before operating.

Error message

Cannot brake operation (BRK OFF)

Cause

The brakes cannot be released during the brake release process.

Measures

Operate it after brake is released.

Error message

Cannot brake operation (BRK ON)

Cause

The brakes cannot be locked during the brake lock process.

Measures

Operate it after brake is locked.

Error message

Servo parameter change failure

Cause

Other parameters cannot be changed during the parameter change process.

Measures

Carry out the parameter change process again.

Error message

Servo parameter change failure

Cause

Changes of the servo parameter failed.

Measures

Carry out the parameter change process again.

Error message

Illegal origin data

Cause

The origin setting data is not correct.

Measures

Set the correct origin setting data.


Confirm mistakes such as "1(one)" and "I(alphabet)", or "O(alphabet)" and "0(zero)", etc.

Error message

Origin setting incomplete

Cause

The origin is not set.

Measures

Re-execute after setting the origin.

Error message

Cannot set origin (illegal axis)

Cause

The origin was not set simultaneously for the interference axis.

Measures

Set the origin simultaneously for the interference axis. For example, the J3 axis and the J4 axis of the RH
type robot. Please refer to the section of origin setting of separate manual: "ROBOT ARM SETUP & MAINTENANCE" for details.

Error message

Cannot set origin (SRVON)

Cause

The origin was set during servo ON.

Measures

Turn the servo OFF before setting the origin.

Error message

Illegal parameter (MEJAR)

Cause

The parameter (MEAJAR) setting is illegal.


Or the setting value of the parameter related to addition axis control have exceeded the controllable operating range.

Measures

The useful range of the operating range setting parameter (MEAJAR) is -131072.00 to +131072.00. Correct,
if the set value is over the range.
Or confirm the setting value of the parameter related to addition axis control.

1-18 Error no. H1683

1Error list

Error No.
H1800 *

H1810 *

L182n
(n indicates the
axis number (1
to 8).)

L1830

L184n
(n indicates the
axis number (1
to 8).)

C1850

L1860

L1864

H188n *
(n indicates the
axis number (1
to 8).)

C189n *
(n indicates the
axis number (1
to 8).)

C1920

Error cause and measures


Error message

Illegal parameter (MEMAR)

Cause

The ABS operation range setting parameter MEMAR setting is incorrect. (Minus side value is larger than
"0", or plus side value is smaller than "0")

Measures

Set the value of the parameter "MEMAR" within the limits.

Error message

Illegal parameter (USERORG)

Cause

The user origin setting parameter USERORG setting is incorrect.

Measures

Correct the parameter USERORG.

Error message

Pos. data disagree.Check origin

Cause

1) Position data changed during power off.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Check the origin, re-install if shifting. Re-set up the origin only for the axis which deviated by the ABS
method. Refer to separate "Instruction Manual/ROBOT ARM SETUP & MAINTENANCE" for ABS
method.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

JRC. Exseeds the Pos. limit

Cause

The JRC instruction exceeding the operation range was executed.

Measures

Check the current position and the operating range.

Error message

JRC Qtt. Setting Too Large

Cause

The movement amount setting of the JRC is excessive.

Measures

Correct the JRCQTT parameter.

Error message

Instantaneous power failure

Cause

There was the momentary power failure.

Measures

Check the power supply connection and power supply state.

Error message

Illegal parameter (TLC)

Cause

The setting of the TLC parameter that sets the approach direction was incorrect.

Measures

Correct the TLC parameter. (=X/Y/Z)

Error message

FTP parameter setting error (**)


Note) "**" is substituted with the "parameter name".

Cause

The FTP communication parameter setting lies outside the range.

Measures

Check the setting and correct.

Error message

Jn addition axis amplifier cooling fan stop.

Cause

The cooling fan of the addition axis amplifier of Jn axis may be out of order.

Measures

Please replace the cooling fan of addition axis amplifier.


* Please also refer to the instruction manual of the servo amplifier of usage.

Error message

Jn addition axis amplifier cooling fan rev fall.

Cause

The cooling fan of the addition axis amplifier of Jn axis may be out of order.

Measures

Please replace the cooling fan of addition axis amplifier.


* Please also refer to the instruction manual of the servo amplifier of usage.

Error message

Cooling fan stopped (pow. sup.)

Cause

1) The cooling fan of the power supply stopped.


2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Confirm the rotation of the power supply cooling fan.


2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error no. H1800 *

1-19

1Error list

Error No.
C1940

H195n

C196n

L2000

L2010

L2020

L2030

H2031 *

H2040

L2041

L2042

Error cause and measures


Error message

Agitating fan stopped

Cause

1) The fan for agitating inside the robot controller (drive unit) has stopped.
2) The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have
blown out. For the fuse blowout, the emergency stop made by the customer may be the cause, or there
may be a ground fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling
device, etc.

Measures

1) Confirm rotation of the target cooling fan, and if out of order, replace them. Please refer to Page 55,
"Appendix 2: Fan installation place of robot controller (drive unit)." for the fan's mounting place.
2) Investigate and correct the ground fault or short circuit portion in the wiring made by the customer.
Then, replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for
details. (On details of the fuse, contact the manufacturer.)

Error message

Additional axis AMP error xx

Cause

Alarm of the addition axis servo amplifier was detected.

Measures

Refer to the instruction manuals of addition axis servo amplifier for the details of alarm.
"xx" of the error message corresponds to the alarm number of addition axis servo amplifier (MR-J3- B).
(The error reset methods differ for each alarm number of addition axis servo amplifier.)

Error message

Additional axis AMP Warning xx

Cause

Warning of the addition axis servo amplifier was detected.

Measures

Refer to the instruction manuals of addition axis servo amplifier for the details of warning.
"xx" of the error message corresponds to the warning number of addition axis servo amplifier (MR-J3-
B).

Error message

The servo is OFF

Cause

Because servo is turned off, the robot can't move.

Measures

Turn the servo ON and then restart.

Error message

Pulse output was not possible

Cause

There is an error in the pulse output designation.

Measures

Correct the program.

Error message

Reading external position data

Cause

A command that cannot be executed while reading the external commands was executed.

Measures

Correct the program.

Error message

JOG operation cannot be accepted

Cause

The JOG operation request was issued when the JOG operation request could not be accepted.

Measures

Changes the JOG mode after the JOG operation.

Error message

"Illegal parameter(JOGTSJ,JOGJSP)"

Cause

The parameter JOGTSJ, JOGJSP settings are not correct. [JOGPSP] [JOGJSP] = (element 1, element
2) = (constant high, constant low)

Measures

Set the set dimension to 5 or less.

Error message

Teaching position is not correct.

Cause

Change the teaching position.

Measures

The work coordinates were not able to be calculated from the teaching position. The cause is the following
content.
1. Two points are the same position.
2. Three points line up on the straight line.
Confirm and correct the teaching position

Error message

Can't calculate frame transformation coordinates.

Cause

The position data that defines the coordinate system used with frame transformation are on the same point
or arranged on a straight line so the coordinate system could not be calculated.

Measures

Change the position data to appropriate positions so the coordinate system can be calculated.

Error message

Frame transformation coordinates are not set

Cause

Frame transformation was attempted even though the coordinate system for frame transformation was not
set.

Measures

Set the coordinate system or cancel frame transformation.


Check that the MvSpl command argument <Frame transformation> designation is correct.

1-20 Error no. C1940

1Error list

Error No.
L2050

H2090

H211n
(n indicates the
plane number (1
to 8).)

H212n
(n indicates the
plane number (1
to 8).)

H2129

H213n
(n indicates the
axis number (1
to 8).)

H214n
(n indicates the
axis number (1
to 8).)

H215n
(n indicates the
axis number (1
to 8).)

H216n
(n indicates the
axis number (1
to 8).)

H217n
(n indicates the
axis number (1
to 8).)

H2181

H2182

H2183

Error cause and measures


Error message

CPU processing time exceeds

Cause

Because the function made effective is many at the same time

Measures

The CPU processing time exceeded the limiting value. Please take measures of either of following.
1. If interference avoidance function is activated, changes some cylinder models into the sphere model, or
reduces the number of the models for checking .
2. Invalidate some functions of following.
Interference avoidance, User definition area, Free plane limit, Collision detection, Compliance, Tracking,
Force sense
3. Reduces the Interrupt definition function currently used by the program.

Error message

In interference zone n. (n indicates the zone number (1 to 32).)

Cause

Movement outside the user-defined area "n" range was attempted.

Measures

Adjust the position.

Error message

Free plane n overrun

Cause

Movement outside the plane defined with free plane "n" was attempted.

Measures

Adjust the position.

Error message

Free plane n overrun

Cause

Movement outside the plane defined with free plane "n" was attempted.

Measures

Adjust the position.

Error message

Free plane limit data illegal

Cause

The free plane data setting value is illegal.

Measures

The two points are the same in the three points of parameter: SFCnp.
The value of parameter: SFCnAT is except "0, 1, -1".

Error message

Jn Speed is excessive (command)

Cause

The speed instruction value of n axis exceeded the permissible value.


When moving by the linear interpolation (or circle interpolation), needs to rotate the motor at the big speed
depending on the pose. If the specified speed is large, the speed instruction value to the motor may exceed
the permissible value.

Measures

Please lower moving speed by the Ovrd command and Spd command or change the movement position.

Error message

Jn +ABS limit over

Cause

The axis "n" + ABS limit was exceeded.

Measures

Referring to "Operation to Temporarily Reset an Error that Cannot Be Canceled" in the separate volume,
"Instruction Manual/Detailed Explanation of Functions and Operations", reset the error and move the axis
"n" within the operation range using JOG operation.

Error message

Jn -ABS limit over

Cause

The axis "n" - ABS limit was exceeded.

Measures

Referring to "Operation to Temporarily Reset an Error that Cannot Be Canceled" in the separate volume,
"Instruction Manual/Detailed Explanation of Functions and Operations", reset the error and move the axis
"n" within the operation range using JOG operation.

Error message

Jn (+) angle exceeds the limit

Cause

The axis "n" + Joint limit was exceeded. When the teach mode, numerical "0" is set to n.

Measures

Adjust the position.

Error message

Jn (-) angle exceeds the limit

Cause

The axis "n" - Joint limit was exceeded. When the teach mode, numerical "0" is set to n.

Measures

Adjust the position.

Error message

X(+) data exceeds the limit

Cause

The X axis + XYZ limit was exceeded.

Measures

Adjust the position.

Error message

Y(+) data exceeds the limit

Cause

The Yaxis + XYZ limit was exceeded.

Measures

Adjust the position.

Error message

Z(+) data exceeds the limit

Cause

The Z axis + XYZ limit was exceeded.

Measures

Adjust the position.

Error no. L2050

1-21

1Error list

Error No.
H2191

H2192

H2193

L240n
(n: Robot CPU
No.)

Error cause and measures


Error message

X(-) data exceeds the limit

Cause

X(-) data exceeds the limit

Measures

Adjust the position.

Error message

Y(-) data exceeds the limit

Cause

Y(-) data exceeds the limit

Measures

Adjust the position.

Error message

Z(-) data exceeds the limit

Cause

Z(-) data exceeds the limit

Measures

Adjust the position.

Error message

Collision avoidance detect (*)


Note) "(*)": shows the detected model. (the the lower digit of the parameter for the model registry)

Cause

A collision avoidance was detected

Measures

Release the collision avoidance state

L241n
(n: Robot CPU
No.)

Error message

Collision avoidance detect (*)


Note) "(*)": shows the detected model. (the the lower digit of the parameter for the model registry)

Cause

A collision avoidance was detected

Measures

Release the collision avoidance state

L2420

Error message

Collision avoidance comm. error

Cause

Collision avoidance comm. error

Measures

Check the robot controller

Error message

A lot of colli. avoidance models

Cause

A lot of collision avoidance models

Measures

Reduce the collision avoidance models

Error message

Tracking encoder data error

L2421

L2500

L2510

L2520

L2530

L2540

L2560

L2570

L2601

Cause

An error was detected in the data of tracking encoder.

Measures

1) The conveyor rotates at the fixed velocity.


2) The connection of the encoder.
3) The earth of the earth wire.

Error message

Tracking parameter reverses

Cause

Tracking parameter[EXCRGM*] Setting value reverses

Measures

Check the parameter[EXCRGM*] value.

Error message

Tracking parameter is range over

Cause

Tracking parameter[TRBUF] Setting value is range over.


Setting range: element 1=1-8, element 2=1-64

Measures

Check the parameter[TRUBF] value.

Error message

There is no area where data is written.

Cause

There is no area where data is written.

Measures

Please read the data by using TrRd

Error message

There is no read data.

Cause

There is no read data.

Measures

Please use TrRd after executing TrWrt.

Error message

Ilegal parameter of Tracking.

Cause

The value of the parameter: EXTENC is outside the range. setting range: 1-8.

Measures

Please check the value of parameter.

Error message

Installation slot error.

Cause

Q173DPX is installed in slot 0-2 of a basic base.

Measures

Install Q173DPX to slot 3-11.

Error message

Start pos. exseeds the limit

Cause

The start position is outside the operation range.

Measures

Adjust the position.

1-22 Error no. H2191

1Error list

Error No.
L2602

L2603

L2610

L2611

Error cause and measures


Error message

DSTN pos. exseeds the limit

Cause

The target position is outside the operation range.

Measures

Adjust the position.

Error message

Med pos. data exseeds the limit

Cause

The intermediate position is outside the operation range.

Measures

Adjust the position.

Error message

Spline interpolation error (Spline file)

Cause

An error related to the spline file occurred.

Measures

Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.

Error message

Can't open spline file

Cause

The spline file corresponding to the spline No. designated with the MvSpl command could not be opened.

Measures

Check that the spline No. designation is correct, and that the target spline file is saved in the controller.

Error message

Spline file is broken

Cause

The spline file contents did not match the checksum.

Measures

Open the target spline file and check the contents. Then, save the file again to recreate the spline file.
Write the new file to the controller again.

Error message

Spline file is not supported.

Cause

The designated spline file cannot be used with the current controller.

Measures

Check the spline file and controller versions. It may be necessary to upgrade the software version.

Error message

Can't change spline file.

Cause

The target spline file is currently being used for spline interpolation (file is open).

Measures

A spline file currently being used for spline interpolation (file is open) cannot be exported to the controller,
deleted or renamed. Carry these out after spline interpolation ends.

Error message

Can't get data.

Cause

The spline file is closed so the data cannot be retrieved.

Measures

Reset the program, and then execute the MvSpl command again.

Error message

Spline interpolation error (path point)

Cause

An error related to the path point registered in the spline file has occurred.

Measures

Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.

Error message

Path points are too close (nnnn)

Cause

The distance between path points is too short, or the speed command in respect to the path point distance
is too high.

Measures

"nnnn" in the error message indicates the path point No. causing the error. Review this path point's position, or review the spline interpolation command speed.

Error message

The posture variation is too large (nnnn)

Cause

The variation in posture between path points is too large. (The posture variation angle exceeds 150
degrees.)

Measures

"nnnn" in the error message indicates the path point No. causing the error. Review the posture so that the
posture variation amount for this path point is smaller, or add a path point to reduce the posture variation
amount in the single block.

Error message

Path point's configuration flag is incorrect (nnnn)

Cause

A different path point is registered for the configuration flag value.

Measures

"nnnn" in the error message indicates the path point No. causing the error. Review this path point's position, and change it so it is the same configuration flag as the other path points.

Error no. L2602

1-23

1Error list

Error No.
L2612

Error cause and measures


Error message

Spline interpolation error (Execution error)

Cause

An error related to the spline interpolation execution conditions occurred.

Measures

Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.

Error message

This robot does not support spline interpolation.

Cause

Spline interpolation was attempted with a robot that does not support spline interpolation.

Measures

Use a different movement command than spline interpolation.

Error message

Can't execute with these start conditions.

Cause

Spline interpolation was attempted with a robot program in a slot having the start conditions
ALWAYSERROR.

Measures

Spline interpolation cannot be executed with a slot having the start conditions ALWAYSERROR. Delete
spline interpolation or change the start conditions to START.

Error message

Another spline interpolation is being executed

Cause

Multiple spline interpolations cannot be executed simultaneously.

Measures

Check whether spline interpolation was attempted with a different robot during spline interpolation, or
whether spline interpolation was directly attempted while spline interpolation was halted.

Error message

Can't execute step return

Cause

Step return was attempted in respect to spline interpolation.

Measures

Spline interpolation does not support the step return operation. Do not attempt step return.

1-24 Error no. L2612

1Error list

Error No.
L2613

Error cause and measures


Error message

Spline interpolation error (interpolation process)

Cause

An error occurred during the spline interpolation process.

Measures

Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.

Error message

Not enough path points

Cause

There are less than four path points registered in the spline file.

Measures

At least four path points are required to execute spline interpolation. Use a spline file in which four or more
path points are registered.

Error message

Not enough arc designated points (nnnn)

Cause

Three consecutive path points are not designated for the spline interpolation arc.

Measures

The number of points in the arc containing the path point No. "nnnn" displayed in the error message is
insufficient. To generate an arc, an arc for three consecutive path points must be designated. This error
occurs if there are only two consecutive points. Add another path point in the arc designation to move with
an arc path.

Error message

Block data calculation error (ssssssss)

Cause

An error occurred in the process to calculate the data related to the spline interpolation block.

Measures

The details of the error differ according to "ssssssss" in the error message.
Reg.Pt.:
The information on the number of path points saved in the spline file does not match the number of path
points actually registered. Open the spline file in the Spline File Edit screen once, save it again and export
it to the controller.
Cir.Arc:
The arc could not be generated. Check that the path points for the arc designation are not arranged on a
straight line.
Frm.Cnv.:
The frame transformation calculation failed. Review the path point positions.
Blk.Stp.:
Generation of the data for the block stopped, and spline interpolation could not be executed. Reset the
program.
PtoJ.:
The joint angle cannot be calculated at the position. Review the path point positions.

Error message

Block data does not exist

Cause

The load in the process for the controller during spline interpolation was large, and the data for the spline
interpolation block could not be generated in time.

Measures

Check whether the load in the spline interpolation execution process can be reduced in the following ways.
Stop simultaneous execution of functions related to movement such as the collision detection function or
visual control function.
Review the multi-tasks and reduce the number of slots executed simultaneously.
Reduce the dedicated output signal assignments.
Reduce the spline interpolation command speed.

Error message

Spline interpolation command calculation error (nnnn)

Cause

An error occurred in the process for calculating the spline interpolation position commands.

Measures

Review the position of path point No. "nnnn" indicated in the error message or the MvSpl command
arguments setting value.
Check that the cancel angle is set correctly. (Does the spline curve bend suddenly?)

Error no. L2613

1-25

1Error list

Error No.
L2614

L2615

L2621

L2622

L2700

Error cause and measures


Error message

Spline interpolation error (other functions)

Cause

A function that cannot be used with the spline interpolation was executed.

Measures

Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.

Error message

Tracking function is enabled

Cause

The tracking function was enabled when attempting spline interpolation.

Measures

Spline interpolation and tracking function cannot be executed simultaneously. Disable the tracking function
before executing spline interpolation.

Error message

Can't change tool/base setting

Cause

The tool/base setting was changed during spline interpolation execution.

Measures

The tool/base setting cannot be changed during spline interpolation (including when halted). Change the
settings after spline interpolation ends.

Error message

Can't execute Jrc command

Cause

The Jrc command was executed during spline interpolation.

Measures

The Jrc command cannot be executed during spline interpolation (including when halted). Execute the
command after spline interpolation ends.

Error message

Spline interpolation error (exceeds setting range)

Cause

A setting value related to spline interpolation exceeds the setting range.

Measures

Refer to the error details No. and check the details of the occurring error. Then take actions for those
error details.

Error message

M_SplVar setting value exceeds setting range

Cause

A value exceeding the range was substituted into M_SplVar.

Measures

Substitute a value within the setting range (0 to 32767).

Error message

M_SplVar setting range exceeds setting range (nnnn)

Cause

A value exceeding the setting range is set in the spline file.

Measures

Change the setting for the path point No. "nnnn" indicated in the error message so it is within the range (
1 to 32767).

Error message

Tolerance setting value exceeds range (nnnn)

Cause

The tolerance designation in the spline file exceeds the range.

Measures

Change the tolerance designation for the path point No. "nnnn" indicated in the error message so it is
within the range (0 to 100).

Error message

Output signal exceeds range (nnnn)

Cause

The head No. for the signal output in the spline file exceeds the range.

Measures

Change the head No. of the signal output for the path point No. "nnnn" indicated in the error message so it
is within the range (1 to 32767).

Error message

Interpolation setting information exceeds range

Cause

Data with value exceeding the range was found in the spline file interpolation setting information.

Measures

Open the target spline file and check the contents. Then, save the file again to recreate the spline file.
Write the new file to the controller again.

Error message

Header information exceeds range

Cause

Data with value exceeding the range was found in the spline file header information.

Measures

Open the target spline file and check the contents. Then, save the file again to recreate the spline file.
Write the new file to the controller again.

Error message

Tracking function is enabled.

Cause

The tracking function and Ex-T control function cannot be enabled simultaneously.

Measures

When using the Ex-T control function, disable the tracking function.

Error message

Singular point passage function is enabled.

Cause

The singular point passage function and Ex-T control function cannot be enabled simultaneously.

Measures

When using the Ex-T control function, disable the singular point passage function.

Error message

Cmp error (different mode)

Cause

The designated mode is different from the current mode.

Measures

Execute Cmp Off and then designate.

1-26 Error no. L2614

1Error list

Error No.
C2710

H2720

C272n
(n indicates the
axis number (1
to 8).)

C273n
(n indicates the
axis number (1
to 8).)

C2740

L2750

H2760

H2770

H2780

L2800

L2801

L2802

Error cause and measures


Error message

Cmp error (displacement)

Cause

The displacement magnitude of the compliance operation exceeded the specified value.

Measures

Correct the program, position or other item so that the displacement magnitude can be reduced.

Error message

Cmp error (joint angle)

Cause

Cmp Command exceeds the limit of a joint angle.

Measures

Adjust the position data or reduce the displacement.

Error message

Cmp error (Jn joint angle)

Cause

Cmp Command exceeds the limit of joint angle of joint "n" axis

Measures

Change the position data or reduce displacement.

Error message

Cmp error (Jn axis speed)

Cause

Cmp Command exceeds the limit of speed of joint "n" axis.

Measures

Change the position data or slow down.

Error message

Cmp error (coordinates conv.)

Cause

An error was detected in the coordinates conversion of Cmp command.

Measures

Adjust the position data.

One of the errors below is detected.


Please take measures corresponding to an error message.
Error message

Cannot execute while tracking

Cause

Cannot execute while tracking

Measures

Execute Trk Off and then execute

Error message

Cannot invalidate F.Ctrl (Trk)

Cause

Force control cannot be invalidated while executing tracking

Measures

Please invalidate the tracking function

Error message

Unable to disable force sense control. (Tracking being performed)

Cause

Unable to disable force sense control while tracking function being executed.

Measures

Try again after disabling the tracking function.

Error message

The force sense control offset limit was reached.

Cause

The robot attempted to move beyond the force sense control offset limit.

Measures

Check whether there is a problem with robot movement while force sense control is enabled.
(The offset limit is the value set in parameter FSCORMX.)

Error message

Outside offset position movement range (**)


Note) "**" is substituted with "Jn" (n is axis No.)

Cause

The position after force sense control offset lies outside the range.
The robot may have been moved near the movement range limit.

Measures

Review the movement position or force sense control settings, and ensure that the offset position does not
exceed the movement range.

Error message

Offset position speed over (**)


Note) "**" is substituted with "Jn" (n is axis No.)

Cause

The speed of movement to the position after offsetting with force sense control exceeded the speed limit.
The movement speed may be too fast, or the robot may have been moved at the singular point adjacent.

Measures

Review the movement speed and movement position, or the force sense control settings.

Error message

Illegal position data

Cause

This may occur for a position to which the robot cannot reach.

Measures

Adjust the position.

Error message

Illegal position data (start)

Cause

This may occur for a starting position to which the robot cannot reach.

Measures

Adjust the position.

Error message

Illegal position data (dstn)

Cause

This may occur for a ending position to which the robot cannot reach.

Measures

Adjust the position.

Error no. C2710

1-27

1Error list

Error No.
L2803

L2810

H2820

H2830

H2840

H2850

H2860

H2870

H2880 *

H2890

L2900

L3100

Error cause and measures


Error message

Illegal assisting position data (intmed)

Cause

The intermediate path at the straight line interpolation and the route at circle interpolation are the position
which the robot cannot move.

Measures

Confirm the error occurrence line and confirm that there is no position which the robot cannot move. And
please correct the data of starting position, midway position, or ending position .

Error message

Posture flag is disagree

Cause

The structure flag of the start point and end point don't match.

Measures

Adjust the position data.

Error message

Illegal Accel ratio

Cause

This occurs when the acceleration/deceleration ratio is too small.

Measures

Adjust the acceleration/deceleration ratio to a larger value.

Error message

System error (ipol posture type)

Cause

The Type argument of the Mov instruction was set to -1 or a similar value.

Measures

Change the Type argument of the Mov instruction to a correct value (0, 1, etc).

Error message

System error (ipol parameters)

Cause

The parameter may have been damaged.

Measures

If it comes back, contact your service provider.

Error message

System error (ipol norm)

Cause

The norm is illegal. A problem occurred in internal computation processing.

Measures

If it comes back, contact your service provider.

Error message

System error (ipol type)

Cause

An illegal interpolation process method is being used. A problem occurred in internal computation processing.

Measures

If it comes back, contact your service provider.

Error message

System error (ipol data undef)

Cause

The interpolation position data has not been defined. A problem occurred in internal computation processing.

Measures

If it comes back, contact your service provider.

Error message

System error (ipol data area)

Cause

The memory is insufficient for the inside operation.

Measures

If it comes back, contact your service provider.

Error message

System error (undefined err)

Cause

An undefined error number was generated in internal computation processing.

Measures

If it comes back, contact your service provider.

Error message

System ERROR M00 to M04

Cause

An error occurred in the internal processing.

Measures

If it comes back, contact your service provider.

Error message

PROC stack over

Cause

For example, if it jumped by GoSub but did not return by the Return command, or if it escaped by GoTo
using the For and Next commands, stack memory decreased gradually.

Measures

Correct so that in the case of GoSub, return by Return, and in the case of For and Next, do not exit by
GoTo.

1-28 Error no. L2803

1Error list

Error No.
L3110

L3120

L3130

L3140

L3150

L3170

L3180

L3200

L3210

L3220

Error cause and measures


One of the errors below is detected.
Please take measures corresponding to an error message.
Refer to the separate manual, Instruction Manual/Detailed Explanation of Functions and Operations or Instruction Manual/Force Sensor Function in details.
Error message

Arg. value range over

Cause

Arg. value is outside range

Measures

Please confirm the range of the argument and set a correct value

Error message

The force sense control command argument lies outside the range.

Cause

A value outside the range was set for the force sense control command argument.

Measures

Check the argument range and set a correct value.

Error message

The force sense control status variable argument lies outside the range.

Cause

A value outside the range was set for the force sense control status variable argument.

Measures

Check the argument range and set a correct value.

Error message

The force sense control related argument lies outside the range.

Cause

A value outside the range was set for the force sense control related argument.

Measures

Check the argument range and set a correct value.

Error message

The Mo trigger No. lies outside the range.

Cause

A value outside the range was set for the Mo trigger No.

Measures

Check the setting range and set a correct value.

Error message

Def MoTrg command argument error

Cause

An unusable variable or different mechanical No. was set.

Measures

Set a usable variable or same mechanical No.

Error message

No. of arg. is over

Cause

No. of argument is over

Measures

Please confirm the range of the argument and set a correct value

Error message

COM file is already opened

Cause

Opening of a file already opened was attempted.

Measures

Check the file No. and re-execute.

Error message

Can't open COM file

Cause

The file cannot be opened.

Measures

Check the file No. and re-execute.

Error message

Cannot Print (INPUT mode)

Cause

The file open mode is INPUT, so writing is not possible.

Measures

Check the file No. and open mode, and re-execute.

Error message

Cannot Input (OUTPUT mode)

Cause

The file open mode is OUTPUT, so writing is not possible.

Measures

Check the file No. and open mode, and re-execute.

Error message

System error (array range over)

Cause

System error (array range over)

Measures

If it comes back, contact your service provider

Error message

This file is read only

Cause

The file cannot be read.

Measures

Check the contents of the file.

Error message

This variable is write protected

Cause

Writing of this variable is prohibited.

Measures

Check the variable protection setting.

Error message

Nesting over

Cause

A nest-over error occurred in If of the If instruction or For of the For instruction.

Measures

Correct the program and re-execute.

Error no. L3110

1-29

1Error list

Error No.
L3230

L3240

L3250

L3251

L3252

L3253

L3254

L3255

L3260

L3270

L3280

L3281

L3282

L3285

L3286

L3287

Error cause and measures


Error message

For Next statements unmatch

Cause

The No. of For and Next statements do not match.

Measures

Correct the program and re-execute.

Error message

"Nesting over (For, While)"

Cause

The No. of nesting stages exceeded 16 stages (For, While).

Measures

Correct the program.

Error message

While WEnd statements unmatch

Cause

The No. of While and WEnd statements do not match.

Measures

Correct the program and re-execute.

Error message

Number of jump destination exceeds 32

Cause

The number of branches defined exceeded 32.

Measures

Correct the program and re-execute.

Error message

If EndIf statements unmatch

Cause

If EndIf statements unmatch.

Measures

Correct the program and re-execute.

Error message

"Nesting over (If, EndIf)"

Cause

The No. of nesting stages exceeded 8 stages (If).

Measures

Correct the program and re-execute.

Error message

Select - End Select statements unmatch

Cause

Select - End Select statements unmatch.

Measures

Correct the program and re-execute.

Error message

If Else statements unmatch

Cause

If Else statements unmatch.

Measures

Correct the program and re-execute.

Error message

Cannot exec for all slots

Cause

Execution with all slots designated is not possible.

Measures

Designate an individual slot and try again.

Error message

The command size is exceeded

Cause

The command size is exceeded.

Measures

Specify within single-byte 256 characters.

Error message

Cannot execute without GetM

Cause

The command you attempted to execute cannot be executed without GetM. Or, a non-existing mechanical
number was specified.

Measures

Execute it after executing the RelM and GetM commands in another task slot.

Error message

Cannot execute during RUN

Cause

Cannot execute during operation.

Measures

Cannot execute during operation.

Error message

"Can't RUN (not select, attribute)"

Cause

The program is not selected or the attribute is illegal.

Measures

Load the program into the specified task slot. Or, change the program attributes.

Error message

Cannot execute (RUN or WAI)

Cause

can't execute in the state of stopping or executing.

Measures

Reset the program (cancel the abort status).

Error message

Program is empty

Cause

Execution of an empty program was attempted.

Measures

Make the program or select the correct program.

Error message

Cannot execute (ERROR ALWAYS)

Cause

This command cannot be used when the start conditions are ERROR and ALWAYS.

Measures

Correct the program.

1-30 Error no. L3230

1Error list

Error No.
L3288

L3289

L3290

L3300

L3310

L3320

L3330

L3340

L3350

L3360

L3361

L3370

L3380

L3390

L3400

L3500

Error cause and measures


Error message

Cannot execute while editing

Cause

That program cannot be executed because it is being edited.

Measures

Finish editing the program first, and then start it.

Error message

Program does not exist (SLT*)

Cause

The program designated in the slot table does not exist.

Measures

Correct the slot parameter.

Error message

System slot cannot be executed

Cause

The system slot cannot be executed.

Measures

Check whether another slot (user slot) is being operated.

Error message

User slot cannot be executed

Cause

A user slot cannot be executed.

Measures

Check whether the system slot is being operated.

Error message

Cannot execute XRun (Runing)

Cause

XRun is not possible as the designated slot is operating.

Measures

Stop the specification slot, and execute.

Error message

Cannnot execute XRun (empty)

Cause

XRun is not possible as the program has not been selected.

Measures

Specify program name to the argument or execute XLoad.

Error message

Cannnot execute XStp (empty)

Cause

XStp is not possible as the program has not been selected.

Measures

correct the program, and execute.

Error message

Cannnot execute XRst (empty)

Cause

XRst is not possible as the program has not been selected.

Measures

Resetting is possible in the state of waiting only.

Error message

Cannnot execute XRst (Running)

Cause

Xrst is not possible as the program is executing.

Measures

Stop execution, and do it.

Error message

Cannnot execute XLoad (not PSA)

Cause

XLoad cannot be executed when the program cannot be selected.

Measures

Execute XRst, and do it.

Error message

Can not load the program (SLT*)

Cause

A non-existing program was specified in the slot parameter (SLTn).

Measures

A non-existing program was specified in the slot parameter (SLTn).

Error message

Cannnot execute XClr (empty)

Cause

XClr is not possible as the program has not been selected.

Measures

XClr can only be executed to enable program selection.

Error message

Cannnot execute XClr (not PSA)

Cause

Program selection is not enabled.

Measures

Execute XClr after resetting the program (canceling the abort status).

Error message

Cannot use arc pallet

Cause

Cannot use arc pallet.

Measures

Change to another method.

Error message

System error (PROC stack over)

Cause

System error. (Processor stack overflow)

Measures

If it comes back, contact your service provider

Error message

Illegal format input (Input)

Cause

The type of the variable specified by Input and the type of the received data do not match.

Measures

Check the format.

Error no. L3288

1-31

1Error list

Error No.
L3501

L3600

L3700

L3710

L3720

L3750

L3760

L3770

L3810

L3820

L3830

L3840

L3850

L3860

Error cause and measures


Error message

Illegal Receive data (EBREAD)

Cause

Type is different (receive data and specified variable)

Measures

Please confirm specified tag data of the vision.

Error message

Jump destination does not exist

Cause

No jump destination was found for the Def Act, On Com and On GoTo commands.

Measures

Check the jump destination.

Error message

Undefined variable

Cause

It was attempted to reference a variable that has not been initialized.

Measures

Define a variable, enter an initial value, and then use it.

Error message

Nesting over (CallP)

Cause

Program Call is used more than the limitation.

Measures

Reduce the call count of CallP (nesting).

Error message

RC NX statements unmatch

Cause

RC NX statements unmatch

Measures

Match the numbers of RC and NX.

Error message

Illegal positions (Def Plt)

Cause

Multi rotation flag (FL2 J1/J4 axis) is different

Measures

Specify position to become the same multi rotation flag.

Error message

Illegal positions (Def Plt)

Cause

J1 or J4 axis is greatly changed (Def Plt)

Measures

Specify positions to be not different greatly

Error message

This is an undefined Mo trigger.

Cause

An attempt was made to use an undefined Mo trigger.

Measures

Define the specified Mo trigger before use.

Error message

Different argument type

Cause

The type of an argument in an arithmetic operation, monadic operation, comparison operation or each function is different.

Measures

Designate the correct argument.

Error message

Undefined intermediate code

Cause

A program or system status variable may have been damaged.

Measures

Restore using the backup data. If the backup data is not available, it is necessary to create a program again.

Error message

Cannot execute GetM

Cause

GET of the mechanisms is not possible.

Measures

Check whether the designated mechanisms are being used with a different slot.

Error message

Return without GoSub

Cause

Return was executed without using GoSub.

Measures

Check the program.

Error message

Undefined PLT

Cause

The Def Plt command was not executed.

Measures

Use it after defining a pallet with the Def Plt command.

Error message

Illegal position data defined

Cause

There is an error in the position data.

Measures

Check the position data definition.

1-32 Error no. L3501

1Error list

Error No.
L3870

L3880

L3890

L3900

L3910

L3930

L3940

L3950

L3960

L3970

L3980

Error cause and measures


One of the errors below is detected.
Please take measures corresponding to an error message.
Error message

Illegal mecha No. (****)


Note) **** is substituted with the robot status variable.

Cause

The designated mecha No. is an invalid value

Measures

Please set a correct mecha No.

Error message

The force sense control status variable mechanical No. is an invalid value.

Cause

An invalid variable was set for the force sense control status variable
mechanical No.

Measures

Set a correct mechanical No.

Error message

The mechanical No. specified with the Def MoTrg command is an invalid value.

Cause

The mechanical No. specified with the Def MoTrg command is an invalid value.

Measures

Set a correct mechanical No.

Error message

Illegal slot No.

Cause

The task slot number specified in the argument of the system status variables was invalid.

Measures

Input the correct slot No.

Error message

System error (make MCODE)

Cause

An error has occurred when creating an operation instruction. The program may have been damaged.

Measures

Restore using the backup data. If the backup data is not available, it is necessary to create a program again.

Error message

JRC Command is disable

Cause

The JRCEXE parameter is disabled, so it cannot be used.

Measures

Change the JRCEXE parameter, and then execute.

Error message

Cannnot execute (JRC 0)

Cause

JRC 0 can not execute for robot arm axis.

Measures

Correctly set.

Error message

This command cannot be executed

Cause

Collision detection is effective

Measures

Repeal collision detection (execute ColChk Off)

Error message

ColChk cannot be executed

Cause

An exclusive function is performing with ColChk

Measures

Repeal the corresponding function

Error message

NOERR cannot be executed

Cause

Interruption using M_ColSts is invalid

Measures

Define interruption using M_ColSts and confirm it

Error message

This Act No. cannot be repealed

Cause

NOERR of collision detection is performed

Measures

Repeal this interruption after canceling NOERR

Error message

ColChk cannot be performed

Cause

Collision detection serves as prohibition of use

Measures

Change parameter COL into use permission

Error message

Load mode cannot be specified.

Cause

Prec command is executed

Measures

Repeal high accuracy mode (execute Prec Off)

Error no. L3870

1-33

1Error list

Error No.
L3982

H3983

L3984

H3985

Error cause and measures


Error message

Cannot be used (singular point)

Cause 1

This robot does not correspond to the singular point function

Measures 1

Check the argument of Type specification

Cause 2

Cmp command is executed

Measures 2

Invalidate a compliance mode (execute Cmp Off)

Cause 3

A synchronous addition axis control is effective

Measures 3

Invalidate a synchronous addition axis control

Cause 4

Tracking mode is effective

Measures 4

Invalidate a tracking mode (execute Trk Off)

Cause 5

Pre-fetch execution is effective

Measures 5

Invalidate a pre-fetch execution

Cause 6

This robot is a setting of the multi mechanism

Measures 6

Do not use the function of passage singular point

Cause 7

ColChk On command is executed

Measures 7

Invalidate a collision detection (execute ColChk Off)

Error message

Cannot execute Cnt movement

Cause

A structural flag or the angle of the joint is not corresponding

Measures

It surely positions it by Dly command etc

Error message

Cannot be passsed (singularity)

Cause

Robot passes position which is very near the singular point

Measures

Adjust the teaching position

Error message

Cannot be passsed (singularity)

Cause

Robot passes position which is very near the singular point

Measures

Adjust the teaching position

1-34 Error no. L3982

1Error list

Error No.
L3986

Error cause and measures


One of the errors below is detected. Please take measures corresponding to an error message.
Error message

Unable to enable force sense control. (Sensor)

Cause

Unable to execute because the force sensor is not connected.

Measures

Connect the force sensor, or delete the command that cause the error.

Error message

Unable to enable force sense control. (Cmp command)

Cause

It is not possible to enable force sense control function while the compliance control function is enabled.

Measures

The force sense control function and compliance control function cannot be enabled simultaneously. If
using the force sense control function, disable the compliance control function.

Error message

Unable to execute the Cmp command. (Force sense control)

Cause

It is not possible to enable the compliance control function while the force sense control function is
enabled.

Measures

The force sense control function and compliance control function cannot be enabled simultaneously. If
using the compliance control function, disable the force sense control function.

Error message

Unable to enable the collision detection function. (Force sense control)

Cause

It is not possible to enable the collision detection function while force sense control function is enabled.

Measures

The force sense control function and collision detection function cannot be enabled simultaneously. If using
the collision detection function, disable the force sense control function.

Error message

Unable to enable force sense control. (Initialization)

Cause

It is not possible to perform initialization when starting force sense control.

Measures

Check the parameter settings.

Error message

This is the singular point adjacent area. (Force sense control)

Cause

It is not possible to move the singular point adjacent area while the force sense control function is enabled.

Measures

If moving the singular point adjacent area, disable the force sense control function.

Error message

The force sense control status is different.

Cause

The force sense control enabled/disabled status when resuming program operation differs from that during
program operation.

Measures

Set the force sense control enabled/disabled status to the correct status. (This occurs only once when
resuming program operation.)

Error message

This function cannot be used.

Cause

This model is not compatible with the executed force sense control function.

Measures

Do not use this force sense control function.


Contact the maker for details on the latest compatibility status.

Error message

Unable to change tool conversion data. (Force sense control)

Cause

It is not possible to change tool conversion data while the force sense control function is enabled.

Measures

If changing tool conversion data, disable the force sense control function.

Error message

Unable to change base conversion data. (Force sense control)

Cause

It is not possible to change base conversion data while the force sense control function is enabled.

Measures

If changing base conversion data, disable the force sense control function.

Error message

Unable to execute the Jrc command. (Force sense control)

Cause

It is not possible to execute the Jrc command while the force sense control function is enabled.

Measures

To execute the Jrc command, disable the force sense control function.

Error message

Disable force sense control.

Cause

JOG operation cannot be performed on your model while the force sense control function is enabled.

Measures

Disable the force sense control function.

Error message

Unable to perform offset cancel. (Force sense control)

Cause

It is not possible to perform offset cancel while the force sense control function is enabled.

Measures

If performing offset cancel, disable the force sense control function.

Error no. L3986

1-35

1Error list

Error No.
L3987

Error cause and measures


One of the errors below is detected. Please take measures corresponding to an error message.
Error message

Force sense control is disabled.

Cause

Force sense control is disabled, and so unable to execute the command.

Measures

Enable the force sense control function.

Error message

Force sense control is enabled.

Cause

It is not possible to enable force sense control again while already enabled.

Measures

First disable the force sense control function, and then enable again.

Error message

Unable to execute the FsGChg command.

Cause

It is not possible to execute the FsGChg command when force control gain change is not complete.

Measures

Review the program so that the FsGChg command is executed after force control gain change is complete.

Error message

Unable to output log file.

Cause

FTP processing was not properly performed.

Measures

Check the FTP related parameter setting.


Check the Ethernet cable connection.
Check the FTP server settings at the computer.

Error message

The specified log file does not exist.

Cause

The log file for the No. specified with the FsOutLog command does not exist.

Measures

Check whether the log file No. is incorrect.

Error message

Unable to change the force sense status variable.

Cause

The status variable setting is currently being used by the force sense control function and so cannot be
changed.

Measures

If changing the setting, disable the force sense control function.

Error message

Force sense log commands executed simultaneously.

Cause

It is not possible to create/output another file while creating (FsLog Off command) or outputting
(FsOutLog command) a force sense log file.

Measures

Process after force sense log file creation/output is complete.

Error message

Unable to create log file.

Cause

Unable to create a force sense log file.

Measures

Check the amount of available record space in the robot controller.

Error message

Unable to execute the Fsc ON command.

Cause

It is not possible to execute the Fsc On command while changing the force control gain.

Measures

Execute the Fsc On command after force control gain change is complete.

Error message

Unable to perform log data related processing.

Cause

It is not possible to execute FsLog On command file while recording force sense control log data.

Measures

Execute the FsLog On command after log data recording is complete.

Error message

Force sense control is enabled.

Cause

The parameter setting is currently being used by the force sense control function and so cannot be
changed.

Measures

If changing the parameter, disable the force sense control function once.

Error message

Unable to enable the Mo trigger.

Cause

The Mo trigger for the FsCtrg command executed first is enabled.

Measures

Execute after changing the control characteristics.

Error message

Mo trigger timeout

Cause

The Mo trigger did not turn ON within the specified time.

Measures

Review the Mo trigger conditions and robot program.

Error message

Unable to execute the FsCTrg command.

Cause

The control characteristics is currently being changed.


The Mo trigger for the FsCTrg command executed first is enabled.

Measures

Execute after changing the control characteristics.

Error message

Unable to specify the control characteristics change.

Cause

The control characteristics change has been set with another command.

Measures

Change the program so that the command is not executed at the same time as another command.

1-36 Error no. L3987

1Error list

Error No.
H3988

L3990

L3991

L4000

L4100

L4110

L4120

L4130

L4140

L4150

L4160

L4170

L4180

L4190

L4200

Error cause and measures


Error message

Unable to create a position command.

Cause

It is not possible to convert linear position data to joint angle after offsetting with force control.
The position after offsetting lies outside the movement range or is a singular point.

Measures

Review the movement and, settings so that adjacents outside the movement range and singular point
adjacents are avoided.

Error message

ColChk cannot be used

Cause

This robot is a setting of the multi mechanism

Measures

Change parameter COL into use prohibition

Error message

Mainte.Forecast cannot be used

Cause

This robot is a setting of the multi mechanism

Measures

Invalidate the maintenance forecast

Error message

System error (time out)

Cause

There is a problem in the program's exclusive process.

Measures

If it comes back, contact your service provider.

Error message

No. of registered file is full

Cause

The No. of program has been exceeded.

Measures

Delete any unnecessary programs.

Error message

Memory area is full

Cause

The program and data have exceeded the capacity. Capacity of a program execution area is insufficient.

Measures

Delete any unnecessary programs or data.

Error message

Too long program name

Cause

The program name is a maximum of 12 characters with 3 extension characters.

Measures

Set the program name to within 12 characters and 3 extension characters.

Error message

Illegal program name

Cause

An illegal character was used in the program name.

Measures

Only numbers and alphabetic characters can be used.

Error message

The program was not found

Cause

The designated program was not found.

Measures

Designate a different program, or create the designated program.

Error message

Program is faulty

Cause

Power shutdown may have occurred during the write operation.

Measures

The file may have been damaged. Delete the file.

Error message

Not a robot program

Cause

The designated program is not a robot program.

Measures

Designate a different program.

Error message

The program is being edited

Cause

The program is being edited.

Measures

Close the program being edited.

Error message

Program is running

Cause

The program is running.

Measures

Stop the program.

Error message

The program is selected

Cause

The program is preparing to execute.

Measures

Reset the program.

Error message

Cannot write to file

Cause

Write operation is prohibited, or the file capacity is insufficient.

Measures

1. Enable file writing.


2. Delete unnecessary files.

Error no. H3988

1-37

1Error list

Error No.
L4210

L4220

L4230

L4240

L4250

L4300

L4310

L4320

L4330

L4340

L4350

L4360

L4370

L4380

L4390

Error cause and measures


Error message

Too long statement

Cause

The command statement length is limited to 240 characters.

Measures

Delete the No. of characters in the command statement to within 240 characters.

Error message

Syntax error

Cause

There is an error in the syntax of the input command statement.

Measures

Re-input in the correct syntax after checking the contents.

Error message

The line No. does not exist

Cause

There is no specified line number.

Measures

Check the contents, and reinput the correct line No.

Error message

The statement is write protected

Cause

The command statement is write protected.

Measures

Cancel the write protection.

Error message

No more lines or variables

Cause

Reading of lines and variables exceeding the registered ones.

Measures

Check the programs.

Error message

Too long variable name

Cause

The variable name length is limited to 8 characters.

Measures

Shorten the variable name to within 8 characters.

Error message

Illegal character is used

Cause

A character other than A to Z or 0 to 9 was used.

Measures

Use the character which can be used.

Error message

The variable is write protected

Cause

The variable is write protected.

Measures

1. Use a writable variable.


2. Cancel the write protection.

Error message

The variable is read protected

Cause

The variable is read protected.

Measures

1. Use a writable variable.


2. Cancel the write protection.

Error message

The variable is not defined

Cause

The variable has not been defined.

Measures

Define the variable.

Error message

Duplicate definition (Val.)

Cause

Variables already defined cannot be redefined with the Dim or Def statements.

Measures

1. Change the variable name and define.


2. Delete the defined variable.

Error message

Same variable used (65535 times)

Cause

Example: 1 P1=P1+P2 references P1 twice and P2 once.

Measures

Change the program to reduce the No. of times the same variable is used.

Error message

Error in the array element

Cause

1. The array elements exceeds the define range.


2. The specified variable is not an array.

Measures

1. Correct the number of array elements within one to the maximum elements.
2. Do not specify array elements.

Error message

Cannot delete variables (used)

Cause

Variables used in a command statement cannot be deleted.

Measures

Delete the command statement using the variable.

Error message

Variable type combination error

Cause

The type of the user-defined external variable is different.

Measures

Match the variable types.

1-38 Error no. L4210

1Error list

Error No.
L4400

L4420

L4430

L4440

L4460

L4470

L4800

Error cause and measures


Error message

Program is faulty.

Cause

The content of the program is abnormal.

Measures

Delete the program.

Error message

Line No exceeds 32767

Cause

The new line No. or line gap is large.

Measures

Do not use line No. exceeding 32767.

Error message

Not found the string searched

Cause

The character string searched for was not found.

Measures

Check the program.

Error message

Duplicate definition (label)

Cause

A label already defined cannot be redefined.

Measures

1. Change the label name.


2. Delete the defined label line.

Error message

Argument value range over

Cause

Argument value range over.

Measures

Confirm the argument range, and correct the value.

Error message

Line No can't be used

Cause

Line No can't be used

Measures

Please use the label

Error message

System error (System base prog)

Cause

The base program for the system could not be opened. Or, the system base program name was not specified correctly in the parameter.

Measures
L4810

L4811 *

L4820

L4900

The global variable defined by user is not available

Cause

The parameter "PRGUSR" is not correct.

Measures

To use user-defined external variables, it is necessary to set the name of the program describing only
variable definitions in the PRGUSR parameter.

Error message

The global variable redefined

Cause

A system global variable is defined in user global.

Measures

Correct the program.

Error message

No editing program

Cause

The program was closed while editing. For example, the program being edited is closed when a key switch
enable/disable operation is performed via the T/B during online editing on a PC.

Measures

Try editing the program again.

Error message

System error (Prog Hndl)

Cause

The program name used by internal processing is not normal.

Measures
L4910

L4920

L4930

If it comes back, contact your service provider.

Error message

If it comes back, contact your service provider.

Error message

Robot Language is mismatched

Cause

The parameter RLNG is mismatched. (2:MELFA-BASIC V, 1:MELFA-BASIC IV)

Measures

Re-set RLNG or select an other program.

Error message

There is no backup data in ROM

Cause

There is no backup data in ROM.

Measures

Please operate after backup.

One of the errors below is detected. Please take measures corresponding to an error message.
Error message

CavChk cannot be executed (*)

Cause

Collision avoidance serves as prohibition of use

Measures

Change parameter CAV into use permission

Error message

CavChk cannot be used

Cause

This robot does not correspond to collision avoidance

Measures

Delete CavChk command

Error no. L4400

1-39

1Error list

Error No.
L4931

L4932

L4933

L4934

L4935

L4936

L4937

L4938

L4939

H5000

L5010

L5100

L5110

L5120

L5130

L5140

Error cause and measures


Error message

Cmp command cannot be executed

Cause

Collision avoidance is effective

Measures

Repeal collision avoidance (execute CavChk Off)

Error message

Trk command cannot be executed

Cause

Collision avoidance is effective

Measures

Repeal collision avoidance (execute CavChk Off)

Error message

CavChk cannot be executed

Cause

Cmp command is executed

Measures

Repeal compliance mode (execute Cnp Off)

Error message

CavChk cannot be executed

Cause

Trk command is executed

Measures

Repeal tracking mode (execute Trk Off)

Error message

NOERR cannot be executed

Cause

Interruption using M_CavSts is invalid

Measures

Define interruption using M_CavSts and confirm it

Error message

This ACT No. cannot be repealed

Cause

NoErr of collision avoidance is performed

Measures

Repeal this interruption after canceling NoErr

Error message

A user free area size is lack

Cause

The size of a user free area is smaller than that of 2K

Measures

Please set 2K or more to the size of a user free area

Error message

This robot does not correspond to collision avoidance.

Cause

This robot does not correspond to collision avoidance.

Measures

Parameter CAV returns disapproval.

Error message

CAV version of Robot No.n is old

Cause

Software version of Robot No.n is old

Measures

Interference avoidance function cannot be used because the software version of interference avoidance of
the robot-n is old. Software version upgrade is required. Contact the maker.

Error message

TB Enable key is ON

Cause

The [T/B ENABLE" switch is "ENABLE", when the [MODE] switch of the operation panel is "AUTO".

Measures

Invalidate the T/B Enable key, or enter the teach mode of operation panel.

Error message

AUTOENA signal is OFF

Cause

The automatic operation possible signal is OFF.

Measures

Turn the automatic operation possible signal ON, or enter the teach mode.

Error message

No program is selected

Cause

A program is not selected for the designated slot.

Measures

Select a program for the designated slot.

Error message

Continuous RUN is not possible

Cause

A different program name has been designated.

Measures

Designate the correct program name.

Error message

Cannot select program (not PSA)

Cause

The specified slot is not in the program selection state.

Measures

Reset the program.

Error message

Cannot execute servo on

Cause

A servo OFF process is taking place.

Measures

Wait for the servo to turn OFF before turning the servo ON.

Error message

Cannot read the file

Cause

Reading is being carried out, or editing is being carried out.

Measures

Close the file being edited, or read after the reading is completed.

1-40 Error no. L4931

1Error list

Error No.
L5150

L5200 *

L5210 *

L5400

L5410

L5420

L5430

L5600

C5610

L5620

L5630

L5640

L5650

L5660

C5670

L5990

Error cause and measures


Error message

The origin has not been set

Cause

The origin has not been set.

Measures

Refer to the chapters of Setting the origin and Resetting the origin which are described in the separate volumes ROBOT ARM SETUP & MAINTENANCE. And set the origin.

Error message

Parameter error (TASKMAX)

Cause

The TASKMAX parameter setting value has been exceeded (initial value: 8, maximum value: 32).

Measures

Reduce the number of multi tasks, or change the TASKMAX parameter.

Error message

Parameter error (MECHAMAX)

Cause

The No. of multi mechanisms has exceeded the limit.

Measures

Reduce the No. of multi mechanisms.

Error message

All robot cannot be designated

Cause

All mechanisms cannot be specified.

Measures

Specify an independent mechanism number.

Error message

Non-existent mode

Cause

It has been changed to a mode other than Auto/Teach.

Measures

Contact the maker.

Error message

Illegal slot No.

Cause

A task slot number other than 1 through TASKMAX (parameter) is specified.

Measures

Designate the correct task slot.

Error message

Illegal robot No.

Cause

The mechanism designation is illegal.

Measures

Designate the correct mechanism.

Error message

Cannot execute during an error

Cause

Cannot execute during an error.

Measures

Reset the error.

Error message

Cannot execute during STOP ON

Cause

Cannot execute during stop signal input.

Measures

Turn the stop signal OFF and execute.

Error message

Cannot execute during CSTOP ON

Cause

Cannot execute during cycle stop signal input.

Measures

Turn the cycle stop signal OFF.

Error message

Cannot execute during SRVOFF ON

Cause

Cannot execute during servo OFF signal input.

Measures

Turn the servo OFF signal OFF.

Error message

Cannot execute during RUN

Cause

Cannot execute during operation.

Measures

Stop the operation, and then execute.

Error message

Cannot execute during STOP

Cause

Cannot execute during stop operation.

Measures

Complete the stop, and then execute.

Error message

Edit during RUN (include ALWAYS)

Cause

Editing cannot be performed while in operation (including continuous execution).

Measures

Stop the program, and then execute.

Error message

Cannot execute during wait

Cause

Cannot execute during wait

Measures

Execute Program Reset

Error message

System error (Illegal command)

Cause

Not exist command was executed.

Measures

Execute the correct command.

Error no. L5150

1-41

1Error list

Error No.
L6010

L6020

L6030

L6040

C6050

C6060

C6070

C6080

C6090

C6500

H6530 *

L6600

L6610

L6620

L6630

H6640

Error cause and measures


Error message

Illegal command

Cause

This may have occurred because data was sent before the communication line was opened via a data link,
or an unregistered communication command was sent due to the mismatch between the versions of the
controller and support software.

Measures

Send after the communication line is opened. Or, match the versions.

Error message

The Operation is disable

Cause

The operation rights have not been acquired.

Measures

Acquire the operation rights.

Error message

The editing operation is disable

Cause

The editing operation rights have not been acquired.

Measures

Acquire the editing operation rights.

Error message

System error (illegal device No)

Cause

A non-registered device No. was set.

Measures

Set a valid device.

Error message

The file cannot be opened

Cause

The block file cannot be opened.

Measures

Check the file, and designate the correct file.

Error message

The mode is not TEACH

Cause

Carry out parameter writing in the teach mode.

Measures

Change to the teaching mode, and then execute.

Error message

The time cannot be set

Cause

The time setting can only be executed when the program is stopped and the servo is OFF.

Measures

Stop the program and turn the servo OFF, and then set the time.

Error message

Com mesg is too long

Cause

The character string of a communication text exceeded the maximum number allowed.

Measures

Verify the number of characters in a comment in various settings such as parameters.

Error message

Can not power reset of robot

Cause

Can not power reset of robot

Measures

Can not power reset of robot

Error message

Not opened COM line

Cause

Open was not executed by the program.

Measures

Execute Open, and then send PRN.

Error message

COMDEV parameter is illegal

Cause

Illegal parameter (COMDEV).

Measures

Correct COMDEV parameter.

Error message

Signal number is out of range.

Cause

The designated signal No. has not been defined.

Measures

Change the signal No. to the correct No.

Error message

Cannot output (hand input)

Cause

The hand input signal cannot be written.

Measures

Use the correct output signal.

Error message

Cannot write (special Input)

Cause

The input signal cannot be written into the robot dedicated area.

Measures

Use an actual signal.

Error message

Input signal cannot be written

Cause

This is the actual signal input mode.

Measures

Set a pseudo-input signal.

Error message

Illegal param (special signal)

Cause

The parameter setting is illegal.

Measures

Correct the changed parameter.

1-42 Error no. L6010

1Error list

Error No.
L6641

H6642 *

H6643

L6650 *

L6651 *

L6660

L6670

L6800 *

C6900

C7000

C7010

C7020

H7030 *

C7040

H7050

H7060 *

Error cause and measures


Error message

Duplicate setting (special IN)

Cause

The parameter setting is illegal.

Measures

Correct the parameter of the dedicated input signal you changed.

Error message

STOP is fixed signal No. 0

Cause

The parameter setting is illegal.

Measures

Set the parameter STOP(input) to 0.

Error message

Illegal parameter (special Sig.)

Cause

The parameter setting is illegal.

Measures

Make the ending number larger than the starting number.

Error message

Duplicate setting (special OUT)

Cause

The parameter setting is illegal.

Measures

Correct the parameters.

Error message

Duplicate setting (HANDTYPE)

Cause

The parameter setting is illegal.

Measures

Correct the parameter.

Error message

Cannot output (SPECIAL OUT)

Cause

The program setting is illegal.

Measures

Correct the program.

Error message

Illegal OUT reset pattern

Cause

The parameters are not defined in sets of 8 characters.

Measures

Correct the parameters.

Error message

"Cancel pseudo-input mode, PW OFF"

Cause

If pseudo input was canceled, it is necessary to turn the power ON again in order to prevent the erroneous
operation of the robot by external input signals.

Measures

Turn the power OFF and then ON once. It switches to an external input signal.

Error message

Pseudo-input signal mode

Cause

Set with the parameters.

Measures

To set a real signal, reset the parameter and then turn the power ON again.

Error message

Copy source file was not found

Cause

The copy source file was not found.

Measures

Input the correct file name.

Error message

Delete target file was not found

Cause

The delete target file was not found.

Measures

Input the correct file name.

Error message

Rename target file was not found

Cause

The rename target file was not found.

Measures

Input the correct file name.

Error message

System error (param size over)

Cause

The change capacity is too large.

Measures

Contact the maker.

Error message

Parameter changes prohibited

Cause

Changing this parameter is prohibited as it is a dangerous parameter.

Measures

Contact the maker.

Error message

File is illegal

Cause

This file is damaged.

Measures

Contact to the dealer.

Error message

System error (RAM area full)

Cause

The capacity has been exceeded.

Measures

Contact the maker.

Error no. L6641

1-43

1Error list

Error No.
C7070

L7071

C7080

C7081

C7090

L7099

H7300 *

C7310

L7311

L7332

L7340

L7341

L7342

L7343

L7370

Error cause and measures


Error message

Memory area is full

Cause

The program and data have already exceeded the capacity.

Measures

Delete any unnecessary programs or data.

Error message

Not enough memory area for CTN

Cause

Continue function needs more than 100Kbytes memory area.

Measures

Delete any unnecessary programs.

Error message

Can not read parameter

Cause

Non-existent parameter or illegal password.

Measures

1. Input the correct parameter name.


2. Input the correct password

Error message

Can not write parameter

Cause

Non-existent parameter or illegal password.

Measures

1. Input the correct parameter name.


2. Input the correct password

Error message

Parameter comment illgal

Cause

The number of parameter comment characters exceeded the limit.

Measures

Operation will not be affected, so continue the operation.

Error message

Can not read parameter"xxx".


"xxx": Parameter name.

Cause

The parameter doesn't exist.

Measures

Please confirm the parameter name.

Error message

Loading the parameter file.

Cause

It is necessary to turn the power ON again to reflect the parameters.

Measures

Turn the power OFF and ON once.

Error message

Changed variables weren't saved

Cause

The power was OFF during program execution.

Measures

Don't turn the power OFF during program execution.

Error message

The power was OFF during file saving

Cause

The power was OFF during file saving.

Measures

Don't turn the power OFF during file saving.

Error message

Can't change to RAM mode in CTN mode

Cause

Can't change to RAM mode in continue mode.

Measures

Please change to RAM mode and perform again.

Error message

Contine function cannot be used in DRAM mode

Cause

Contine function cannot be used in DRAM mode

Measures

Please change to RAM mode and perform again

Error message

Can't change to DRAM mode in CTN mode

Cause

Can't change to DRAM mode in CTN mode

Measures

Please change to RAM mode and perform again

Error message

Global extension cannot be used in DRAM mode

Cause

Global extension cannot be used in DRAM mode

Measures

Please change to RAM mode and perform again

Error message

Can't change to DRAM mode in PRGGBL mode

Cause

Can't change to DRAM mode in PRGGBL mode

Measures

Please change to RAM mode and perform again

Error message

The password is 8 to 32 char.

Cause

The password is 8 to 32 characters

Measures

Please input the password 8 to 32 characters

1-44 Error no. C7070

1Error list

Error No.
L7371

L7372

L7373

L7374

L7375

C7500

C7510

C7520

C753n
(n indicates the
axis number (1
to 6).)

C754n
(n indicates the
axis number (1
to 6).)

H7600 *

H7601 *

H7602 *

H7603 *

Error cause and measures


Error message

Only alphanumeric character

Cause

It input it excluding the alphanumeric character

Measures

Please input the password in the alphanumeric character

Error message

The password is unmatch

Cause

The password is unmatch

Measures

Please input the password again

Error message

Password lock to the programs

Cause

Password lock to the programs

Measures

Please release password

Error message

Password lock to the parameter

Cause

Password lock to the parameter

Measures

Please release password

Error message

Password lock to the files

Cause

Password lock to the files

Measures

Please release password

Error message

No battery voltage

Cause

The battery is spent.

Measures

Replace the battery of controller and load the data. For more information about the replacement procedure,
refer to the separate volumes, "Controller setup, basic operation, and maintenance.".

Error message

Battery voltage low (R/C)

Cause

The battery will be spent soon.

Measures

Replace the battery of controller. For more information about the replacement procedure, refer to the
separate volumes, "Controller setup, basic operation, and maintenance.".

Error message

Battery consumption time is over

Cause

The battery consumption time was exceeded

Measures

Replace the batteries of both the robot arm and controller. For more information about the replacement
procedure, refer to the separate volumes, "Instruction Manual/Robot Arm Setup to Maintenance" and
"Controller setup, basic operation, and maintenance."

Error message

Replenishment time of grease

Cause

It seems that grease reached longevity

Measures

Replenish grease

Error message

Exchange time of the belt

Cause

It seems that the belt reached longevity

Measures

Execute the check and the exchange of the belt

Error message

Mechanism number of additional axis is illegal.

Cause

The value of AXMENO (mechanism No. used) parameter is illegal.

Measures

On the mechanical additional axis, change "0" to a value which is smaller than set to AXUNUM (number of
mechanisms used).

Error message

Axis number of additional axis is illegal.

Cause

The value of AXJNO (setting axis No.) is illegal.

Measures

Change the value of this parameter from 1 to 3.


Change the value of this parameter to a order from 1.

Error message

Axis numbers of additional axis are overlap.

Cause

As the parameter value of AXJNO (setting axis No.), the same value is set at two or more elements.

Measures

Change the values of the element Nos. which set the same values at this pa-rameter AXMENO, to all
different values.

Error message

Unit of additional axis is illegal.

Cause

The value of AXUNT (unit axis) parameter is illegal.

Measures

Change the values of all elements of this parameter to "0" or "1".

Error no. L7371

1-45

1Error list

Error No.
H7604 *

H7605 *

H7606 *

H7607 *

H7609 *

H7610 *

H7611 *

H7612 *

H7613 *

H7650

H7651 *

H7652 *

Error cause and measures


Error message

Acceleration time of additional axis is illegal.

Cause

The value of AXACC (acceleration time) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive real numbers.

Error message

Deceleration time of additional axis is illegal.

Cause

The value of AXDEC (deceleration time) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive real numbers.

Error message

Gear ratio numerator of additional axis is illegal.

Cause

The value of AXGRTN (total speed ratio numerator) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive integers.

Error message

Gear ratio denominator of additional axis is illegal.

Cause

The value of AXGRTD (total speed ratio denominator) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive integers.

Error message

Motor rated speed of additional axis is illegal.

Cause

The value of AXMREV (rated speed) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive integers.

Error message

Motor maximum speed of additional axis is illegal.

Cause

The value of AXJMX (maximum speed) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive integers.

Error message

Encoder pulse of additional axis is illegal.

Cause

The value of AXENCR (encoder resolution) parameter is illegal.

Measures

Change the values of all elements of this parameter to positive integers.

Error message

JOG smoothening time constant of additional axis is illegal.

Cause

The value of AXJOGTS (JOG smoothening time constant) parameter is illegal.

Measures

Change the values of all elements of this parameter to 0 or positive real number.

Error message

Turn OFF the power supply once, and turn ON it again.

Cause

It is necessary to turn OFF the power supply once.

Measures

Turn OFF the power supply of the controller, and turn it ON again.

Error message

The force sensor quantity setting is incorrect.

Cause

Only 1 force sensor can be used for a single robot.

Measures

Check the parameter (AXJNO, AXMENO) settings to see whether multiple force sensors have been set.

Error message

Force sense I/F unit initialization error

Cause

The force sense I/F unit was not recognized, and therefore it was not possible to successfully complete
initialization.

Measures

Check the force sense I/F unit wiring and whether the power supply is ON.

Error message

Force sense I/F unit revision illegal

Cause

This force sense I/F unit revision is not supported.

Measures

Contact the maker.

H766n

Error message

The force sensor data exceeded the tolerance value.

(n indicates the
sensor axis.)

Cause

The force acting on the force sensor exceeded the set tolerance value.

Measures

Check whether too large a force is acting on the force sensor.


Check whether an appropriate value has been set for parameter FSLMTMX.
Refer to the section Force Sensor Tolerance in separate manual, "Instruction Manual/Force Sense
Function" for details on the error recovery method.

Error message

CC-Link card is illegal (Error Code).

H7700 *

H7710 *

Cause

CC-Link card is illegal.

Measures

Please exchange the CC-Link card. When it comes back, contact to the dealer.

Error message

Cannot set a CC-Link master station.

Cause

A master station is already set by the rotary switch.

Measures

Set the rotary switch to other than 0.

1-46 Error no. H7604 *

1Error list

Error No.
H7720 *

L7730

L7750

H7760 *

L7780

L7781

H7810

H7820

H7830

H7840

L8300

L8310

H8320

H8400

L8600

L8601

Error cause and measures


Error message

Two CC-Link interface cards are mounted.

Cause

Mount one card in slot 2.

Measures

It is not allowed to install two cards. Install only one card.

Error message

CC-Link data link error (local station connection error)

Cause

There is a line error or the master station's parameter settings are invalid.

Measures

Review the line and parameters.

Error message

A (CC-Link) cable is not connected or parameters do not match.

Cause

A cable is not connected or parameters do not match.

Measures

Reset the power and start again.

Error message

CC-Link initialization error

Cause

The master station's parameters do not match.

Measures

Correct the parameters, and then start again.

Error message

A CC-Link register number is outside the range.

Cause

A register number entered is outside the allowable range.

Measures

Enter the correct value.

Error message

A signal number for CC-Link was specified.

Cause

A signal number for CC-Link was specified.

Measures

Install a CC-Link interface card.

Error message

Ethernet NETIP parameter ERR


(NETIP,NETGW,NETPORT,NETPROC,NETLOGIN,NETPSSWD,NETTOUTR,NETTOUTS,MXTCOM1-3)

Cause

Parameter settings are incorrect.

Measures

Correct the parameters.

Error message

Mxt Scommand timeout

Cause

The setting time of the MXTTOUT parameter has been exceeded.

Measures

Make the MXTTOUT parameter value larger.

Error message

"Ethernet card is not installed, or command disable"

Cause

Ethernet card is not installed, or command disable.

Measures

Install Ethernet interface card.

Error message

Mxt command Illegal received data

Cause

The command argument and the data type do not match.

Measures

Check the command and the data you are sending.

Error message

There are a lot of GETPOS define

Cause

GETPOS function are up to 8.

Measures

Please use the same Act No. or reset an unnecessary program.

Error message

GETPOS undefined

Cause

GETPOS undefined.

Measures

Please define GETPOS.

Error message

System Error (GETPOS)

Cause

Internal data of GETPOS is illegal.

Measures

Turn the power OFF and ON once.

Error message

CTN data is illegal (Prec)

Cause

CTN data is illegal. It changed to Prec Off.

Measures

Try to set be a Prec mode again.

Error message

The vision is a unconnection

Cause

The vision is a unconnection

Measures

Please check Com No. and Parameter

Error message

The vision can't be logged on

Cause

The parameter of the user-name or the password is abnormal

Measures

Please set the parameter correctly

Error no. H7720 *

1-47

1Error list

Error No.
L8602

L8603

L8610

L8620

L8621

L8622

L8630

L8631

L8632

L8633

L8634

L8635

L8636

L8640

L8650

L8660

Error cause and measures


Error message

Password is abnormal

Cause

The password of the user-name is not corresponding

Measures

Please set the password correctly

Error message

Parameter is abnormal

Cause

The parameter of the user-name or the password is abnormal

Measures

Please set the parameter correctly

Error message

The communication is abnormal

Cause

The communication was cut

Measures

Please check the communications cable

Error message

The vision number is abnormal

Cause

The number is not designated by NVOpen

Measures

Please check NVOpen command

Error message

Vision program name is abnormal

Cause

The vision program name has exceeded 15 characters

Measures

Please make the program name within 15 characters

Error message

There is no vision program

Cause

There is no specified vision program

Measures

Please check the vision program name

Error message

The recognition cell is illegal

Cause

There is no value on the cell

Measures

Please check the recognition cell

Error message

The cell is outside the range

Cause

The range of the cell is exceeded

Measures

Please check the range of the cell

Error message

The vision is a time-out

Cause

There is no response from the vision

Measures

Please check the time-out time

Error message

The vision is a time-out (NVTRG)

Cause

There is no response from the vision (NVTRG)

Measures

Please decrease the load of the network

Error message

There is a comma within the range of the cell

Cause

There is a comma within the range of the cell

Measures

Please check the range of the cell

Error message

There is no comma within the range of the cell

Cause

There is no comma within the range of the cell

Measures

Please check the range of the cell

Error message

Vision Tag name is abnormal

Cause

There is no specified vision tag in the vision program

Measures

Please correct the vision tag name

Error message

The image trigger is abnormal

Cause

The trigger setting of the vision sensor is abnormal

Measures

Please check the trigger setting

Error message

Please make the vision online

Cause

The vision sensor is off-line

Measures

Please make vision sensor online

Error message

There is no authority

Cause

The authority of the user-name is not a full access

Measures

Please check user name

1-48 Error no. L8602

1Error list

Error No.
L8670

L8700
(CR750-Q
only)
L8710

L8720

L8730

Error cause and measures


Error message

Can not restart

Cause

It started without resetting it

Measures

Please reset the program

Error message

Multi CPU system self-check error

Cause

Illegal parameter of multi CPU system and CPU is abnormal,etc.

Measures

Confirm details and measures of the error with GX Developer etc.

Error message

PC I/O module parameter(m) error.


(m): Target parameter numbers 1-4. (correspond to QXYUNIT 1-4)

Cause

An illegal setting of the PC I/O module was detected.

Measures

Please check the value of parameter.

Error message

Fuse is blown.(PC I/O module (m)).


(m): Target parameter numbers 1-4. (correspond to QXYUNIT 1-4)

Cause

Fuse is blown.(PC I/O module)

Measures

Please refer to the manual of PC I/O module.

Error message

I/O module (m) remove error.


(m): Target parameter numbers 1-4. (correspond to QXYUNIT 1-4)

Cause

PC I/O module was removed.

Measures

Please mount PC I/O module.

Error no. L8670

1-49

1Error list

Error No.
H8800 *

Error cause and measures


One of the errors below is detected. Please take measures corresponding to an error message.
Error message

ASIC communication error

Cause

A failure was detected in the communication within the controller.


The internal temperature of the controller may be high.
For the CR750-Q/CR751-Q controller, the following conditions may also be the cause.
The power on timing may be incorrect.
The cable between the drive unit and the robot CPU may have a fault.

Measures

Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.

Error message

ASIC CRC error

Cause

A failure was detected in the communication within the controller.


The internal temperature of the controller may be high.
For the CR750-Q/CR751-Q controller, the following conditions may also be the cause.
The power on timing may be incorrect.
The cable between the drive unit and the robot CPU may have a fault.

Measures

Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.

Error message

ASIC short frame error

Cause

A failure was detected in the communication within the controller.


The internal temperature of the controller may be high.
For the CR750-Q/CR751-Q controller, the following conditions may also be the cause.
The power on timing may be incorrect.
The cable between the drive unit and the robot CPU may have a fault.

Measures

Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.

Error message

ASIC overrunning error

Cause

A failure was detected in the communication within the controller.


The internal temperature of the controller may be high.
For the CR750-Q/CR751-Q controller, the following conditions may also be the cause.
The power on timing may be incorrect.
The cable between the drive unit and the robot CPU may have a fault.

Measures

Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.

Error message

ASIC connector connection error

Cause

A failure was detected in the communication within the controller.


The internal temperature of the controller may be high.
For the CR750-Q/CR751-Q controller, the following conditions may also be the cause.
The power on timing may be incorrect.
The cable between the drive unit and the robot CPU may have a fault.

Measures

Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.

Error message

ASIC 0byte transmission

Cause

A failure was detected in the communication within the controller.


The internal temperature of the controller may be high.
For the CR750-Q/CR751-Q controller, the following conditions may also be the cause.
The power on timing may be incorrect.
The cable between the drive unit and the robot CPU may have a fault.

Measures

Confirm that the controller filter has no clogging and the ambient temperature is 40 or less. If the error
persists after taking above measures, contact the manufacturer.
For the CR750-Q/CR751-Q controller, turn on the switch of the drive unit, then of the robot CPU. Check
the cable connection between the robot CPU and the drive unit.

1-50 Error no. H8800 *

1Error list

Error No.
H8810

H8820

H8830

H8870

H8920

C8921

Error cause and measures


One of the errors below is detected.
Please take measures corresponding to an error message.
Error message

Communication error

Cause

Error occurred by the data transmission to the servo

Measures

Check the communication cable connection

Error message

Illegal ID

Cause

ID of the com. data with the servo is not corresponding

Measures

Turn the power OFF and ON once

Error message

Communication timeout

Cause

The communication with the servo became a timeout

Measures

Turn the power OFF and ON once

One of the errors below is detected.


Please take measures corresponding to an error message.
Error message

Amplifier unconnection

Cause

The servo amplifier cannot be detected

Measures

Check the cable connection and the power supply of amp.

Error message

Servo axis setting error

Cause

The axis setting is not correct

Measures

Check the servo axis settings (parameters, rotary switches)

Error message

Uncorrespondence amplifier

Cause

Uncorrespondence amplifier is connected

Measures

Remove the uncorrespondence amplifier

Error message

Uncorrespondence protocol

Cause

The communication protocol which does not correspond

Measures

Remove the uncorrespondence amplifier

Error message

Illegal motor ID

Cause

Uncorrespondence motor is connected

Measures

Remove the uncorrespondence motor

Error message

Parameter setting failure

Cause

A set value of the servo parameter is illegal

Measures

Change to a correct value

Error message

Illegal amp. number

Cause

The number of connected amplifiers is not suitable

Measures

Check the number of connected amplifiers

Error message

Transient processing error

Cause

Illegal demand data was transmitted

Measures

Check the demand data

Error message

Transient processing timeout

Cause

There is no response to the demand from servo

Measures

Transmit the demand data again

Error message

Sensor I/F unit error (**)


Note) "**" is substituted with the "sensor I/F unit error No." (2 hexadecimal digits)

Cause

An error occurred at the force sensor interface unit.

Measures

Refer to the section Force Control Function Related Error Details in separate manual, Instruction
Manual/Force Sense Function.

Error message

Sensor I/F unit warning (**)


Note) "**" is substituted with the "sensor I/F unit warning No." (2 hexadecimal digits)

Cause

A warning occurred at the force sensor interface unit.

Measures

Refer to the section Force Control Function Related Error Details in separate manual, Instruction
Manual/Force Sense Function.

Error no. H8810

1-51

1Error list

Error No.
H9000

H9099
L9100

L9199
C9200

C9299

Error cause and measures


Error message

User High level error

Cause

A high-level alarm was issued from the robot program.

Measures

Check the program.

Error message

User Low level error

Cause

A low-level alarm was issued from the robot program.

Measures

Check the program.

Error message

User Caution level error

Cause

A warning was issued from the robot program.

Measures

Check the program.

1-52 Error no. H9000

2Appendix

2 Appendix
Appendix 1: Place where fuse replacement is required
(1) Place where a hand fuse or brake fuse replacement is required.
Removes the top cover of the controller and replaces the fuse of the printed circuit board (YZ801n).
The part number and the model for fuse replacement depend on the robot model and the serial number of the
controller. For applicable fuses to be used for replacement, refer to the table below.
Remove the six top cover fixing screws (M3 x 6), and remove the top cover.

Top cover

Top cover fixing screws


CR751 controller: Two screws each at right and left and the rear.
CR750 controller: Two screws each at right and left and the front.

Note) Although the figure is the CR750 controller, the fuse to


replace also by the CR751 controller is in the same
position.

Pneumatic hand's power fuse (F3 or F5)

Top view inside the controller

Model: LM16
Note) Display "large1.6A" on surface of the fuse.
(is not "LM16")

CR751: controller front side

*1

Hand fuse
(1 pc.)

Brake fuse
(2 pcs.)

CR750: controller front side


Table of applicable fuses
Robot series

Controllers serial number

Hand fuse

Brake fuse

Part number

Model

Part number

Model

RH-3/6/12/20FH series,
RV-2/4/7F series

F1xxxxxx/F2xxxxxx/R1xxxxxx/R2xxxxxx

F3

LM16

F1 F2

LM16

F1Axxxxxx/F2Axxxxxx/R1Axxxxxx/R2Axxxxxx

F5

LM16

F3 F4

LM16

RV-13/20F series,
RV-7FLL series

F1xxxxxx/F2xxxxxx/R1xxxxxx/R2xxxxxx

F3

LM16

F1 F2

LM32

F1Axxxxxx/F2Axxxxxx/R1Axxxxxx/R2Axxxxxx

F5

LM16

F3 F4

LM32

Note) The fuse part numbers vary according to the sub-number n of the converter circuit board (YZ801n) mounted inside
the controller. The sub-number of the converter circuit board is marked on the area indicated by *1 in the figure
shown above.
Ex.) Sub-number is A (YZ801A) ....... Hand fuse: F3, Brake fuse: F1 and F2
Sub-number is B (YZ801B) ....... Hand fuse: F5, Brake fuse: F3 and F4

Fig.2-1 Pneumatic hands power fuse exchange place

Place where fuse replacement is required Appendix-53

2Appendix

(2) Place where fuse (F8) replacement is required.


Removes the top cover of the controller and replaces the fuse (F8) of the printed circuit board (YZ311).
Remove the six top cover fixing screws (M3 x 6), and
remove the top cover.

Top cover

Top cover fixing screws


CR751 controller: Two screws each at right and left and the rear.
CR750 controller: Two screws each at right and left and the front.

Note) Although the figure is the CR750 controller, the fuse to


replace also by the CR751 controller is in the same
position.

Top view inside the controller


CR751: controller front side

Fuse F8 (4A)
Model: LM40
Note) Display "large 4A" on surface of the fuse.
(is not "LM40")

CR750: controller front side

Fig.2-2 Fuse (F8) exchange place

Appendix-54 Place where fuse replacement is required

2Appendix

Appendix 2: Fan installation place of robot controller (drive unit).


The installation place of the fan of the robot controller (drive unit) is shown in the following.
<CR750 controller/drive unit>
Top view

Churning fan

Front view

Cooling fan

<CR751 Drive unit>

<CR751 controller>
Front view

Front view
Cooling fan

Fig.0-3 Fan installation place

Fan installation place of robot controller (drive unit). Appendix-55

Appendix 3: Troubles and measures


No.

Issue
Operation panel does not display anything.
Cause

1
Measures

CPU has not started up properly.


There is no power supply.
An instantaneous power cut exceeding the specification level may have occurred.
Check that the primary sides power supply voltage is being supplied properly.
If that the same issue occurs when turning on the power supply, please contact the manufacturer.
If that C1850 error has occurred in the error history, it is possibly due to an instantaneous power cut..

When turning on the power supply of the controller, although the FAN of the controller is operating, the operation panel does not light
up and the operation of the robot cannot be done, or although the T/B has got the electricity, the operation of T/B cannot be done.
2

Cause
Measures

AC line inside the controller may have detected the abnormalities.


If the same issue occur when turning on the power supply again, please contact to the dealer.

An unusual noise can be heard (from the robot arm).


Cause

Unusual noises can be caused by friction between movable parts, deformed parts, foreign matters getting inside, and
defects in belt tension.
An unusual noise is also made from the fan and the cover bolts became loosened.

Measures

Identify the particular point from where the unusual noise is being made, and where necessary treat the problem by
replacing parts, etc.
When operating at slow speeds, a rattling sound can be heard from the brakes, but this is not unusual. However, if
the noise gets louder as the speed gets higher, contact the manufacturer.

An unusual noise can be heard (from RC)


Cause
4
Measures

A noise is made as the internally mounted fan and its casing resonate.
A noise is made by the fan catching internal wiring.
Check the state of the cover fastening.
Check to see whether or not the fan is interfering with cables, etc.
If no improvement is made after carrying out the above measures, please contact the manufacturer.

The tip of the robot is vibrating.

Cause
5

Measures

The load conditions exceed the specified values (mass, inertia)


The load condition settings are not suitable (HNDDAT and WRKDAT settings are not consistent with the load)
The tip is being used near a singular point.
Acceleration or deceleration is too sudden.
The installation stand is not rigid enough.
Vibrations from nearby equipment are being felt.
Check the load conditions and the parameter settings. Please also try to adjust the acceleration/deceleration time,
the speed, and the teaching point where necessary.
Check the condition of the units installation (including external vibrations).
If no improvement is made after carrying out the above measures, please contact the manufacturer.

The servo-on cannot be performed

Cause
6

Measures

A servo OFF signal (SRVOFF) is being input from an external source.


The operating right is not given. (IOENA parameters settings/exclusive input and output).
An error is occurring.
TB operation error (enabling switch, activate/deactivate)
Check for a servo OFF signal and check the operation rights.
Check how to operate the TB. Check that the 3 position enabling switch is set to the middle position.
If an error message is occurring please cancel it.
If no improvement is made after carrying out the above measures, please contact the manufacturer.

Appendix-56 Troubles and measures

No.

Issue
In automatic drive mode the system does not start up even if a startup signal is input.
The robot stops during automatic drive.

Cause
7

Measures

A stop signal (STOP/STOP2/SKIP) is being input from an external source.


The operating right is not given. (IOENA parameters settings/exclusive input and output).
An error is occurring.
A start signal (START) has not been input.
The slot attribute settings are not set to START.
The programs operation commands have not been executed.
Check for a stop/startup signals and check the operation rights.
Check the attributes of the program.
With the robot stopped, check the status of the operation programs execution.
If an error message is occurring please cancel it.
In no improvement is made after carrying out the above measures, please contact the manufacturer.

The position becomes offset during automatic drive.


The position becomes offset after moving the equipment.

Cause
8

Measures

Program error (arithmetic processing, etc.).


Teaching operation error.
Peripheral equipment is offset.
There is a setting error in the origin position data.
The origin position data has been lost (battery life, etc.).
Origin positions are offset (the arm was moved while the power supply was OFF, etc.)
Connecting parts have come loose.
Belt teeth have been skipped.
Increased backlash from the reduction gear.
Check the positioning data in the area where the positioning has become offset.
Check the peripheral equipment and the robots connecting parts (hand, robot installation section, etc.)
Check the remaining time on the robot batterys life.
Check the position of the origin positions.
Check the condition of the belt.
Check whether there is any nearby interference, etc.
If no improvement is made after carrying out the above measures, please contact the manufacturer.

The leakage current breaker trips when the controllers primary power switch is turned ON.
The leakage current breaker trips when the servo is switched on.
Cause
9

Measures

Incorrect breaker selection (current capacity/drive purpose, etc.).


Leakage current due to electrically conductive foreign matters (oil/moisture) getting inside.
Earthing due to cable wear.
Check the specification of the breaker.
Check whether or not electrically conductive foreign matters have got inside the robots body or inside the
controller.
Check whether or not the cable is damaged.

Oil is leaking from the robots body

Cause
10

Measures

Deterioration in the reducer oil seal.


Too much grease was applied.
A grease other than the specified grease was applied.
Excess grease left on the unit when grease was applied.
Foreign materials have stuck to the oil seal (dust, etc.).
Check the amount of grease that should be applied and the name and product number of the grease.
Take measures to make sure that dust, etc. does not adhere to joints.
After applying grease wipe off any grease that is protruding.

Breaker trips/overcurrent error occurs


(cutting oil gets inside the robot body)

Cause
11

Measures

Deterioration in the packing.


Scaling on the packing.
Using a highly permeable cutting oil.
An environment that exceeds the IP functionality.
In a mist environment, pull off and replace the packing every time the cover is removed.
If a highly permeable cutting fluid is being used, or in an environment that exceeds the IP functionality, purge the air
and take measures on the jacket.
* Cutting oil that has got inside the arm must be thoroughly cleaned away or the components inside the arm are at
risk of rotting.

Troubles and measures Appendix-57

No.

Issue
The hand does not move properly (air hand)

Cause
12

Measures

An air leak/break in the piping.


The solenoid bulb has failed.
Wire breakage on the hand signal line.
The hand IF card has failed or has been inserted incorrectly.
Sink/source setting error.
Hand connecting wire error
Insufficient air pressure.
A foreign material has got stuck in the air hose.
Faulty connection in the cables that run between devices.
Carry out a check on the air hose, joints, air pressure, and connecting wire.
Check the condition of the hand input/output signal.
Check whether or not the controllers sink/source settings and wiring are consistent with each other.
Check the condition of the connections on the cables that run between devices.
In the event that no improvement is made after carrying out the above measures, please contact the manufacturer.

The hand does not move properly


The hand operation screen is not displayed on the TB
(Electric operated hand)

Cause
13

Measures

Wire breakage on the hand signal line.


The electronic hand controller (manufactured by TAIYO Ltd.) has failed.
Faulty connection in the cables that run between devices.
The software version on the TB and robot controller is not compatible with the electric operated hand.
The user is trying to use the electric operated hand on a model that is not compatible with the electric operated
hand.
Check the connections.
Check the condition of the hand input/output signal.
Check the mating condition of the cables that run between devices.
Check whether the software version is compatible or not.
Check the model compatibility.
If no improvement is made after carrying out the above measures, please contact the manufacturer.

The hand does not move properly


The hand operation screen is not displayed on the TB
(Multi hand)

Cause
14

Measures

An air leak/break in the piping.


The solenoid valve has failed.
Wire breakage on the hand signal line.
The multi hand dedicated circuit has failed.
Insufficient air pressure.
A foreign material has got stuck in the air hose.
Faulty connection in the cables that run between devices.
Wire breakage on the hand signal line.
The software version on the TB and robot controller is not compatible with the multi hand.
The user is trying to use the multi hand on a model that is not compatible with the multi hand.
A check on the air hose, joints, air pressure, and connections.
Check the condition of the hand input/output signal.
Check the connections.
Check the mating condition of the cables that run between devices.
Check whether the software version is compatible or not.
Check the model compatibility.
If no improvement is made after carrying out the above measures, please contact the manufacturer.

Appendix-58 Troubles and measures

No.

Issue
Brake is not working properly

Cause
15

Measures

[Occurs only when operating manually]


T/B operation error.
The enabling device input is open.
[Occurs when operating manually and automatically]
Faulty connection of the cables that run between devices.
Brake failure.
[Occurs only when operating manually]
Check the T/B operation (operation buttons, 3 position enabling switch, etc.).
Short circuit the CNUSR connectors enabling device input.
[Occurs when operating manually and automatically]
Check the mating of the cables that run between devices.
If no improvement is made after carrying out the above measures, please contact the manufacturer.

The communication fault occurs by the equipment connected to the Ethernet cable inside the robot arm.
Cause
16
Measures

The Ethernet cable is not connected surely.


There are the device etc. which cause the noise and the noise has applied to the Ethernet cable.
Confirm that the Ethernet cable is connected surely.
If the effect by the noise can be considered, find out the noise source and remove the noise. Moreover, adds the
grounding and ferrite core of the Ethernet cable if needed.
Recommendation ferrite core: E04SR301334 (SEIWA ELECTRIC MFG. Co.,Ltd.)

The T/B does not display anything.

Cause
17

Measures

The fuse (4A fuse) installed at the bottom of the 24 V power supply circuit in the controller may have blown out.
For the fuse blowout, the emergency stop made by the customer may be the cause, or there may be a ground
fault or short circuit with the 24 V power supply in the wiring of a door switch, enabling device, etc.
The T/B might be out of order.
Investigate and correct the ground fault or short circuit portion in the wiring made by the customer. Then,
replace the fuse inside the controller. Refer to Page 54, "Fig.2-2 Fuse (F8) exchange place" for details. (On
details of the fuse, contact the manufacturer.)
If no improvement is made after carrying out the above measures, please contact the manufacturer.

Troubles and measures Appendix-59

Appendix-60 Troubles and measures

HEAD OFFICE: TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS: 5-1-14, YADA-MINAMI, HIGASHI-KU NAGOYA 461-8670, JAPAN

Authorised representative:
MITSUBISHI ELECTRIC EUROPE B.V. GERMANY
Gothaer Str. 8, 40880 Ratingen / P.O. Box 1548, 40835 Ratingen, Germany

Feb., 2015 MEE Printed in Japan on recycled paper.

Specifications are subject to change without notice.

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