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PROXIMITY SWITCHES
TYPICAL APPLICATIONS
The Electronic Speed Switches (Zero Speed, Under Speed or
Over Speed), Speed Indicators, and Speed Transducers find
wide applications in different industries. Some typical
applications are as below :
Thermal Power Plants, Steel Plants : Sequential starting /
stopping of conveyors, overspeed safety for downhill
conveyors.
Cement / Fertilizer : Conveyor Belts, Agitators, StacakeReclaimer, Mixers, Crushers, Bucket Elevators, Fans.
Sugar, Chemical and Process Industries : Centrifuge
Machines, Fluid Couplings.
5 to 50 RPM
10 to 100 RPM
50 to 500 RPM
delay.
specified
keypad
CONSTRUCTION
I. Series RM 221/ RM E21 / RM C21 : These units consist of
two parts namely the Monitoring unit and the Non-contact
type speed sensor probe.
a) Monitoring unit : These are available in variety of
enclosures suitable for projection / flush mounting below :
Mounting Style
Projection / Wall
IP 30
FEATURES
Following operational features are available for different
models. Correct model with required features should be
selected as per application requirement .
Duty - Underspeed / Overspeed / Zerospeed
Enclosures : IP 30 / IP 55 / IP 65 in Plastic, CA, CI,
Polycarbonate. Flameproof elclosures with CMRI certificate
for Gas Group IIA, IIB and IIC.
Supply voltage : 12 / 24 / 110 / 240 V AC / DC.
Speed Setting Range : Single range in 1:10 ratio for specific
application with fixed running speed.
Plastic / MS
IP 55/65
Robust CA/CI/Polycarbonate
Flame Proof
Ip30
MS
with the built in ITD feature the output relay switches ON with
supply ON condition and remains ON till the set time delay.
If the equipment speed reaches its normal healthy speed
during this time then the relay continues to remain ON. The
relay drops out if the speed has not reached the set value or
when the speed drops below set value during running.
PRINCIPLE OF OPERATION
The speed /motion of rotating / moving object is sensed by a
non-contact Inductive type sensor. The sensor probe is
installed with its sensing face in close vicinity of rotating
object. The metallic pieces (flags) with specified dimensions
are to be mounted on the rotating object. When these flags
pass across the face of the probe, the frontally radiated
electromagnetic field of the probe is damped which is
converted to a corresponding output pulse.
Hysteresis
The output relay has an inherent operating hysteresis
characteristic (differential between Relay ON/OFF) as
given in Fig.1.All standard models are provided with about
5% hysterisis value.
STANDARD MODELS
Enclosure / Features
Robust CA / Separate Terminals
Industrial CA / Single PCB with built on terminal / Relay etc.
Industrial CA with digital display
Brass / SS Tubular enclosure for directly working with PLC.
GENERAL SPECIFICATIONS
The different models have some specifications in common as
below. For detailed specifications refer datasheet of
individual product.
Relay Logic
Power consumption : 5 VA max
Working Temperature : 0 To 55 C
Repeat Accuracy
: Better than 1% of set value.
1-10
5-50; 10-100
50-500; 100-1000
500-5000
No. of Flags
Recommended Schematics
With built-in Initial Bypass
Running Healthy
Hysteries
90%
85%
e1
b0
b0
b1
RELAY ON
c1
RELAY OFF
e0
e1
Relay Status
SPEED (RPM)
e0
c1
b1
d1
ESS
TIME
d1
OPERATION
NOMENCLATURE
The output relay actuates with supply and drops out after set time.
However, if the equipment speed reaches its normal value within this time.
the relay will continue to remain ON.
b0 : Stop PB
c1 : Control Contactor
e0 : Control Fuse b1 : Start PB
e1 : Thermal O/L d1 : ON delay Timer
c1
ESS
P
SENSOR PROBES
INDUCTIVE
Stabdard Tubular
Models
TYPE
Sensing
Gap.
mm
MAGNETIC
CA Enclosure with IP
55 Protection
SP 12 B XX
Magnetic Sensors
SP 12 ES100
MSP XX
SP 12 PE XX
18
30
30
50
80
30
50
Noml.
15
20
35
10
15
Effct.
12
25
10
Termination
CA Enclosure with
Extension Stand
Built on 2 m 3
Core PVC. Flex.
Cable
To be Used for
Sensing Linear
Speed of Belt
Built on
Terminals
Built on Terminals
12
18
50
75
50
90
75
135
ACRYLIC
WINDOW
DISPLAY
SIZE 0.3
113
LED
1
TO
TAG
PLATE
Relay
70
Supply
SHFT
SET 24
ENTER
EXIT
TO
ENCLOSURE
KEYPAD
35
SETTING
RPM
210
282
LED
16
TERMINAL
ENCLOSURE
90
ROTATING
OBJECT
140
LOCK NUTS
35A/F
SHAFT
M30X1.5P
BRM E21
FRONT CAP
(PLASTIC)
LED
CABLE
BRM 221
FLAG
(M.S.)
65
R
9mm 10%
(SENSING GAP)
SENSOR PROBE
MONITORING UNITS
Specifications for Standard Models
BEE
BEE
BEE
BEE
BEE
Series
Circuit Technique
BRM 221
BRM E21
Duty
BRM 2060
BRM P26
Micro-controller
Micro-controller
Descrete circuit
With Digital IC
Under/Over/Dual
speed
CA for Gr-IIA, IIB &
IIC and CI for Gr-I
IP-65
Speed Indication
only
MS
Under/Over/Dual
speed
Plastic-DIN Rail
Brass / SS tube
IP-30
IP-30
IP-67
304Hx175Wx160D
1NO+1NC,2NO
+2NC,1C/O, 2C/O
96Hx96Wx160D
NA
70Hx75Wx113D
1NO+1NC,
1C/O, 2C/O
M30x1.5Px100D
Static Output
5 to 5000 RPM
10 to 100 RPM
0 to 10000 RPM
100 to 1000 RPM
Speed Indication
only
7-segment Red LED Red LED for Supply LED for Healthy
ON. Green LED
speed indication
for Relay ON. Digital
7-segment Red LED
Display.
Suitable to
terminate wires of
upto 2.5 sq mm
stud type
Suitable to
terminate wires of
upto 2.5 sq mm
Hybrid Circuit
BRM P21
Hybrid Circuit
BRM C21
Hybrid Circuit
BRM P21-FP
Hybrid Circuit
Enclosure
Under/Over/Dual
speed
Robust CA / CI
Under/Over/Dual
speed
CA / CI
Under/Over/Dual
speed
Plastic-DIN Rail
Protection Grade
IP-65
IP-65
IP-30
Under/Over/Dual
speed
Ind. Plastic
(Velox)
IP-65
Dimensions
Contact
Combination
282Hx165Wx140D 210Hx135Wx88D
1NO+1NC,2NO
1NO+1NC,2NO
+2NC,1C/O, 2C/O +2NC,1C/O, 2C/O
Speed Setting
222Hx146Wx100D
1NO+1NC,
2NO+2NC,1C/O
2C/O
Any single range in
1:10 ratio for 0.1
RPM to 5000 RPM
Red LED for Supply
ON and Green LED
for Relay ON
Suitable to
terminate wires of
upto 2.5 sq mmBuilt-on screwed
type
Suitable to
terminate wires of
upto 2.5 sq mm
PCB mounted
Suitable to
terminate wires of
upto 2.5 sq mmBuilt-on molded
Suitable to
terminatewires of
upto 2.5 sq mmBuilt-on molded
Display
Terminals
70Hx60Wx113D
1NO+1NC,
1C/O, 2C/O
Under speed
Suitable to
terminate wires of
upto 2.5 sq mmBuilt-on moded
NA
Setting Accuracy
+/-5%
+/-5%
+/-5%
+/-5%
+/-5%
NA
+/-1%
+/-10%
Additional
Features
1) Multirange
selection.
2) Digital Display
3) 4-20mA for
remote signal
4)Nuisance & Initial
bypass delays
1) Multirange
selection.
2) Digital Display
3) 4-20mA for
remote signal
4)Nuisance & Initial
bypass delays
1) Multirange
selection.
2) 4-20mA for
remote signal
3) Nuisance & Initial
bypass delays
1) Multirange
selection.
2) 4-20mA for
remote signal.
3) Nuisance & Initial
bypass delays
1) Multi range
1) 4-20mA for
selection.
remote signal.
2) 4-20mA for
remote signal.
3) Nuisance & Initial
bypass delays
1) 4-20mA for
remote signal.
2) Nuisance & Initial
bypass delays
1) Also available in
higher dia with
additional protective
enclosure
2) SS housing for
aggressive
environment.
ORDERING INFORMATION
RM
XXXX
XX
X CA
11
B XX
Basic Model
2 : Heavy Duty Outdoor
P : Plastic DIN Rail Indoor
E : Industrial
GradeOutdoor
2 : Heavy
Duty outdoor
C : PlasticPIP-65
Outdoor
: Plastic
DIN Rail Indoor
D : Direct EPLC
application
: Industrial
Grade outdoor
C : Plastic IP-65 Outdoor
D : Direct PLC application
Speed
Setting Method
Speed Setting
Method
0
1
2
3
4
5
6
:
:
:
:
:
:
:
No Setting
Trimpot
Knob
Thumbwheel
Not Used
Not Used
Key-pad
Circuit Principle
1
2
3
4
5
:
:
:
:
:
Discrete Electronics
Digital Anemometer
Discrete Component AC
Micro-controller based
Discrete Component DC
Duty
0
1
2
3
4
5
:
:
:
:
:
:
Probe Size
12/18/30/50/80/mm dia x 65mm length
01 : Anemometer cups 120 diameter
02 : Extension Stand 100mm Roller
03 : Belt Loading Monitor 100mm Roller
Probe Enclosure
B : Brass tube Non Flush
S-SS Tube
A : Plastic tube
PE : Protective enclosure
W : Anemometer Cup
ES : Extension Stand (Cast AI)
BLM : Belt Loading Monitor (Cast
AI)
Output Contacts
11 : Ino + 1NC
22 : 2ND + 2NC
1C : 1C/0
2C : 2C/0
Monitoring Unit Enclosure Details
IP-30
MS : Mild Steel
IP-65
CA : Cast Aluminium
IP-65
CI : Cast Iron
PC : Polycarbonate
IP-65
IP-65
PL1 : Ind. Plastic
IP-30
PL2 : ABS Plastic
FPA : Cast Aluminium FLP IP-65
IP-65
FPI : Cast Iron FLP
IP-67
B : Brass Tube
Example
The model with Industrial CA grade enclosure and having under-speed duty and Initial time delay with Standard M30 sensor probe is
as given below
BRM E211-TD CA-11-B30
Special Applications
Speed Switches for specific applications as below are
available. Please refer works for more details.
I) Crane Application : Special models are available for over speed
safety of Hoist crane.
ii) Plugging Duty : Model with specific operation of output relay for
plugging duty application. The speed switch senses the speed of
rotating object near zero speed and switches off the reverse
sequence supply connected to the motor
iii) Cable winding Machine : Special controller unit to take inputs from
multiple no. of probes are available for monitoring multiple shaft machine.
The unit has got a single output relay which gives signal if any of the
sensor stops giving pulses.
IV)Deffence Applications : A very high precision (12 bit-microcontroller)
unit for measuring and display speed of a bullet or high speed projectile
launcher. The unit incorporates a special optical / magnetic type sensor.